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IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 66, NO.

8, AUGUST 2019 3473

The Resistivity Size Effect in Epitaxial Nb(001)


and Nb(011) Layers
Erik Milosevic, Sit Kerdsongpanya, Mary E. McGahay, Baiwei Wang, and Daniel Gall

Abstract — Epitaxial Nb(011) and Nb(001) layers are sput- is exacerbated by surface roughness [19]–[23]. The resistance
ter deposited onto a -plane and r -plane sapphire substrates, contribution due to surface scattering is commonly quantified
respectively, and their resistivity ρ measured in situ, ex situ, using the semiclassical model by Fuchs and Sondheimer (FS)
and at 77 K as a function of layer thickness d = 4–400 nm.
The resistivity increase with decreasing d is independent [24], [25]. The FS model predicts a resistivity increase that
of layer orientation and is described with the model by is approximately proportional to ρo λ/d, where ρo is the bulk
Fuchs and Sondheimer (FS), providing a value for the bulk resistivity, λ is the bulk mean free path, and d is the distance
electron mean free path λ = 20 ± 2 nm at room temperature. between scattering interfaces, which is the thickness of a film
Exposure to air causes a 1.5-nm-thick surface oxide and or the width of an interconnect line. Therefore, in the limit
an increase in ρ by up to 74%, suggesting a decrease
in the surface scattering specularity from p1 = 0.9 ± 0.1 of narrow wires (d → 0), metals with small ρo λ products
at the Nb-vacuum interface to completely diffuse scattering are expected to exhibit the largest conductivities [26], [27]
(p1 = 0) at the oxidized Nb surface. Alternatively, this and are thus promising as interconnect materials for narrow
increase in resistance can be attributed to roughening high-conductivity lines. Recent investigations have quantified
during surface oxidation while retaining completely diffuse the resistivity size effect for various elemental metals including
scattering, yielding a lower bound for the room-temperature
λ of 9.0 ± 0.4 nm. The product of the bulk resistivity ρo times W [28]–[30], Ru [31]–[33], and Co [33], [34] by determining
λ is temperature-independent and, depending on either λ and ρo λ from measured ρ versus d curves. First-principles
choosing the roughness or the specularity interpretation, simulations predict a relatively low product ρo λ = 3.56 ×
ρo λ = 14 × 10−16 or 30 × 10−16 m2 , respectively. These 10−16 m2 for Nb [35]. This value is 40% smaller than for
values are 3.9 and 8.5 times larger than ρo λ from a previous Cu, and is also smaller than the predictions for W, Ru, and
theoretical prediction, indicating a dramatic break down of
the classical FS model for Nb and indicating that the resis-
Co [26], [35]. Thus, Nb is a promising candidate for narrow
tivity size effect in Nb is considerably larger than predicted interconnect lines, which motivates this study on measuring
earlier. They are also larger than for W, Ru, and Co, making the resistivity size effect in Nb.
Nb not promising for high-conductivity narrow interconnect In this paper, we report on the resistivity size effect in
lines. epitaxial Nb(011) and Nb(001) films. We determine the elec-
Index Terms — Alternative metals, back end of tron mean free path and corresponding ρo λ product from
line (BEOL), interconnects, niobium, middle of line (MOL), the thickness-dependence of the electrical resistivity measured
mean free path, resistivity scaling, surface scattering. both in situ and ex situ at room temperature and at 77 K.
Epitaxial layers are used because the absence of grain bound-
I. I NTRODUCTION
aries removes the confounding effects from grain boundary
T HE electrical resistivity of metallic conductors increases
with decreasing dimensions [1], [2]. This size effect is
a major limiting factor in the performance of current and
scattering, allowing a direct quantification of the resistivity
due to surface scattering. The measured ρ is independent of
film orientation, which is distinctly different from the reported
next-generation interconnects [3], [4] and is due to electron
anisotropy in the resistivity size effect in W [28], [30]. The
scattering at surfaces [5]–[11], grain boundaries [12]–[18], and
ex situ measured resistivity is larger than if measured in
Manuscript received April 8, 2019; revised May 29, 2019 and situ prior to air exposure, suggesting either a transition from
June 12, 2019; accepted June 19, 2019. Date of publication July 8, specular ( p1 = 0.9) to diffuse ( p1 = 0) electron scattering
2019; date of current version July 23, 2019. This work was supported
in part by the Semiconductor Research Corporation (SRC) under at the Nb surface or significant surface roughening during
Grant 2881, in part by the NY State Empire State Development’s surface oxidation, yielding values of ρo λ = 30 × 10−16 or
Division of Science, Technology and Innovation (NYSTAR) through 14×10−16 m2 , which are both much larger than the previous
the Focus Center-NY–RPI under Contract C150117, and in part
by NSF under Grant 1740271 and Grant 1712752. The review theoretical prediction.
of this paper was arranged by Editor R. Wang. (Corresponding author:
Daniel Gall.) II. P ROCEDURE
The authors are with the Department of Materials Science and Engi-
neering, Rensselaer Polytechnic Institute, Troy, NY 12180 USA (e-mail: Nb(011) and Nb(001) layers were deposited by dc mag-
galld@rpi.edu). netron sputtering on Al2 O3 (112̄0) and Al2 O3 (1̄012) sub-
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. strates, respectively, in a three-chamber ultrahigh vacuum
Digital Object Identifier 10.1109/TED.2019.2924312 system with a base pressure of 10−9 Torr [36], [37].

