WP311L

S a u e r
C o m p r e s s o r
Type: WP 311L
Operating instructions
High pressure compressor
3-stage
Air-cooled
WP311L_BA1_Titel_en_1402.fm
S
WP311L_BA1_Titel_en_1402.fm
Translation of the original Operating Instructions

a
Edition: 02 / 2014
Edited by: J.P. Sauer & Sohn Maschinenbau GmbH – Technical Documentation
Zertifikate_en_01.fm
Type approvals for Sauer compressors

Zertifikate_en_01.fm
Note!
This page shows only a few examples. Further type approvals
are available upon request.
Genuine Sauer spare parts -
Certified safety
PL E
S AM Zertifikate_en_01.fm
Table of Contents
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Warranty and liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4 Type approval and genuine Sauer Spare Parts . . . . . . . . . . . . . . . . . . . . . 10
1.5 J.P. SAUER & SOHN Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.6 Text conventions used in these Operating Instructions . . . . . . . . . . . . . . . 12
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
2.1 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2 Unauthorised modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3 Safety information – Warning and caution . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4 Safety markings on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.5 Safety and protection equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.6 Noise protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.7 Waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.8 Safety requirements for personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.9 Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3 Design and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3 Displays on the Sauer-Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4 Displays and controls on the compressor control . . . . . . . . . . . . . . . . . . . . 29
4 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

4.1 Specification data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.2 P&I diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5 Transport and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

5.1 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.2 Storage before installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.4 Connecting the compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.5 Adjusting the final pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.6 Filling with oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.7 Checks to be carried out after installation and before initial start-up . . . . . 46
WP311L_BA1_IVZ_en_1402.fm
5
6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
6.1 Safe operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.2 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.3 Initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.4 Routine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
8.1 J.P. SAUER & SOHN maintenance service . . . . . . . . . . . . . . . . . . . . . . . . 60
8.2 Maintenance safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.3 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8.4 Sauer Easy Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8.5 Maintenance chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.6 Table of tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.7 Changing the air filter insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8.8 Changing the oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.9 Cleaning the oil strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.10 Checking the valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8.11 Replacing the valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.12 Replacing the piston rings, gudgeon pins and gudgeon pin bearings . . . . 75
8.13 Replacing the flexible coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
8.14 Overhauling the solenoid drain valves (order-specific) . . . . . . . . . . . . . . . . 81
8.15 Checking the safety valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
9.1 Safety when decommissioning and disassembling . . . . . . . . . . . . . . . . . . 86
9.2 Temporary preservation and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.3 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10 Lubricants for Sauer-Compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
11 Spare parts and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
12 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
6
7
WP311L_BA1_en_1402.fm
1 General
1.1 Foreword
These Operating Instructions contain instructions concerning the
installation, safe operation, maintenance and repair of the Sauer-
Compressor as well as an illustrated parts list.
The following unique specification for the Sauer-Compressor can
be found on the nameplate affixed to the compressor:
– Compressor type
– Serial number
– Year of construction:
We recommend that you record this information in chapter 11 and

always provide this data when requesting parts and any repair
instructions.
1.2 Precautions
Specific We recommend that only authorised and trained personnel
precautionary operate and service the Sauer-Compressor. These responsible
personnel should be thoroughly familiar with, and frequently
measures
review, the Operating Instructions.
These operating instructions must always be readily available at
the compressor installation.
Copyright The copyright for these Operating Instructions remains with

J.P. SAUER & SOHN. These operating instructions, or parts
thereof, shall not be copied, distributed or made available to third
parties. Contravention will result in prosecution.
8
General
1.3 Warranty and liability
Sauer will no longer cover warranty or be liable for any claims if

a failure is attributed to any of the following:
– Use of the machine in a manner or for a purpose other than

that specified;
– Replacement with parts not manufactured or approved by
Sauer;
– Use of spare parts that are not genuine Sauer Spare Parts;
– Operation of the machine with faulty or improperly installed
safety and/or protective devices;
– Failure to observe the Operating Instructions;
– Unauthorised modifications to the machine or its control
system;
– Inadequate monitoring of machine parts subject to wear;
– Failure to maintain/repair in accordance with Sauer
instructions;
– Force majeure.
9
1.4 Type approval and genuine Sauer Spare Parts
• Type approval for the Sauer-Compressor is valid on condition

that only parts and components specified and quality-tested by
J.P. SAUER & SOHN are used. Type approval is provided by
the classification body and the EC Declaration of Conformity or
EC Manufacturer's Declaration. Failure to observe these
requirements may void type approval.
• Only the use of genuine Sauer Spare Parts will ensure
compliance with these specifications and thus also the
reliable, safe operation of the Sauer-Compressor.
• If spare parts other than genuine Sauer Spare Parts are used,
we reserve the right of exclusion from liability for personal
injury and material damage.
• Genuine Sauer Spare Parts are supplied with a Certificate of
Conformity and Authenticity. An example of this document is
shown before the Table of Contents in these Operating
Instructions. If spare parts are received without this certificate,
there is a risk that these are not genuine Sauer Spare Parts. In
such an instance, please contact Sauer-Service.
Note!
This is a high pressure compressor. For your own safety and for
reliable compressor operation, use genuine Sauer Spare Parts
only.
Correct Incorrect
Use only genuine Sauer Spare Parts Do not use parts obtained
that are certified! on the "grey market".
10
General
1.5 J.P. SAUER & SOHN Service
Should you have any technical questions relating to maintenance

or repair, please contact the Sauer-Service department:
J.P. SAUER & SOHN Maschinenbau GmbH

Sauer-Service
Postfach 92 13
D-24157 Kiel
Telephone (international):
Technical information +49 431 39 40 87
Spare parts orders +49 431 39 40 86/886
Fax (international): +49 431 39 40 - 89
Emergency service
(international): +49 172 4 14 63 94
E-mail: service@sauercompressors.de
Web: www.sauercompressors.com
Note!
For all questions regarding your Sauer-Compressor, please
specify the compressor type and serial number (see chapter 11
or nameplate on the compressor).
11
1.6 Text conventions used in these
Operating Instructions
Lists General lists are marked using a dash.
Example:
Compressor cooling system consists of
– fan,
– fan cage, and
– cooler assembly.
Instructions Individual instructions or multiple instructions requiring action but

where the sequence is of no importance are normally denoted by
a bullet point.
Example:
• Check oil level.
Instructions to be carried out in a certain sequence are

numbered.
Example:
1. Turn the main switch ON.

2. Choose the operating mode.
3. Turn the control ON.
Results of actions carried out are denoted by a tick mark.

Example:
The control light lights up.
Safety Safety and warning instructions are presented pictorially with

instructions clear instructions. The safety instructions are described in detail
in chapter 2.
12
13
General
2 Safety
2.1 Proper use
This Sauer-Compressor must only be used to compress the

specified gas/medium (see factory test). The Sauer-Compressor
must not be used at ambient temperatures below +5 °C or over
+55 °C. Any other unauthorised use requires the express written
approval of J.P. SAUER & SOHN.
In addition, proper conditions of use also include compliance with
these Operating Instructions and the installation requirements
and maintenance intervals described in these.
Most accidents that occur during operation and maintenance of
machinery result from failure to observe basic safety rules or
precautions.
When handling, operating or carrying out maintenance,
personnel must observe safe engineering working practices and
local regulations.
2.2 Unauthorised modifications
Unauthorised modifications to the Sauer-Compressor are not

permitted. Modifications may lead to life-threatening injuries,
endanger personnel and damage the equipment.
When planning any modifications, contact J.P. SAUER & SOHN
to obtain written approval.
14
Safety
2.3 Safety information – Warning and caution
The safety information in these Operating Instructions is

presented as ‘high’ risk and ‘lower’ risk, as follows:
Warning – Danger!
High risk.
Ignoring these safety instructions can cause personal injury, or
death, and significant equipment damage.
Caution – Note!
Lower risk.
Failure to observe these safety instructions may cause damage
to the equipment.
15
2.4 Safety markings on the machine
Danger!
Safety markings affixed to the machine must not be altered or
removed. Replace damaged or lost safety markings immediately
with an approved replacement.
The Sauer-Compressor with an EC Manufacturer's Declaration

or EC Declaration of Conformity is provided with the following
safety markings:
Safety marking Meaning Safety marking Meaning

High voltage! Danger Read Operating
to life! Instructions!
Compressor starts Wear hearing

automatically without protection.
warning.
Hot surface! Rotational direction

of crankshaft
Location of safety markings

16
Safety
2.5 Safety and protection equipment
Danger!
Safety equipment must not be adjusted, disabled or removed.
Safety equipment must be tested and checked periodically.
Safety valves must be
installed sealed and
replaced, adjusted and re-sealed by authorised personnel only.
Safety valves Each compression stage of the Sauer-Compressor is equipped

with a safety valve, which will discharge air when the blow-off
pressure is reached.
The safety valves are installed at the following locations:
– 1st compression stage: on 1st compression stage
honeycomb cooler;
– 2nd compression stage: on 3rd compression stage
cylinder head;
– 3rd compression stage: on final separator after
3rd compression stage.
Temperature The Sauer-Compressor is equipped with a fusible plug in the final

monitoring separator to protect the unit in case the compressor cooling
system fails. The fusible plug melts at 121 °C and releases an
exhaust port for the compressed air if the temperature limit is
exceeded.
As an alternative to the fusible plug, the Sauer-Compressor can
be fitted with a temperature switch. The temperature switch
transmits a signal to the compressor control if the temperature
limit is exceeded so that the compressor is switched off.
A temperature sensor can also be used as an optional
alternative.
17
Oil pressure The Sauer-Compressor is equipped with an low oil pressure
monitoring switch. The low oil pressure switch transmits a signal to the
compressor control if the oil pressure falls below p < 1 bar so that
the compressor is switched off.
An oil pressure controller can also be used as an optional
alternative.
Final pressure A final pressure switch is included with the Sauer-Compressor,

monitoring which is installed by the operator depending on the operation
task. The final pressure switch transmits a signal to the
compressor control if the lower or upper limit value is reached so
that the compressor is stopped or started automatically.
A final pressure sensor can also be used as an optional
alternative.
2.6 Noise protection
Sound pressure level details are included in the technical

specifications (see chapter 4).
The Sauer-Compressor can be equipped with a sound-proof
canopy, which is available as an accessory from
J.P. SAUER & SOHN.
Danger!
If the compressor is operated without the sound-proof canopy,
hearing protection must be worn in the area around the
compressor.
Note!
A mandatory instruction to this effect is attached to the
compressor (see chapter 2.4).
Note!
The operator must also affix a corresponding mandatory
instruction in clear view in the vicinity of the machine or on the
entry door to the compressor room.
18
Safety
2.7 Waste disposal
Note!
While recyclable materials are used as far as possible, local
environmental regulations, or laws, dictate that the following are
disposed of to avoid polluting the environment:
– Condensate (containing oil and water) arising from after-
cooling in the compression process;
– Used oils and greases, and cloths soiled by these lubricants;
– Cleaning agents and cloths soiled by these agents.
2.8 Safety requirements for personnel
Only personnel authorised by J.P. SAUER & SOHN are

permitted to work on the Sauer-Compressor! Before
commencing work they must have read and understood the
instructions in the Operating Instructions and must be familiar
with all safety devices and safety regulations.
In addition to the instructions in these Operating Instructions and
supplier documentation, recognised engineering standards must
be observed as well as all local laws, standards and regulations
such as:
– the Equipment and Product Safety Act,

