BFEOOA:22a5A PREFACE ‘This manual covers the construction, function and ser- vicing procedures of the Honda BF200A and BF225A outboard motors. Careful observance of these instructions will result in better, safer service work. Pay attention to these symbols and their meaning: CREE incicates » strong possibility of sovere personal injury or loss of life if instructions are not followed. . CAUTION: Indicates a possibility of personal injury or equipment damage if instructions are not followed. ALL INFORMATIONS, ILLUSTRATIONS, DIREC. TIONS AND SPECIFICATIONS INCLUDED IN ‘THIS PUBLICATION ARE BASED.ON THE LAT- EST PRODUCT INFORMATION AVAILABLE AT ‘THE TIME OF APPROVAL FOR PRINTING. Fonda Motor Co., Ltd. RESERVES THE RIGHT TO MAKE CHANGES WITHOUT INCURRING ANY OBLIGATION WHATEVER. NO PART OF THIS PUBLICATION MAY BE REPRODUCED WITHOUT WRITTEN PERMISSION. Honda Motor Co., Ltd. Service Publications Office CONTENTS SPECIFICATIONS — - E Bn | SERVICE INFORMATION Ea MAINTENANCE En ENGINE COVER/COVER LOCK EZ yw PROGRAMMED-FUEL INJECTION Ea ALTERNATOR/TIMING BELT Ea ENGINE REMOVAL/INSTALLATION Ea WATER JACKET/RELIEF VALVE/ _FLUSHVALVE En CYLINDER HEAD/VALVES En FLYWHEEL/OIL PUMP E TH CYLINDER BLOCK/CRANKSHAFT/PISTON. E I H PROPELLER/GEAR CASE/EXTENSION CASE OIL PAN/MOUNTING CASE I Em SWIVEL CASE/POWER TRIM/TILT ASSEMBLY ia STEERING ROD/REMOTE CONTROL BOX E Em CABLES/SHIFT LINK BRACKET/SHIFT ARM I i6 | ELECTRICAL EQUIPMENT E Tal OPERATION — E Em WIRING DIAGRAM I En Data of Issue: December, 2007 © Honda Motor Co,, Ltd.INDEX BF200A-+225A 1. SPECIFICATIONS. 1, SPECIFICATIONS... 8, MAINTENANCE STANDARDS. 4. TORQUE VALUES en 8. SPECIAL TOOLS wares 6, TROUBLESHOOTING ... + ENGINE. HARD STARTING. CYLINDER COMPRESSION TEST... 2-14 b, ENGINE DOES NOT RUN d. STARTER MOOR... . IGNITION SYSTEM - bb. POWER TRIM/TILT ASSEMBLY DOES NOT MOVE... ¢. POWER TRIM/TILT ASSEMBLY DOES NOT HOLD wisn 7. CABLE/HARNESS ROUTING nxn 8. TUBE ROUTING, 9. LUBURICATION.. 8. MAINTENANCE. 1. MAINTENANCE SCHEDULE .... 34 2. ENGINE OIL. 3. OILFILTER. 4. GEAR CASE OI sn B. SPARK PLUGS. rananonsnrsnes 6. VALVE CLEARANCE. 7. THERMOSTAT. 8. FUEL STRAINER (LOW PRESSURE SIDE WATER SEPARATOR, 9. FUEL STRAINER (HIGH 10. IDLING... 11, THROTTLE CONTROL ‘CABLE/THROTTLE LINK. 12, SHIFT CONTROL CABLE .. 13. TIMING BELT. 44, ALTERNATOR 4, ENGINE COVER/COVER LOCK... 1. ENGINE COVER. 2. FRONT SEPARATE COVER. 3. ELECTRIC PARTS COVER ssn 4, LEFT/RIGHT ENGINE UNDER COVE 8. COVER LOCK CABLE/ENGINE ‘COVER BRACKE 6. FRONT LOCK ASSEMBLY/FRONT COVER BRACKET. 5. PROGRAMMED FUEL INJECTION (PGM-Fi).... 5-4 1 2," VACUUM CONNECTION... 3. . FUEL PUMP (LOW PRESSURE SIDE). ‘SERVICE PRECAUTIONS. CARCUIT DIAGRAM .. ‘TROUBLESHOOTING... : PROGRAMMED FUEL INJECTION SYSTEM (PGM-+1 SYSTEM. ECM TERMINAL ARRANGEMENT. + TROUBLESHOOTING GUIDE. TROUBLESHOOTING CHART ©. MAP-SENSOR.... 4. TDC SENSOR 1, 2/CKP SENSO! @. ECT SENSOR... f. TP SENSOR. 4. IAT SENSOR, h. BARO SENSO} i. KNOCK SENSOR. j, OIL PRESSURE SWITCH __” (HIGH PRESSURE SIDE) k,, HO2S (HEATER). VTEC SYSTEM ‘TROUBLESHOOTING CHART ‘2, VTEC'SYSTEM.. IDLE CONTROL SYSTEM, TROUBLESHOOTING GUIDE Bad TROUBLESHOOTING CHART 2. IAC VALVE b. ALTERNATOR FA TERMINAL ‘TROUBLESHOOTING CHART CONTINUOUS SOUNI b. INTERMITTENT SOUN {LONG BEEP). - c. INTERMITTENT SOUND {SHORT BEEP}... d. OVERHEAT SENSORS 1, 2 FUEL SUPPLY SYSTEM. ‘TROUBLESHOOTING GUIDE. ‘TROUBLESHOOTING CHART . PGM-FI MAIN RELAY b. FUEL INJECTOR POWER LINE.. . FUELLINE CUT SOLENOID VALVE INTAKE AIR SYSTEM...... ‘TROUBLESHOOTING CHART a. INTAKE AIR BYPASS (IAB) CONTROL CIRCUIT. FUEL LINES. + HOWTO AELIEVE FUEL PRESSURE + FUEL PRESSURE MEASUREMENT. + FUEL LINES + FUEL LINE CUT SOLENOID VALVE... 5-71 FUEL INJECTORS) PRESSURE REGURATOR no BID + FUEL INJECTORS + PRESSURE REGURATO! . FUEL PUMP (HIGH PRESSURE SIDE VAPOR SEPARATORBFEOOA225A 9. Ol, PRESSURE SWITCH (HIGH PRESSURE SIDE). 10. OILPRESSURE SWITCH (LOW PRESSURE SIDE) 171. KNOCK SENSOR. 12. ECT SENSOR. 13. OVERHEAT SENSOR 1, 2 : 598 14. IAC VALVE. 5.99 45, IATSENSOR.. 5.99 16. MAP SENSOR vwnean TP, HOS .rsrnsnonn 18. BARO SENSOR 18. CKP SENSOR 20. TDC SENSOR 1, 2 21. VTEC SYSTEM(BE225A). 22. SILENCER CASE .. 23. THROTTLE BODY. 24. INTAKE MANIFOLD .. 25. EXHAUST MANIFOLD 6. ALTERNATOR/TIMING BELT/PULLEYS ........ 6-4 1. ALTERNATOR... 62 2 TIMING BELT/TIMING BELT DIRVE PULLEY/ DRIVEN PULLEYS. 615 7. EIGINE REMOVAL/INSTALLATION, 1, REMOVAL 2. EXPLODED VIEW. 3. INSTALLATION. 8, WATER JACKET/RELIEF VALVE/ FLUSH VALVE... 1, WATER LINE DE: 2. WATER JACKET wuss 3. RELIEF VALVE 4. FLUSH VALVE 9. CYLINDER HEAD/VALVES.. 1. CYLINDER HEAD ASSE 2. CYLINDER HEAD DISASSEMBLY’ 3. INSPECTION 4. VALVE GUIDE REPLACEMENT. 5, VALVE SEAT RECONDITIONING... 6. CYLINDER HEAD REASSEMBLY. 7. CYLINDER HEAD ASSEMBLY INSTALLATION. 10, FLYWHEEL/OIL PUMP... 1. REMOVAL... 2. OIL PUMP DISAS: 3, INSPECTION srsnsnnnsn 4, EXPLODED VIEW san 8, INSTALLATION. 111, CYLINDER BLOCK/CRANKSHAFT/PISTON..... 11-1 1. OIL FILLER EXTENSION ens TD, 2. CRANKCASE COVER/CRANKSHAFT/ PISTON DISASSEMBLY. 13, BLINSPECTION ee THT 4, BEARING SELECTION ... 8. EXPLODED VIEW. 6. CRANKCASE COVER/CRANKSHAFT/ PISTON REASSEMBLY. 11-28 12, PROPELLER/GEAR CASE/EXTENSION CASE... 12-1 |. PROPELLE! sunnnonone TB 2. GEAR CASE ASSEMBLY sa WATER PUMP/SHIFT ROD. : PROPELLER SHAFT HOLDER ASSEMBLY... 12-19 PROPELLER SHAFT/PROPELLER SHAFT HOLDER VERTICAL SHAFT/BEVEL GEAR ‘SHIM SELECTION ‘SHIM POSITION 2. BACKLASH ADJUSTMENT. . LOWER RUBBER MOTOR MOUNT EXTENTION CASE/UNDERCOVER ......... 12-69 Beane 13. OIL PAN/MOUNT CASE. 1. OIL PANEXHAUST PIPE/WATER TUBE... 2, MOUNT CASE/UPPER MOUNT RUBBER/ SHIFT SHAFT A, B ‘14, SWIVEL CASE/POWER TRIM/ TILT ASSEMBLI 11 SWIVEL CASE/STERN BRACKET ASSEMBLY REMOVAL/INSTALLATION. 2. POWER TRIM/TILT ASSEMBLY/STERN BRACKET/SWIVEL CASE ASSEMBLY |. MOUNT FRAME POWER TRIM/TILT ASSEMBLY..... POWER TILT MOTOR ASSEMBLY... 15, STEERING ROD/REMOTE CONTROL BOX. 1, STEERING ROD (OPTIONAL PART). 2. REMOTE CONTROL BOX {OPTIONAL PART). ; 3. CONTROL PANEL (OPTIONAL PART) ossens 15-7 4. INSPECTION. 169 16, CABLES/SHIFT LINK BRACKET/SHIFT ARM... 16-1 1. REMOTE CONTROL CABLE (SHIFT SIDE/THROTTLE SIDE} . 2, THROTTLE ARM/SHIFT LINK BRACKET .... 3, SHIFT ARMILINK ROD/NEUTRAL SWITCH... 117. ELECTRICAL EQUIPMENT. 1. COMPONENT LOCATION. 2. PGM-FI MAIN RELAY) - POWER TILT RELAY... BL ECOM ern 4, STARTER MOTOR. 5. ACG FUSE BOX/FUSE BOX. 6. SWITCH PANEL AND INDICATOR WIRE HARNESSES..... 7. INSPECTION. 18. OPERATION...... 81 1. PROGRAMMED FUEL INJECTION SYSTEM (PGM-FD et 19, WIRING DIAGRAM.. 