0018-9383 © 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

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3474 IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 66, NO. 8, AUGUST 2019

All substrates were cleaned in consecutive ultrasonic baths of


trichloroethylene, acetone, isopropanol, and deionized water.
Then, they were mounted onto a Mo holder with colloidal
silver paint and introduced into the vacuum system via a load
lock. Prior to deposition, all substrates were degassed at the
deposition temperature of 500 ◦ C for 1 h. Deposition was done
in 3 mTorr 99.999% pure Ar with a fixed power of 60 or
180 W to a 99.95% pure Nb target facing the substrate at
a distance of 30 cm, yielding a deposition rate of 0.23 or
0.7 nm/s. For both substrate orientations, deposition time was
varied to generate nominal Nb film thicknesses ranging from
4 to 400 nm. After deposition, the films were left inside
the vacuum chamber to cool down to room temperature for
12 h, followed by in situ transfer to an analysis chamber for
electrical transport measurements with an in situ linear four-
point-probe which was operated with a current of 1–100 mA. Fig. 1. Representative XRR results from a 5.0-nm-thick Nb(011)
Measurements at 77 K were taken with an ex situ four- layer (blue) and from a 35.4-nm-thick Nb(001) layer (red). Solid lines:
point-probe by submerging each sample in liquid nitrogen measured intensity. Dotted lines: curve fitting.
immediately after removal from the load-lock that was vented TABLE I
with dry N2 . Ex situ room-temperature resistivity measure- T HICKNESS AND R ESISTIVITY OF E PITAXIAL N B (011) AND N B (001)
L AYERS B EFORE (In Situ ) AND A FTER (Ex Situ ) A IR E XPOSURE
ments were taken with the same four-point-probe after sample
warm-up using a continuous flow of dry N2 gas to inhibit ice
formation.
X-ray diffraction (XRD) and X-ray reflectivity (XRR)
analyses were performed using a PANalytical X’pert PRO
MPD system with a Cu source and a parabolic mirror
yielding a parallel beam with a <0.055◦ divergence, and a
0.27◦ parallel plate collimator in front of a scintillation point
detector. XRR data was fit using the PANalytical X’Pert
Reflectivity software. For this purpose, the densities of Al2 O3
and Nb are fixed to the known values of 3.99 and 8.57 g/cm3,
respectively. The best fit to the XRR data was achieved with
a surface oxide with a density of 4.6 g/cm3, equal to the
known bulk Nb2 O5 density.