– the German Ordinance on Industrial Safety and Health,
– the rules for the prevention of compressor-related accidents,
– the provisions of the Verband Deutscher Elektrotechniker
(VDE/German electrical engineering industry association),
– the regulations on environmental protection.
In addition, all applicable classification society and operational

regulations must be observed.
Only personnel trained and thoroughly familiar with the
compressor operation should be authorised to operate the
compressor.
Personnel authorised to service the compressor must be trained

technical specialists employed by the operator and the
manufacturer.
19
2.9 Personal protective equipment
The operator must provide personal protective equipment for

personnel carrying out any work on the Sauer-Compressor.
This includes:
– Hearing protection,
– Safety boots,
– Safety goggles,
– Protective gloves
20
21
Safety
3 Design and function
3.1 Overview
Note!
Details of parts and spare parts can be found in the Spare Parts
Catalogue.
4 1 2 16 14 6 17
8 11, 12 15 9 10 13
22
Design and function
Item Designation
1 Cylinder 1st compression stage
2 Cylinder 2nd compression stage
3 Cylinder 3rd compression stage
4 Safety valve 1st compression stage
5 Safety valve 2nd compression stage
6 Safety valve 3rd compression stage
7 Cooler
8 Condensate separator 2nd compression stage
9 Condensate separator 3rd compression stage
10 Condensate collection container
11 Solenoid drain valve 1st compression stage
12 Solenoid drain valve 2nd compression stage
13 Solenoid drain valve 3rd compression stage
14 Low oil pressure switch
15 Oil dipstick
16 Crankcase vent with insulation tube
17 Electric motor
23
Vertical
sectional view
1 3 2 4 5 4 6 7 9
12
11
10
Item Designation
1 Cooler 1st and 2nd compression stage
2 Cooler 3rd compression stage
3 Fan
4 Connecting rod 1st and 2nd compression stage
5 Connecting rod 3rd compression stage
6 Crankshaft
7 Flywheel
8 Flange hub, compressor side
9 Bell-housing
10 Oil strainer
11 Oil pump
12 Bearing bracket
24
Design and function
Horizontal
sectional view
1 2
7 8 9
Item Designation
1 1st compression stage: cylinder with head and valve
2 Piston 1st compression stage
3 2nd compression stage: cylinder with head and valve
4 Piston 2nd compression stage
5 3rd compression stage: cylinder with head and valve
6 Piston 3rd compression stage
7 Connecting rod 1st and 2nd compression stage
8 Connecting rod 3rd compression stage
9 Crankcase
25
3.2 Functional description
Drive Drive for the Sauer-Compressor is provided by an electric motor,

which is bolted onto the crankcase. The torque is transmitted via
a flexible coupling.
Alternatively, a diesel engine can be used. In this case, torque is
transmitted via a centrifugal clutch.
Compressor The Sauer-Compressor with an electric motor drive is controlled

control and monitored by an electrical compressor control. For details
about the compressor control, refer to the accompanying
Operating Instructions for the electronic compressor control.
Compression The compressor takes in the ambient air through two air filters
and compresses it in three compression stages to the final
pressure.
The air is re-cooled after each compression stage.
Dividing the entire pressure ratio into three compression stages
results in lower compression temperatures.
The cylinders are arranged in a fan configuration and are
equipped with valves that are easy to maintain and have a long
service life. The susceptibility of the valves to coking or carbon
build-up is extremely low due to the low compression
temperatures.
Cooling An axial fan mounted on the crankshaft draws cooling air from the
ambient air and blows it across the cylinders, cooler, valves and
oil sump. Optimal cooling of the respective compressor
components is achieved due to the placement of the fan.
26
Design and function
Condensate Condensate containing oil and water that is created during

separation compression and inter-cooling is collected in the condensate
separator behind each compression stage.
Condensate Condensate is drained via drain lines. Solenoid drain valves are
discharge / installed in the drain lines for each separator. The solenoid drain
valves must be open when the Sauer-Compressor is not in
pressure relief
operation. A few seconds after starting, the solenoid drain valves
should close and the Sauer-Compressor should power up
against system pressure. The solenoid drain valves are designed
to drain the compressor at preset intervals during operation. The
solenoid drain valves are controlled by the compressor control.
Lubrication / Oil An oil pump, driven by the crankshaft, draws the lubricating oil
pressure from the crankcase, and then pumps it to the connecting rod
bearings. Crankshaft bearings, gudgeon pin bearings and
pistons are lubricated by the splash oil in the crankcase. The oil
pressure is monitored by a low oil pressure switch.
The compressor is stopped by the control if the oil pressure falls
below the limit value.
27
3.3 Displays on the Sauer-Compressor
4 2 5 1 7 3
Item Designation Display

1 Pressure gauge Compressed air pressure after
1st compression stage 1st compression stage
2 Pressure gauge Compressed air pressure after
2nd compression stage 2nd compression stage
3 Pressure gauge Final pressure
3rd compression stage
4 Temperature gauge Compressed air temperature after
1st compression stage 1st compression stage
2nd compression stage 2nd compression stage
3rd compression stage 3rd compression stage
7 Oil pressure gauge Oil pressure of oil pump
28
Design and function
3.4 Displays and controls on the

compressor control
Note!
If the compressor control is supplied by J.P. SAUER & SOHN
read the documentation supplied.
The following displays and controls can be found on the front of

the compressor control:
Display/ Description
control
“Operation” signal Lights up when the compressor is running.
lamp
“Oil pressure” fault Lights up if the compressor has shut down because of low oil
indicator lamp pressure.
“Overcurrent” fault Lights up if the compressor has shut down because of excess
indicator lamp motor current.
Operating hours Indicates the hours the compressor has run.
counter
Operating mode “Manual” mode:
selector Start the compressor manually. The compressor starts up and
continues to run until it is manually turned off again.
Selector position “0”:
Turn the compressor off manually. Any pending fault messages
are reset.
“Auto” mode:
The compressor starts and stops with the opening and closing of
a remote contact (e.g. pressure switch on the compressed air
receiver).
Main switch Disconnects the power supply from the compressor control to the
compressor.
A main switch should be installed if required by local law and
regulations.
Optional:
“Air temperature” Lights up if the compressor has shut down because of high outlet
fault indicator lamp gas temperature.
29
4 Technical specifications
4.1 Specification data
Designation Data
Compressor type WP 311 L
Number of cylinders 4
Number of compression stages 3
Cylinder diameter 1st compression stage 2 x 160 mm
Cylinder diameter 2nd compression stage 120 mm
Cylinder diameter 3rd compression stage 70 mm
Piston stroke 100 mm
Maximum speed 1800 rpm
Direction of rotation (looking towards Clockwise
flywheel)
Maximum working pressure 40 bar

Permitted intake pressure Maximum 1100 mbar (a)
Minimum 900 mbar(a)
Set pressures for safety valves:

1st compression stage 4 bar
2nd compression stage 12 bar
3rd compression stage 5 % above final pressure
Oil sump capacity 21.5 l

Oil quantity between dipstick markings 4.5 l
Oil type see chapter 10
Oil pressure monitoring (optional):

Low oil pressure switch 6 A / 220 V
30
Technical specifications
Designation Data
Setting opens at 1 bar falling
approx. 15 s delay on start instruction
Switch function Change-over contact
Oil pressure controller 4 - 20 mA / 0 - 16 bar
(optional / alternative to switch)
Temperature monitoring (optional):

Opens at 80 °C rising (industrial application)
90 °C rising (shipbuilding application)
Temperature switch 6 A / 220 V
Temperature sensor 4 - 20 mA / PT 1000 / -50 °C to +250 °C
Final pressure monitoring (optional):

Final pressure switch 6 A / 220 V
Final pressure sensor 4 - 20 mA / 0 - 160 bar
Solenoid drain valve:

Pickup and holding power Order-specific
Setting Currentless open
Starting relief approx. 15 s
Periodic drainage, every 15 min for 15 s (industrial application)
5 min for 3 s (shipbuilding application)
Sound pressure level (free field at 1 m) max. 96 dB(A)

Weight and dimensions See installation drawing
31
Note!
Please refer to the order-specific documentation of your
compressor for data such as final pressure, speed, power
requirements, etc.
4.2 P&I diagram
8 5 11 9 6 12 10
1 2 3 4
M 1 1 2 3 7 13 22 32 27 31
15 14 23
21 16 17
18 19 20
24 25 26 29 28 30
Item Designation
1 Drive motor
2 1st compression stage
3 2nd compression stage
4 3rd compression stage
5 Safety valve 1st compression stage

6 Safety valve 2nd compression stage
7 Safety valve 3rd compression stage
32
Technical specifications
Item Designation
8 Cooler 1st compression stage
9 Cooler 2nd compression stage
10 Cooler 3rd compression stage
11 Pressure gauge 1st compression stage
12 Pressure gauge 2nd compression stage
13 Pressure gauge 3rd compression stage
14 Oil pressure gauge
15 Low oil pressure switch
16 Condensate separator 2nd compression stage
17 Condensate separator 3rd compression stage
18 Solenoid drain valve 1st compression stage
19 Solenoid drain valve 2nd compression stage
20 Solenoid drain valve 3rd compression stage
21 Air filter
22 Temperature switch (option)
23 Oil pump
24 Pressure relief valve
25 Drive lubrication
26 Oil strainer
27 Non-return valve
28 Condensate collection container
29 Air inlet
30 Condensate outlet
31 Compressed air outlet
32 High pressure hose
33
5 Transport and installation
5.1 Transport
Shipping The machine is packed ready for shipping.
• Upon receipt of the Sauer-Compressor, the goods must be
checked immediately for completeness and damage.
• The transport company and J.P. SAUER & SOHN must be
notified immediately of any damage to the packing or the
machine.
Transport The Sauer-Compressor must be transported using a forklift truck

or be hoisted by a crane.l
Danger!
Suspended load during transport.
The forklift truck/crane must have sufficient load
bearing capacity.
Ensure that no personnel are within the danger area of the
suspended load and the forklift truck/crane.
Sling the unpacked compressor at the three lifting eyes (1) (see
figure).
Raise, move into position and set down with care.
34
Transport and installation
5.2 Storage before installation
If the Sauer-Compressor has to be placed in storage before it is

set up, leave it in the packaging and store in the following
conditions:
– Temperature: +5 °C to +40 °C;

– Relative humidity 30% … 95%, non-condensing;
– In a dry area, under a roof and protected from dew formation;
– Protected from contamination;
– Protected from vibration and shock
Note!
The standard factory protective packing is sufficient for a
maximum storage period of 12 months.
Note!
High-pressure hoses can be stored for up to five years after
delivery.
35
5.3 Installation
Note!
If in doubt regarding the suitability of the intended place of
installation, please contact J.P. SAUER & SOHN. Sauer can
provide help with the design of a ventilation system, if this is
required for the installation area.
For proper installation, follow the installation documents and

observe the following conditions.
Correct ventilation Incorrect ventilation
Installation – The installation area must be dry and free from dust.
conditions – Ensure that the installation area is ventilated in such a way that
the heat generated during operation can be extracted.
– Room temperature for Sauer-Compressor operation:
Max. 55 °C +5 °C … +55 °C
(operation outside this temperature range only with written
approval from J.P. SAUER & SOHN).
Min. 5 °C – For proper installation, follow the installation documents and
observe the following conditions.
36
Note!
The air temperature at the cooling air inlet to the compressor
must not exceed +55 °C when the compressor is running. Take
into account the conditions in the area of installation as well as
the heat generated by the compressor and any other machines
installed in the same area.
If necessary, install a ventilation and/or air extraction system in
the area.
Install the fresh air feed in such way that the cooling air stream
is never directed at the compressor. Otherwise, there is a danger
that condensation will form inside the machine, with
corresponding consequential damage.
– If the room temperature is below +5 °C, the room must be

heated, or a heater must be provided for the Sauer-
Compressor.
– The installation location must be selected in such a way that
the Sauer-Compressor is easily accessible and the servicing
intervals (see installation documentation) are maintained.
– Install the compressor so that the cooling fan cannot
recirculate the warm cooling air.
– Avoid positioning several compressors behind each other so
that one compressor does not suck in the heated cooling air of
another compressor.
Note!
J.P. SAUER & SOHN would be pleased to advise you on
installing the compressors.
37
Foundation
Note!
The anti-vibration resilient mount that is supplied as standard
has a resonant frequency of approx. 10 Hz.
The compressor foundation provided must not be exposed to
vibrations at a frequency of 10 Hz from neighbouring machines.
Otherwise, there is a risk that the standard anti-vibration resilient
mount may be destroyed by resonance vibration.
1. Check beforehand whether there are vibrations of the

machine foundation in the 10 Hz range.
2. If in doubt, contact J.P. SAUER & SOHN in order to
determine whether a different anti-vibration resilient mount
can be used.
38
5.4 Connecting the compressor
Danger!
The compressor may only be connected by qualified
technicians. All electrical installation work must be carried out
exclusively by trained and qualified electrical technicians.
Note!
The oil filler tube is protected by an insulating hose. The
insulation material (1) must not be removed.
Pipelines The compressed air outlet (2) and drainage connection (3) on the
Sauer-Compressor must be connected to the system owner's
fixed pipelines by hose lines.
1 2
Danger!
At the compressor start-up and during drainage compressed air
escapes from the drain connection. Consequently, do not
operate the compressor without hose lines connected.
39
The hose lines must be installed free of tension and not twisted.
Correct installation Incorrect installation
Drainage system
Note!
Accumulated condensate contains oil. It may only be disposed
of in compliance with applicable legal regulations.
J.P. SAUER & SOHN offers oil/water demisters for separating air
from condensate as well as condensate processing systems for
separating oil from condensate.
40
Note!
We recommend connecting the compressor's drainage system
separately.
When the drain lines of several compressors are to be
connected to a common pipe, observe the following:
Choose a sufficiently large diameter for the common drain line.
Feed drain lines from the compressors into the common drain
line at a steep angle, so that no condensate can be blown into
another compressor.
Correct connection Incorrect connection