194BF200A°:225A Abbreviations ‘Abbreviations ‘ACG ‘Alternator APL ‘American Petroleum Institute Approx. ‘Approximately ‘Assy. ‘Assembly ATDC ‘After Top Dead Center ATE aqT ‘Attachment. BARO Barometric BAT Battery apc Bottom Dead Center BTC Before Top Dead Center cKP Crankshaft Position Comp. Complete crt, Cylinder Bre Biagnostic Trouble Code ecT Engine Coolant Temperature cM Engine Control Module x Exhaust f Front or Forward no Ground GPs. Global Positioning System HO2s, Heated Oxygen Sensor aa Intake Air Bypass lac Idle Air Controt iat Intake Air Temperature WDorl.o. Inside Diamater IG or IGN Ignition N Intake IN Injection L Lett KS Knock Sensor MAP Manifold Absolute Pressure MIL Malfunetion indicator Light oD. Outside Diameter op Optional Port PGM-FL Programmed-fuel Injection PIN Part Number Qty Quantity R Right SAE ‘Society of Automotive Engineers ses Service Check Signal SOL Solenoi¢ sto sw Toc ‘Top Dead Center TP. ‘Throttle Position vrec Variable Valve'Timing & Valve Lift Etectronie Centro! ei | Buack |G [GREEN | Br | BROWN | Lo | UGHTGREEN y_[vewow |" | Reo © [orance | P | PINK bu | eiue | w | waire | to | ucHrawue! Gr | GRAYBF200A-225A4 INTRODUCTION ‘Ce manuel eauvre la construction, le fonctionnement eenteien des ‘moteurs hore bore Hords BF2004 et BE225A, Une ie ohweration de insrvtions données selon efisté fla stewie ga trea. Per une attention parulte aux symbols sulvants eRe signi Signe un aque fmpertnt de blsers ges Someries icretons eon psa PRECAUTION: Signe la posbllié de Blssures personnels ou ‘de dommoges av moteur si lee insiruelions me sont pi TOUTES LES INFORMATIONS, ILLUSTRATIONS, DIRECTIVES ET CARACTERISTIQUES MENTION: NEES DANS CE DOCUMENT SONT RASRES SUR LES DRRNIERES INFORMATIONS SUR LE PRODUIT DISPONIBLES AD MOMENT DE LIMPRESSION. Honda Moter Co., Lid. SE. RESERVE LE DROIT D'APPORTER DES MODIFICATIONS A TOUT MOMENT SANS PREAVIS NI OBLIGATION DE SA PART. AUCUNE. PARTIE DE CE DOCUMENT NE. RUT ETRE KEPRODUITE SANS AUTORISATION ECRITE, Honda Motor Co,, Lid. Burean des publications dentretien SOMMAIRE CARACTHRISTIQUES E 1 | _ INFORMATIONS D’ENTRETIEN ENTRETIEN CAPOT MOTEUR/VERROUILLAGE DU CAPOT JECTION PROGRAMMEE ALTERNATEUR/COURROIE Ea DE DISTRIBUTION DEPOSE/REPOSE DU MOTEUR Ea CHEMISE D'FAUICLAPET DI SURPRESSION/VANNE DE RINCAGE. CULASSE/SOUPAPES VOLANT/POMPE A HUILE BLOC-CYLINDRE/VILEBREQUIN/PISTON E I ml E/CARTER DE RENVOI D'ANGLE/PROLONGE, CARTER D’HUILE/CARTER En __DE MONTAGE CARTER DE PIVOTEMENT/ENSEMBLE D’ASSIETTE/INCLINAISON TIGE DE DIRECTION/BOITE DE COMMANDE A DISTANCI CABLESISUPPORT DE BIELLETTE D'IN- VERSION/DOIGT D'INVERSION EQUIPEMENT ELECTRIQUE E 17 | FONCTIONNEMENT E Em SCHEMA DE CABLAGE En DDatede puiicalon: Décembre, 2001, © llond Motor Co. Li.INDEX BF200A°2254 1. CARACTERISTIQUES, 2. INFORMATIONS PPENTRETIEN sens mnoninnn 24 |. SYMBOLES UTILISES DANS CE MANUEL. 2, EMPLACEMENT DES NUMEROS DE SERIE 5, VALEURS STANDARD B'ENTRETIEN wuss COUPLES DE SERRAGE ss 5. OUTILS SPECIAUX.... (6. DEPISTAGE DES PANES 1S MOTEUR 2. DEMARRAGH DIFRICTLE ESSAI DE COMPRESSION DES CYLINORES..... b. LESOTEUR NE TOURNE PAS EN BOUCEUR. CIRCUTT D'ALLOMAGE {ALIMENTATION}... b VENSEMBLE D’ASSIEITE/INCLINAISON NESE DEPLACE PAS.. 228 «¢. VENSEMBLE DASSTETTENCLINAISON [NEPEUT PAS ETRE [MMOBILISE, 209 7. CHEMINEMENT DES CABLES/FATSCEAUK, 8. CUEMINEMENT DES TUYAUX wenn 9, GRATSSAGE on 3. ENTREVIEN.. PROGRAMOME D ENTRETIEN.. HUILE MOTEUR... FIRTREA TILE, ‘THERMOSTAT. oe FILTRE A CARBURANT (COTE BASSE PRESSION) 'SEPARATEUR D'EAU AVEC CAPTEUR DE NIVEAU D'RAU... 9. FILTRE A CARBURANT: (COTE HAUTE PRESSION) 10, RALENTI es 1. CABLE DE COMMANDE DES GABMIELLETTE DE COMMANDE DES GAZ... |B. CABLE DE COMMANDE D'INVERSTON.. 13, COURKOIE DE DISTRIBUTION. 14, COURROLE D’ALTERNATEUR, eNapeuee 4. CAPOT MOTRUR/VERROUILLAGE DU CAPOT. 1 CAPOT MOTEUR eo 2. COUVERCLE SEPARE AVANT. 3. COUVERCLE DES PIECES ELICTRIQt 4. COUVERCLE INFERIEUR GAUCHIEDROIT Du MOTEUR... 5, CABLE DE VERROUILLAGE BU CAPOT SUPPORT DE CAPOT MOTEUR vce 66, ENSEMBLE DE VERROULLLAGE AVANT] SUPPORT DE CAPOT AVANT nn 5. INJECTION PROGRAMMEK (PGMGFD |, PRECAUTIONS D'ENTRETIEN, 2. RACCORDEMENTS DE DEPRESSION, 3. SCIIEMA DE CABLAGE., 4 DEPISTAGE DES TANNES. SYSTEME D'INJECTION PROGRAMINGE (SYSTEMEPOMSED ns SAD. CONFIGURATION DES BORNES DELIECM "5-10 + GUIDE DEDEPISTAGE DES PANNES enone Sold “ORDINOGRAMME DE DEPISTAGE DES PARNES cy 56 2 ECM... 56 & No2s, 5.26 CAPTEUR MAP, 528 4. CAPTEUR TDC I, 0 &. CAPTEURECT... sat § CAPTEUR TP, 53 4. CAPTEUR IAT. 535 BL CAPTEUR DE PRESSION ATMOSPHERIQUE sar CAPTEUR DE COGNEMENT, x0 j. MANOCONTACT D'HUILE (COTE HAUTE PRESSION) cence SAD k,_ O25 (CHAUFFAGE)... sal SYSTEME VTEC 383 ‘ORDINOGRAMME DE DEPISTAGE DES PANNES. a. SYSTEME VTEC 53 SYSTEME DE COMMANDE DE RALENTI 38 ‘GUIDE DE DEPISTAGE DES PANNES., 3a ORDINOGRAMM DE DEPISTAGE DES PANNES 2. SOUPAPEIAC.. sa SAS ib. SIGNAL DE BORNE FR D*ALTERNATEUR... 5-17 SYSTEME DALARME seco ve $8 ‘ORDINOGRAMME DE DEPISTAGE DES PANES ‘2 SIGNAT. SONORE-CONTINU... $49 bb. SIGNAL SONORE INTERMITTENT. (ONG BIP) en eneeneen nis SSD ©. SIGNAL SONORE INTERMITTENT (COURT BP)... oe 88 4. CAPTEUR DE SURCHAUFFE 1,2. S50 SYSTEME D'ALIMENTATION EN CARBURANT.. 5.38 ‘GUIDE DE DEPISTAGE DES PANNES wee S58 ORDINOGRAMME DE DEPISTAGE Diss PARNES RELAIS PRINCIPAL POM Fleet 559 LIGNE D’ALIMENTATION D'NTECTEUR.. 5.63 ©. ELECTROVANNE TE COUPURE DE CCANALISATION DE CARBURANT. . SYSTEME ‘ADMISSION O“AR, ‘ORDINOGRAMME DE DEPISTAGE DES PANN 2. CIRCUIT DE COMMANDE DE DERIVATION D’AIRADMIS (AB) — $66 5. CANALISATIONS DE CAREURAW : COMMENT DETENDRELA PRESSION Dir + CANALISATIONS DE CARBURANT + ELECTROVANNE DE COUPURE DE ‘CANALISATION DE CARBURANT oo 6. LUECTEURS DE CARBURANTIREGULATELA DE PRESSION, renee $2 (> IRJECTEURS DE GARBURANT. 52 REGULATEU DE PRESSION... ws 573 17. POMPE A CARBURANT (COTE HAUTE PRESSION) SEPARATEUR DEE VAPEURS 0s senmns SAL 8. POMPE A CARBURANT (COTE BASSE PRESSION). son 9, MANOCONTACT D'MUILE (COTE ALTE PRESSION) 10. MANOCONTACT DilU PRESSION) sen 1, CAPTEUR DE COGNEMENT... 12, CAPTEDR ECT... 1. CAPTEUR DE SURCHALEFE 1.3 18. SOUPAPE TAC IS. CAPTEUR IAT... Ie. CAPTEUR MAD. 17, HORS.. . 18. CAPTEUR DE PRESSION ATMOS 19. CAPTEUR CK? 20. CAPTEUR TDC I, 3 21, SYSTEME VTEC (BRISA). 22. BOITIEK DE SILENCIEUX. 23. CORPS DEPAPILLON,, 34, COLLECTEUR D' ADMISSION. 25. COLLECTEUR D'ECHAPPEMENT.BFEOOA:225A 6 ALTERNATEUR/COURROIE DE DISTRIBUTION! mn 6 o2 MENANTEPOULIES MENEES DE COURKOLE DE DISTRIBUTION cn 17, DEPOSEREPOSE DU MOTEUR. 1, DEPOSE. 2. VUBECLATEE.. 3. REPOSEW-n ‘8. CHEMISE D’EAUICLAPET DE SURPRESSION/ ANNE DE RINCAGE wwsnscrnnone 1. DESCRIPTION DES CANALISATIONS D'EAU 2 CHEMISE D'EAU... 3 CLAPES DE SURPRESSIO A. YANNE DE RINCAGE wn 4. Darose pit esSEMLE BE CULE 2. DEMONTAGE DE LA CULASSE. 3. CONTROL 4 Ren AcHiiENT BES GUIDES DE SOU ~ ‘ 7 . RECTIFICATION DES SIEGES DF SOUPAPE... , REMONIAGE DE LA CULASSE. REPOSE DEL-ENSEMBLEDE CLL ASE, for 02 104 3. CONTROLE 103 4. VUEECLATEE.. 7 5. REPOSE, 108 11, LOC-CYLINDRE/VILEDREQUINPISTON, RALLONGE DE REMPLISSAGE D'IUILE. DEMONTAGE DU COUVERCLE DE CARTE MOTEUR)VILEBREQUIN/PISTON, ‘CONTROLE. SELECTION DES COUSSINETS... VUE ECLATEE one REMONTAGE DU GOUVERCLE DE CARTER -MOTEUR/VILEBREQUIN/ISTON. ut 12, HELICE/CARTER DE RENVOID'ANGLE! 2, ENSEMGLE OE CARTER DE RENVO! D’ANGLE |. POMPE A HAU/MIGE D'INVERSION, 4, ENSEMBLE DE BRIDE D'ARBRE D'HELICE.. 5. ARBRE D'HELICE/BRIDE D'ARDAED'HELICE..- (6. ARBRE VERTICAL/RENVOI D’ ANGLE... 1. SELECTION DES CALES wen 8. POSITION DES CALES 9, REGLAGE DU JEU FONCTIONNEL 10. SUPPORT ELASTIQUE INFERIEUR BU MOTEUR PROLONGE/COUVERCLE INFERIEUR, 12, CARTER D'HUILE/CARTER DE MONTAGE... 1. CARTER D'HUILE/TUYAL D'ECHAPOEMENT/ ine SUPERIEUR/AXE D'INVERSION A, Bn IS 14, CARTER DE PIVOTEMENTIENSEMBLE D'ASSIETTEVINCLINAISON, so ML 1. DEPOSE/RGPOSE DE L'ENSEMBLE DE CARTER DE PIVOTEMENT/PRESSES DP FIXATION se M2 2, ENSEMBLE D'ASSTETTE/INCLINAISON/ [ENSEMBLE DE PRESSES DE FIXATION? (CARTER DE PIVOTEMENT 43 3. CHASSIS DE MONTAGE coum lO 4. ENSEMBLE D’ASSIETTE/INCLINAISON Har 5. ENSEMBLE DE MOTEUR D'INCLINAISON ret 15, TIGE DE DIRECTIONOITE DE COMMANDEA DISTANCE. LL TIGE DE DIRECTION GPECE EN OPTION). 