2003 04 Luvw LSSV Parts Manual Supplement GM Fleet

C-31-Q44-000/MY-Z01
ILLUSTRATED PARTS MANUAL MILITARY

SUPPLEMENT
LIGHT UTILITY VEHICLE WHEELED

(LUVW)
4 X 4, MIL COTS, ALL VARIANTS
ECC 123604, 123605, 123606
Issued on Authority of the Chief of the Defence Staff
OPI: DSVPM 3 2004-05-21

C-31-Q44-000/MY-Z01
LIST OF EFFECTIVE PAGES

Insert latest changed pages, dispose of superseded pages in accordance with applicable order.
NOTE
On a changed page, the portion of the text affected by the latest change is indicated by a
vertical line in the margin of the page. Changes to illustrations are indicated by miniature
pointing hands or black vertical lines.
Dates of issue for original and changed pages are:
Original................................................ 0 ............................................................. 2004-05-21

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Contact Officer: DSVPM 3-5
 2003 DND Canada
A
C-31-Q44-000/MY-Z01
FOREWORD
1. This publication is an interim unilingual edition to be superseded with a standard bilingual

issue.
2. This manual should be read in conjunction with LUVW base vehicle Parts Manual C-31-Q44-
000/MY-001.
i
C-31-Q44-000/MY-Z01
TABLE OF CONTENTS
PAGE
PART 1 – INTRODUCTION ................................................................................................. 1-1
General ............................................................................................................................... 1-1

Locating a Component ......................................................................................................... 1-1
Vendor’s Code..................................................................................................................... 1-1
Intended Use....................................................................................................................... 1-2
Special Tools List ................................................................................................................ 1-2
Authority ............................................................................................................................. 1-2
PART 2 – GROUP ASSEMBLY PARTS LIST .................................................................... 2-1-1
Section 1 – General .......................................................................................................... 2-1-1
Section 2 – Light Utility Vehicle Wheeled (LUVW) Publications ............................................ 2-2-1
Section 3 – Body Front End ............................................................................................... 2-3-1
Section 4 – Underbody Protection ...................................................................................... 2-4-1
Section 5 – Interior Trim .................................................................................................... 2-5-1
Section 6 – Body Rear End ............................................................................................... 2-6-1
Section 7 – Exterior Trim ................................................................................................... 2-7-1
Section 8 – Filters ............................................................................................................. 2-8-1
Section 9 – Labels ............................................................................................................ 2-9-1
Section 10 – Underhood.................................................................................................. 2-10-1
Section 11 – Fuel Fire Heater .......................................................................................... 2-11-1
Section 12 – Rear Cargo Storage .................................................................................... 2-12-1
Section 13 – 24V System ................................................................................................ 2-13-1
Section 14 – Electrical Systems....................................................................................... 2-14-1
PART 3 – SPECIAL TOOLS ............................................................................................. 3-1-1
ii
C-31-Q44-000/MY-Z01
LIST OF FIGURES
FIGURE TITLE PAGE
2-3-1 Front Bumper Attachments, All Variants ........................................................ 2-3-2
2-3-2 Front Bumper, All Variants............................................................................ 2-3-4
2-3-3 License Plate Assembly, All Variants............................................................. 2-3-6
2-3-4 Crook Stick Support, Cable Layer ................................................................. 2-3-8
2-3-5 Centre Grille Molding, All Variants............................................................... 2-3-10
2-3-6 Front MP Sign, MP .................................................................................... 2-3-12
2-3-7 MP Horns, MP........................................................................................... 2-3-14
2-4-1 Shock/Brake Line Covers, Basic and MP....................................................... 2-4-2

2-4-2 Fuel Tank Cover, Basic and MP (2 Sheets) ................................................... 2-4-4
2-4-3 Rear Mud Flaps, Basic and MP .................................................................... 2-4-7
2-4-4 Rear Brake Caliper Covers, Basic and MP .................................................... 2-4-9
2-4-5 Skid Plate Brackets, Basic and MP ............................................................. 2-4-11
2-4-6 Skid Plate Support Beams, Basic and MP ................................................... 2-4-13
2-4-7 Skid Plate, Basic and MP ........................................................................... 2-4-15
2-4-8 Rear Mud Flaps, Cable Layer ..................................................................... 2-4-17
2-4-9 Engine Skid Plate, Cable Layer .................................................................. 2-4-19
2-4-10 Transfer Case Skid Plate, Cable Layer........................................................ 2-4-21
2-5-1 Under Seat Storage Straps, Basic and MP .................................................... 2-5-2

2-5-2 Power Distribution Box (PDB), Basic and MP ................................................ 2-5-4
2-5-3 Rear Interior, Basic and MP.......................................................................... 2-5-6
2-5-4 Blackout (B/O) Panel, All Variants................................................................. 2-5-8
2-5-5 Blackout (B/O) Panel Attachments, All Variants ........................................... 2-5-10
2-5-6 MAP Light, All Variants............................................................................... 2-5-12
2-5-7 Weapon Carrier for 4 Weapons, Basic and MP ............................................ 2-5-14
2-5-8 Weapon Carrier for 3 Weapons, Cable Layer............................................... 2-5-16
2-5-9 GPS Bracket, Basic and MP....................................................................... 2-5-18
2-5-10 Tone Control Unit, MP................................................................................ 2-5-20
2-6-1 Rear Bumper License Plate, Basic and MP ................................................... 2-6-2