III. R ESULTS AND D ISCUSSION


All Nb layers, in this paper, are either epitaxial a factor of 102 above their respective experimental data for
Nb(011)/Al2O3 (112̄0) or Nb(001)/Al2O3 (1̄012) layers. clarity. The curve from the Nb(011) film is best described by
The epitaxy is confirmed with XRD methods [6], [32], [38], a 5.0 ± 0.2 nm thick Nb layer covered by a 1.5 ± 0.4 nm
[39] using a combination of θ –2θ scans, rocking curves and ϕ- thick Nb2 O5 surface oxide, the known stable oxide of Nb at
scans of the Nb 011 reflections. The Nb layer microstructure room temperature [49], [50]. We determine the as-deposited
and epitaxial relationships are similar to what has been in situ film thickness dNb = 5.6 nm from the sum of the
extensively reported for this material system [40], [41]. measured 5.0 nm and the equivalent thickness of 0.6 nm of
For example, both the Nb(011) and Nb(001) layers exhibit metallic Nb contained within the measured 1.5-nm Nb2 O5
an in-plane orientation such that Nb(1̄11)||Al2O3 (0001) layer. The curve fitting also provides a value for the root-
[42]–[48]. To accommodate this relationship in the Nb(001) mean-square (rms) roughness ω of the Nb2 O5 surface of 0.4
films, the Nb(001) planes are misoriented by 3◦ with respect ± 0.2 nm, as well as 0.4 ± 0.3 nm and 0.2 ± 0.1 nm for the
to the (1̄012) planes of the sapphire [47]. The measured Nb2 O5 –Nb and Nb–Al2 O3 interfaces, respectively. Similarly,
rocking-curve widths are 0.18◦ and 0.14◦ for the Nb the curve from the Nb(001) film with nominal dNb = 35 nm
011 and 002 reflections of the 298-nm-thick Nb(011) and the is best described by a 35.4 ± 0.6 nm thick Nb layer with a
380-nm-thick Nb(001), respectively. 1.5 ± 0.5 nm Nb2 O5 surface oxide which corresponds to an
Fig. 1 shows representative XRR results from two samples: in situ thickness of dNb = 36.0 nm. Measured rms roughness
A Nb(011) layer with a nominal thickness of dNb = 5 nm values are ω = 0.8 ± 0.3 nm, 0.9 ± 0.4 nm, and 0.2 ± 0.1 nm
(blue) and a dNb = 35-nm-thick Nb(001) layer (red). The for the Nb2 O5 surface, and the Nb2 O5 –Nb and Nb–Al2 O3
measured intensity is plotted as solid lines in a logarithmic interfaces, respectively. The XRR analyses were completed
scale as a function of the scattering angle 2θ , while the for all samples with dNb < 100 nm yielding the results that
results from curve fitting are shown as dotted lines, offset by are tabulated in Table I.

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MILOSEVIC et al.: RESISTIVITY SIZE EFFECT IN EPITAXIAL Nb(001) AND Nb(011) LAYERS 3475