15-1 2. HOMTE DE COMMANDE A DISTANCE (PIECE EN OPTION). Is2 3. PaNNEal/ BECONSGNBE ECE EN GPR. 187 BE CONTROLE nnn 16, CABLESSUPPORT DE BIELLETTE D'INVERSION BOIGT D'INVERSION, |. CABLE DE COMMANDE A DISTANCE (COTE INVERSION{COTE COMMANDE DES GAZ) evan 162 2, SUPPORT DE BRAS DE COMMANDE DES GAZ BIELLEITE D'INVERSION... 1 16S 3, DOIGT DINVERSION/!IGE DE LIAISON) CCONTACTEUR DE NEUTRE... 17, EQUIPEMENT ELECTWIQUE... 1. EMPLACEMENT DES PIECES np 2 RELAIS PRINCIPAL POMCURELAIS D'INCLINAISON. x a om 5. BOITEA FUSIBLES ACGMOITE A FUSIBLES.. ‘8. FAISCEAUX DU PANNEAU DES. ‘COMMUTATEURS ET DES TEMOINS, CONTROLE on 1X, FONCTIONNEMENT. 1. SYSTEME DM OMY nn 19, SCHEMA DE CABLAGE saBF200A°:225A Abréviations ‘AlbnSvnions ACG “Aton AD ‘Amncrican Porous Taste Apares. ‘Apararimariversent Assy, Ensemble ATDC ‘Apr pointe baat arr “Ligue de baie de viesesauornaique atr Aceesoire ARO Barometriqee BAT Ratlerie poe Pin war bas BrDc “Avant Te point rar haut Ke Position da vilebrequin Comp, ‘Complet cy Chine pre Code d'aomalie de ditgnistc eer "ompérature ds guide de welroidesemcol dy mtcur ECM ‘Module de enemande du moteur LECH Eshappement F ‘Avan ou mareheatint . exp Masse ops, Systame mondial de rdioepérage Ho2s (Captus d'aeyne calle 148 Diétivation air admis 1c ‘Commande ear ds eat iat ‘Tempers ¢'ir admis IDovio. Diateitrient [GoulQN atumage ADM ‘sdmnision ins Inston Lu. Gauci Ks Capea cogrement Mar Prestionabrolue de eoleteur sa “Temoind'aonalic op. Diamar extra oP Pie en opsion| POM, Tnestion programe Pin Numéro de piece oe Quanie & Drei SAE Society of Automate Engineers Scs. Signal de vericaen denieien SOL Solace sip ‘Valeur standard sw Comenscteur roe Point mst hawt ~ Psion de papilon vrec Comintnde ieranique de isrbution etd ews de soupape vatble Bi [Nore [vert Br [MARRON [Cg | VERTCLARR y [une |e [Rouse | 0 [oraxce | p [Rose By [Ley ‘w [BLANC | Lb [BLEU CLAIR] Gr | GRISBFEOOA22e5A EINFUHRUNG In diosem Handbuch werden Aufbau, Furicion und Wants ‘eilanren tur de Augentordmotoren Honda BF200A utd BF226A beschvieben Genaue Befoigung der gegebenen Anweisungea Fahrt zu bbesseter und sicheze: Wariungsarbeit, ‘Achion Sie aul dese Symbote und doron Bectautung: EREIRNINT Weise aur magticho vertetzungs- LLebons-gefabr hin, falls Anweisungen alcht befolgt werden. VORSICHT: Waist auf mi iche Verletzungsgefahr oder Beschadigung des Fabrzeugs hin, falls Anwaisungen nicht befalgt werden. “ALLE ANGABEN, ABBILOUNGEN, ANWEISUNGEN UND DATEN DIESER VEROFFENTLICHUNG BE- RUHEN AUF DEM ZUM ZEITPUNKT DER DAUCK- GENEHMIGUNG AKTUELLEN PRODUKTINFORMA- TIONSSTAND. Honda Motor Co., Ltd. BEHALT SICH DAS RECHT VOR, ANDERUNGEN VORNEHMEN ZU DUAFEN, OHNE HIERDURCH |RGENDEINE ‘VERPFLICHTUNG EINZUGEHEN, KEIN TEIL DIESER \VEROFFENTLICHUNG DARF OHNE SCHRIFTLICHE GENEHMIGUNG REPRODUZIERT WERDEN, Honda Motor Co., Ltd. Biro fur Service-Verdffentlichungen INHALT TECHNISCHE DATEN m1 | WARTUNGSINFORMATIONEN: Ea WARTUNG Ez [ MOTORABDECKUNG/ ABDECKUNGSVERRIEGELUNG _ PROGRAMMIERTE. - KRAFTSTOFFEINSPRITZUNG GENERATOR/STEUERRIEMEN Ea AUSBAU/EINBAU DES MOTORS Ea WASSERMANTEL/UBERDRUCKVENTIL/ En SPULVENTIL I ZYLINDERKOPF/VENTILE En SCHWUNGRAD/OLPUMPE a ZYLINDERBLOCK/KURBELWELLE/KOLBEN Hu PROPELLER/GETRIESEGEHAUSE/ Wa VERLANGERUNGSGEHAUSE OLWANNE/BEFESTIGUNGSGEHAUSE En ‘SCHWENKGEHAUSE/SERVO-TRIMM/ KiPP-BAUGRUPPE LENKSTANGE/FERNSTEUERBOX El KABEUSCHALIVERBINDUNGSHAL- | TERUNG/SCHALTARM ELEKTRISCHE AUSRUSTUNG ba FUNKTIONSWEISE En SCHALTSCHEMA 119 | Ausgabeceturr: Dezember, 2007 @Honde Moter Co, Lie.INDEX 1. TECHNISCHE Daten. 2, WARTUNGSINFOAMATIONEN, 6 1. TECHNISCHE DATEN... 2, MASSZEICHNUNG... 1 IN DIESEM HANOBUCH Vi SYMBOLE.... snr nntnee BA 2, POSITION DER SERIENNUMIMEE: wz 3, WARTUNGSNOAMEN "22 4. ANZUGSWERTE 228 5, SPEZIALWERKZEUGE.. 28 8. FEHL ERDIAGNOSE. 243 © MOTOR. mi 2A8 @ STARTPROBLENME Soo 2a 2YUNDERKOMPRESSIONSTEST 0" 24 b MOTOR LAUrT NicHT ZUGIG iaas e STEM (STROMVERSORGUNG) 218 a. sranres 222 8. ZUNDSYSTEM 2 wo 22a + RAWVEN I 237 2. SCHALTUNG, 227 . SERVO-TRIMMM/KIP.BAUGRUPPE BEWEGT SICH NICHT... see 228 ce. SERVO-TRIMM/KIPP-BAUGRUPPE HALTNICHT . - 228 7. SCILZUGIKABEL-FUHRUNG “Saat 8. ROHAFUBRUNG Numa 243 9, SCHMIERUNG. «2-50 3. WARTUNG soe 3 1, WARTUNGSPLAN ~ 234 2, MOTOROL. : 32 3. OLFALTER 33 ‘4. GETRIEBEGEHAUSESI.. oe 5. ZUNDKEAZEN. _ 35 8. VENTILSPIEL. nr oo 38 7. THERMOSTAT 39 8. KRAFTSTOFFILTER (NIESERDRUCKSEITEY/ WASSERABSCHEIDER MT _AWASSERSTANDSENSOR.... 310 9° KRAFTSTOFFILTER [HOCHORUCKSEITE) 295, 10. LEERLAUF... a8 11. GASSEILZUG/DROSSELVERBINDUNG """" 348 12, SCHALTSEILZUG. ~ "32 48. STEUEARIEMEN 322 14. GENERATORRIEMEN 324 MOTORABDECKUNG/ ‘ABDECKUNGSVERRIEGELUNG. “1 1, MOTORABDECKUNG... ws 42, 2. VORDERE ZUSATZABDECKUNG. SUN 3, FLEKTROTEILEARDECKUNG..... 4a 4, LINKE/ECHTE MOTORUNTERABDECKUNG..... 4-5 5. ABDECKUNGSVEARIEGELUNGSKABEL/ MOTORABDECKUNGSHALTERUNG 00 ccose. 410 ‘6, VOROERE VERRIEGELUNGSBAUGRUPPE/ \VORDERE ABDECKUNGSHALTERUNG a8 PROGRAMMIERTE KRAFTSTOFFEINSPRITZUNG..... 5-1 1. SEAVICE-SICHERHEITSHINWEISE.... a 2. UNTERDAUCKANSCHLUSSE,...cr0 cnn 8 3. SCHALTSCHEMA - 54 4. FEHLEADIAGNOSE. 36 PROGRAMMIERTE KilAFTSTOFFEINSPRITZUNG {PGM-FLSYSTEM) - 5:10 ‘+ ECMANSCHLUSSBELEGUNG 510 ‘+ FEHCERSUCHANLETTUNG... 514 ‘© FENLERSUCHTABELLE 3. ECMrerressonrnen - b. HOS : © MAP-SENSOA... 9. TOCSENSOR 7, 2, CkP SENSOR 2 ECTSENSOR...... 1 TRSENSOR 9. IATSENSOR. A. BARO-SENSGA a 518 526 2 a 8, 10 u @ 13, 4 5 6 7, 18, is. 20. 21, 2 2B En Ey BF200A°2254 iL KLOPFSENSOR:... - 539 1 OLDRUCKSCHALTER (HOCHDRUCKSEMTED 540 k_ HO2S (HEZUNG) sar ‘VIEC-SYSTEM I saa FEHLERSUCHTABELLE 3. VIECSYSTEM 2 543 LEERLAUFSTELERSYSTEN wo Baa FEHLERSUCHANLEITUNG. SO saa FENLERSUCHTABELUE a AGVENTIL, 545 1b. GENERATORFR:CEMMENSIGNAL «S67 WARNSYSTEM .. cee 9 FEHLERSUCHTABELLE 3, DAUERTON.... 1 549 b. AUSSEIZENDER TON (LANGER PEP) 53 © AUSSETZENDER TON (KUAZEA PIEP) 555 4. HEISSLAUFSENSOR 1. 2... 356 * KRAFTSTOFFVERSORGUNG 350, FEHLERSUCHANLEITUNG.. oo 588 FEHLERSUCHTASELLE 2. PEMELHAUPTRELAS 1 559 1. KRAFTSTOFE-EINSPANTZVENTII- ‘STROMVERSORGUNGSLEITUNG .. 563 . KRAFTSTOFFLEITUNG-ABSPERF. MAGNEIVENTIL 554 ANSAUGLUFTSYSTEM.. 586 FEHLERSUCHTABELLE 2. ANSAUGLUFEBYPASS AB) 'STEVERSCHALTUNG 568 KRAFTSTOFFLEITUNGEN,. 868 ‘ASLASSEN DES RAF TSTOFFORUCKS 569 ‘+ MESSUNG DES KRAFTSTOFFDAUCKS + KRAFTSTOFFLEMTUNGEN. . + KRAFTSTOFFLETUNG-ABSPERR: MAGNETVENTIL... KRAFTSTOFE-EINSPAITZVENTILED DRUCKREGLER 87 + KAAFTSTOFF-EINSPAMZVENTILE 57 * ORUCKREGLER... we 573 KRAFTSTOFFPUMPE (HOCH DAMPFABSCHEIDER, 581 594 OLDRUCKSCHALTER HOCHDRUCKSEITE) "596 OLDRUCKSCHALTER (NIEDERDRUCKSEITE}.... 597 KLOPFSENSOR.... ECTSENSOR, AEISSLALISENSOR 12. ACVENTIL co IARSENSOR MAP-SENSOF HOS. nen BARO SENgGA CKPSENSOR TOCSENSOR i, 2 IEC SYSTEM iaF728h) SCHALLDAMPrERGENAUSE DAOSSEL GEHAUSE wun ANSAUGKRUMMER, ‘AUSPUFFKFUMMER, 6, GENERATOR/STEUERRIEMEN/RIEMENSCHEIBEN ... 6-1 1 2 7. AUSBAUINBAU DES MOTORS... 1 2 a ‘GENERATOR, - 62 ‘STEUERRIEMENISTEUEARIENEN- ANTRIEBSSCHEIBE/ABTRIEBSSCHEIBEN. a0. 815 AUSBAU..._. mn SxeosiGispanstE LLG EINSALBFEGDA*225A 8. WASSERMANTELIUBERDRUCKVENTIL SPULVENTI 1. BESCHREIBUNG OER 2. WASSERMANTEL... a 3. UBERDRUCKVENTIL : 4. SPOWVENTIL a encneanennnonn 8, ZYLINDERKOPFIVENTILE.. ‘AUSBAU DER ZYLINDERKOPF-SAUGRUPPE.... 