2-6-2 Rear Bumper Attachments, Basic and MP..................................................... 2-6-4
2-6-3 Rear Bumper, Basic and MP ........................................................................ 2-6-6
2-6-4 Pintle Hook, Basic and MP ........................................................................... 2-6-8
2-6-5 Pintle Hook, Cable Layer............................................................................ 2-6-10
2-6-6 Rear Bumper, Cable Layer......................................................................... 2-6-12
iii
C-31-Q44-000/MY-Z01
2-7-1 Antenna Tie Downs, Basic and MP ............................................................... 2-7-2

2-7-2 Rear MP Sign, MP ....................................................................................... 2-7-4
2-7-3 Cable Layer Body (SEV), Cable Layer .......................................................... 2-7-6
2-7-4 Paint, All Variants ........................................................................................ 2-7-8
2-7-5 Sliding Rear Window, Cable Layer .............................................................. 2-7-10
2-7-6 Antenna Bulkhead Connections, Basic and MP ........................................... 2-7-12
2-7-7 Cord Grip, Basic and MP............................................................................ 2-7-14
2-7-8 Antenna Mount, Basic and MP.................................................................... 2-7-16
2-7-9 Beacon Shield, MP .................................................................................... 2-7-18
2-7-10 Fibreglass Topper, Basic and MP ............................................................... 2-7-20
2-7-11 Fibreglass Topper Attachments. Basic and MP............................................ 2-7-22
2-7-12 Chassis Mounts, Cable Layer ..................................................................... 2-7-24
2-7-13 Body Mounts, Cable Layer ......................................................................... 2-7-26
2-8-1 Rear Vent Filters, All Variants....................................................................... 2-8-2

2-8-2 Front Vent Filter, All Variants ........................................................................ 2-8-4
2-8-3 Transfer Case Vent Filter, All Variants........................................................... 2-8-6
2-9-1 Data and Shipping Plate, All Variants ............................................................ 2-9-2

2-9-2 Customer Info/Contact Label, All Variants ..................................................... 2-9-4
2-9-3 24V Battery Caution Label, All Variants ......................................................... 2-9-6
2-9-4 Statement of Compliance, All Variants .......................................................... 2-9-8
2-9-5 Radio Frequency Nameplate, MP ............................................................... 2-9-10
2-10-1 Relay Block Bracket, All Variants ................................................................ 2-10-2

2-10-2 Circuit Breakers and Bracket, All Variants ................................................... 2-10-4
2-11-1 Fuel Fired Heater, All Variants .................................................................... 2-11-2

2-11-2 Coolant Hose, All Variants.......................................................................... 2-11-4
2-11-3 Fuel Pump, All Variants.............................................................................. 2-11-6
2-11-4 Fuel Line–Tank to Pump, All Variants.......................................................... 2-11-8
2-11-5 LED Toggle Switch, All Variants................................................................ 2-11-10
2-11-6 Fuel Pump Connector, All Variants ........................................................... 2-11-12
2-11-7 Wiring Harness, All Variants ..................................................................... 2-11-14
2-11-8 Exhaust Pipe, All Variants ........................................................................ 2-11-16
2-11-9 Air Intake, All Variants.............................................................................. 2-11-18
2-11-10 Coolant Hose–Heater to Heater Core, All Variants ..................................... 2-11-20
2-11-11 Heater Bracket, All Variants...................................................................... 2-11-22
iv
C-31-Q44-000/MY-Z01
2-11-12 Fuel Line–Heater to Pump, All Variants ..................................................... 2-11-24

2-11-13 Coolant Pump, All Variants....................................................................... 2-11-26
2-11-14 Sending Unit, Basic and MP ..................................................................... 2-11-28
2-11-15 Sending Unit, Cable Layer........................................................................ 2-11-30
2-12-1 External Stowage (Lantern), Basic and MP.................................................. 2-12-2

2-12-2 External Stowage (Cargo Webbing), Basic and MP...................................... 2-12-4
2-12-3 External Stowage (Cargo Box Front), Basic and MP .................................... 2-12-6
2-12-4 External Stowage (Cargo Box Right Side), Basic and MP ............................. 2-12-8
2-12-5 Jerry/Naptha Can Stowage, Basic and MP ................................................ 2-12-10
2-13-1 Frame Mounted Battery, All Variants........................................................... 2-13-2

2-13-2 24V Charging System, Basic and MP.......................................................... 2-13-4
2-13-3 24V Charging System, Cable Layer ............................................................ 2-13-6
2-14-1 Equalizer Harness, Basic and MP............................................................... 2-14-2