the in situ resistivity continuously increases to reach 31.3 ±


1.2 μcm and 33.2 ± 1.8 μcm at dNb = 3.8 and 4.2 nm.
These results are also summarized in Table I. The solid line
shown in Fig. 2 is obtained by fitting the in situ resistivity
data using the exact form of the semiclassical framework
of FS [24], [25]. A well-known challenge [7], [30], [32]
of this approach is that it does not allow for independent
determination of the surface scattering specularity p and the
bulk mean free path λ. More specifically, for any arbitrary
choice of p within the physical constraint 0 ≤ p ≤ 1, a value
for λ can be found with λmin ≤ λ ≤ ∞ such that the
model predicts a ρ versus d curve that matches the measured
data, where λmin is a lower bound for the mean free path
consistent with a specific ρ versus d data set. Correspondingly,
we determine λmin = 9.0 ± 0.4 nm from the in situ data by
fitting with the FS model using completely diffuse electron
Fig. 2. Resistivity ρ of epitaxial Nb(011) (blue) and Nb(001) (red) layers scattering at both the upper and lower film surfaces ( p1 =
versus thickness d, measured in situ (solid circles) and ex situ (gray p2 = 0) [7] and fixing ρo to the reported bulk Nb resistivity
circles) in vacuum and air at 295 K, and immersed in liquid N2 at 77 K
(inset, triangles). The lines are from data fitting using the FS model.
of 15.2 μcm. Independent fitting of the Nb(011) and Nb(001)
data sets yields λmin = 8.9 ± 0.4 nm and 9.0 ± 0.4 nm.
These values are the same within experimental uncertainty,
The XRR analyses indicate that the thickness of the Nb2 O5 confirming the absence of anisotropy in the resistivity size
surface oxide is similar for all samples regardless of Nb effect of Nb.
thickness and orientation, with average oxide thickness values Comparing the in situ and ex situ data shown in Fig. 2
of 1.8 ± 0.5 nm and 1.6 ± 0.1 nm for the Nb(011) and indicates no detectable effect of air exposure for dNb > 30 nm.
Nb(001) films, respectively, where the stated error bar cor- However, dNb < 30 nm yields an ex situ resistivity that is
responds to the standard deviation. The layer thickness for the considerably higher than the values measured in situ, as also
thickest samples, dNb(011) = 298 nm and dNb(001) = 381 nm, summarized in Table I. A similar increase in ρ upon air expo-
are determined from the deposition rate and time, since XRR sure has previously been reported for epitaxial Cu(001) [5],
fringes cannot be resolved for dNb > 100 nm. [6], [27], [53] and Co(0001) [34] layers and has been attributed
Fig. 2 shows a plot of the in situ and ex situ measured room- to the surface oxidation of Cu and Co which 1) causes
temperature resistivity ρ of Nb(011) and Nb(001) layers as atomic-scale roughening of the conductive metal surface which
a function of thickness dNb . The inset is the corresponding promotes diffusive electron scattering and 2) consumes a finite
plot at 77 K. All data sets show an increase in ρ with metal thickness which is incorporated into the developing
decreasing dNb, which is attributed to electron surface scatter- oxide layer, effectively reducing the conductive cross-sectional
ing that becomes increasingly dominant with decreasing dNb. area. We note that our XRR data allows to directly account
The measured ρ for any given dNb is, within experimental for the latter effect, since the measured thicknesses of both
uncertainty, independent of layer orientation. This is distinctly the Nb and the surface oxide provide, in turn, values for both
different from reports on W(011) and W(001) layers where the ex situ Nb thickness excluding the oxide and the in situ
the anisotropy leads to differences in ρ of up to a factor of as-deposited Nb thickness. The former thickness is smaller
two, which can be directly and quantitatively attributed to the for all samples, as some of the conductive Nb is lost to the
anisotropy in the Fermi surface [28]. In contrast, we measure developing surface oxide as also shown in Table I and reflected
no apparent anisotropy for the resistivity size effect in Nb, in the ex situ data points in Fig. 2 which are shifted slightly
which is not a priori evident from the Nb Fermi surface but to the left with respect to the in situ data points. Therefore,
may be attributed to Nb having one electron less per atom than we attribute the remaining difference in the ex situ and in situ
W and therefore, exhibiting a more symmetric closed second- resistivity to a decrease in surface scattering specularity upon
zone hole surface centered at  [51]. Thus, in the following air exposure. To quantitatively study this effect, we first use
discussion, we no longer distinguish between Nb(011) and the FS model to describe the ex situ data, which yields the
Nb(001) layers, since they effectively have the same resistivity. dashed line in Fig. 2 and a λmin = 20 ± 2 nm. This value for
The in situ measured resistivity of the thickest layers is λmin corresponds to the mean free path that best describes the
14.9 ± 1.2 μcm and 15.3 ± 0.9 μcm for dNb = 298 ex situ data for completely diffuse scattering at the Nb–Nb2O5
and 380 nm, respectively. This is in good agreement with the interface. In a second step, we fit the in situ data using a fixed
reported Nb bulk resistivity of 15.2 μcm [52]. The resistivity λ = 20 nm and as a free fitting parameter the specularity p1
remains approximately constant as dNb is decreased to dNb = of the Nb-vacuum interface. This yields p1 = 0.9 ± 0.1 and
97.9 and 100.2 nm, with values of ρ = 14.9 ± 0.6μcm and a curve that is indistinguishable from the solid black line in
14.6 ± 0.4 μcm, respectively, indicating that the resistiv- Fig. 2. Therefore, the Nb resistivity data at 295 K is best
ity contribution from electron-surface scattering is negligible described by a constant mean free path of λ = 20 ± 2 nm and
for dNb > 100 nm. However, as dNb is further decreased, a surface scattering specularity that transitions from nearly