41
Connections The illustration shows the connections and couplings for
operating the Sauer-Compressor in its basic configuration.
7 8 6
2, 3 5 4 1
42
Item Designation Type Function

1 Drive motor Electric motor Compressor drive
2 Drain valve 1st com- Solenoid valve Start relief and
pression stage drainage system
3 Drain valve 2nd com- Solenoid valve Start relief and
4 Drain valve 3rd com- Solenoid valve Start relief and
5 Low oil pressure switch Change-over Switch off the compressor if
(optional: alternative low switch the oil pressure is too low
oil pressure controller)
6 Final pressure switch Change-over Start/Stop control for the
(optional: alternative final switch compressor
pressure sensor)
7 Temperature switch Change-over Switch off the compressor if
(optional: alternative switch the temperature is too high
temperature sensor)
8 Non-return valve Plug valve Prevent air back-flow
Note!
For technical specifications of the individual items, see chapter 4
All optional change-over switches are factory set.
If desired, the components are supplied pre-wired to a terminal
box.
43
5.5 Adjusting the final pressure switch
Note!
The final pressure switch must be connected directly at the
compressed air receiver to ensure smooth, even compressor
operation.
Pay attention to the pressure loss between the compressor and

compressed air receiver when selecting the maximum pressure
setting. If the set pressure is too high, the safety valve for the final
stage blows off.
44
5.6 Filling with oil
Note!
Unless otherwise ordered, Sauer-Compressors are delivered
without oil filling.
Danger!
• It is imperative to fill the crankcase of the compressor with oil
before initial operation.
• Use only oil that is approved for use by J.P. SAUER & SOHN
(see chapter 10).
• Note the amount of oil needed (see chapter 4).
1. Unscrew the oil filler cap (1).

2. Pour in oil and check the oil level with the dipstick (2).
Note!
Only fill to the upper mark on the oil level indicator. Overfilling
increases the oil consumption of the compressor.
3. Replace the dipstick (2) and screw the oil filler cap (1) back in.
45
5.7 Checks to be carried out after installation and
before initial start-up
Before starting the compressor for the first time, ensure that:
– The electrical connection matches the data on the nameplate.

– All connections between the compressor and the compressed
air system are properly installed.
– The amount of oil indicated for operation is present in the
crankcase.
– All tools and foreign objects have been removed from the
compressor.
– The required cooling air supply is ensured.
– The air filter is not clogged.
– The entire system is clean.
46
47
6 Operation
6.1 Safe operation
Danger!
The Sauer-Compressor must be started up and operated by
authorised personnel only.
Danger!
Only turn on and start the compressor when
– checks have been carried out to ensure that it is in good order
and
– all tools and foreign objects have been removed from the
machine.
Danger!
Turn the compressor off immediately if personnel and property
are at risk. Only restart the compressor if the risk no longer
persists.
Danger!
In automatic mode the compressor starts automatically without
warning.
Danger!
Risk of burns from touching hot surfaces of the compressor
during operation. Wear protective gloves.
Danger!
Risk of hearing damage due to the sound pressure level when
the compressor is in operation. Wear hearing protection near the
compressor.
Note!
Turn off the compressor in the event of any abnormal/fault
conditions or unexpected events. Correct the causes by
referring to chapter 7.
48
Operation
6.2 Operating modes
After you have turned on the power supply to the Sauer-

Compressor, it can be started with one of the following two
operating modes using the mode selector switch:
– "Manual" operating mode:

The compressor starts when you press the START button and
continues to run until it is stopped either by pressing the STOP
button or when the final pressure is reached.
To restart the compressor, the START button must be pressed
again.
– "Automatic" operating mode:
Once the compressor has been started initially by pressing the
START button, it is started and stopped automatically by the
start and final pressure settings.
You can stop the compressor at any time by pressing the
STOP button. After stopping the compressor manually, press
the START button to restart it.
When the Sauer-Compressor starts, it starts without load with the

solenoid drain valves open. After a few seconds, the solenoid
drain valves close and the compressor powers up against system
pressure.
49
6.3 Initial operation
Checking the First allow the Sauer-Compressor to run for just a few seconds in
direction of order to check the direction in which it rotates.
rotation 1. Turn on the power supply.
2. Set the mode selector switch to “Manual” to start the
compressor in manual mode.
3. Immediately check the compressor’s direction of rotation. It
must rotate in the direction indicated by the arrow on the
crankcase.
4. Set the mode selector switch to “0” to stop the compressor.
5. Turn off the power supply.
6. If it is rotating in the wrong direction, the polarity of the electric
motor must be reversed by a qualified electrician.
Danger!
If the direction of rotation is incorrect, no oil pressure builds up.
Thus, there is a risk of subsequent damage.
Test run 1. Turn on the power supply.

2. Set the mode selector switch to “Manual” to start the
compressor in manual mode.
If correctly set, the solenoid drain valves close after about 15
seconds and the compressor should power up against
system pressure.
3. Check the pressure gauges of each compression stage as
well as the oil pressure gauge, and compare readings with
the nominal values (for nominal values see chapter 6.4).
4. Check that automatic periodic drainage is functioning
correctly.
It must drain for about 15 seconds every 15 minutes. This is
indicated by a drop in pressure on the pressure gauge.
5. Set the mode selector switch to “0” to stop the compressor.
6. Turn off the power supply.
7. If necessary, eliminate the cause of variations from nominal
values and malfunctions. See also chapter 7.
8. Fill out the commissioning certificate and send it to the Sauer-
Service department. The commissioning certificate can be
found in the Appendix.
50
Operation
6.4 Routine operation

Cleaning • Keep the area around the system clean.
• Keep the display and control elements clean.
Inspection • Inspect connections, pipelines and electrical cables for

damage.
• Check the oil level once a week before starting and top up, if
necessary. Do not overfill with oil beyond the maximum mark.
Operation 1. Turn on the power supply.

2. Set the mode selector switch to “Auto“ to operate the
compressor in Automatic mode.
Monitoring • Watch out for abnormal operating noise.

• Pay attention to leaks (compressed air, oil, condensate).
• The pressure indicated on the pressure gauges must remain
within the grey zone in the stage pressure diagram (see next
page).
• The oil pressure should be between 1.8 bar and 4 bar.
In the event of variations, see chapter 7.
Note!
It is permissible to start compressors a maximum of five to six
times within one hour.
The minimum operating time for each start should be
10 minutes.
Repeatedly using the system for shorter operating periods
damages the compressor.
51
Stage pressure diagram for 1st and 2nd compression stage
3rd stage [bar]
40
30
20
10
0
1 2 3 7 8 9 10 11
1st stage [bar] 2nd stage [bar]
Note!
Depending on the final pressure of the last compression stage,
the pressure of the individual compression stages can be read
from the diagram.
52
53
Operation
7 Troubleshooting
Note!
• If a malfunction occurs, first check the displays on the
compressor control panel and on the compressor.
• Try to correct the fault with the help of the table below.
If the fault cannot be corrected, please contact the Sauer-
Service department. The damage report log is included as an
appendix to these Operating Instructions.
Fault Possible Remedy

cause
Compressor does not No input power supply/no Check fuses. Replace blown
start or turns off. control voltage. fuses.
Oil pressure monitor Oil level too low. Check oil level and top up, if
switched compressor necessary. Check for leaks.
off.
Oil too viscous. Fill with recommended oil.
Check that room temperature >
+5 °C.
Oil strainer blocked. Clean oil strainer.
Oil line blocked. Clean oil line.
Oil pump faulty or Check oil pump. If necessary,
leaking. eliminate leak and/or replace oil
pump.
54
Troubleshooting

cause
Compressor was Excessive current drawn. Check supply voltage and
switched off by electrical connections. The
overcurrent relay. compressor can be started
again after a cooling down
period.
Piston seizure Check whether the crankshaft
can easily be turned by hand. If
not, check cylinders and pistons
for any score marks and replace
if necessary.
1st compression stage
safety valve blows off:
Pressure exceeds 2nd compression stage Check 2nd compression stage
blow-off pressure valve is not working valve and replace if necessary.
(4 bar) properly.
Gasket between suction Replace gasket.
and pressure side of 2nd
compression stage is
faulty.
Pressure below Safety valve faulty. Replace safety valve.
blow-off pressure
(4 bar)
Safety valve of 2nd
compression stage
blows off:
Pressure exceeds Valve of 3rd compression Check valve of 3rd compression
blow-off pressure stage not working stage and replace, if necessary.
(12 bar) properly.
Seal between suction Replace gasket.
and pressure side of 3rd
compression stage faulty.
Pressure below Safety valve faulty. Replace safety valve.
blow-off pressure
(12 bar)
55
cause
Safety valve of 3rd
compression stage
blows off:
Pressure exceeds Valve in air piping to Open valve.
blow-off pressure compressed air receiver
(final pressure closed.
+5...10%, see
Pressure switch set too Lower the pressure setting.
stamp on safety
high.
valve)
Pressure below Safety valve set too low Replace safety valve.
blow-off pressure or is faulty.
(final pressure
Excessively high Reduce pressure losses.
+5...10%, see
pressure losses in air
stamp on safety
piping to compressed air
valve)
receiver.
Pressure gauge of 1st Valve of 2nd Check 2nd compression stage
compression stage compression stage valve and replace if necessary.
showing excessive leaking.
pressure.
Pressure gauge of 2nd Valve of 3rd compression Check valve of 3rd compression
compression stage stage leaking. stage and replace, if necessary.
showing excessive
pressure.
Pressure gauges for all Valve of 1st compression Check 1st compression stage
compression stages stage leaking. valve and replace if necessary.
showing insufficient
Air filter very dirty. Replace air filter insert.
pressure.
Pressure gauges for all No voltage at a solenoid Check power supply to the
compression stages drain valve in the solenoid drain valves.
showing no pressure. drainage system.
A solenoid valve in the Check solenoid valves and
drainage system is faulty. replace, if necessary.
56
Troubleshooting

cause
Air escaping at the Gaskets at connections Replace faulty gasket.
pressure lines. leaking.
Cutting ring joints Switch compressor off. Wait until
leaking. all parts are no longer under
pressure; check the pressure
gauge for this. Tighten all
unions.
Air escaping from Compressed air Replace the fan.
overflow opening of temperature at the outlet Replace the fusible plug.
final separator's fusible too high; insufficient
plug. cooling due to faulty fan.
Cooler soiled or feed line Clean cooler.
blocked. Replace the fusible plug.
Insufficient ventilation. Check the room ventilation.
Replace the fusible plug.
Compressor was Compressed air Check whether the fan can be
switched off, temperature at the outlet turned, test the fan and replace,
temperature monitoring too high; insufficient if necessary.
has tripped. cooling due to faulty fan. Check whether ambient
temperature is < 55 °C.
Check cooling air intake is not
restricted.
Cooler soiled or feed line Clean cooler.
blocked.
Insufficient ventilation. Check the
room ventilation.
Drainage solenoid No power supply. Check whether the supply line is
valve does not close. connected. Check whether the
supply voltage is correct.
Replace the automatic cut-out.
Solenoid faulty. Replace solenoid.
Foreign body in the Clean solenoid drain valve.
drainage solenoid valve.
57
cause
Abnormal compressor Connecting rod bearing Check connecting rod bearing
noise. faulty. and replace, if necessary.
Check oil supply.
Gudgeon pin bearing Check gudgeon pin bearing and
faulty. replace, if necessary.
Crankshaft bearing faulty. Check crankshaft bearing and
replace, if necessary.
Motor bearing faulty. Check motor bearing and
replace, if necessary.
Oil leaking from Gasket or shaft Tighten all screws.
crankcase. seal faulty. Screws If there is significant leakage,
loosened at affected check to see which gasket is
point. faulty, then replace it.
Minor traces of oil on the
housing or oil drops below the
compressor are harmless. Wipe
off with a lint-free cloth.
Air escaping between Gasket between cylinder Tighten screws or replace
cylinder and cylinder head and cylinder faulty. gaskets.
head. Cylinder head nuts not
tightened correctly.
Oil escaping at the Gasket between cylinder Tighten screws or replace
cylinder foot. and crankcase faulty. gaskets.
Cylinder foot nuts not
tightened correctly. WP311L_BA1_en_1402.fm
58
Troubleshooting

cause
Water in the oil. Poor ventilation Correct the room ventilation.
(compressor is
overcooled).
Inadequate drainage. Check drain lines and drainage
intervals.
Insulation hose at Replace insulation hose.
crankcase vent missing
or damaged.
Very short compressor Extend compressor running
running hours. time.
Premature failure of Inadequate drainage. Check drain lines and drainage
valve plates, valve intervals.
springs or valve discs.
Note: Impact impressions in the
valve plate from the sealing seat
are normal.
59
8 Maintenance
8.1 J.P. SAUER & SOHN maintenance service
Sauer-Service offers various maintenance services: inspection,

maintenance, major overhaul, replacement compressors, and
service contracts.
Please contact Sauer-Service:
J.P. SAUER & SOHN Maschinenbau GmbH