2-14-2 Battery Cable Bolt and Spacer, All Variants ................................................. 2-14-4
2-14-3 Rear Cable Harness, All Variants................................................................ 2-14-6
2-14-4 Cable Harness – Interior I/P, All Variants..................................................... 2-14-8
2-14-5 I/P Wiring, All Variants ............................................................................. 2-14-10
2-14-6 Cable Harness – Extension, All Variants ................................................... 2-14-12
2-14-7 Cable Harness – Underhood, Basic and MP .............................................. 2-14-14
2-14-8 Antenna Mount Ground Strap, Basic and MP............................................. 2-14-16
2-14-9 Relay Interrupt, All Variants ...................................................................... 2-14-18
2-14-10 Radio Base Ground Straps, Basic and MP ................................................ 2-14-20
2-14-11 Battery Equalizer Wiring, All Variants ........................................................ 2-14-22
2-14-12 Equalizer, All Variants .............................................................................. 2-14-24
v
C-31-Q44-000/MY-Z01
PART 1
INTRODUCTION
GENERAL
1. The illustrated parts list provides identification and part numbers for all parts that are supplied for the
purpose of repairing or reconditioning the Light Utility Vehicle Wheeled (LUVW). (Included in the
information are illustrations to be used for identification purposes. Each part is given an item number on
the illustration and in the associated parts list.)
2. When ordering parts, always specify part name, part number and quantity required. Also include the
component name, type or model and serial number.
3. The breakdown of the Group Assembly Parts List (GAPL) includes eight columns showing Figure
Number, Item Number, NSN, MRN, Nomenclature, CPN, Quantity and NSCM.
LOCATING A COMPONENT
4. To locate a part when the identity is known but the part number is not, proceed as follows:
a. Refer to the illustration and note the item number.
b. Refer to the accompanying text and locate the item number, then note the part number
in the adjacent part number column.
5. To locate a part if the part number is known but the identity is not, refer to the numerical parts list
and proceed as follows:
a. Find the part number and note the figure and item number.
b. Locate the figure and item number in the GAPL and identify the part.
NOTE
This only applies to parts that have both an MRN and an NSN.
VENDOR’S CODE
6. The vendor’s code is listed in the NSCM column of the parts list. The code is listed with the top
component or assembly. A vendor’s code will not appear for parts listed below the top component or
assembly, if these parts are supplied by same vendor.
7. Vendor’s Code. The vendor’s names are listed alpha-numerically. The following codes appear in
the NSCM column:
(L1244) Commercial Body Builders Ltd., 591 Chester Road, New West Minister, BC V3M667
(34623) AM General LLC, 408 South Byrkit St., P.O. Box 728, Mishawaka, IN 46546-0728
(7X677) G.M. Defence, 100 GM Renaissance Center, Detroit, MI 48265-1000
(83574) PRC-Desoto International Inc., Div ASC – Los Angeles, 5430 San Fernando Rd.,
Glendale, CA 91203-1521
1-1
C-31-Q44-000/MY-Z01
INTENDED USE
8. This publication provides parts listings and matching expanded views for all parts that are supplied
for the purpose of repairing or reconditioning the Light Utility Vehicle Wheeled (LUVW).
SPECIAL TOOLS LIST
9. The special tools list tabulates additional tools that are recommended for the repair of the Light Utility
Vehicle Wheeled (LUVW).
AUTHORITY
10. This publication is issued on authority of the Chief of the Defence Staff and is effective upon receipt.
All correspondence concerning this manual should be directed to:
National Defence Headquarters

Ottawa, Canada
K1A 0K2
Attention: DSVPM 3
1-2
C-31-Q44-000/MY-Z01
PART 2
GROUP ASSEMBLY PARTS LIST
SECTION 1
GENERAL
1. This part provides parts listings and matching exploded views for all parts that are supplied
for the purpose of repairing or reconditioning the Light Utility Vehicle Wheeled (LUVW).
2-1-1
C-31-Q44-000/MY-Z01
SECTION 2
LIGHT UTILITY VEHICLE WHEELED (LUVW) PUBLICATIONS
2-2-1
C-31-Q44-000/MY-Z01
Note: Not applicable for this manual.
2-2-2
C-31-Q44-000/MY-Z01
SECTION 3
BODY FRONT END
2-3-1
C-31-Q44-000/MY-Z01
14104
Figure 2-3-1 Front Bumper Attachments, All Variants
2-3-2
PARTS LIST FOR THE LUVW ALL VARIANTS
FIGURE ITEM NSN MRN DESCRIPTION CPN QTY NSCM
2-3-1 1 11504614 Nut-M6 4 7X677

2-3-1 2 24000127 Cover–Nato Slave 1 7X677
2-3-1 3 11508858 Bolt-M6 4 7X677
2-3-1 4 24000010 Wiring Harness (Aux Forward Lamp Harness) 1 7X677
2-3-1 5 14072333 Lamp ASSY–Drive Lamp 1 7X677
2-3-1 6 15559316 Lamp ASSY–B/O 2 7X677
2-3-1 7 24000060 Bolt-1 x 12 x 100 2 7X677
2-3-1 8 14067793 Clevis 2 7X677
2-3-1 9 24000059 Nut-1 x 12 2 7X677
2-3-1 10 5935-01-097-0114 14072335 Connector ASSY–Nato 1 7X677
2-3-1 11 5340-01-059-0114 11674728 Cap – NATO Connector 1 34623
2-3-3
2-3-1 12 9417866 Bulb – Drive Lamp 1 7X677
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14105
Figure 2-3-2 Front Bumper, All Variants
2-3-4
2-3-2 1 24000146 Front Structural Bumper ASSY 1 7X677

2-3-2 2 24000017 Terminal Insulator Cup 1 7X677
2-3-2 3 24000036 Conduit 180 mm 2 7X677
2-3-2 4 24000009 Cable ASSY (Nato to Engine Ground) 1 7X677
2-3-2 5 24000055 Bolt-M8 x 1.25 x 19.0 3 7X677
2-3-2 6 2043636 Harness Clamp 3 7X677
2-3-2 7 24000095 Cable ASSY (Battery to Nato 24V) 1 7X677
2-3-2 8 11516788 Bolt-M12 x 1.75 x 25.0 2 7X677
2-3-2 9 24000057 Bolt-M14 x 2.0 x 120.0 2 7X677
2-3-2 10 TX017473 Bolt-M12 x 1.75 x 35.0 4 7X677
2-3-2 11 15702050 Nut-M14 x 2.0 2 7X677
2-3-5
2-3-2 12 24000151 Reinforcement Plate 2 7X677
2-3-2 13 24000158 Shim-4 mm 2 7X677
2-3-2 14 24000163 Shim-2 mm 2 7X677
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14127
Figure 2-3-3 License Plate Assembly, All Variants
2-3-6
2-3-3 1 3530297 Nut-Flathead-M6 x 1.0 4 7X677