92 2. ZYLINDEBKOPF-ZERLEGUNG rns 3. USERPRUFUNG.. VENTILFOHRUNG AUSGALIEINBAU YENTILSITZNACHARBETUNG.. . ZUSAMMENBAU DES Z¥LINDEAKOPFS _ EINBAU DER ZYLINDERKOPF-SAUGRUPPE 10. SCHWUNGRAD/OLPUMPE. 1, AUSBAU... 2. OLPUMPEN ZEALEGUNG 3. UBERPRUFUNG. 44, EXPLOSIONSDARSTELLUNG... 5. EINBAU.. 11. ZYLINDERBLOCIUKURBELWELLE/KOLBEN 1. OLEINFULLVERLANGERUNG., 2, ZERLEGUNG VON KURGELGEHAUSEDECKEU/ KURBELWELLE/KOLBEN... na 3. UBERPRUFUNG. oe 4. LAGERWAHL 000 np 5. EXPLOSIONSOARSTEL! UN m9 8. ZUSAMMENBAU VON URBELGtHAUSEDECKEUFURBELWELLEY KOLBEN co eenre ~ ta 12, PROPELLER/GETRIEBEGEHAUSEY ‘VEFLANGERUNGSGEHAUSE wa 1. PROPELLER... ool a2 2. GETRIEBEGEHAUSE SAUGRUPPE 123 3. WASSERPUMPE/SCHALTSTANGE 28 “4. PROPELLERWELLENHALTER BAUGAUPPE....... 12-18 5, PROPELLEAWELLE? PROPELLERWELLENHALTER i220 66 VERTIKALWELLE/KEGELRAD. 125 7, BEILAGENWAHE ene 1248 8. BEILAGENPOSITION : a8 9 SPIELEINSTELLUNG IND ase 10. UNTERE GUVIMLIOTORLAGERUNG \VERLANGERUNGSGEHAUSE/ UNTERABDECKUNG.. 1268 178, OLWANNE/BEFESTIGUNGSGEHAUSE, 1. OWWANNE/AUSPUFFROBAMWASSEAAOHA.,.... 132 2. BEFESTICUNGSGEHAUSE/OBERER LAGERUNGSGUMMISCHALTWELLE A, Boascoucs 135 14. SCHWENKGEHAUSE/SERVO-TRIMMKIPP- BAUGRUPPE..... wt 1. AUSBAUPEINGAU VON SCHWENKGEHAUSE) “ACHTERHALTERUNG-BAUGRLUPPE. 142 2, SERVO-TRIMMACIPP. BAUGRUPPE/ACHTERHAL- TERUNGISCHIWENKGEAUSE-SAUGHUPP 3, MONTAGERAHMEN, & SERVO-TRIMMWAIPF EN 5, SERVO KIPPMOTOR-SAUGRUPPE 15, LENKSTANGE/FERNSTELERBOX. 1. LENKSTANGE SONDERAUSRUSTUNG) 2. FERNSTEUERSOX (SONDERAUSRUSTUNG) 3 SIEUERTAFEL SONDERALSRUSTUNG: 4 UBERPRUFUNG. 16, KABELISCHALTVERBINDUNGSHALTERUNGY SCHALTARM...... 1. FERNSTEUEAEL(SciiaiSeie/ DROSSELSEITED esses 2. DROSSELARMY 'SCHALTVERBINDUNGSHALTERUNG. 8. SCHACTARDE MNDUNGSS ANGE LEERLAUFSCHaLTEA, 7 17. ELEKTRISCHE AUSAUSTUNG. 1. LAGE VON BAUTEILEN, 2 POMFLHAUPTRELAISSEAVO iPPRELAR. BL ECM crn 4, stance 5 6 ‘ACG SICHEAUNGSKASTENT SSICHERUNGSKASTEN. ‘SCHALTERTAFEL- UND ANZEIGENKABELBAUM...... ~ 7. GBERPRUFUNG. 18, FUNKTIONSWEISE 1, PROGRAMIMIE (PGMFI) 18, SCHALTSCHEMA., so 161 os 182 165 169 wm ral 178 mar 13 v2 724 1728 8 181 14BF2O0A°2254 i Abkurzungen ‘Abikraungen ‘ACG Generator aa American Peticoum Insitute ce. Gc 8G. Bavgruppe Nor. Nach oberem Totpunka air Gaviebeo! far Automatkgetriabe aT Aulsow BARO Baromavisch BAT Batterie. Boe, Unwerer Toxpunks vor ‘or oberem Toipunkt cKP Kurbelwelen-Position Comp. Kampiett cn 2ylindor orc Disgnose-Stérungscods ect MolocKGnimitelemperator ECM ‘MotorStevecmadul FX Aula F Yorne cdr Vorwarts cup Nasse ces, Gobal Positioning Systern Ho2s Behezter Sauersiofisensor ag, ‘Anssughut-Byoass rac Lesrautlunsteverung unr “Ansougiutttemperatur Innencurchmesser ‘oder 1GN | Zancung Ena IN Einspritzung L Links KS Kloptsensor MAP ‘Absolulladedtck MIL ‘Storungssnzeigeleuchte AD. ‘Aufiendurchmesser oP Sonderautehonel POM Programmione KeatsioMeinspritung PN Tellenurmer ay ‘Anzahl R Reents SAE ‘Society of Automotive Engincers SCS ‘Sonice-Prulsignal SOL Elokvomagnet S10 Standard sw Schater oC ‘Oberst Totpunks P Drossatpostion vrec Variable Ventisteverung v. Eletaronisehe entihubstouerung Bi] schwarz | G[GRoN [er [aRAUN | ig | HELLGRON y [cee 8 | ROT ‘© Jorance | | Rosa. By! StaU, w weiss | ce [weLLeLau | Gf aaayBFEOOAs225A INTRODUCCION Exle manual cubre In canstrucciGn, fa funcin y fos racedimicn- tn de srvieio de ins motores tors de arda BF200A y BF225A. El cumplimiento cuidadosa de estas insrucciones dard como resullado un trabajo de manteaimienta rer y més seguro, nga alencin a estos simbolas ya su significado: nic a poiiidad gnde de gue pro: -duzcan leslones graves o incluso la muerte sino se siguen las instruceiones. lad de que te produzean el equipo sno se siguen as instrucciones, TODA LA INFORMACION, (LUSTRACIONES, INSTRUC ‘CIONES ¥ ESPECIFICACIONES INCLUIDAS EN ESTA PUBLICACION SE BASAN EN LA INFORMACION MAS. RECIENTE DEL PRODUCTO DISPONIBLE EN MOMENTO DE APROBARSE LA IMPRESION, Hon ‘Motor Co., Lid. SE RESERVA EL DERECHO DE HACE "EN CUALQUIER MOMENTO SIN INCURRIR POR ELLG EN ABSOLUTO EN NINGUNA OBLIGACION. NINGUNA PARTE DE ESTA PUBLICACION PODRA REPRODUCIRSE SIN PERMISO ESCRITO. INDICE ESPECIFICACIONES E 1 | INFORMACION DE SERVICIO MANTENIMIENTO KG CUBIERTA DEL MOTOR/BLOQUEO DE tA CUBII INVECCION PROGRAMADA DEL MBUSTIBLE ALTERNADOR/CORREA DE DISTRIBUCION Em EXTRACCION/INSTALACION DEL MOTOR: Ea CAMISA DE AGUA/VALVULA DE ALIVIO/ VALVULA DE ASPERSION CULATA DE CILINDROS/VALVULAS En Honda Motor Co., Ltd. Oficina de publicactones de servecio VOLANTE DEL MOTOR/BOMBA DE ACEITE Ha BLOQUE DE CILINDROS/CIGUENAL/ PISTON HELICE/CAJA DE ENGRANAJES/ CAJA DE EXTENSION DEPOSITO DE ACEITE/CAJA DE MONTAJE En AIA DE BASCULACION/CONJUNTO DE EQUILIBRIO. [DEL ASIENTO/INCLINACION MOTORIZADOS BARRA DE LA DIRECCION, CAJA DE CONTROL REMOTO CABLES/MENSULA DE LA ARTICULACION |_DE CAMBIOS/BRAZO DE CAMBIOS EQUIPO ELECTRICO ; al OPERACION En DIAGRAMA DE CONEXIONES Fecha de edicin: Diciembre, 2001 © Honda Motor Co, Lie5. INVECCLON PROGRAMADA DEL COMBUSTIBLE, INDICE 1. ESPECIFICACIONES.. 1. ESPECIFICACIONES, 2 PLANOS DE DIMENSIONES 2, INFORMACION DE SERVICIO... |. SIMBOLOS UTILZADOS EN ESTE MANUAL 9. SITUACION DEL NUMERO OF SERIE NORMAS DE MANTENIMIENTO.. 2 ‘VALORES DE PARES DETORSION, aoe! HERRAMIENTAS ESPECIALES onus 2 LOCALIZACION Y REPARACION za as spina B 2 = MOTOR... a» CUESTA ARRANCAR PRUEBA OE COMPRES b. EL MOTOR NO FUNCIONA CON SUAVIDAD ence 213 BSTENA DE ENCENIBO (ELECTRICS 2:19 4, MOTOR DE ARRANQUE orn 222 +e. SISTEMA DF ENCENDIDG.. 224 + BaSTIDOR. 237 2. CAMBIOS "237 bb el CONJUNTO BF EqUILIBRIO DEL ASIENTODNCUINACKO MOTORIZADOS NOSE MUEVE 228 «. FLCONJUNTO BEEQUItIaRO aL [ASIENTOJINCLINACION MOTORIZADOS NO SE MANTIENE «ew 2, ENRUTAMIENTO DE CABLES) MAZOS DE CABLES.. IARUTAMERTO DETUROE © LUBRICATION seen MANTENIMIENTO PROGRAMA DE MANTI ACEITE DE MOTOR 7 FILIRO DE ACEITE on AcE DLLs CAR BE ERGRANAIE BUIAS HOLGURA DEVALVULAS. ERMOSTATO, COLADOR DE LE WADO BE BAIA PRESIGNYSEPARADOR DE AGUA. a COLADOR DE COMBUSTIBLE (ADO DELTA PRESION) RALENT CABLE DE CONTROL DE LA MARIPOSA DE GASEYANTICULACION DELA MARIPOSA, DE GASES . 12, CABLE DE CONTROL DE CAMBIO. 13, CORREA DE DISTRIBUCION,, 14. CORREA DEL ALTERNADOR, ase 1. CUBIERTA DEL MOTOR/BLOQUEO DELA ‘CUBIERTA,, 1. CUBIERTA DEL MOTOR oa 2. CUBIERTA DE SEPARACIGN FRONTAL. oss 42 3. CUBIERTA DE LAS PARTES ELECTRICAS 4 4 COMET INFERIOR DEL MOTOR lzQUin DERECHA.. 5. CABLE DE ‘DE LA CUBIERTA DEL MOTOR.. & CONTUNTO DE BLOQUED fRORTALIMANELIA DELA CUBIERTA FRONTAL as 1, PRECAUCIONES DE SERVICIO. 2, CONEXIONES DEVACIQw 3. DIAGRAMA DEL CIRCUITO 10. 42, LOCALIZACION ¥ REPARACION DE AVERIAS. SISTEMA DEINYECCION PROGRAMADA DEL 1 ‘COMBUSTIBLE SISTEMA POM 540 2 + DISPOSICION DE TERMINALES DEL a0 18 + GUIA.DE LOCALIZACION ¥ REPARACION DE 13 AVERIAS. vm Sl 6 GRAFICO BE LOCALIZACION ¥ REPARACION DE 16. AVERIAS v7 TUBER DE COMBUSTIBLE BF200A:225A FM HOS . SENSOR DE LA MAP. SENSOM 1¥ 2 DEL TDC SENSOR DF LA CHE... @ SENSOR DELA ECT SENSOR DELATP..- SENSOR DELA IAT R i SENSOR BAKOMETRICO. SENSOR DE COLPETEO inreanyPron Oe inesiN Gi ACE (LADO BE ALTA PRESION)., k,MO2S (CALENTADO), SISTEMA VIEC.. GRAFICO Dé LOCALIZACION REPARACION DE AVERIAS SISTEMA VIEC.. SISTEMA DE CONTROL DEL RALENTT. 