Sauer-Service
Postfach 92 13
D-24157 Kiel
Telephone (international):
Technical information +49 431 39 40 87
Spare parts orders +49 431 39 40 86/886
Fax (international): +49 431 39 40 - 89
Emergency service
(international): +49 172 4 14 63 94
E-mail: service@sauercompressors.de
Web: www.sauercompressors.com
or contact an authorised J.P. SAUER&SOHN service partner in

your area. WP311L_BA1_en_1402.fm
60
Maintenance
8.2 Maintenance safety
Before 1. Disconnect the power supply to the compressor.

maintenance 2. Put up “Attention! Maintenance work!” sign on the power
work supply.
3. Shut down the compressor and secure it against restarting.
4. Put on personal protective equipment (see chapter 2.9).
Danger!
Risk of injury due to incorrect operation.
The Sauer-Compressor may only be serviced and adjusted by
authorised personnel.
Danger!
Risk of injury from hot surfaces!
Allow compressor to cool down after shutting off.
Danger!
Risk of injury from pressurised compressor components!
Check the pressure gauges before servicing to ensure the
compressor is completely depressurised.
61
Danger!
High voltage! Danger to life!
– Never assume that a circuit is de-energised – Always check
to be sure.
– The main switch is energised, even when it is turned off.
– Components being worked on should only be energised if this
is explicitly specified.
Danger!
Danger of death from missing safety devices and missing
isolating protective devices!
Reinstall all safety devices and isolating protective devices after
servicing. This also applies to electrical protection devices (e.g.
earth cables).
62
Maintenance
8.3 Maintenance schedule
Danger!
During all maintenance work, follow the instructions in chapter
8.6 regarding specified screws.
Note!
The maintenance intervals specified in the maintenance
schedule must be adhered to. Shorter maintenance intervals do
not provide any advantages with regard to the operating
behaviour or service life of the Sauer-Compressor.
Note!
After the last maintenance stage the maintenance schedule
begins again.
Note!
J.P. SAUER & SOHN recommends having an inspection
(function test) carried out by qualified personnel at least once a
year.
63
Maintenance • Use the maintenance schedule as a master template or copy
schedule the respective page from the document and save it as a
separate file under a suitable name. Use the maintenance
instructions
schedule as a guide and as a record of work completed.
• Regularly check the maintenance schedule to see which
maintenance intervals must be observed depending upon the
number of operating hours. The intervals are shown in the
table’s column headers.
• Check the column for each maintenance interval to see what
maintenance work is to be carried out at the end of each
maintenance interval. The required tasks are indicated by
check boxes. The description for the tasks is shown in the first
column.
• Carry out all maintenance work for an interval and tick the
appropriate check boxes in the maintenance schedule. Then
enter the number of operating hours completed, the date and
your signature.
• When beginning a new maintenance schedule
– enter the following: Main specifications, date of
commissioning, maintenance schedule number, date and
number of operating hours completed.
– mark with an “X”: Start of current maintenance schedule
after commissioning or after last maintenance stage.
64
Maintenance
8.4 Sauer Easy Care
Maximum operational reliability at lowest cost
Simple The Sauer Easy Care maintenance concept makes maintenance

maintenance easier (one maintenance routine=one maintenance kit=one order
number) and guarantees that your Sauer-Compressor will have
concept
a long, reliable service life through the regular replacement of
important components. It also ensures that labour costs are
clearly defined and service times can be planned.
The Sauer Easy Care maintenance kits include all components
that are required for the currently pending maintenance routine.
The advantages of Sauer Easy Care are:
– Simple preparation and performance of maintenance work

(maintenance kit contains all important parts)
– Clearly defined maintenance routines
(preventative maintenance)
– Maximum operating reliability
(replacement before failure)
– Exceptionally low maintenance costs
(repairs hardly ever necessary)
– Guaranteed storage life of maintenance parts
(no failures within maintenance intervals)
65
The part number for the respective maintenance kit is listed in the
maintenance chart at the following item:
Example of Easy Care Maintenance Chart
Note!
In the following maintenance chart, the intervals and
maintenance tasks to be carried out have been adapted to the
respective compressor type.
Note!
If you have questions about the Sauer Easy Care maintenance
concept, the Sauer-Service department will be glad to help you. WP311L_BA1_en_1402.fm
66
Maintenance
8.5 Maintenance chart
Maintenance schedule number: Compressor type: WP311L

Start of this maintenance Type series Passat
schedule:
 After commissioning Compressor serial number:
 After last maintenance stage Serial number:
Date: Year of construction:
Operating hours: Date of commissioning:
Interval
last maintenance stage

[operating hours]
if < 1,000 h per year

At least annually
commissioning
or repair work
50 h after
50 h after
1,000 h
2,000 h
3,000 h
4,000 h
Maintenance task
069 266
069 200
069 266
069 201
Sauer Easy Care part number
Changing the air filter insert, see 8.7     

Changing the oil, see 8.8       
Cleaning the oil strainer, see 8.9 
Checking the 1st stage valve, see 8.10 
Checking the 2nd stage valve, see 8.10 
Replacing the 1st stage valve, see 8.11 
Replacing the 2nd stage valve, see 8.11 
Replacing the 3rd stage valve, see 8.11  
Replacing the piston rings, gudgeon pins and

gudgeon pin bearings of all stages, see 8.12
Replacing the flexible coupling, see 8.13 
Overhauling the solenoid drain valves

(order-related), see 8.14
(according to operator
Checking the safety valves, see 8.15
specifications)
Operating hours
Date
Signature
(initials)
67
Note!
Always check the compressor after 50 hours following any
maintenance work.
Check all screws and nuts affected by maintenance to see if they
are tight.
8.6 Table of tightening torques
Screw(s) Tightening torque

Connecting rod bolts 70 Nm
Flywheel fixing screw 350 Nm
Cylinder head bolts 75 Nm
68
Maintenance
8.7 Changing the air filter insert
1 2
4 3
1. Loosen clamps (1) and remove the cap (2) on the air filter.
2. Take out the used air filter insert (3).
3. Clean the housing (4) with a suitable solvent and wipe it out
with a lint-free cloth.
4. Insert a new air filter insert (3).
5. Refit the cap (2) and secure with clamps (1).
69
8.8 Changing the oil
Note!
Only use oil as recommended in the lubricant table (see
chapter 10).
1 3
1. Place oil catchpan (of a size sufficient for the oil sump
capacity, see chapter 4) beneath the oil drain valve (1).
2. Unscrew the oil filler cap.
3. Open the oil drain valve (1).
4. Wait until all the oil has drained out.
5. Close the oil drain valve (1).
6. Pour in oil, and while doing so check the oil level with the
dipstick (3).
The level should be between the upper and lower marks on
the dipstick.
7. Insert the dipstick (3) and screw the oil filler cap (2) back in.
70
Maintenance
8.9 Cleaning the oil strainer
1 2 3 4
1. Loosen the nuts (3) on a crankcase inspection cover (4).

2. Remove the crankcase inspection cover (4).
3. Loosen the union (1) on the oil strainer (2).
4. Take out the oil strainer (2).
5. Wash out the oil strainer (2) with a suitable solvent.
6. Carefully clean the sealing surface of the crankcase
inspection cover (4).
7. Refit the oil strainer (2).
8. Screw on the crankcase inspection cover (4) with a new
gasket.
71
8.10 Checking the valves
Removing valves 1. Loosen the clamps on the air filters and remove the air filters.
2. Disconnect the pipe unions and hose line at the cylinder
heads.
3. Remove cylinder head nuts and remove the cylinder heads.
4. Carefully remove the valves.
Checking the 5. Check the exterior of the valves for:

valves
– damage,
– coking,
– oiling,
– corrosion, and
– moisture.
Note!
Valves that are damaged, heavily coked or corroded must be
replaced.
Determine the cause (see chapter 7).
6. Clean all sealing surfaces.
Note!
Install all valves with new gaskets and ring gaskets. Do not reuse
old gaskets and ring gaskets.
Only use genuine Sauer Spare Parts.
Installation of old or other gaskets and ring gaskets may lead to
leakage and may cause substantial damage to the compressor.
72
Maintenance
Installing valves 7. Install valves and cylinder heads. Use new cylinder head
gaskets and new low tolerance o-rings (see figure).
1 2 3
4 5 6 7 8 9
Item Designation
1 1st compression stage
2 2nd compression stage
3 3rd compression stage
4 Low tolerance o-ring 1st compression stage
5 Cylinder head gasket 1st compression stage
6 Low tolerance o-ring 2nd compression stage
7 Cylinder head gasket 2nd compression stage
8 Low tolerance o-ring 3rd compression stage
9 Cylinder head gasket 3rd compression stage
Note!
Never reuse or reverse the used low tolerance o-rings. This can
cause leaks.
8. Screw all pipe unions and hose lines onto the cylinder heads.
9. Tighten the cylinder head nut to the specified torque.
73
8.11 Replacing the valves
Remove and reinstall valves as described in chapter 8.10. Make

sure you replace the valves completely.
Note!
Valves that have reached the end of their service life must be
replaced and disposed of.
J.P. SAUER & SOHN does not recommend repairing used
valves due to the effects of material fatigue.
74
Maintenance
8.12 Replacing the piston rings, gudgeon pins and

gudgeon pin bearings
1. Remove the cylinder heads and valves as described in

chapter 8.10.
2. Loosen the cylinder foot nuts.
3. Remove the cylinder. Hold the piston while the cylinder
comes off.
Note!
If the piston is not held while pulling the cylinder off, it will strike
against the crankcase.
4. Remove the gudgeon pin circlips, push out the gudgeon pins
and remove the piston.
5. Remove all piston rings from the respective pistons and clean
the pistons.
Checking 6. Check cylinders and pistons for excessively deep scoring

pistons and marks. Replace parts as required.
cylinders
Note!
If the piston running surface in the cylinder has edges that can
be felt, remove the edges with a Flexhon brush or a Scotch-Brite
non-woven abrasive. Otherwise the edges may damage the new
piston rings when installing the piston.
75
Measuring
cylinder wear
2 1
Note!
This measurement can be made with used and new piston rings.
1. 1st measurement:
Insert the piston ring about 5 mm (1) below the top edge of
the cylinder (above the level of the highest piston ring), and
measure the gap clearance with the feeler gauge in the area
(3) not occupied by the piston rings.
1. 2nd measurement:
Push the piston ring down about 50 mm (2) (below the lowest
level of the lowest piston ring), and measure the gap
clearance in the wearing area (4) again.
76
Maintenance
2. Calculate the difference between the two gap clearances (1)

of measurement 1 and measurement 2 and compare it with
the gap clearance difference values in the table.
Stage End gap difference WP 311L