2-3-3 2 11516133 Nut-M16 x 2.0 1 7X677
2-3-3 3 24000133 Bracket–Front License Plate 1 7X677
2-3-3 4 11517590 Bolt-FL HD-M6 x 1.0 x 25 4 7X677
2-3-3 5 10270104 Bolt-M16 x 2.0 x 80.0 1 7X677
2-3-7
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
13886
Figure 2-3-4 Crook Stick Support, Cable Layer
2-3-8
PARTS LIST FOR THE LUVW CABLE LAYER
2-3-4 1 24000148 Support ASSY–Crook Stick 2 7X677

2-3-4 2 24000145 U-Bolt-M8 8 7X677
2-3-4 3 11516076 Nut-M8-Locking 16 7X677
2-3-9
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14128
Figure 2-3-5 Centre Grille Molding, All Variants
2-3-10
2-3-5 1 24000039 Centre Grille Molding 1 7X677
2-3-11
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14267
Figure 2-3-6 Front MP Sign, MP
2-3-12
PARTS LIST FOR THE LUVW MP
2-3-6 1 24000125 Side Bracket Clamp 2 7X677

2-3-6 2 11517519 Bolt-M6 x 1.0 x 25 10 7X677
2-3-6 3 24000150 Centre Bracket Clamp 1 7X677
2-3-6 4 24000126 Centre Bracket 1 7X677
2-3-6 5 24000075 MP Sign 1 7X677
2-3-6 6 24000124 Side Bracket 2 7X677
2-3-13
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14348
Figure 2-3-7 MP-Horns, MP
2-3-14
2-3-7 1 24000118 Cable Harness–MP 1 7X677

2-3-7 2 24000019 12V Super Tone Horn–Set 1 7X677
2-3-15
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
2-3-16
C-31-Q44-000/MY-Z01
SECTION 4
UNDERBODY PROTECTION
2-4-1
C-31-Q44-000/MY-Z01
14254
Figure 2-4-1 Shock/Brake Line Covers, Basic and MP
2-4-2
PARTS LIST FOR THE LUVW BASIC AND MP
2-4-1 1 24000073 Shield Assembly–Brake 1 7X677

2-4-1 2 24000074 Shock Cover Clamp–Left 1 7X677
2-4-1 3 24000167 Shock ABS Cover–Left 1 7X677
2-4-1 4 24000052 Bolt-M10 x 1.50 x 30 6 7X677
2-4-1 5 24000103 Shock Cover Clamp–Right 1 7X677
2-4-1 6 24000168 Shock ABS Cover–Right 1 7X677
2-4-1 7 24000051 Nut-M10 x 1.50 6 7X677
2-4-1 8 24000008 Bolt-M14 x 2.0 x 135.0 2 7X677
2-4-3
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14255
Figure 2-4-2 Fuel Tank Cover, Basic and MP (Sheet 1 of 2)
2-4-4
C-31-Q44-000/MY-Z01
14256
Figure 2-4-2 Fuel Tank Cover, Basic and MP (Sheet 2 of 2)
2-4-5
2-4-2 1 24000114 Cover Assembly–Fuel Tank 1 7X677

2-4-2 2 24000077 Support–Fuel Tank Protection (Rear) 1 7X677
2-4-2 3 24000078 Bracket ASSY–Fuel Tank 1 7X677
2-4-2 4 24000055 Bolt-M8 x 1.25 x 19.0 4 7X677
C-31-Q44-000/MY-Z01
2-4-2 5 24000058 Nut-M8 x 1.25 4 7X677

2-4-2 6 11516360 Bolt-M10 x 1.50 x 90.0 1 7X677
2-4-2 7 TX012470 Nut-M10 x 1.50 3 7X677
2-4-2 8 24000052 Bolt-M10 x 1.50 x 30.0 6 7X677
2-4-2 9 TX017968 Support–Fuel Tank Protection (Front) 1 7X677
2-4-6
C-31-Q44-000/MY-Z01
14129
Figure 2-4-3 Rear Mud Flaps, Basic and MP
2-4-7
2-4-3 1 24000080 Mud Flaps 2 7X677

C-31-Q44-000/MY-Z01
2-4-8
C-31-Q44-000/MY-Z01
14346
Figure 2-4-4 Rear Brake Caliper Covers, Basic and MP
2-4-9
2-4-4 1 24000079 Rear Brake Caliper Covers 2 7X677

C-31-Q44-000/MY-Z01
2-4-10
C-31-Q44-000/MY-Z01
14648
Figure 2-4-5 Skid Plate Brackets, Basic and MP
2-4-11
2-4-5 1 11588346 Rivnut-M10 2 7X677

2-4-5 2 11516077 Nut-M10 x 1.5 8 7X677
2-4-5 3 24000141 Frame Bracket (Left Axle) 1 7X677
2-4-5 4 11516502 Bolt-M10 x 1.5 x 40.0 4 7X677
C-31-Q44-000/MY-Z01
2-4-5 5 11516514 Bolt-M10 x 1.5 x 100.0 4 7X677

2-4-5 6 24000140 Frame Bracket (Rear Left) 1 7X677
2-4-5 7 24000134 Frame Bracket (Rear Right) 1 7X677
2-4-5 8 11516346 Bolt-M10 x 1.5 x 20.0 2 7X677
2-4-5 9 24000133 Frame Bracket (Mid Right) 1 7X677
2-4-5 10 24000132 Frame Bracket (Front Right) 1 7X677
2-4-12
C-31-Q44-000/MY-Z01
14646
Figure 2-4-6 Skid Plate Support Beams, Basic and MP
2-4-13
2-4-6 1 24000135 Support Beam (Front) 2 7X677