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3476 IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 66, NO. 8, AUGUST 2019

specular ( p1 = 0.9 ± 0.1) to completely diffuse ( p1 = 0) TABLE II


upon air exposure. The corresponding product ρo λ is 30 × P RODUCT OF THE B ULK R ESISTIVITY T IMES THE B ULK M EAN F REE
PATH ρo λ F ROM F IRST-P RINCIPLE P REDICTIONS [26], [35] AND
10−16 m2 and is 8.5 times larger than the first principles
M EASURED FOR C U [7], W [28], C O [33], [34],
prediction of 3.56 × 10−16 m2 from [35]. R U [32], [33], AND N B ( THIS PAPER )
The inset of Fig. 2 shows the resistivity ρ of the Nb(011)
and Nb(001) films measured at 77 K as a function of thick-
ness d. Similar to above, our first step in analyzing the data
is curve fitting with the FS model using p1 = p2 = 0 and
ρo = 2.5 μcm, which is the reported bulk resistivity for Nb
at 77 K [54], [55]. This yields the dotted line in the inset and
a value for the lower bound for the mean free path at 77 K of
λmin = 70 ± 10 nm. The corresponding lower bound for the
product ρo λ is 17×10−16 m2 , which is 42% smaller than the
ρo λ at 295 K. Classical or semiclassical bulk electron transport roughness ω divided by the lateral correlation length ξ of
descriptions predict a temperature-independent ρo λ product the surface morphology. ξ of the buried Nb2 O5 –Nb interface
[12]. Thus, the lower ρo λ at 77 K suggests 1) a thickness- cannot be determined from our XRR data. Thus, instead,
dependent electron-phonon coupling [56], [57]; 2) a wave we determine ξ that is required such that the increase in ρ
vector dependence in the electron-phonon scattering cross upon air exposure can be attributed to the measured roughness
sections [28]; 3) a breakdown of the FS model in the limit of and find ξ = 1.0, 1.0, 1.2 nm for the Nb(011) layers with
small thickness and/or low temperature [29], [58], [59]; and/or thickness dNb = 3.3, 5.0, 10.7 nm and ξ = 0.9, 1.1, 1.5 nm
4) a finite specularity at the film-liquid nitrogen interface for the Nb(001) layers with thickness dNb = 3.6, 4.9, 10.2 nm.
[32]. To illustrate this last possible explanation, we fit the These values are obtained with the step edge model using a
low-temperature resistivity using a temperature-independent Nb ballistic conductance go = 3/(4ρo λ) = 5.5×1014 −1 m−2
ρo λ = 30 × 10−16 m2 from the room-temperature ex situ estimated from the free electron approximation. Their average
measurements but allow the Nb film surface specularity p1 is ξ = 1.0 ± 0.2 nm, which is similar to the thickness of
at 77 K to vary as a free fitting parameter. This results in the Nb2 O5 surface oxide of 1.6–1.8 nm and can be attributed
p1 = 0.8 and a curve that describes well the low-temperature to surface oxide nucleation followed by isotropic growth
data and is nearly identical to the curve shown in the inset. leading to oxide surface grains with 1–2 nm diameters.
Thus, all three data sets (in situ, ex situ, 77 K) can be The resistivity at 77 K can similarly be explained using
simultaneously described with the FS model using a single ρo λ the roughness model. For this purpose, we use a constant
product of 30×10−16 m2 and a surface scattering specularity lower-bound ρo λ product of 14 × 10−16 m2 determined