1 0.45 mm
2 0.45 mm
3 0.30 mm
Note!
Contact the Sauer-Service department if the difference between
the two gap clearances is greater than indicated in the table
above.
Replacing 1. Use a suitable tool to press the gudgeon pin bearings out of
gudgeon pin the connecting rod eye and replace them.
bearings
77
Installing piston 2. Install new piston rings in the respective piston. Make sure
rings they are in the correct position: piston rings with an
asymmetric cross section are marked with “TOP” on one of
the surfaces. The marked face must be at the top when the
piston ring is installed (see figure).
1 2 3
TOP
TOP TOP
TOP
TOP TOP
TOP
TOP
Item Designation
1 Piston 1st compression stage
2 Piston 2nd compression stage
3 Piston 3rd compression stage
Note!
Replace all piston rings with new ones. The following damage
may occur when removing the piston rings:
• The piston ring edges are damaged on the wearing edges in
the cylinder.
• If the piston rings are bent multiple times fine cracks appear,
which may cause the material to break.
Note!
Arrange the piston ring locks so that they are staggered.
78
Maintenance
3. The middle piston ring in the 3rd compression stage is locked

with the aid of a dowel pin (2).
1 3
Note!
When the piston (1) in installed in the 3rd compression stage, the
dowel pin (2) must point upwards. The central piston ring (3) and
the dowel pin (2) must be aligned.
Replacing the 4. Install the piston (1) in the cylinder together with the new, half-
gudgeon pin inserted gudgeon pin.
5. Fit the new cylinder foot gasket.
6. Assemble the piston (1) with the cylinder by pressing the
gudgeon pin against the connecting rod.
7. Fit the circlips precisely in the grooves.
Note!
Check that the circlips fit securely in the grooves.
8. Carefully push the cylinder until it is flush with the cylinder foot
gasket.
9. Tighten the cylinder foot nuts.
10. Install the cylinder heads and valves as described in chapter
8.10.
79
8.13 Replacing the flexible coupling
1 2 3
Item Designation
1 Coupling hub compressor side
2 Flexible coupling
3 Coupling hub motor side

2. Support the compressor under the bell-housing.
3. Unscrew fixing screws of the electric motor.
4. Lift the electric motor carefully at the lifting eyes (see
chapter 5.1).
5. Pull electric motor carefully away from the compressor.
6. Replace the flexible coupling.
7. Carefully slide the electric motor onto the compressor and
finger-tighten the fixing screws.
8. Remove the support under the bell-housing.
9. Tighten the fixing screws with a screw-driver.
10. Reinstall the disconnected connecting lines and pipes.
80
Maintenance
8.14 Overhauling the solenoid drain valves

(order-specific)
1
2
6 4
7
10
8

2. Unscrew the hexagon nut (1).
3. Carefully prise off the plastic threaded part (2) with the
wrench.
4. Detach the coil (3) from the solenoid armature (4).
5. Loosen the four inner hexagon head screws (5).
6. Remove the valve upper part (6).
7. Replace the following parts:
Spring (7), membrane (8) and two o-rings (9).
8. Clean the nozzle (10).
9. Refit the valve upper part (6).
10. Tighten the four inner hexagon head screws (5).
11. Attach the coil (3) to the solenoid armature (4).
81
.
Note!
The coil and the solenoid armature must be dry at all times.
12. Position the plastic threaded part (2) correctly and press onto
the brace (4).
13. Carefully place the hexagon nut (1) in position and tighten by
hand.
14. Tighten the hexagon nut (1) gently with a spanner.
82
Maintenance
8.15 Checking the safety valves
Danger!
The safety valve is a part of the safety device. Safety equipment
must not be adjusted, disabled or removed. Safety equipment
must be checked regularly and replaced as necessary.
The safety valves are sealed by the manufacturer to prevent

tampering. The construction of the safety valves means that
they cannot be tested for function.
The operator must check the safety valves in accordance with
country-specific guidelines and laws, and replace them as
necessary.
Note!
Safety valves must not be replaced except by personnel
specially trained for this task.
At J.P. SAUER & SOHN, training courses are conducted in

seminars by experienced personnel in workshops or by
independent study of training material such as videos,
catalogues and assembly instructions provided by
J.P. SAUER & SOHN.
83
Note!
SAUER-Service offers a professional and qualified safety valve
replacement service.
For further information, please contact J.P. SAUER & SOHN

Customer Service.
Checking the safety valves

Carry out the following checks to detect any damage to safety
valves as early as possible:
• Inspect external pipelines for damage.
• Test threaded connections for proper seating.
• Inspect attached parts for damage.
• Inspect valve seals for damage.
This completes the safety valve inspection procedure.
Danger!
Faulty safety valve.
Damage to the safety valves and external pipelines must be
corrected immediately by trained and qualified technicians.
84
85
Maintenance
9 Decommissioning
9.1 Safety when decommissioning and
disassembling
Danger!
The compressor must only be decommissioned and
disassembled by trained technicians employed by the operator.
These specialists must be familiar with the protection devices
and regulations before starting the work. All electrical installation
work must be carried out exclusively by trained and qualified
electrical technicians.
In addition, information contained in suppliers’ documentation
must be observed.
86
Decommissioning
9.2 Temporary preservation and storage
A test run for at least 30 minutes should be carried out every four
weeks. Additional corrosion prevention measures are not
required.
If the Sauer-Compressor is to be laid up for more than 12
weeks, preservation with a preservation oil is recommended. If
this preservation is carried out, periodic test runs are not needed.
Note!
Use one of the preservation oils recommended in chapter 10 for
corrosion protection.
Note!
The preservation is sufficient for 12 months. After this period has
expired, the compressor must be preserved again.
1. Run the compressor for approx. 5 minutes with the solenoid

drain valves and pressure line open.
Any existing condensate is blown out.
2. Drain the compressor lubricating oil and dispose of it in an
environmentally safe manner.
3. Fill with about 15 litre of preservation oil.
4. Start the compressor and run for approx. 5 minutes with the
solenoid drain valves and pressure line open.
5. Stop the compressor.
6. Unscrew the air filters on the cylinder heads of the 1st
compression stage.
7. Unscrew the plug (1) with the pressure gauge on the cylinder
head (2) of the 2nd compression stage (3).
87
1 2 4
8. Spray around 10 cm3 of preservation oil into the 2nd

compression stage (3) cylinder head opening (4).
9. Tighten the plug (1) on the cylinder head of the 2nd
compression stage (3).
10. Unscrew the plug (6) on the suction flange of the 3rd
compression stage (5).
5 6 8
7
88
Decommissioning
11. Spray about 10 cm3 of preservation oil into the intake opening
(7) on the cylinder head flange of the 3rd compression stage
(8).
12. Tighten the plug (6) again.
13. Start the compressor and spray approx. 15 cm3 of
preservation oil into each of the intake fittings (9) of the 1st
compression stages (10).
10 9
14. Wait until oil mist escapes from the pressure line.
15. Stop the compressor.
16. Drain the preservation oil from the crankcase and dispose of
it in an environmentally safe manner.
17. Assemble the air filters on the cylinders of the 1st
compression stage again.
18. Put up a sign indicating that the compressor was preserved
and taken out of service.
19. Disconnect the mains supply cables.
Restarting 1. Connect the mains supply cables.

2. Pour in compressor lubricating oil as described in chapter
5.6.
3. Follow the instructions given in chapter 6.3.
89
9.3 Disassembly
Disassembly 1. Turn the compressor off and disconnect from the power
supply.
2. Read the pressure gauge or pressure display to ensure that
the compressor is completely depressurised.
3. Disconnect the mains supply cables.
4. Remove oil and lubricants and dispose of them in an
5. Drain any remaining condensate and dispose of it in an
Disposal
Material / Component Safe disposal

Lubricants As hazardous waste
Steel/iron As scrap metal
Electrical cables As hazardous waste
Electronic components As scrap electronic waste
Plastics As hazardous waste
90
91
Decommissioning
10 Lubricants for Sauer-Compressors
The lubricant table applies to all Sauer-Compressors that are
designed to compress air.
Note!
The oil types mentioned in "Recommended oils for Sauer-
Compressors" represent a complete list of the oils that have
yielded entirely positive operating results.
High product quality and long service life can only be guaranteed
if the oils listed are used with due consideration for the
conditions of the specific application.
Product names may vary by country.
Note!
If an oil is used that is not included in this list, contrary to the
recommendations of J.P. SAUER & SOHN, the warranty
coverage for the Sauer-Compressor will automatically become
null and void.
Use of an oil not included in this list can result in failure and
irreparable damage to the compressor.
If you need help in selecting the correct oil, please contact the
Sauer-Service department.
92
Lubricants for Sauer-Compressors
93
11 Spare parts and accessories
Note!
Please take careful note of the instructions in chapter 1
regarding our genuine Sauer Spare Parts.
J.P. SAUER & SOHN guarantee the complete spare parts supply
over the entire service life of the Sauer-Compressor.
Our genuine Sauer Spare Parts are subject to continuous quality
control and further development. They conform to the latest
technical developments.
Besides the genuine Sauer Spare Parts, our supply programme
also includes a wide range of accessories for your Sauer-
Compressor and special equipment for your compressed air
system, such as:
– Fully automatic controls;

– Adsorption dryers;
– Refrigeration dryers;
– Filters;
– Sound-proof canopies;
– Compressed air receivers;
– Couplings.
We supply instructions and a maintenance manual for each

accessory. WP311L_BA1_en_1402.fm
94
Spare parts and accessories
Spare Parts The Spare Parts Catalogue can be found in the Appendix to these
Catalogue Operating Instructions.
– The required parts can be quickly found with the help of

diagrams, figures and lists.
– The spare parts catalogue, including operating instructions, is
also available on CD. This makes it easy to fill out an order
form, print it out and send it in immediately.
– To do this, you will need the main specifications of your

Sauer-Compressor from the table below. If you have not
entered this here, you will find it on the nameplate, which is
attached to the crankcase.
Compressor type:
Serial number:
Year of
construction:
Furthermore, the number of operating hours should be stated,

if possible.
95
12 Appendix
This Appendix to the Operating Instructions contains:
– Form for commissioning certificate

– Form for Return of Goods/Notification of Claim
– Supplier documentation
– Data sheets
96
Appendix
J.P. SAUER & SOHN

Commissioning certificate for compressors
Maschinenbau GmbH
Brauner Berg 15 - 24159 Kiel
Phone: +49 - 431- 39 40 - 0
Fax: +49 - 431- 39 40 - 89
E-mail: service@sauersohn.de
Purchaser Operator Installation site
Company Company
Street Street
Postcode Postcode
Contact Contact
Phone number Phone number
Customer number
Order number
Compressor type Serial no.
Delivery date Operating hours
Date commissioned
Sauer-Service engineer Company/name
Company/name
Company/name
Company/name
Installation of compressor/complete system Direction of rotation check
 good  defective Compression temperature °C
Ventilation Intake temperature °C
 good  defective Start/stop pressure
Ambient conditions Oil level check
 good  defective Control system check
Voltage? Test run
 good  defective
Vibration behaviour of compressor
 good  defective
Accessories Installation of complete system carried out by:
Compressed air receiver
Refrigeration dryer
Adsorption dryer  good  defective
Filter
Condensate removal
Operating personnel have received instructions and are familiar with the safety and maintenance
requirements.
The maintenance instructions are available to the operator.
The operating company has been advised to use only genuine SAUER & SOHN Spare Parts.
Notes/faults:
The system has been accepted by the operator. City: Date:
Purchaser Operator Authorised Sauer-Service Partner
97
J.P. SAUER & SOHN
 Return of goods Maschinenbau GmbH
 Notification of claim Brauner Berg 15 - 24159 Kiel
Phone: +49 - 431- 39 40 - 0
Date: Fax: +49 - 431- 39 40 - 89
E-mail: service@sauersohn.de
Applicant: Please always complete.
Company Compressor type:
Street
Postcode/City
Customer no. Serial no.:
Location
End customer: Operating hours:
Company
Street Date of fault:
Postcode/City
Customer no. Ambient temperature:
Location
To be completed by manufacturer
Spare parts Reason for return

Designation Quantity Part no. Report on fault 
Repair 
Checking as customer 
service
Goods taken back against 
credit note
Brief description of damage:
Report
by manufacturer only
To be completed
98
99
Appendix
100
S a u e r
C o m p r e s s o r
Type: WP 311L
Spare Parts Catalogue
WP311L_ET1_Titel_en_1402.fm
WP311L_ET1_Titel_en_1402.fm
Translation of the original Operating Instructions