2-4-6 2 24000137 Support Beam (Rear) 2 7X677
2-4-6 3 11516743 Bolt-M10 x 1.5 x 75.0 4 7X677
2-4-6 4 11516077 Nut-M10 x 1.5 8 7X677
C-31-Q44-000/MY-Z01
2-4-6 5 24000136 Support Beam (Mid) 1 7X677

2-4-6 6 11516554 Bolt-M10 x 1.5 x 70.0 4 7X677
2-4-14
C-31-Q44-000/MY-Z01
14647
Figure 2-4-7 Skid Plate, Basic and MP
2-4-15
2-4-7 1 11517383 Bolt-M10 x 1.5 x 55.5 2 7X677

2-4-7 2 24000138 Skid Plate (Front) 1 7X677
2-4-7 3 11516600 Bolt-M10 x 1.5 x 40.0 10 7X677
2-4-7 4 24000139 Skid Plate (Rear) 1 7X677
C-31-Q44-000/MY-Z01
2-4-16
C-31-Q44-000/MY-Z01
14789
Figure 2-4-8 Rear Mud Flaps, Cable Layer
2-4-17
2-4-8 1 13057 Bolt-HCS-5/16 x 18 x 1.25 3 7X677
2-4-8 2 33078 Washer-FL-1/4 NOM 3 7X677
2-4-8 3 37018 Nut-Nylock-1/4 x 20 3 7X677

C-31-Q44-000/MY-Z01
2-4-8 4 33078 Washer-FL-1/4 NOM 3 7X677
2-4-8 5 13004 Bolt-HCS-1/4 x 20 x 7/8 inch 3 7X677
2-4-8 6 37021 Nut-Nylock-5/16 x 18 3 7X677
2-4-8 7 33080 Washer-FL-5/16 NOM 3 7X677
2-4-8 8 0375104-2 Bracket (Left) 1 7X677
2-4-8 8 0375104-1 Bracket (Right) 1 7X677
2-4-18
2-4-8 9 0375103 Mud Flap 1 7X677
2-4-8 10 33080 Washer-FL-5/16 NOM 3 7X677

C-31-Q44-000/MY-Z01
14794
Figure 2-4-9 Engine Skid Plate, Cable Layer
2-4-19
2-4-9 1 Isolator (Part of Item 2) 1 7X677
2-4-9 2 15152823 Plate, Oil Pan Skid, Aluminum 1 7X677
2-4-9 3 Bolt (Part of Item 2) 1 7X677

C-31-Q44-000/MY-Z01
2-4-9 4 11518341 Bolt-Hex -M10 x 1.5 x 25 2 7X677
2-4-20
C-31-Q44-000/MY-Z01
14795
Figure 2-4-10 Transfer Case Skid Plate, Cable Layer
2-4-21
2-4-10 1 15707630 Shield, Transfer Case 1 7X677
2-4-10 2 11518341 Bolt-Hex -M10 x 1.5 x 25 4 7X677

C-31-Q44-000/MY-Z01
2-4-22
SECTION 5
INTERIOR TRIM
C-31-Q44-000/MY-Z01
SECTION 5
INTERIOR TRIM
2-5-1
C-31-Q44-000/MY-Z01
14257
Figure 2-5-1 Under Seat Storage Straps, Basic and MP
2-5-2
2-5-1 1 24000013 Strap–ASSY (24 in) 1 7X677

2-5-1 2 24000006 Strap–ASSY 1 7X677
2-5-1 3 24000005 Footman Loops 2 7X677
2-5-1 4 10295386 Nuts-M5 4 7X677
2-5-1 5 5614POM2 Screws-M5 x 13.0 4 7X677
2-5-3
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14258
Figure 2-5-2 Power Distribution Box (PDB) , Basic and MP
2-5-4
2-5-2 1 24000072 Support–Radio Box 1 7X677

2-5-2 2 24000115 Power Distribution Box (PDB) 1 7X677
2-5-2 3 24000119 Cable Harness–Power Input 1 7X677
2-5-2 4 11517343 Bolt-M6 x 1.0 x 25.0 4 7X677
2-5-5
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14259
Figure 2-5-3 Rear Interior, Basic and MP
2-5-6
2-5-3 1 24000083 Seat ASSY 2 7X677

2-5-3 2 24000109 Bracket–Internal Storage 1 7X677
2-5-3 3 4210-00-245-1117 Bracket–Fire Extinguisher 1 7X677
2-5-3 4 11517519 Bolt-6 x 1.0 x 25.0 3 7X677
2-5-3 5 24000055 Bolt-Flathead M8 x 1.25 x 19.0 11 7X677
2-5-3 6 11515744 Nut-PTN–M12 x 1.75 7 7X677
2-5-3 7 11514596 Nut-M8 x 1.25 8 7X677
2-5-3 8 24000105 Bracket–NAU 1 7X677
2-5-3 9 24000120 Bracket–First Aid/Reflector Storage 1 7X677
2-5-3 10 TX017498 Nut-M12 x 1.75 6 7X677
2-5-3 11 TX017473 Bolt-M12 x 1.75 x 35.0 6 7X677
2-5-7
2-5-3 12 12473319 Bolt-Seat Belt 2 7X677
2-5-3 13 88939995 Seat Belt ASSY 2 7X677
2-5-3 14 3530297 Nut-M6 x 1.0 3 7X677
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14260
Figure 2-5-4 Blackout (B/O) Panel, All Variants
2-5-8
2-5-4 1 9440033 Bolt-1/4-20 x 19.0 2 7X677