53 ar ‘GUIA DE LOCALIZACION REPARACI AVERIAS bea GRAVICO OF LOCALZACIONY REPARACION BE AVERIAS a, VALVULA DE IAC nn nnn SAB 1, SENAL DEL TERMINAL FA DEL ALTERNADOR aco 547 SISTEMA DE ALERTA ain vere SAI ‘GRAFICO DE LOCALIZATION V:REPARACION DE AVERIAS 3. SONIDO CONTINLO sn. 549 Bb. SONIDO INTERMITENTE (PITIDO LARGO) 53 ¢. SONIDO INTERMITENTE {PMO CORTO) 555 4. SENSOR DE SOBRECALENTAMIENTO 1,2. 5-56 SISTEM DE SUMINISTRO DE COMBUSTIBLE as 5-58 ‘GUIA DE LOCALIZACIONY REPARACION DE AVERIAS 550 (GRAFICO DE LOCALIZACIGNY REPARACION DE ANERIAS 3. RELE PRINCIPAL DE POM Fleas 559 1. LINEA De ALIMENTACION DELINYECTOR DE COMBUSTIBLE. 563 ¢. VAIVULA DE SOLENGIIE DE CORTE DELA ‘TUBERIA DE COMBUSTIULE ve 34 SISTEMA DE AIRE DE ADMISION .nsrvrncoce 56 ‘GRAFICO DE LOCALIZATION AVERIAS, 3. CIRCUITO DE CONTROL DE DESVIO DE AIRE DE ADMISION (AB) nsw $68 5.69 DESCARGA DE LA PRESION DEL ‘COMBUSTIBLE. ‘+ MEDICION DEA PRESION Dil COMBUSTIBLE. . TUBERS DE COMBUSTIBLE + VAIVULA DE SOLENOIDE DE-CORTE DE LA TUBERIA DE COMBUSTIBLE. 571 INVECTORES DE COMBUSTISLEREGULADOR OE PRESION nina + INVECTORES DECOMBUISTIBLE sn 8.72 + REGULADOR DEPRESION 373 ‘BOMBA DE COMBUSTIBLE (LADO Di ALTA PRESION) os 569 5-09 “370 572 ‘BEPARADOR DE VAPOR, BB BOMBA DE COMBUSTIBLE (ADO DE BAIA PRESON) 5094 INTERRUPTOR DE LA PRESION BEL ACETTE ABO BEALTA PRESION ween 596 INTERRUPTOR DE PRESION Del ACESTE ADO DE BAJA PRESION ‘SENSOR OE COLFETEO [SENSOR DE LA ECT wore SENSOR DE SOBRECALENTAMIENTO 1, 2. VALVULA DE IAC.. . SENSOR DELATAT nnn SENSOR DELA MAP HORS ennBF2O0A-225A 1B, SENSOR BAROMETRICO. senses 5100 13, DEPOSITO DE ACEITE/CAIA DE MONTAIE.. 19, SENSOR DELA CK. scot 1, DEPOSITO DE ACEITE/TUBO DE ESCAPE 20, SENSOR DELTOC 1, 7, wn ston TUBO DEAGUA 2 21, SISTEMA VTEC. ” 5-102 2. CAJA DE MONTAI/GOMA DELA MONTURA 22, CAIRDEL SILENCIADOR 23. CONJUNTO DEL CUERPO DELA MARIPOSA 5.103 'SUPERIOR/EIE DE CAMBIOS A, Beuenscnsnesins 135 DEGASES oun _ 507 14, CAA DE BASCULACIGN/CONJUNTO DE EQUILIBRIG 24. CONUNTO BEL MUTE BE ASTON 77 5.172 DDELASIENTOVINCLINACION MOTORIZADOSonens. 1st 25. CONJUNTO DEL MULTIPLE DE ESCAPE nn. SN 1. EXTRACCIONANSTALACION DE LA CA BE BASCULACTONICONJUNTO DELA MENSULA 6, ALTERNADOR/CORREA DE DISTRIBUCION/POLEAS... 6-1 DEPOPR nnn van TALERNADOR 6a 2. CONUNTO iB ELL IBRS BEL ASIENTOF 2. CORREA OF DISTAIBUCIGNIPOLEA Ge iMPULSION INCLNACIGN WOTORIZADOSAMENSULA DE DELA CORKEA DE DISTRIUCIONPOLEAS POPNCONIUNTO DE LA CAA DE IPULSADAS cnn nn TS BASCULACION os 3. CNA DE BASCULACIOSUASTIOOR BELA 2 MONTURA 4. CONUNTO BE EQUTLIBRIO DEL ABINTOF INCLINACION MOTORIZADOS 3 nstatacic 5. CONIUNTO DF MOTOR DE INCLINACION MOTORIZADR - 4. CAMISA DE AGUA/VALVULA DE ALIVIOWWALVULA DE ASPERSION. 1s atta DLA DUCTION CAA DECONTROL DDESCRIPCION ELA TUBERIA DE AGUA.. 154 15 : 2. CAIADE CONTROL REMOIO 3. VAIMUIA DE ASPERSION {PARTE OPGIONAL 52 137 3. PANEL DE CONTROL PARTE GPEGRAL- 9, CULATA DE CILINDROS/VALVULAS nn ennnin 91 4 INSPECCION 159, 1. EXTRACCION DEL CONJUNTO DE LA CULATA (DE CILINDROS ns 16. CABLES/MENSULA DE LA ARTICULACION DE 2. DESMONTAJE DE LA CULATA DE GILINDROS. (CAMBIOS/ERAZO DE CAMBIOS. one Wl BL INSPECCION 1 CABLE DF CONTROL REMOTO (ADO OF REEMPLAZO DE 1A GUIA DEVALVULA ‘CAMBIOSLADO DE LA MARIPOSA DE GASES)... 16-2 5, REPARACION DEL ASIENTO DE VALVULA ss 2, BRAZO DELA MARIPOSA DE GASESMENSULA 1, MONTAIE QF LA CULATA DE CIINDROS sn 9-20 DE LA ARTICULACION DE CAmalos. vy 1S 7. INSTALAGION DEL CONIUNTO DE LA CURIA 3. BRAZO DE CAMBIOS/BARRA DE UA ARTICULACION? DECIINDROS suena vn 22M INTERRUPTOR DE PUNTO MUERTOwessovss rans 169 16, VOLANTE DEL MOTOR/BOMBA DE ACEITE.. 17. EQUIPO ELECTRICO. “17 1. EXTRACCION, 1. SITUACIGN DE LOS COMPONENTES, vA 2, DESMONTAIE DE LA BOMBA DE ACEITE 10-4 2 RELE hiNcaPAL Ge PCM FARELE De LINAC 3. insPecccOn MOTORIZADA orn ITB 48. VISTA DETALLADA 3. ECM . cage 5, INSTALACION .. 4. MOTOR DE ARRANQUE-. wesnsennnes WAR 5. CAA DELFUSIBLE ACGICAIA DE FUSIBLES,. 0 17-21 1. BLOQUE DE CHLINDROS/CIGUESAL/PISTONcesnns 1-1 66, MAZO DE CABLES DEL PANEL DE INTERRUPTORES 1. EXTENSION DE RELLENO DE ACETTE Sia Y DE INDICADORES, snes V7DE 2, DESMONTAE OF LA CUBIERTA DEL 2, INSPECCION.. S128 CARTER/CIGUENALPISTON wrens UE 3. INSPECCION 2 ‘18, OPERACION, 104 4. SELECCION DEC Sas 1. SISTEMA DE INVECCION PROGRAMADA Di 5. VISTA DEYALLADA sn. mT nae COMBUSTIBLE 188 5. MONTAE DELA CUIERTA DEL CARTERICIGUENAL/PISTON... 123 19, DIAGRAMA DE CONEXIONES... 9 12, HELICECAJA DE ENGRANAJES/CAJA DE EXTENSION... 12-4 1. HEUCE ne " 2 CONIUNTO BE LA CAIN DE ENGRANAIS.. 3. BOMBA DE AGUAJWAKRA DE CAMBIOS. 1249 4. CONIUNTO DEL SOPORTE DEL FE DELA HELICE ven PD 5. BEDE LA HELICESOPORTE DEL EE DELA MALICE. 6. FIE VERTICAL/ENGHANAIE CONICO. 2, SELECCION DE LAMINILLAS. 8. POSICION DELAMINILLAS. ‘9. AJUSTE DEL CONTRACOLPE: 10. MONTURA DE GOMA INFERIOR DEL MGTOR ‘CAJADDE EXTENSION/CUBIERTA INFERIOR,BF200A-2254 Abweviaturs ‘Abreu, ACG “tear an “American Petroleum Insitute Approx: ‘Aproximadamenia Assy. Conjunta ADC ‘Después dol punto niuero superior” AF Liquide para ransmisiones autoratica art Accesora, adtamento BARO Baremetice BAT Berta Boe Punto mueno inferior aYDC ‘nls del punto muta superior, cP Posiciin del cigdaal Comp. Completa on Cindi ore Cig de problema de diagnéstico ECT Temporatura dal cafeigucante del motor FCM Mula de conto del 010: re Escape! F Fronial oavance GND Mesa GPs Sistema de poscionariesto global Ho2s Sens de extgeno calertade a8 Desvio de ale de adision ac Cone el aired eatenth iat “Temperatura del ave do admisign ID e1D. Didmetr imesior IGeIGN Eneendide Ww ‘Adision NI) Inyeecion L lequierdey Ks Sensor de olpeteo MAP Pesce absotila del miliple MIL Luz indicadore do mal funeionamiento oo. Didmewo exterior oP Pate opcional PoMFI lnyeccién programa del combusible Pr Namero de parte Qn Cantidad R Detechovo SAE Society of Automotive Engineers Ss Sefial de comprobscidn de servicio SOL Solenaise STD. Fusndar sw Interupter qo Punto muerte superior .P osicion de la mariposa de moses vrec Tomporiacién variable de valwuls y contol elecudnico se elevaciin de valvulas Bi [Necro [To [verbe [ar [marron [ig [vamne guano. ¥ [Amato [ R [ROIO © | Nazani_| P | Rosa: mo [AZUL w[aianco [ub [azu ciaro | cr [Gris1. SPECIFICATIONS BFEODA-225A 1. SPECIFICATIONS 2, DIMENSIONAL DRAWING DIMENSIONS AND WEIGHTS Model BF2008 Description code BAES BAED BAF) BAEJ BAR tem Type wo XD ‘XCD 2X0 xxeD Overall lenath 920 mm (362 in) Overall wicth 625 mm (246 in) Overall height 1s70mm | 1a00mm | 1,800mm | 1925mm | 192mm (65:7 in} (70:8 in} {70.8 in) (75.8 in) (75.8in) Dry weight (1) 270 kg 275 kg 278 kg 280 kg 283 Kg 95s! | teustbsr | (6raibs) | (617 Ibs) _| (624 bs) Dry weight (2) 267 kg 272 ka 22kg 277 kg 277 kg (a0 ibs)_ | @ooms | ois) | t61itbs)_| 67 Ios) Oporating weight ‘including oi) 279 kg 284 kg 287 kg 209 kg 282 kg (orsibs) | 6261s) | i633ms)_| (637i) | (644 bs) #1. With propeller rrounted. *2: Without propeller mounted. Model BF225A Description code BAG BAG BAH BAGI BAH tom Tyee Lo XD XCD XX XCD Overall length {820 mm (36.2 in} Overall width (625 min (246 In] Overall height 1.670mm | 1,800mm | 1,800mm | 1925mm | 1925 mm (65:7 in) (70.8 in) 0.8 in} (75.801 (75.80) Dry weight (71) 270kg 275 kg 278 kg 280 kg 283 kg s5ibs) | 606ibs)_| _rsibsy | rer7tbs) | (624 Ibe) Dry weight "2 287 kg 22kg 272 kg 27 kg 277 kg 6e9tbs) | (600ibs) | leo) | i611Ibs)_| 611 Ibs) Operating weight (including ail 2799 284kg 287 kg 289 kg 292 kg (615 tbs) | f6261bs) | (693tbs) | (637 Is) | (664 Ibs) With propeller mounted, *2, Without propeller mounted. FRAME Model BF200A.BFZ25A ‘| tem Tvpe 1D XO xe XD. XX0D_ Transom height (*1) 1508 mm 635 mm 762 mmm (20.0in) (25.0 in) (0.0 in) Tilting angle oe ing stage Stageless “Trim angle (*1) =# to 16° ‘Swivel angle 71: Transom angle is at 12°. a 1-1BF2O0A-225A4 TYPES OF Honda BF200A/BF225A OUTBOARD MOTORS Itmay be necessary (o rofer to this chart for reference purposes when reading this manual Model BFZ00A-BF225A Tyee w xD XCD XX XCD, Shaft Lenath type L XL XL XXL XXL Counter Rotation [e) oO Remote control 9° oC oO OO [e) Power Trim/Tilt oO Oo Oo Oo oO ‘Tachometer 101 40) 4O) (Oy 40) Trimmeter (O) (Oh (O) (Or 10} XL: Extra long, XXL: Extra-extra long (Ur Optional part ‘The power trimftilttype motors use an electric¢hydraulic power cylinder to trim or tlt the motor. ENGINE Modet BF2008 BFZ25A tem Description code BEAEJ-SE BEAGI-SE Type ‘stroke, OH.C, Bevlinder Displacement ‘3,71 orn? (211.7 cu in) Bore x stroke. 