Edition: 02 / 2014
Edited by: J.P. Sauer & Sohn Maschinenbau GmbH – Technical Documentation
065 183 Compressor unit WP 311L
Page Rev.
Part no. Assembly
E-
065 183 Compressor unit WP 311L .................................................... 6 5763-f
065 184 Compressor WP 311L ........................................................... 8 5538-d
065 173 Crankcase ............................................................................. 10 6640-f
064 064 Dipstick ................................................................................. 12 5294-
065 348 Oil strainer ............................................................................. 14 _-_
065 187 Crankshaft ............................................................................. 16 5654-a
064 568 Connecting rod 1st and 2nd compression stage ................... 18 5599-a
064 848 Connecting rod 3rd compression stage ................................ 20 5599-
033 185 Piston 1st compression stage ............................................... 22 5663-h
037 049 Piston 2nd compression stage .............................................. 24 6420-f
063 305 Piston 3rd compression stage ............................................... 26 5746-a
064 408 Cylinder with head and valve 1st compression stage ........... 28 6384-b
065 175 Cylinder with head and valve 2nd compression stage .......... 30 5616-a
065 176 Cylinder with head and valve 3rd compression stage ........... 32 _-_
065 177 Crankcase vent ..................................................................... 34 6537-b
065 178 Cooler and air pipings ........................................................... 36 6290-j
065 229 Cooler 3rd compression stage .............................................. 40 6425-b
063 121 Separator 3rd compression stage ......................................... 42 _-f
064 119 Oil pump drive ....................................................................... 44 5754-b
057 916 Pressure relief valve ............................................................. 46 5549-a
062 909 Oil pump ................................................................................ 48 6665-a
065 180 Compressor monitoring and protection ................................. 50 6308-b
065 181 Automatic drainage system ................................................... 52 5845-e
065 478 Drain hose ............................................................................. 54 6217-b
065 169 Anti-vibration resilient mount ................................................. 56 5708-c

WP311L_ET1_en_1402.fm
065 388 Non-return valve ................................................................... 58 _-_
065 188 Terminal box with wiring ........................................................ 60 6497-c
Flexible coupling ................................................................... 62 _-_
E-3
Page Rev.
Part no. Assembly
E-
Optional assemblies
065 641 Oil pressure test valve ........................................................... 66 6482-c
066 364 Temperature monitoring ........................................................ 68 6575-_
Optional loose accessories

Final pressure switch / Final pressure sensor ....................... 72
Note:
For explanations of the assemblies, refer to chapter 3 "Design
and Function" in these Operating Instructions.
E-4
13 12 4
1 3 8 14 5 9 10 11 6
E-6
Item no. Part no. Designation Quantity

1 065 184 Compressor WP 311L 1
3 065 181 Automatic drainage system 1
4 064 501 Spacer ring 1
5 065 169 Anti-vibration resilient mount 1
6 065 185 Channel section 1
8 000 187 Hexagon head screw 8
10 002 063 Hexagon nut 2
11 001 638 Washer 2
12 036 438 Standard-hub, motor side 1
13 033 423 Flexible coupling 1
14 1) Electric motor 1
1)
The part number for the electric motor varies according to the order.
E-7
065 184 Compressor WP 311L
13 10 12 9
17
17
11
19 20
14
6
7
1 18
3
3
4
3 6 9
8
15
2
E-8
065 184 Compressor WP 311L

1 065 173 Crankcase 1
2 065 187 Crankshaft 1
3 064 568 Connecting rod 1st and 2nd compression stage 3
4 064 848 Connecting rod 3rd compression stage 1
6 033 185 Piston 1st compression stage 2
7 037 049 Piston 2nd compression stage 1
8 063 305 Piston 3rd compression stage 1
9 064 408 Cylinder with head and valve 1st compression stage 2
065 175 Cylinder with head and valve 2nd compression 1
10
stage
11 065 176 Cylinder with head and valve 3rd compression stage 1
12 065 177 Crankcase vent 1
13 065 178 Cooler and air pipings 1
14 063 121 Separator assembly 3rd compression unit 1
15 064 119 Oil pump drive 1
17 065 180 Compressor monitoring and protection 1
18 004 408 Grooved pin with head 4
19 036 333 Flange hub, compressor side 1
20 000 543 Socket head cap screw 10
E-9
065 173 Crankcase
15
16
1
10
8 25
5
16
17
9
2
26 6
12
4
18 19
7 21
17
13 22
23 27 30 28 14
E - 10
065 173 Crankcase

1 065 117 Crankcase 1
2 064 064 Dipstick 1
3 064 079 Bearing bracket 1
4 051 883 Crankcase inspection cover 2
5 064 095 Gasket 1
6 063 748 Gasket 2
7 065 348 Oil strainer 1
8 000 270 Lifting eye 2
9 001 411 Stud 24
10 033 717 Stud 16
12 001 459 Stud 4
13 001 009 Plug 1
14 038 919 Oil drain valve 1
15 001 021 Plug 1
19 002 146 Washer 4
21 004 635 Union 1
22 005 001 Ring gasket 1
25 007 123 Shaft seal 1
26 030 831 Shaft seal 1
27 004 641 Union 1
28 035 310 Union 1
30 008 663 Pipe 1
E - 11
064 064 Dipstick
E - 12
064 064 Dipstick

1 037 076 Dipstick 1
3 035 520 O-ring 2
E - 13
065 348 Oil strainer
1
E - 14
065 348 Oil strainer

1 036 897 Oil strainer 1
2 004 694 Union 1
3 008 651 Pipe 1
E - 15
065 187 Crankshaft
15 1 14
8 11 4 13 12
E - 16
065 187 Crankshaft

1 065 190 Crankshaft 1
2 064 345 Flywheel 1
3 064 420 Washer 1
4 056 264 Washer 1
6 037 790 Fan 1
11 001 675 Locking plate 1
12 004 472 Clamping sleeve 1
13 032 430 Fitted key 1
14 034 575 Cylindrical roller bearing 1
15 033 215 Cylindrical roller bearing 1
E - 17
064 568 Connecting rod 1st and 2nd compression stages
11 12
10
E - 18
064 568 Connecting rod 1st and 2nd compression stages

1 064 352 Connecting rod 1
2 056 272 Connecting rod bearing 1
3 033 213 Small-end needle roller bearing 1
101) 056 316 Connecting rod bolt 2
11 2) 033 187 Gudgeon pin 1st compression stage 1
12 3) 032 289 Gudgeon pin 2nd compression stage 1
1) Item 10, 056 316 Connecting rod bolt is part of assembly 064 352.
2) Item 11, 033 187 Gudgeon pin 1st compression stage is part of assembly 033 185.
3) Item 12, 032 289 Gudgeon pin 2nd compression stage is part of assembly 037 049.
E - 19
064 848 Connecting rod 3rd compression stage
11
10
E - 20
064 848 Connecting rod 3rd compression stage

1 064 849 Connecting rod 1
2 056 272 Connecting rod bearing 1
3 034 552 Small-end needle roller bearing 1
101) 056 316 Connecting rod bolt 2
11 2) 065 526 Gudgeon pin 3rd compression stage 1
1)
Item 10, 056 316 Connecting rod bolt is part of assembly 064 849.
2)
Item 11, 065 526 Gudgeon pin 3rd compression stage is part of assembly 063 305.
E - 21
033 185 Piston 1st compression stage
6 2 10
E - 22
033 185 Piston 1st compression stage

1 033 186 Piston 1st compression stage 1
2 033 187 Gudgeon pin 1st compression stage 1
3 035 199 Taper faced compression ring 1
4 033 188 Nose ring 1
5 035 200 Double bevelled oil control ring 1
6 002 984 Circlip 2
101) 033 213 Small-end needle roller bearing 1
1)
Item 10, Small-end needle roller bearing 033 213 is part of assembly 064 568.
E - 23
037 049 Piston 2nd compression stage
6 2 10 1
E - 24
037 049 Piston 2nd compression stage

1 090 818 Piston 2nd compression stage 1
2 032 289 Gudgeon pin 2nd compression stage 1
3 037 050 Taper faced compression ring 1
4 002 566 Nose ring 1
5 037 051 Double bevelled oil control ring 1
6 002 984 Circlip 2
1)
E - 25
063 305 Piston 3rd compression stage
6 7
3 2 10
E - 26
063 305 Piston 3rd compression stage

1 063 304 Piston 3rd compression stage 1
2 065 526 Gudgeon pin 3rd compression stage 1
3 002 988 Circlip 2
5 002 552 Nose ring 2
6 037 656 Rectangular ring 1
7 004 442 Dowel pin 1
1)
E - 27
064 408 Cylinder with head and valve 1st compression stage
11 20 8
10
12
5
E - 28
064 408 Cylinder with head and valve 1st compression stage

1 064 481 Cylinder head 1st compression stage 1
2 056 216 Cylinder 1st compression stage 1
3 056 237 Gasket 2
5 062 375 Gasket 1
8 037 477 Stud 6
10 002 161 Washer 6
11 039 546 Air filter 1
12 037 460 Valve 1st compression stage 1
20 1) 039 548 Air filter insert 1
1)
Item 20, 039 548 air filter insert is part of assembly 039 546.
E - 29
065 175 Cylinder with head and valve 2nd compression stage
10
5
E - 30
065 175 Cylinder with head and valve 2nd compression stage

1 056 222 Cylinder head 2nd compression stage 1
2 059 286 Cylinder 2nd compression stage 1
3 059 393 Gasket 2
5 062 376 Gasket 1
8 001 520 Stud 6
10 034 591 Valve 2nd compression stage 1
E - 31
065 176 Cylinder with head and valve 3rd compression stage
10
5
E - 32
065 176 Cylinder with head and valve 3rd compression stage

1 056 278 Cylinder head 3rd compression stage 1
2 063 303 Cylinder 3rd compression stage 1
3 056 282 Gasket 2
5 062 376 Gasket 1
8 001 519 Stud 4
10 033 893 Valve 3rd compression stage 1
E - 33
065 177 Crankcase vent
1 7 6 5 13 10 13 12 4 12 13
11
13
12
2
E - 34
065 177 Crankcase vent

1 035 824 Filler cap 1
2 006 383 Reducing union 2
3 006 205 Union 1
4 033 614 Union 1
5 038 920 Stub adaptor 1
6 033 087 Reducer 1
7 037 137 Y-piece 1
8 064 523 Pipe adaptor 1
9 036 546 Insulation 1
10 034 612 Low pressure hose 1
11 037 264 Low pressure hose 1
12 012 766 Pipe 1
13 040 300 Single ear clamp 4
E - 35
065 178 Cooler and air pipings
17 49 30 20 25 54 16 13 12 5 22 24 13
15
22 24
24
24
12
49
14
5 22 24
13
5 22 24
20 34 50
37 52
36
31
7
45 47
44
31 50
35
41
3 28 49 33 51 38 46 11 19 29 10 8 23 33 32 48
E - 36
2 21 43 9 20 18 26 49
26
49
49
21
20
12
22 24
15
13
5
39 40 4 27 22 24 22 24 13
E - 37

1 065 120 Delivery channel 1
2 065 122 Angle flange 1
3 064 581 Flange 1
4 065 389 Attachment rail 1
5 065 195 Spacer sleeve 9
6 065 197 Pipe 1
7 065 198 Pipe 1
8 065 200 Pipe 1
9 056 335 Gasket 2
10 056 369 Gasket 1
11 065 376 Attachment rail 1
12 065 194 Pipe holder 3
13 064 075 Clamp 5
14 065 235 Clamp 1
15 065 234 Clamp 2
16 065 229 Cooler 3rd compression stage 1
17 065 159 Suction line 1
18 065 160 Pressure line 1
19 065 310 Pressure line 1
22 003 114 Lock washer 15
24 1) 000 123 Hexagon head screw 15


27 030 744 Plug 2
E - 38

30 039 878 Union 1
31 037 851 Union 2
32 036 157 Union 1
33 006 186 Union 2
34 006 193 Union 1
35 006 197 Union 1
36 006 231 Union 1
38 001 007 Plug 1
39 1) 000 184 Hexagon head screw 2
40 002 166 Washer 2

41 036 555 Separator 2nd compression stage 1
43 033 224 Safety valve 1st compression stage 1
44 033 714 Safety valve 2nd compression stage 1
45 030 752 Safety valve 3rd compression stage 1
49 056 334 Gasket 7
51 030 340 O-ring 1
52 032 401 O-ring 1
54 037 776 Cooler 1
1)
Insert with Loctite 542.
E - 39
065 229 Cooler 3rd compression stage
E - 40
065 229 Cooler 3rd compression stage

3 004 705 Union 2
E - 41
063 121 Separator assembly 3rd compression stage
10
11
12
6
E - 42
063 121 Separator assembly 3rd compression stage

1 063 228 Separator housing 1
2 063 229 Separator insert 1
3 062 328 Baffle cone 1
4 1) 060 342 Fusible plug 1

9 036 171 O-ring 1
11 001 007 Plug 1
1)
Alternative temperature monitoring 066 364 either with temperature switch or tempera-
ture sensor, see "optional assemblies".
E - 43
064 119 Oil pump drive
8 3
1 7 9 10 WP311L_ET1_en_1402.fm
E - 44
064 119 Oil pump drive