2-5-4 2 TX017927 Panel–I/P 1 7X677
2-5-4 3 24000046 Rivnut-1/4-20 2 7X677
2-5-9
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
13795
Figure 2-5-5 Blackout (B/O) Panel Attachments, All Variants
2-5-10
2-5-5 1 24000098 Panel–I/P 1 7X677

2-5-5 2 24000171 Gage ASSY–Voltmeter 1 7X677
2-5-5 3 24000047 Label–B/O Switch 1 7X677
2-5-5 4 14072358 Switch Assembly–B/O Driving Lamp 1 7X677
2-5-5 5 14072339 Switch Assembly–B/O Lamp Service Light 1 7X677
2-5-5 6 24000099 Label–12V/24V Topper/Beacon Switch 1 7X677
2-5-5 7 24000022 Toggle Switch 1 7X677
2-5-5 8 24000034 Power Outlet 1 7X677
2-5-5 9 24000175 Map Light 1 7X677
2-5-5 10 6ZE001759 MP Control SW (MP Version Only) 1 7X677
2-5-11
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14649
Figure 2-5-6 Map Light, All Variants
2-5-12
2-5-6 1 24000174 Colour–Filter 1 7X677

2-5-6 2 24000038 Shrink Terminals 2 7X677
2-5-6 3 24000175 Map Light 1 7X677
2-5-13
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14103
Figure 2-5-7 Weapons Carrier for 4 Weapons, Basic and MP
2-5-14
2-5-7 1 11517519 Bolt-M6 x 1.0 x 25.0 4 7X677

2-5-7 2 24000071 Weapon Mount ASSY 1 7X677
2-5-7 3 24000128 Spacer 4 7X677
2-5-7 4 5340-21-901-8461 Upper Weapons Mount 4 7X677
2-5-7 5 14066450 Bolt-M8 x 1.25 x 50.0 10 7X677
2-5-7 6 11514766 Bolt-M8 x 1.25 x 25.0 12 7X677
2-5-7 7 2540-21-116-6897 Lower Weapons Mount 4 7X677
2-5-7 8 TX017311 Nut-M8 x 1.25 8 7X677
2-5-7 9 24000044 Rivnut-M8 6 7X677
2-5-15
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14085
Figure 2-5-8 Weapon Carrier for 3 Weapons, Cable Layer
2-5-16
2-5-8 1 24000097 Storage Bracket–Cable Layer 1 7X677

2-5-8 2 5340-21-901-8461 Bracket–Upper Rifle 3 7X677
2-5-8 3 2540-21-901-4043 Bracket–Lower Rifle 3 7X677
2-5-17
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14261
Figure 2-5-9 GPS Bracket, Basic and MP
2-5-18
2-5-9 1 24000147 Bracket-ASSY-GPS 1 7X677

2-5-9 2 91239A54 Bolt-M4 x 0.7 x 25.0 5 7X677
2-5-9 3 24000055 Bolt-FL HD-M8 x 1.25 x 19.0 4 7X677
2-5-9 4 11515768 Bolt-M10 x 1.5 x 40 4 7X677
2-5-9 5 24000058 Nut-M8 x 1.25 2 7X677
2-5-9 6 24000044 Rivnuts-M8 2 7X677
2-5-9 7 24000051 Nut-M10 x 1.5 4 7X677
2-5-19
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14349
Figure 2-5-10 Tone Control Unit, MP
2-5-20
2-5-10 1 5AB005944-001 12V Tone Control Unit 1 7X677

2-5-10 2 182451 Cable Harness–MP 1 7X677
2-5-21
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
2-5-22
C-31-Q44-000/MY-Z01
SECTION 6
BODY REAR END
2-6-1
C-31-Q44-000/MY-Z01
14098
Figure 2-6-1 Rear Bumper License Plate, Basic and MP
2-6-2
2-6-1 1 24000029 Retainer–Push Type 4 7X677

2-6-1 2 24000122 Cover Plate–Bumper 1 7X677
2-6-1 3 9425113 Bolt 2 7X677
2-6-1 4 10108651 Nut-1/4 x 20 2 7X677
2-6-1 5 1151790 Bolt-FL HD-M6 x 1.0 x 25 4 7X677
2-6-1 6 3530297 Nut-M6 x 1.0 4 7X677
2-6-1 7 24000121 Plate–License 1 7X677
2-6-1 8 9905-21-859-2910 CFR Plate–GFE 1 N/A
2-6-3
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14134
Figure 2-6-2 Rear Bumper Attachments, Basic and MP
2-6-4
2-6-2 1 16503699 Clip 1 7X677

2-6-2 2 10108651 Nut 4 7X677
2-6-2 3 12039208 Harness ASSY (12 Pin) 1 7X677
2-6-2 4 9425113 Bolt 4 7X677
2-6-2 5 14072403 Door ASSY 1 7X677
2-6-2 6 12191503 8 Pin Trailer ASSY 1 7X677
2-6-2 7 0918397 Lamp–License Plate 1 7X677
2-6-2 8 24000059 Nut-1 x 12 2 7X677
2-6-2 9 14067793 Clevis 2 7X677
2-6-2 10 24000060 Bolt-1 x 12 x 100.0 2 7X677
2-6-2 11 15559312 Lamp ASSY (Rear B/O Marker/Stop) 2 7X677
2-6-5
2-6-2 12 9421330 Bulb–License Plate 1 7X677
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14262
Figure 2-6-3 Rear Bumper, Basic and MP
2-6-6
2-6-3 1 24000123 Rear Structural Bumper ASSY 1 7X677