8993 mm (3.5 x37 ind Rated power 1 147.1 KW (20H) 165.5 KW (225HP) Maximum torque 295 Nem (80.1 kgftm, 217.7 IbFit) Compression ratio 4:1 Fuel consumption ratio 334 gikW-h (246 giPS-h) Cooting system Forced water circulation by impeller pump with thermostat Ignition system Full transistorized, battery ignition 10° at 650 rpm B..D.C. Spark plug IZFRGFI1 (NGK), VKJ20RZ-MA11 (DENSO) Fuel supply system Programmed fuel injection Fuel injection system Electronic contral Fuel injection nozzle Pintle type Fuol Unleaded gas. 1@ with a pump octane rating of 86 or higher Fuel pump Electric and mechanical plunger type Lubrication system Pressure lubrication by trochoid pump Lubrication eapacity 88 € (9.9 US at.7.7 Impat) Starter system Electr starter Stopping system, Primary circuit ground Exhaust system Underwater type 1; Fall throttle range. 1-2BF2O0A:225A —_—— EO _ LOWER UNIT Clutch Dog clutch (Forward ~ Neutral - Reverse) Gear ratio 0.536 (16/28) Reduction ‘Spiral bevel Gear case cil eapacity 1.17 € (1.24 US gt, 1.03 Imp qo Propeller rotating direction ‘Clockwise (Viewed from rear): LD, XD and XXD types Countarclockwise (viewed from rear): XCD and XXCD typesBFROUA-225A 1. CARACTERISTIQUES 1. CARACTERISTIQUES 2, PLAN COTE 1. CARACTERISTIQUES DIMENSIONS ET POIDS- moun TraaeA Code deep Baer me BART as BAR Description ~~ Type ry x0 XCD 330 xxCD Tage oa 20mm Taner wut 25 vires tot isiomim ison ‘stom ees iam Pod ee 267k 2k Bake Tks Zire Paitsd ee ZOkg asks 28 kp 20k abe Poids norte d marche (hile compre) Dk ike 287 ke Zs as Avec Iie mone. Modis rsa eas aeseipit mg BAG! BAW BAG BART Description ~~ Tp ub XD. XCD XD 2xCD) Longucurhor ou a Langues tn (25 0 ster a 70 ne 0 10 925mm 1925 0m Poids see ‘267 TEs 22 aTTke zTks Pride (1) ous TIS ETT 20k Oka Pols en nts de mare Ole compe) Ze ExT 287g 2g wie i avee ie none. CHASSIS Mode a00A-BERSA Descrigisi —— Type 7 %D_]__xeo 3D RED Har ben bs (1) som an Tamm Aged leage Poskon deere angle asnie 1) FBI ‘gle picket Sai oe 1 Linelion do whic ani sae 1, 1-1BF2e00A*225A ‘TYPES DE MOTEURS HORS-BORD Honda BF200A/BF225A our eile de cmsuller ce tableaw forse ected ‘Modile WEROOA-BFRISA ‘ype 1. xD, xe xD xD, “Type longer are L xl, XE. 2x. ext Contant ° 9 “Commande disco o o o 9 o ‘Asinefinclinaison asisge c ° o 6 o ‘Conte ours (Oo Or (O) Toy To) Indicate ance cr (Oy (Or oO OD DL Bara tong, XXL: Ex ent log (Oy: Pee en option {Les moteurs Power tie None bon elovage ass ver corsction asst) lsat un vin ecriquetyauique pour aye asset le eleva dy moteur MOTEUR odie WFR, BIDBEA Descriptio Code deseripa BEABSE BEAGISE Type ‘ems, ACT. Geylndees Cylindnse 347 en® Asap x wre 9: 30m Puisanes nina * 7 w SSK Couple axiom 255 Nem GOA Eghom) Rapport volume 94:1 ‘Gonvornmtion en exh SAW Syotlme de retrosdseement ‘Ginclion fede d'a par pope centage vac hermosa Syatimedallamage Allumsige coivernent crasisivist par bare ‘Avance &Fallomags OF A650 fy ava le PM Bougie TZHRGEL1 (GK), VEI20R7-011 (DENSO) Systtae d alimeniaon en carbarant neti programms Systeme dajtion de carburant Commande Beetonigue Tajeetour de erboran ‘A Gon Cabra ‘sence sans lon ayant un ioice decane pempe de 86 om spur Pompe’ carbine “Type Eleciriqua et mécanique 3 piston Systime de passags ‘Gras sors prosson pe pope tebe Copscité de pisaze ase Syscdme de démarrage Déoasrewr dhciigue Syste dunes Mise a masse du cei primaire ‘Systme Uéclappenent “Type ous Fe FILA plein ane 1-2BFeEOOA:225A EMBASE nbayage Ensbrayage A erbas(Miurche avant New — Marahe ari) Rapport de démaipieaion 0536 Demaliglicnion Couple conigne ‘Gontenise en ile dearer de renvoi Tan Line, ale ‘Sens de rottion de Fics ‘Sens des siulles ane mont (ou depuis Parte): Types LD, XD at XD. Sen vere des aiulles une more (vu depuis Pstite): Types XCD et XCD *1, TECHNISCHE DATEN BF2OOA*225A 1, TECHNISCHE DATEN 2. MASSZEICHNUNG: 1. TECHNISCHE DATEN ABMESSUNGEN UND GEWICHTE Modell ‘BF2008" Gruppencode BAED BAF BAF BAB BAF tand Typ 1D XD. “XCD. 0 xD Gesarilange 20m Gesomtrete 625 mm ‘Gosamthane Ter mn 1800 rier 1.800 me econ eon Leergewicht 267 6g ‘Wakg 22g ZT 277 6a Leergenicht 1) 270 kg 275 kg 278K 280 ko 283 kg Bewriebstertiges Gewicht 278 kg 7a kg 287 kg 280 ko 282 kg {einschiettich Ob “i: Mitmontenem Propel ‘Modatl BF25A ‘Geuppencode BAGH BAG BAH BASE Ba Gogenstand Typ. ir) XD XCD, xD, xx Gesemilange ‘M20 mm ‘Gesertzreie 25mm ‘Geseminahe 1.670 100 men 1.200 rare 1525 rae 125 ree Loergawicnt 267 ¥g 272 kg 272 kg 277 kg 277 eg Leergowient (1) 270 ka 275 ko 278 ks 280 kg 283 kg Beviebstertioes Gewicht 27O kg 284 kg 287 kg 285 49 282 kg [sinschietien OD "Mit montisrtem Propel, RAHMEN ‘Modell (BF200A‘GF225A Gegenstand—_ Typ i} xD. CO. xD ED somone (1) ‘608 ra ‘i 762 men Kippainkel a Kippstuton, Stufenios “Teimrinkal 7) 4 bs 16° Schwenkwinks! ‘07 rochts und links "1: Transorinkel bai 12BF200A:225A ‘TYPEN DER Honda-AUSSENBORDMOTOREN BF200A/BF225A ‘Bein Lesen deses Hencbuchs muf unter Umstanden auf Giese Tabelle Bezua penommen werden, Moser F200 BF226A ip [oy x XCD, oD, 3XED Wellenangeriyp t Xt XL 2a, 2, ‘Gegencrohung 6 o Feineieuscung o o o a o Serve Timmy Kop o 9 ° oO o Dreheahimesser Tor ito Or ite tO, ammeter (Or 11 Or ‘or (Oy XL: Extratera, 3: Superdang (Gr Sonderuterértel ‘Sorve-Thimevkip-Typ-Moteren sind zum Trimmon oder Kipaan des Motors mit cino:n clektischonfiydraulschen Servozvinder susgestate. MOTOR Modal BERGA SEGA Gegensiard~——Gropnencede BEAEISE BEAGESE yo ‘Tok, cbenlegande Nodkenwol, 6 Zyoder Hobe 447% en? Bomuna x Hb 28x99 mm Nenmlstung| 7 71 BOO PS I 1655 B25 PS) Max, Drehmomant Sim Ford Konpressonsver airs 9471 KaitatvereavehsvethSies Si awn AS SPSL Kanye “rrnganasorumou! a Keagelnspamee und Tero Zindsytem Valliasistosione Zindora ibor Eoere Zinsverteon@ 10° bei 656 min Uinilv OT “Tineke TREE (NGRD, VRIRORZMI FOENSO) Krahsrofvarsorgung Programmiene Kiefttofeinspritaung Kraftstoffenepitesysiom Elekyrorische Steuerurg Kraftstofleinspritzdtse Zaplenne Katto! Bheifieies Benzn mit einer Pumpenokianzahi von B6 oder hihor Krafsteffpurpe lekiiacher und mechanischer Plungertye Sehmierung | ‘ruekscherieung mit Rotorpumne ‘Schinisrkepecit ast Sunsysion Elekuosaner Stoppsysiom Prinarschaliungsmasse Abgassysiem ‘Umerwassertyp 71: Vollgasbereich,BFEOOAs225A UNTERES AGGREGAT Kuppaing Klavenkyoplong Worwaris ~ Neutal = Rlckwarta) Goviebsabstuiang 