1 057 916 Pressure relief valve 1
2 062 909 Oil pump 1
3 064 098 Gearwheel 1
5 056 318 Gasket 1
6 030 545 Gasket 1
7 000 970 Plug 1
8 001 942 Fitted key 1
E - 45
057 916 Pressure relief valve
1 2 3 5
E - 46
057 916 Pressure relief valve

1 054 162 Housing 1
2 054 163 Valve cone 1
3 054 164 Spring 1
5 002 962 Circlip 1
E - 47
062 909 Oil pump
6 8 2 11 1 10 9
E - 48
062 909 Oil pump

1 062 908 Oil pump gearwheel 1
2 036 360 Oil pump housing 1
6 033 212 Oil pump cover 1
8 040 795 Gasket 1
10 001 672 Locking plate 1
11 001 925 Fitted key 1
E - 49
065 180 Compressor monitoring and protection
16 21 28 24 27 24 27
5 19 28
28 31
17 26
23 28
22 28
27 34
29
9 12
33 18 20 25 14 26 32 40
E - 50
065 180 Compressor monitoring and protection

3 064 365 Tube 1
4 065 352 Double ended tube end 1
5 065 353 Double ended tube end 1
12 002 144 Washer 2
14 004 598 Union 1
16 039 628 Pressure gauge angle 1
17 030 510 Union 1
18 033 912 Union 1
21 038 280 Pressure gauge 1st compression stage 1
22 033 281 Pressure gauge 2nd compression stage 1
23 038 282 Pressure gauge 3rd compression stage 1
24 033 223 Temperature gauge 1st / 2nd compression stage 2
29 1) 030 082 Low oil pressure switch 1

31 038 279 Oil pressure gauge 1
32 008 633 Pipe 1
33 008 633 Pipe 1
34 037 839 Temperature gauge 3rd compression stage 1
40 1) 039 316 Pressure sensor 1
1) As an option, item 29, low oil pressure switch can be replaced by item 40, pressure sen-
sor.
E - 51
065 181 Automatic drainage system
10 17
15
14
13
18 10 15 14 13 13 14 13 19 15 3 12 8 9 2 16 4
E - 52
065 181 Automatic drainage system

2 063 120 Expansion tank 1
3 066 885 Throttle 1
4 065 478 Drain hose 1
9 003 115 Lock washer 4
10 004 641 Union 2
12 006 215 Union 1
13 006 216 Union 4
15 1) Solenoid drain valve 3

16 030 744 Plug 1
17 008 663 Pipe 1
18 008 663 Pipe 1
19 008 663 Pipe 1
1) The part number varies according to the order.

E - 53
065 478 Drain hose
2 1 2
E - 54
065 478 Drain hose

1 037 941 Compressed air hose 1
2 037 942 Clamp 2
E - 55
065 169 Anti-vibration resilient mount
9 1
4 6 8 10 8 10 3 6 2 8 10 5 7
E - 56
065 169 Anti-vibration resilient mount

1 065 388 Non-return valve 1
2 065 216 Rail 2
6 002 166 Washer 4
7 001 637 Washer 2
8 031 149 Buffer 6
9 034 763 High pressure hose 1
10 033 531 Countersunk screw 6
E - 57
065 388 Non-return valve
2 1 2
E - 58
065 388 Non-return valve

1 037 883 Non-return valve 1
2 004 661 Union 2
E - 59
065 188 Terminal box with wiring
2 4
E - 60
065 188 Terminal box with wiring

2 091 029 Terminal box 1
E - 61
Flexible coupling
1 3 2
E - 62
Flexible coupling
1 1) 036 333 Flange hub, compressor side 1
2 2) 036 438 Standard-hub, motor side 1
3 3) 033 423 Flexible coupling 1
1) Item 1, 036 333 Compressor flange hub is part of assembly 065 184.
2) Item 2, 036 438 Standard-hub, motor side is part of assembly 065 183.
3) Item 3, 033 423 Flexible coupling is part of assembly 065 183.
E - 63
Optional assemblies:
E - 64
E - 65
65 641 Oil pressure test valve
4 7
11 3 9 3
E - 66
065 641 Oil pressure test valve

3 004 598 Union 2
4 030 532 Union 1
5 036 052 Test valve 1
6 035 906 Adapter 1
9 037 036 Ball valve 1
11 008 633 Pipe 1
E - 67
066 364 Temperature monitoring
10
1 2
E - 68
066 364 Temperature monitoring
1 1) 035 468 Temperature switch 1

10 039 319 Temperature sensor 1
1) As
an option, item 1, temperature switch can be replaced by item 10,
temperature sensor.
E - 69
Optional loose accessories:
E - 70
E - 71
Final pressure switch / Final pressure sensor
1 2
E - 72
Final pressure switch / Final pressure sensor
1 2) 3) 1.1) Final pressure switch 1

2 1.2) Final pressure sensor 1
1.1)
The part number varies according to the order / see "Final pressure switch" table
1.2)The part number varies according to the order / see "Final pressure sensor" table
2) The final pressure switch is supplied loose and assembled by the customer.
3)
As an option, the final pressure switch can be replaced by a final pressure sensor.
Final pressure switch

Part no. Designation
035 221 Pressure range 1 - 16 bar
Final pressure sensor

Part no. Designation
E - 73
E - 74
Index
Parts List by Part No.
Page
Part no. Designation Assembly Item
E II -
Final pressure switch .............................. 72 1
Final pressure sensor ............................. 72 2
Solenoid drain valve ............................... 065 181 52 15
Electric motor ......................................... 065 183 6 14
000 010 Hexagon head screw .............................. 065 180 50 9
000 054 Hexagon head screw .............................. 065 178 36, 37 20
000 123 Hexagon head screw .............................. 065 178 36, 37 24
000 270 Lifting eye ............................................... 065 173 10 8
000 410 Socket head cap screw .......................... 066 364 68 2
WP311L_ET1_Index_en_1402.fm
000 970 Plug ........................................................ 064 119 44 7

001 007 Plug ........................................................ 063 121 42 11
001 007 Plug ........................................................ 065 178 36 38
E - 75
Page
E II -
001 009 Plug ........................................................ 065 173 10 13
001 021 Plug ........................................................ 065 173 10 15
001 064 Hexagon nut ........................................... 062 909 48 9
001 411 Stud ........................................................ 065 173 10 9
001 459 Stud ........................................................ 065 173 10 12
001 519 Stud ........................................................ 065 176 32 8
001 520 Stud ........................................................ 065 175 30 8
001 620 Hexagon nut ........................................... 064 408 28 9
001 620 Hexagon nut ........................................... 065 175 30 9
001 620 Hexagon nut ........................................... 065 176 32 9
001 637 Washer ................................................... 065 169 56 7
001 638 Washer ................................................... 065 183 6 11
001 672 Locking plate .......................................... 062 909 48 10
001 675 Locking plate .......................................... 065 187 16 11
001 925 Fitted key ................................................ 062 909 48 11
001 942 Fitted key ................................................ 064 119 44 8
002 031 Hexagon nut ........................................... 065 173 10 17
002 063 Hexagon nut ........................................... 065 183 6 10
002 094 Hexagon nut ........................................... 065 173 10 18
002 098 Hexagon nut ........................................... 065 173 10 16
002 144 Washer ................................................... 065 180 50 12
002 146 Washer ................................................... 065 173 10 19
002 161 Washer ................................................... 064 408 28 10
002 166 Washer ................................................... 065 169 56 6
002 166 Washer ................................................... 065 178 37 40
002 552 Nose ring ................................................ 063 305 26 5
002 566 Nose ring ................................................ 037 049 24 4

002 962 Circlip ...................................................... 057 916 46 5
002 984 Circlip ...................................................... 033 185 22 6
E - 76
Index
Page
E II -
002 984 Circlip ..................................................... 037 049 24 6
002 988 Circlip ..................................................... 063 305 26 3
003 114 Lock washer ........................................... 065 178 36, 37 22
003 115 Lock washer ........................................... 065 181 52 9
003 438 Ring gasket ............................................ 064 119 44 10
003 496 Ring gasket ............................................ 063 121 42 12
003 496 Ring gasket ............................................ 064 119 44 9
003 496 Ring gasket ............................................ 065 178 36 46
004 408 Grooved pin with head ........................... 065 184 8 18
004 442 Dowel pin ................................................ 063 305 26 7
004 472 Clamping sleeve ..................................... 065 187 16 12
004 598 Union ...................................................... 065 180 50 14
004 598 Union ...................................................... 065 641 66 3
004 635 Union ...................................................... 065 173 10 21
004 641 Union ...................................................... 065 173 10 27
004 641 Union ...................................................... 065 181 52 10
004 661 Union ...................................................... 065 388 58 2
004 694 Union ...................................................... 065 348 14 2
004 705 Union ...................................................... 065 299 40 3
005 001 Ring gasket ............................................ 065 173 10 22
005 001 Ring gasket ............................................ 065 180 50 26
005 006 Ring gasket ............................................ 065 180 50 25
005 009 Ring gasket ............................................ 063 121 42 8
005 009 Ring gasket ............................................ 065 173 10 23
005 009 Ring gasket ............................................ 065 178 36 47
005 009 Ring gasket ............................................ 065 180 50 27
005 009 Ring gasket ............................................ 066 364 68 3

005 016 Ring gasket ............................................ 065 178 36 48
005 016 Ring gasket ............................................ 065 180 50 19
E - 77
Page
E II -
005 023 Ring gasket ............................................. 065 178 36 50
005 029 Ring gasket ............................................. 063 121 42 7
006 186 Union ...................................................... 065 178 36 33
006 193 Union ...................................................... 065 178 36 34
006 197 Union ...................................................... 065 178 36 35
006 205 Union ...................................................... 065 177 34 3
006 215 Union ...................................................... 065 181 52 12
006 216 Union ...................................................... 065 181 52 13
006 231 Union ...................................................... 065 178 36 36
006 383 Reducing union ....................................... 065 177 34 2
006 390 Reducing union ....................................... 063 121 42 6
006 391 Reducing union ....................................... 065 178 36 37
007 123 Shaft seal ................................................ 065 173 10 25
008 633 Pipe ........................................................ 065 180 50 32
008 633 Pipe ........................................................ 065 180 50 33
008 633 Pipe ........................................................ 065 641 66 11
008 651 Pipe ........................................................ 065 348 14 3
008 663 Pipe ........................................................ 065 173 10 30
008 663 Pipe ........................................................ 065 181 52 17
008 663 Pipe ........................................................ 065 181 52 18
008 663 Pipe ........................................................ 065 181 52 19
012 766 Pipe ........................................................ 065 177 34 12
030 082 Low oil pressure switch .......................... 065 180 50 29
030 340 O-ring ...................................................... 065 178 36 51
030 510 Union ...................................................... 065 180 50 17

030 532 Union ...................................................... 065 641 66 4
030 545 Gasket .................................................... 064 119 44 6
E - 78
Index
Page
E II -
030 744 Plug ........................................................ 065 178 37 27
030 744 Plug ........................................................ 065 181 52 16
030 752 Safety valve 3rd compression stage ...... 065 178 36 45
030 831 Shaft seal ............................................... 065 173 10 26
031 149 Flexible buffer ......................................... 065 169 56 8
032 289 Gudgeon pin 2nd compression stage ..... 037 049 24 2
032 289 Gudgeon pin 2nd compression stage ..... 037 049 18 12
032 401 O-ring ..................................................... 065 178 36 52
032 430 Fitted key ................................................ 065 187 16 13
033 017 Reducing union ...................................... 065 180 50 20
033 087 Reducer .................................................. 065 177 34 6
033 185 Piston 1st compression stage ................ 065 184 8 6
033 186 Piston 1st compression stage ................ 033 185 22 1
033 187 Gudgeon pin 1st compression stage ...... 033 185 22 2
033 187 Gudgeon pin 1st compression stage ...... 033 185 18 11
033 188 Nose ring ................................................ 033 185 22 4
033 212 Oil pump cover ....................................... 062 909 48 6
033 213 Small-end needle roller bearing ............. 064 568 18 3
033 215 Cylindrical roller bearing ......................... 065 187 16 15
Temperature gauge 1st / 2nd
033 223 065 180 50 24
compression stage .................................
033 224 Safety valve 1st compression stage ....... 065 178 37 43
033 281 Pressure gauge 2nd compression stage 065 180 50 22
033 423 Flexible coupling ..................................... 065 183 62 3
033 423 Flexible coupling ..................................... 065 183 6 13