2-6-3 2 15702050 Nut-M14 x 2.0 12 7X677
2-6-3 3 24000086 Reinforcement (Left) 1 7X677
2-6-3 4 11517100 Bolt-M14 x 2.0 x 40.0 10 7X677
2-6-3 5 24000053 Bolt-1 x 12 x 100.0 4 7X677
2-6-3 6 24000087 Reinforcement (Right) 1 7X677
2-6-3 7 24000053 Nut-M12 x 1.75 4 7X677
2-6-3 8 15078833 Tube–Extension Spare Tire 1 7X677
2-6-3 9 11519050 Bolt-M14 x 20 x 60.0 2 7X677
2-6-7
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14135
Figure 2-6-4 Pintle Hook, Basic and MP
2-6-8
2-6-4 1 24000096 Pintle Hook 1 7X677

2-6-4 2 15702050 Nut-M14 x 2.0 4 7X677
2-6-4 3 24000156 Plate–Safety Chain 1 7X677
2-6-4 4 15611498 Bolt-M14 x 2.0 x 30.0 4 7X677
2-6-9
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14263
Figure 2-6-5 Pintle Hook, Cable Layer
2-6-10
2-6-5 1 2540-01-376-8063 Pintle Hook 1 TX677
2-6-11
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14787
Figure 2-6-6 Rear Bumper, Cable Layer
2-6-12
2-6-6 1 TX017968-2 Tail Lamp Bracket 2 7X677
2-6-6 2 10108651 Nut 4 7X677
2-6-6 3 10108651 Nut 8 7X677
2-6-6 4 15559312 Lamp ASSY (Rear B/O Marker/Stop) 2 7X677
2-6-6 5 15048276 Tail Lamp ASSY (Right) 2 7X677
2-6-6 6 9425113 Bolt 4 7X677
2-6-6 7 12039208 Harness ASSY (12 Pin) 1 7X677
2-6-6 8 9425713 Bolt 1 7X677
2-6-6 9 14072403 Door ASSY 1 7X677
2-6-13
2-6-6 10 15048278 Lamp–License Plate 1 7X677
2-6-6 11 94L Bulb–License Plate 1 7X677
2-6-6 12 TX017968-1 Rear Structural Bumper ASSY 1 7X677
2-6-6 13 TX017968-3 Plate Safety Chain 1 7X677
2-6-6 14 TX017968 Eyebolt 2 7X677
2-6-6 15 15048277 Tail Lamp ASSY (Left) 1 7X677

C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
2-6-14
C-31-Q44-000/MY-Z01
SECTION 7
EXTERIOR TRIM
2-7-1
C-31-Q44-000/MY-Z01
14652
Figure 2-7-1 Antenna Tie Downs, Basic and MP
2-7-2
2-7-1 1 24000082 Eyebolt 4 7X677

2-7-1 2 10108651 Nut-1/4-20 4 7X677
2-7-3
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14266
Figure 2-7-2 Rear MP Sign, MP
2-7-4
2-7-2 1 10237960 Rivnut-M6 4 7X677

2-7-2 2 11517519 Bolt-M6 x 1.0 x 25 4 7X677
2-7-2 3 24000075 MP Sign 1 7X677
2-7-5
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14100
Figure 2-7-3 Cable Layer Body (SEV), Cable Layer
2-7-6
2-7-3 1 33355 Washer-Bellvelle-5/8” 6 L1244

2-7-3 2 33080 Washer-Flat-HD-5/8” 1 L1244
2-7-3 3 37021 Locknut-UNF-5/8” 1 L1244
2-7-3 4 0375098 Cable Layer (SEV) Body 1 L1244
2-7-7
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14138
Figure 2-7-4 Paint, All Variants
2-7-8
2-7-4 1 CA 8211/15086 Forest Green AR 83574
2-7-9
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14094
Figure 2-7-5 Sliding Rear Window, Cable Layer
2-7-10
2-7-5 1 24000064 Sliding Rear Window 1 7X677
2-7-11
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14650
Figure 2-7-6 Antenna Bulkhead Connections, Basic and MP
2-7-12
2-7-6 1 24000033 BNC–Bulkhead 2 7X677

2-7-6 2 24000032 Dust Cap 2 7X677
2-7-6 3 24000130 Plate–UCD 1 7X677
2-7-6 4 11508805 Bolt-M6 x 1.0 x 15.0 2 7X677
2-7-6 5 24000172 Cap–Tapered 1 7X677
2-7-6 6 24000149 Gasket–UCD 1 7X677
2-7-6 7 11514516 Nut-M6 x 1.0 2 7X677
2-7-6 8 24000016 SMA–Bulkhead 1 7X677
2-7-13
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14651
Figure 2-7-7 Cord Grip, Basic and MP
2-7-14
2-7-7 1 24000026 Cord Grip 1 7X677
2-7-15
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14139
Figure 2-7-8 Antenna Mount, Basic and MP
2-7-16
2-7-8 1 24000018 Warning Lamp 1 7X677