0536 Untersotzung Bogenversahaung Gevriebegehivse-Olnenas ia Propeller Dretvientung [Nach rachis fon Finion her gesehant: Typan LD, XD und sXD Nach inks (von hinten tar gasehen!: Tyaen XCD ung XCD. 1-3BFEOOA:2E5A 1. ESPECIFICACIONES 1, ESPECIFICACIONES: 2. PLANOS DE DIMENSIONES 1. ESPECIFICACIONES DIMENSIONES ¥ PESOS: Modelo 2008 ‘Cédiga de deseripeién BAEI BAe HA, Bae BAA fem 1D x0, XCD, 2X mcd Longiivd iil 920 mm Ania tl 25mm ‘Atura toa Te70 mm 1.000 1.809 mm 1.925 mi 1.825 mm eso en seco 207 272 ks 272k 277 4g a eso on sc00 7) 270g 275 hy 275 he 280g zathg Peso.en orden de marcha 29k 2a kg 287 Ke 789 ke 202 kt Ginclayend el seeite) "1: Con la hice morta. ‘Modelo BFA ‘Cédigo de deseripcign [BAGH AGL BAHL BAGH BAH] ftom Tipo, 1D 5D, xCO XO. XCD. Lond etal 920 mm ‘Anchuts iot 625 mv Alurawtl 1.670 mm 7.800 rim 3.800 mim 13250 1925 mm Peso en seco 267 kg 27zkg 272g 277 ba 277 hg Peso en seco 7) 270k 275 ke 270 ke 200 bi 205 ke exo en orden de necha 270g 2a ke 287 ke 209 ke 25 ky Cncluyendo ef aecie) Con In lice montadh, BASTIDOR ‘Modelo FRO0A BRISA iter Tipo. 1 0. xe xb XCD. ‘Alcura del pelo de popa CT 0800 35 om co ‘Angulo de incinacton o tapas deinclinacidn Gradual Angulo de equiv det siento C1) mr ate ‘Angulo de basculacion 30" hacia fa devecha e Hgulerda El dngulo del pero de popa esa 12°TIPOS DE MOTORES FUERA BORDA Honda BF200A/BF225A Puede esata necesoro consular esta tabla con fires de referencia durante Io Jectura de este mantal BF2O0A-2254 ‘Modelo BF200A Tipo io xD XCD 2x0, XCD Tipo de Tongiiud dal ele L XL XL mat XXL Com rlacion ° o ‘Control remo o G o 9 o Eaulirio del asiesofinelinseion moterzados ° ° o 3 o Tacametro 10} tor (or TOF or ‘Medidor del equilbvie dol aienta oO (Or tor Oy Or XL: Bara largo, 2XL: Exes esta largo (Gy: Pane opcioral inclinaciés del motor, ‘Los motores del tipo de equilbrio del asientaincinacién motorizados emptean un cilindre NidSulica para efecwar el equillro del aiento 0 Ia MOTOR ‘Madslo ‘BF2008 WF225A ftom _Cédigo de desripsion HEAELSE BEAGISE Too) 4 iampes bol de levas en cabeva (HU 6 cilindros Giindroda 3471 ent Calibre x careers Box os mn Poteneia perinal 7 147.1 kW 200 Cv) 165,5 KW BE Par de tpsién mii 295 Nem (30,1 kaem) Relaci6n de comresiin Relacién de constmo de combustible ST WARW-h 246 EVID ‘Sisonm de enfifamiento ‘Giculaciin forzada de agus mesinnte bomba de rior con ermosato ‘Sislema de encendido Encene po baera, completamente \ansistorizade Distbucin cel encendida 10" 2650 cn BTDC. Buyin TZFRGETT (NGA), VKI20RZ-Mi17 (DENSO) ‘Shtema de suminisvo de combustible Inyeceidn proyramada del combustible ‘Sistema de inyecei6n de combustible Contol elecsnico Boquilla de inyeccién de combustible Tipo bouwilla de agua Combustible ‘GagaTina sin plono €on un actanaje de homba de 8 o superior Borsha de combustible Tipo de émbala buze eféctrico y mecsnico Sistema de ubricacién Lubrieacidn presurizsda mediante bomba Focoidat ‘Capacidd de ubrieaciba ae Staten de aranque ‘raneader elerico Sistema de parada “Tier del circuit prima Sistema de escape Tipo sumergido “Te Morgen de aceleracién completo.BFEQOA:22e5A UNIDAD INFERIOR Fmbraaue ‘Embrague de garras (vance - Puro maaerto - Marcha eit Relacion de engranajes 0536, Reduceiéa Rueda ventada ednica expiral (Capacidad de aceite de In ea de engrannian 17 é : Dirceeién le olacdn de la hice Hacia In devecha (iso desde Ia parte wascra. Ty UD, XO y XXD Hacia la izquierda (visto desde Ia parle rasere [pos XCD y XKCD2. DIMENSIONAL DRAWING Transom H T LD type | 1.670 mm (65:7 in) | 508 mm (20.0 inh XD type__| 1.800 mm (70.8;im | 635 mm (25.0 int xD type_| 1,925 mm (758in) | 762 mm (20.0 in? 920 mm (36.2 in) E E = BF2O0A-225A 625 mm (24.6 in} 1-4BFROOA225A 2. PLAN COTE “Tobe aire 1 T “Type LD 570 mm 308 min Te XD, 1.800 mm 35 mm Type XXD. 1.925 mmm 62mm 920 mm E E =1-4 2. MASSZEICHNUNG Transom T Loy Tar rar 508 mm XD-Typ 1.800 rom 35mm 2XD-Typ 1.925 rn 752mm 920 mm BFROOA*225ABFE2G0A225A 2. PLANOS DE DIMENSIONES Peto de pope i 7 Tipo 1D. 1.670 men 38 mm Tipo XD 1.800 min 35 mm Tipo 2X0 1.825 me 72mm 20mm 1-42. SERVICE INFORMATION BF200A-225A 1, SYMBOLS USED IN THIS MANUAL d. STARTER MOTOR 2. SERIAL NUMBER LOCATION ¢. IGNITION SYSTEM 3. MAINTENANCE STANDARDS. ‘Spark test 4. TORQUE VALUES + FRAME 5. SPECIAL TOOLS a. SHIFT 6. TROUBLESHOOTING b. POWER TRIM/TILT ASSEMBLY DOES «ENGINE NOT MOVE 2. HARD STARTING o. THE POWER TRIM/TILT ASSEMBLY Cylinder compression test 7. CABLE/HARNESS ROUTING B.ENGINE DOES NOTRUN SMOOTHLY 4g Tune ROUTING 6. IGNITION (POWER) SYSTEM 9, LUBRICATION Fuse load list 1. SYMBOLS USED IN THIS MANUAL ‘As you read this manual, you may find the following symbols with the instructions. ie ice Be cscs Metyodenum) Use mofybdenum oil solution {mixture of the engine ofl and molybdenuen grease with the ratio 1:1). isulfide A ) Apply oil Ox 010) A special tool is required to perform the procedure, Apply grease Indicates the diameter, length, and quantity of metric flange bolts used. P. Indicates the reference page. 2. SERIAL NUMBER LOCATION The engine serial number is stamped on the alternator bracket and the product identification number is located on the right stern bracket, Always specify these numbers when inquiring about the engine or when ordering parts in order to ‘obtain the correct parts for the outboard motor being serviced. ENGINE SERIAL NUMBER, PRODUCT IDENTIFICATION NUMBERBreooa-2es5a 2. INFORMATIONS D’ENTRETIEN 1. SYMBOLES UTILISES DANS CEMANUEL _d. DEMARREUR 2, EMPLACEMENT DES NUMEROS DE e. SYSTEME D’ALLUMAGE SERIE Essai détineelle 3. VALEURS STANDARD D'ENTRETIEN 4. COUPLES DE SERRAGE a, INVERSION DE MARCHE 5. OUTILS SPECIAUX b, VENSEMBLE D’ASSIETTE/ 6, DEPISTAGE DES PANNES INCLINAISON NE SE DEPLACE PAS + MOTEUR c. LENSEMBLE D’ASSIETTE/INCLINAI- a. DEMARRAGE DIFFICILE SON NE PEUT PAS ETRE IMMOBILISE saa decompestion des elindres 7. CHEMINEMENT DES CABLES! b, LE MOTEUR NE TOURNE PAS E! : . DOUCEUR . 8. CHEMINEMENT DES TUYAUX ¢. CIRCUIT D’ALLUMAGE 9. GRAISSAGE {ALIMENTATION) Liste des charges des fusibles + CHASSIS 1. SYMBOLES UTILISES DANS CE MANUEL. Dans ce manuel, ce symbols du on es signification suivants. ‘Un oui spcil est nseeseire pour eecuer'opéion. EEE senso AEE itncr ne soon che de motyhfie (nye nile moar de gse au lye das ne proportion d I: A } Aralquer de Pile Ox O60) Indiquetedisnti, Tongue et le nombre de boutons colle métiqus ules. ® nique a pope de rece 2. EMPLACEMENT DES NUMEROS DE SERIE Le nunéto de série du moter se youve srl suppor A alterscur et le euneo didensicaon du pret su la pressed Graton drt Tours spiier e¢ numéus brs d'une demande de renscigncrnens sure ler 4 Cane connie depdces Ceci permet aber ks pites crete pear le toteu” Io bovd fare Tee de inlerventon NUMERO DE SERIE DU MOTEUR NUMERO D'DENTIFICATION DU PRODUIT 2-12. WARTUNGSINFORMATIONEN srecoa-2250 1.IN DIESEM HANDBUCH VERWENDETE 4. STARTER SYMBOLE e. ZUNDSYSTEM 2, POSITION DER SERIENNUMMER Funkenprobe 3. WARTUNGSNORMEN * RAHMEN 4, ANZUGSWERTE a. SCHALTUNG 8. SPEZIALWERKZEUGE b. SERVO-TRIMM/KIPP-BAUGRUPPE 6. FEHLERDIAGNOSE BEWEGT SICH NICHT + MOTOR ¢. SERVO-TRIMM/KIPP-BAUGRUPPE HALT a. STARTPROBLEME NICHT . . Zylinderkompressionstest 7, SEILZUG/KABEL-FUHRUNG 8. ROHRFUHRUNG b. MOTOR LAUFT NICHT ZUGIG. c. ZUNDSYSTEM (STROMVERSORGUNG) —% SCHMIERUNG Sicherungslastenliste 1. IN DIESEM HANDBUCH VERWENDETE SYMBOLE In diesern Hardsuch tonne de folgenden Syrebote 2usemmen mit entsprochanden Anweicungen vorkornmen, Zum Durchtohren des Arbelisverfahrons ist ein Speviotwerkzeug erforderlich EEE enioren HEE - Mosossnoteauna vormondon(Gamisch aus Motor! urd Motvettoi im Vern 1. (obvi fh Olaufagen Ox O10} Kennveichnet Durchmesser, Lenge und Anzeh der verwendeten metisciien Fanschsehrauben, p. ‘Angabe der Bezugsseie. 