033 531 Countersunk screw ................................. 065 169 56 10
033 614 Union ...................................................... 065 177 34 4
033 714 Safety valve 2nd compression stage ...... 065 178 36 44
E - 79
Page
E II -
033 717 Stud ........................................................ 065 173 10 10
033 893 Valve 3rd compression stage .................. 065 176 32 10
033 912 Union ...................................................... 065 180 50 18
033 961 Stub adaptor ........................................... 065 181 52 14
034 552 Small-end needle roller bearing .............. 064 568 26 10
034 552 Small-end needle roller bearing .............. 064 848 20 3
034 575 Cylindrical roller bearing ......................... 065 187 16 14
034 591 Valve 2nd compression stage ................. 065 175 30 10
034 612 Low pressure hose ................................. 065 177 34 10
034 763 High pressure hose ................................ 065 169 56 9
034 791 Ring gasket ............................................. 065 641 66 7
035 061 Ring gasket ............................................. 065 180 50 28
035 199 Taper faced compression ring ................ 033 185 22 3
035 200 Double bevelled oil control ring .............. 033 185 22 5
035 310 Union ...................................................... 065 173 10 28
035 468 Temperature switch ................................ 066 364 68 1
035 520 O-ring ...................................................... 064 064 12 3
035 824 Filler cap ................................................. 065 177 34 1
035 906 Adapter ................................................... 065 641 66 6
036 052 Test valve ................................................ 065 641 66 5
036 157 Union ...................................................... 065 178 36 32
036 171 O-ring ...................................................... 063 121 42 9
036 333 Flange hub, compressor side ................. 065 184 62 1
036 333 Flange hub, compressor side ................. 065 184 8 19
036 359 Gearwheel .............................................. 062 909 48 5
036 360 Oil pump housing .................................... 062 909 48 2

036 438 Standard-hub, motor side ....................... 065 183 62 2
036 438 Standard-hub, motor side ....................... 065 183 6 12
E - 80
Index
Page
E II -
036 546 Insulation ................................................ 065 177 34 9
036 555 Separator 2nd compression stage ......... 065 178 36 41
036 897 Oil strainer .............................................. 065 348 14 1
037 036 Ball valve ................................................ 065 641 66 9
037 049 Piston 2nd compression stage ............... 065 184 8 7
037 050 Taper faced compression ring ................ 037 049 24 3
037 051 Double bevelled oil control ring .............. 037 049 24 5
037 076 Dipstick ................................................... 064 064 12 1
037 137 Y-piece ................................................... 065 177 34 7
037 264 Low pressure hose ................................. 065 177 34 11
037 460 Valve 1st compression stage .................. 064 408 28 12
037 477 Stud ........................................................ 064 408 28 8
037 656 Rectangular ring ..................................... 063 305 26 6
037 776 Cooler ..................................................... 065 178 36 54
037 790 Fan ......................................................... 065 187 16 6
Temperature gauge 3rd compression
037 839 065 180 50 34
stage .......................................................
037 851 Union ...................................................... 065 178 36 31
037 883 Non-return valve ..................................... 065 388 58 1
037 941 Compressed air hose ............................. 065 478 54 1
037 942 Clamp ..................................................... 065 478 54 2
038 279 Oil pressure gauge ................................. 065 180 50 31
038 280 Pressure gauge 1st compression stage . 065 180 50 21
038 282 Pressure gauge 3rd compression stage . 065 180 50 23
038 919 Oil drain valve ......................................... 065 173 10 14
038 920 Stub adaptor ........................................... 065 177 34 5
039 316 Pressure sensor ..................................... 065 180 50 40

039 546 Air filter ................................................... 064 408 28 11
039 548 Air filter insert ......................................... 039 546 28 13
039 628 Pressure gauge angle ............................ 065 180 50 16
E - 81
Page
E II -
039 878 Union ...................................................... 065 178 36 30
040 300 Single ear clamp ..................................... 065 177 34 13
040 795 Gasket .................................................... 062 909 48 8
051 883 Crankcase inspection cover ................... 065 173 10 4
054 162 Housing .................................................. 057 916 46 1
054 163 Valve cone .............................................. 057 916 46 2
054 164 Spring ..................................................... 057 916 46 3
056 216 Cylinder 1st compression stage ............. 064 408 28 2
056 222 Cylinder head 2nd compression stage ... 065 175 30 1
056 235 Ring gasket ............................................. 065 175 30 4
056 237 Gasket .................................................... 064 408 28 3
056 239 Ring gasket ............................................. 064 408 28 4
056 264 Washer ................................................... 065 187 16 4
056 272 Connecting rod bearing .......................... 064 568 18 2
056 272 Connecting rod bearing .......................... 064 848 20 2
056 278 Cylinder head 3rd compression stage .... 065 176 32 1
056 282 Gasket .................................................... 065 176 32 3
056 316 Connecting rod bolt ................................ 064 352 18 10
056 316 Connecting rod bolt ................................ 064 849 20 10
056 318 Gasket .................................................... 064 119 44 5
056 334 Gasket .................................................... 065 178 36, 37 49
056 335 Gasket .................................................... 065 178 37 9
056 369 Gasket .................................................... 065 178 36 10
056 730 Gearwheel .............................................. 064 119 44 4
057 916 Pressure relief valve ............................... 064 119 44 1
059 286 Cylinder 2nd compression stage ............ 065 175 30 2
059 393 Gasket .................................................... 065 175 30 3

060 342 Fusible plug ............................................ 063 121 42 4
062 328 Baffle cone .............................................. 063 121 42 3
E - 82
Index
Page
E II -
062 375 Gasket .................................................... 064 408 28 5
062 376 Gasket .................................................... 065 175 30 5
062 376 Gasket .................................................... 065 176 32 5
062 908 Oil pump gearwheel ............................... 062 909 48 1
062 909 Oil pump ................................................. 064 119 44 2
063 079 Ring gasket ............................................ 065 176 32 4
063 120 Expansion tank ....................................... 065 181 52 2
063 121 Separator assembly 3rd compression unit 065 184 8 14
063 228 Separator housing .................................. 063 121 42 1
063 229 Separator insert ...................................... 063 121 42 2
063 303 Cylinder 3rd compression stage ............. 065 176 32 2
063 304 Piston 3rd compression stage ................ 063 305 26 1
063 305 Piston 3rd compression stage ................ 065 184 8 8
063 748 Gasket .................................................... 065 173 10 6
064 064 Dipstick ................................................... 065 173 10 2
064 075 Clamp ..................................................... 065 178 36, 37 13
064 079 Bearing bracket ...................................... 065 173 10 3
064 095 Gasket .................................................... 065 173 10 5
064 098 Gearwheel .............................................. 064 119 44 3
064 119 Oil pump drive ........................................ 065 184 8 15
064 345 Flywheel ................................................. 065 187 16 2
064 352 Connecting rod ....................................... 064 568 18 1
064 365 Tube ....................................................... 065 180 50 3
064 408 Cylinder with head and valve ................. 065 184 8 9
1st compression stage
064 420 Washer ................................................... 065 187 16 3
064 481 Cylinder head 1st compression stage .... 064 408 28 1
064 501 Spacer ring ............................................. 065 183 6 4
064 523 Pipe adaptor ........................................... 065 177 34 8
E - 83
Page
E II -
Connecting rod 1st and 2nd
064 568 065 184 8 3
compression stage .................................
064 581 Flange ..................................................... 065 178 36 3
064 848 Connecting rod 3rd compression stage .. 065 184 8 4
064 849 Connecting rod ....................................... 064 848 20 1
065 117 Crankcase .............................................. 065 173 10 1
065 120 Delivery channel ..................................... 065 178 37 1
065 122 Angle flange ............................................ 065 178 37 2
065 159 Suction line ............................................. 065 178 36 17
065 160 Pressure line ........................................... 065 178 37 18
065 169 Anti-vibration resilient mount .................. 065 183 6 5
065 173 Crankcase .............................................. 065 184 8 1
065 175 Cylinder with head and valve .................. 065 184 8 10
2nd compression stage
065 176 Cylinder with head and valve .................. 065 184 8 11
3rd compression stage
065 177 Crankcase vent ....................................... 065 184 8 12
065 178 Cooler and air pipings ............................. 065 184 8 13
065 180 Compressor monitoring and protection .. 065 184 8 17
065 181 Automatic drainage system .................... 065 183 6 3
065 184 Compressor WP 311L ............................ 065 183 6 1
065 185 Channel section ...................................... 065 183 6 6
065 187 Crankshaft .............................................. 065 184 8 2
065 190 Crankshaft .............................................. 065 187 16 1
065 194 Pipe holder ............................................. 065 178 36, 37 12
065 195 Spacer sleeve ......................................... 065 178 36, 37 5
065 196 Cooler 3rd compression stage ................ 065 299 40 1
065 197 Pipe ........................................................ 065 178 36 6

065 198 Pipe ........................................................ 065 178 36 7
065 200 Pipe ........................................................ 065 178 36 8
065 216 Rail ......................................................... 065 169 56 2
E - 84
Index
Page
E II -
065 229 Cooler 3rd compression stage ............... 065 178 36 16
065 230 Cooler 3rd compression stage ............... 065 299 40 2
065 234 Clamp ..................................................... 065 178 36, 37 15
065 235 Clamp ..................................................... 065 178 36 14
065 310 Pressure line .......................................... 065 178 36 19
065 348 Oil strainer .............................................. 065 173 10 7
065 352 Double ended tube end .......................... 065 180 50 4
065 353 Double ended tube end .......................... 065 180 50 5
065 376 Attachment rail ....................................... 065 178 36 11
065 388 Non-return valve ..................................... 065 169 56 1
065 389 Attachment rail ....................................... 065 178 37 4
065 478 Drain hose .............................................. 065 181 52 4
065 526 Gudgeon pin 3rd compression stage ..... 063 305 26 2
065 526 Gudgeon pin 3rd compression stage ..... 063 305 20 11
065 648 Stub adaptor ........................................... 065 641 66 2
066 885 Throttle ................................................... 065 181 52 3
090 818 Piston 2nd compression stage ............... 037 049 24 1
091 029 Terminal box ........................................... 065 188 60 2
E - 85
E - 86

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S a u e r

Translation of the original Operating Instructions

Type approvals for Sauer compressors

3 Design and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

4 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

5 Transport and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

10 Lubricants for Sauer-Compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

11 Spare parts and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94

We recommend that you record this information in chapter 11 and

Copyright The copyright for these Operating Instructions remains with

1.3 Warranty and liability

Sauer will no longer cover warranty or be liable for any claims if

– Use of the machine in a manner or for a purpose other than

• Type approval for the Sauer-Compressor is valid on condition

1.5 J.P. SAUER & SOHN Service

Should you have any technical questions relating to maintenance

J.P. SAUER & SOHN Maschinenbau GmbH

Instructions Individual instructions or multiple instructions requiring action but

• Check oil level.

Instructions to be carried out in a certain sequence are

1. Turn the main switch ON.

Results of actions carried out are denoted by a tick mark.

The control light lights up.

Safety Safety and warning instructions are presented pictorially with

This Sauer-Compressor must only be used to compress the

2.2 Unauthorised modifications

Unauthorised modifications to the Sauer-Compressor are not

2.3 Safety information – Warning and caution

The safety information in these Operating Instructions is

The Sauer-Compressor with an EC Manufacturer's Declaration

Safety marking Meaning Safety marking Meaning

Compressor starts Wear hearing

Hot surface! Rotational direction

Location of safety markings

2.5 Safety and protection equipment

Safety valves Each compression stage of the Sauer-Compressor is equipped

Temperature The Sauer-Compressor is equipped with a fusible plug in the final

Final pressure A final pressure switch is included with the Sauer-Compressor,

2.6 Noise protection

Sound pressure level details are included in the technical

2.7 Waste disposal

2.8 Safety requirements for personnel

Only personnel authorised by J.P. SAUER & SOHN are

– the Equipment and Product Safety Act,

In addition, all applicable classification society and operational

Personnel authorised to service the compressor must be trained

The operator must provide personal protective equipment for

Drive Drive for the Sauer-Compressor is provided by an electric motor,

Compressor The Sauer-Compressor with an electric motor drive is controlled

Condensate Condensate containing oil and water that is created during

Item Designation Display

3.4 Displays and controls on the

The following displays and controls can be found on the front of

fault indicator lamp gas temperature.

Maximum working pressure 40 bar

Set pressures for safety valves:

Oil sump capacity 21.5 l

Oil pressure monitoring (optional):

Temperature monitoring (optional):

Final pressure monitoring (optional):

Solenoid drain valve:

Sound pressure level (free field at 1 m) max. 96 dB(A)

Weight and dimensions See installation drawing

4.2 P&I diagram