that decreases from p1 = 0.9 for the Nb-vacuum interface to from the in situ room-temperature measurements and find
p1 = 0.8 for the Nb-liquid N2 interface to p1 = 0 for the Nb an average ω/ξ = 0.06 ± 0.05 at 77 K. This value is
surface that has been exposed to air. We note that the dotted nearly zero, suggesting a negligible surface oxidation during
line in the inset does not perfectly describe the data. More the brief air exposure between sample removal from the
specifically, the measured resistivity increases steeper at low deposition system and sample submerging in liquid nitrogen.
d than predicted from the FS model. This is consistent with Applying the same analysis (backward) with a constant
some other studies on W [29] and Cu [5] that indicate an ρo λ = 14 × 10−16 m2 to the room temperature in situ
experimental ρ versus d dependence that exhibits a stronger and ex situ data sets yields ω/ξ = 0.04 ± 0.02 and 0.38
curvature than predicted by FS, suggesting the breakdown of ± 0.05, respectively. Thus, in summary, all three data sets
FS at small d, which may be attributed to the transition from can be explained with completely diffuse surface scattering
a 3-D to a 2-D transport description [59] but may also be and a room temperature λ = 9.0 ± 0.4 nm corresponding
associated with the increasing importance of surface roughness to a temperature-independent ρo λ = 14 × 10−16 m2 , and
at decreasing d [22]. a transition from a smooth Nb surface both in situ and in
Now, we consider an alternative interpretation for the liquid nitrogen to an ex situ oxidized surface with a rough
three resistivity data sets, using a direct surface roughening Nb2 O5 –Nb interface with 1.0 ± 0.2 nm wide mounds.
argument instead of a decreasing surface specularity during We note that the two “competing” interpretations of
air exposure. For this purpose, we envision an as-deposited the measured resistivity data using changes in scattering
relatively smooth Nb surface which roughens upon air specularity and surface roughness are not mutually exclusive
exposure, leading to the measured increase in ρ, while the to one another. That is, the explanations represent two
surface scattering is assumed to remain completely diffuse for extremes and a combination of a smaller loss of specularity
all samples such that the mean free path corresponds to the with a smaller increase in scattering from surface roughness
lower bound of λ = 9.0 ± 0.4 nm determined from the in situ can just as adequately describe the measured resistivities.
data. The Nb2 O5 –Nb interface roughness develops due to the This yields a range of possible ρo λ products from 14 × 10−16
oxidation during air exposure and is determined from the XRR to 30 × 10−16 m2 . This range for ρo λ is significantly larger
measurements. The resistivity increase due to this roughness than the first principles prediction of 3.56 × 10−16 m2
is described using the step edge model in [22], which predicts from [35] as well as the reported ρo λ products for Cu
a resistivity contribution that is proportional to the rms (6.7 × 10−16 m2 ) [7], W(110) (10.1 × 10−16 m2 ) [28],

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MILOSEVIC et al.: RESISTIVITY SIZE EFFECT IN EPITAXIAL Nb(001) AND Nb(011) LAYERS 3477

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