2. POSITION DER SERIENNUMMER Dis Motorseviennummer ist an der Generateialterung vingastanz, dio Produktkennummer befindst sich an der zeehten Achterhsiteung. Bel Aniragan 2um Motor ader Bestelung von Telen geben Sie bite steis diese Nummer an, umm de rictigen Auskinfe brve. Tell for der 20 ‘wartenden AuSenbordmater zu erraen. MOTORSEREENNUMMER PRODUKTKENNUMMERBF2004-2254 2. INFORMACION DE SERVICIO 1, SIMBOLOS UTILIZADOS EN ESTE MANUAL 2, SITUACION DEL NUMERO DE SERIE 3. NORMAS DE MANTENIMIENTO- 4. VALORES DE PARES DE TORSION 5. HERRAMIENTAS ESPECIALES 6, LOCALIZACION Y REPARACION DE AVERIAS * MOTOR a. CUESTA ARRANCAR Prueba de compresién de cilindros b. EL MOTOR NO FUNCIONA CON SUAVIDAD ¢. SISTEMA DE ENCENDIDO (ELECTRICO) Lista de carga de fusibles d. MOTOR DE ARRANQUE e. SISTEMA DE ENCENDIDO: Prueba de chispa * BASTIDOR: a. CAMBIOS: b. EL CONJUNTO DE EQUILIBRIO DEL ASIENTO/INCLINACION MOTORIZADOS NO SE MUEVE c. EL CONJUNTO DE EQUILIBRIO DEL ASIENTO/INCLINACION MOTORIZADOS NO SE MANTIENE 7. ENRUTAMIENTO DE CABLES/ MAZOS DE CABLES 8. ENRUTAMIENTO DE TUBOS 9. LUBRICACION 1. SIMBOLOS UTILIZADOS EN ESTE MANUAL ‘A modide que lee este manual, encorirar los simbolos siquienles conta instucciones, Ba ics: a (feta git fae malibdeno Ox oto) ® Ince a pigina de referencia 2. SITUACION DEL'NUMERO DE SERIE Aplique wrasa ‘Se require una herramienta especial paa lleva a cabo e!procedimiento. = Ullica una sotucién de aceite de molbdone (mezela de aceite del mor con grasa de motibdena con una relaciba de 1:1) Indica o digreawo, longitu, y cantidad de los permos de brida méircos ulizados. EL némero de sere del motor estéestampado en la rénsuta del altemadory ol nGmoro de ienilicaciéa dal producto eats stuada en la minus erecha del pute e popa.Expeciique siempre estos reimerus cuando sole informaciéa sobre ol motor 0 cuande efecie peidos de plezas para poder obtener las piezascorrctas para el motor fuera bonds en el que esi tealizand el servicio, NOMERO DE SERIE DEL MOTOR [NUMERO DE IDENTIFICACION DEL PRODUCTO 2-1BFEQ0A:225A 3. MAINTENANCE STANDARDS + ENGINE . Uniti fs) Port ikem Standard Sarvice limit Engine Tele speed fin neutral) 650 = 50 rem Trolling speed 650 = 50 rpm Cylinder compression 1,373 ~ 1,569 kPa (14 — 16 kgfem?, 199 ~ 228 psi) at 200 rpm UNI 1 Ignition timing. | At idle 10 » 2°BTDC at 650 = 50 rpm Spark plugs | Gap 1.0 ~ 1-1 (0.038 - 0.043) Valves Valve clearance N 0.20-0.24 EX 0.280.382 Stem 0.0. WN 5.485 ~5.495 (0.2159- 0.2163) | 5.455 (0.2148) x 15.450 - 5.460 (0.2146-0.2150) | 5.420(0.2134), Guide LD. INEX | 5515 5.530 (0.2171 0.217) 5.55 (0.219) Guide extrusion amount IN 21.20 - 22.20 (0.835 - 0.874) — EX 20.63 — 21.63 (0.812 0.852) — ‘Stern-to-guide clearance IN 0.020 0.045 (0.0008 0.0076) | 0.080 (0.0031) EX 0.055 ~ 0,080 (0.0022- 0.0031) | 0.120 (0.0047) ‘Seat width INEX 1.25 - 1,55 (0,048 - 0.061) 2.00.08) ‘Seat installation height iN 46.75 — 97.56 (1.841 - 1.872) 47,80 (1.882) =x 46.68 — 47.48 (1.838 - 1.869) 47.73 (1.879) Spring free length in 5007 (1.970) — =x 153,48 (2.106) — Rocker arms | Rocker arm .D, IN 20.012 20.030 (0.7879 - 0.7886) = ex 18,012 — 18.030 (0.7091 - 0.7098) — Rocker arm shaft 0.D. N 19.972 — 19.993 (0.7863 - 0.7871) — x 17.876 ~ 17.994 (0.7077 — 0.7084) — Rocker arm-to-racker arm IN 0,026 - 0.067 (0.0010 0.0026) | _ 0.087 (0.0026) shaft clearance Ex 0.026 - 0.077 (0.0010- 0.0030) | 0.077 (0.0030) ‘Skin 0.0. 188.976 - 88.985 (3.5029 3.5033) | 86.985 (5.5026) Piston-to-cylinder clearance 0.015 - 0.040 (0.0006- 0.0016) _| 0.080 (0.0031) Pin bore LO. 21.960 ~ 27.963 (0.8645 - 0.8647) — Pin 0.0. 21.961 ~ 21.965 (0.8648 - 0.0648) — Pin-to-pin bore clearance |-0.005 - + 0.002 (-0.0002 — + 0.0001) — Ring groove width ‘Top/Secona| 1.220 ~ 1,230 (0.0480 — 0.0484) 1.26 (0.049) oi 2.805 — 2.825 (0.1104 - 0.1112), 2.85 (0.112), i With the SCS short connector connectad to the service check connector.BF2OOA2e5A Unit: mm tin) Part em ‘Standard Piston rings | Ring sido clearance Top 0.036 - 0,060 (0.0014 0.0024) 0.13 (0.005) Second | 0.030 — 0.085 (0.0012 - 0.0022) 0.13 (0.005) Ring end gap. Top. 0.20 ~ 0.36 (0.008 - 0.014) 0.6 (0.024) ‘Second 0.40 - 0.55 (0.016 - 0.022) 0.7 (0.028) oil (0.20 - 0.70 (0.008 - 0.028), 06 (0.034) Ring thickness Top 1.170 ~ 1.185 (0.0461 - 0.0467) — Second | _ 1.175 ~ 1.190 (0.0462 - 0.0469) — Cylinder head | Warpage — (0.05 (0.002) ‘Camshaft journal |.D. 43.000 — 43.024 11,6929 - 1.6939) — Head height 120.95 ~ 121.05 (4.762 - 4.768) — Cylinder block | Cylinder si 89,00 - 89.015 (3.6039- 3.5045) | 89.066 (3.6065) Warpage 0.07 (0.003) Max 0.10 (0.004) Gep between operand ower pars of __ 10.08 10.002) Connecting | Small end LD. 21.970 - 21.976 (0.8850 - 0.8652) — rods ‘Small end-to-piston pin clearance (0.005 - 0.015 (0.0002 - 0.0008) — Big ond axial clearance 0.15 - 0.98 (0.006 - 0.014) 0.45 (0.018) Connecting rod big end oil clearance 0.020 0.044 (0.0008 - 0.0017) — Crankshaft | Journal. | Main 71.976 ~ 72.000 (2.8337 - 2.8346) — Pin 54.976 — 5.000 (2.1644 - 2.1654) Journal roundness (MainiPin) 0.005 (0.0002) Max (0.01 (0.0004) ‘Shaft runout 0.020 (0.0008) Mex (0.030 (0.0012), Crankshaft main bearing oil clearance 0.020 -0.044(0.0008~0.0017) | _0.050 (0.0020) Crankshaft axial clearance 0.10 0.35 (0.004 0.014) 0.45 (0.078) 2-3BF2O00A°225A Unit: eam (a) Part item Stendard Service timit Camshaft Camshaft axial clearance (0.05 - 0.20 (0.002 ~ 0.008) 0.2 (0.008), ‘Shaft runout 0.08 (0.001) Max 0.04 (0.002) Journal 0.0. 42.9838 ~ 42.550 (1.6904 - 1.8909) — ‘Cam height IN [Primary 34.769 ~ 36.054 (1.3689 — 1.3992) — Mid 36.295 ~ 36.580 (1.4289 - 1.4402) — Secondary | 35.073 - 35.358 (1.3806 - 1.3820) — EX 36.176 ~ 36.461 (1.4242 - 1.4355) — Shaft oil clearance {0,050 — 0.089 10.0020 - 0.0035) 0.15 (0.006) il pump Body LD. {84.000 ~ 84,080 (3.3071 - 3.3083) — Inner rotor-to-outer rotor clearance 0.04 - 0.16 (0.002 - 0.008) (0.20 (0.008) Outer rotor-to-oll pump body clearance 0.02 - 0.07 (0.001 - 0.003) 0.12 (0.005) ‘Outer rotor height 9.480 - 9.500 (0.3732 - 0.3740), — Pump body depth 9,520 9.550 (0.3748 ~ 0.3760), — ‘Outer rotor - to-cil body side clearance 0.14 0.19 (0.006 - 0.007) (0.20 (0.008) Fuel pump/ | Discharge volume 60 me (2.0US 07,2, 2.1 Imp oz) Fuel line with pump operated for 2 sec.) or more —_ Fuel pressure [kPa (kallem:, psill 280-390 (283.4, 41 - 48) — Vapor separa- | Float height __ tor 28,5 -33.5 (1.12- 1.82)BF200A*+2254 ia ion send Sern Brush spring pressure 3.2.N (0.33 kgf, 0.73 Ibf —_— secre argh [Pea | eo sen oon noe | Retiertatsaee sete | gyonn [ain cam eecTRowee (680 - 740 (67 - 75, 148 - 165)*" — MessuredwihSBN WoKgt.22 [| 84-63(021-025) — bf of force applied tote cen- | New pelt 32-34 (0.12-0.13)"" — OE ee ieee [eae igen *2: After the engine running for five minutes. + FRAME ia ia Sanaa Seni ena at | Sa ree bra aioe me 2-5