2-7-8 1 24000028 Warning Lamp Lens (Red) 1 7X677
2-7-8 2 11514601 Nut-M6 x 1.0 2 7X677
2-7-8 3 11516427 Bolt-M6 x 1.0 x 40.0 3 7X677
2-7-8 4 24000101 Antenna Mount ASSY 1 7X677
2-7-8 5 24000050 Bolt-M10 x 1.5 x 25.0 4 7X677
2-7-8 6 11516077 Nut-M10 x 1.5 4 7X677
2-7-8 7 24000110 Gasket–Side Support 2 7X677
2-7-8 8 24000111 Gasket–Top Support 2 7X677
2-7-17
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
1 4645
Figure 2-7-9 Beacon Shield, MP
2-7-18
2-7-9 1 24000035 Beacon Guard 1 7X677

2-7-9 2 MI5396531 Washer 6 7X677
2-7-9 3 BPAK02211030 Bolts-Self Tapping 6 7X677
2-7-19
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14093
Figure 2-7-10 Fibreglass Topper, Basic and MP
2-7-20
2-7-10 1 24000024 Topper-with Window Guard 1 7X677

2-7-10 2 24000002 Grommet 1 7X677
2-7-10 3 24000022 Toggle Switch 1 7X677
2-7-10 4 11516077 Nut-Locking-M10 x 1.50 x 25.0 6 7X677
2-7-10 5 24000129 Plate–Topper 6 7X677
2-7-10 6 15595041 Washer 6 7X677
2-7-10 7 11515770 Bolt-M10 x 1.50 x 50.0 6 7X677
2-7-21
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14563
Figure 2-7-11 Fibreglass Topper Attachments, Basic and MP
2-7-22
2-7-11 1 598561520212 Tempered Clear Front Window 1 7X677

2-7-11 2 3662212133 Aluminium Door Complete with Double Locks, Seals 1 7X677
and Props
2-7-11 3 10631 Thin Black CTX Trim AR 7X677
2-7-11 4 4017020000 Flap, Rear Door, Rubber 6FT 7X677
2-7-11 5 5487020000 T-Handle, Black, Right 1 7X677
2-7-11 6 19-901 T-Handle Lock Cover 1 7X677
2-7-11 7 5488020000 T-Handle, Black, Left 1 7X677
2-7-11 8 P3376A Door Seal AR 7X677
2-7-11 9 N/A 8 x 3/4 Door Screws AR 7X677
2-7-11 10 APPIDC00802 Snap Covers on Door Screws AR 7X677
2-7-11 11 N/A Rear LED CHMSL Lamp 1 7X677
2-7-23
2-7-11 12 A-500 Interior 12 Volt Lamp 1 7X677
2-7-11 13 516820000 Ball Stud for Prop, Top 1 7X677
2-7-11 14 516920000 Ball Stud for Prop, Bottom 1 7X677
2-7-11 15 5003022409 24 lb Gas Prop 2 7X677
2-7-11 16 STB Striker Bracket 1 7X677
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14790
Figure 2-7-12 Chassis Mounts, Cable Layer
2-7-24
2-7-12 1 0375090 Chassis Mount–Right Front 1 L1244

2-7-12 2 0375086 Chassis Mount–Right Centre 1 L1244
2-7-12 3 0375088 Chassis Mount–Right Rear 1 L1244
2-7-12 4 0375087 Chassis Mount–Left Rear 1 L1244
2-7-12 5 0375085 Chassis Mount–Left Centre 1 L1244
2-7-12 6 0375089 Chassis Mount–Left Front 1 L1244
2-7-12 7 38082 Nut-Lock-3/8 x 24 4 L1244
2-7-12 8 39703 Washer-FL-3/8 4 L1244
2-7-12 9 39703 Washer-FL-3/8 4 L1244
2-7-12 10 39355 Bolt-HCS-3/8 x 24 x 1.25 4 L1244
2-7-25
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14791
Figure 2-7-13 Body Mounts, Cable Layer
2-7-26
2-7-13 1 SA-64 Bolt-CAP-HEX-HD-3/8-24 UNF x 125 4 L1244

STL-ZN Pld
2-7-13 2 5310-00-080-6004 656-046 Washer Flat 3/8 inch NOM x 0.81od x 0.411d x 0.062 4 L1244
inch TNK-STL-ZN Pld
2-7-13 3 Body Mount Top Plate 1 L1244
2-7-13 4 5310-00-080-6004 656-046 Washer Flat 3/8 inch NOM x 0.81od x 0.411d x 0.062 4 L1244
inch TNK-STL-ZN Pld
2-7-13 5 HN-180 Nut-Lock-3/8-24 UNF-2B-STL-ZN Pld 4 L1244
2-7-13 6 0375102 Body Mount 1 L1244
2-7-13 7 39707 Washer-HD-Flat-5/8” 1 L1244
2-7-13 8 39459 Bolt-5/8-18x5 1 L1244
2-7-27
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
2-7-28
C-31-Q44-000/MY-Z01
SECTION 8
FILTERS
2-8-1
C-31-Q44-000/MY-Z01
14657
Figure 2-8-1 Rear Vent Filters, All Variants
2-8-2
2-8-1 1 5651682 Filter 1 7X677

2-8-1 2 1648216 Clamp 2 7X677
2-8-3
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14658
Figure 2-8-2 Front Vent Filter, All Variants
2-8-4
2-8-2 1 5651682 Filter 1 7X677

2-8-2 2 1648216 Clamp 2 7X677
2-8-5
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14659
Figure 2-8-3 Transfer Case Vent Filter, All Variants
2-8-6
2-8-3 1 1648216 Clamp 2 7X677

2-8-3 2 5651682 Filter 1 7X677
2-8-7
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
2-8-8
C-31-Q44-000/MY-Z01
SECTION 9
LABELS
2-9-1
C-31-Q44-000/MY-Z01
14347
Figure 2-9-1 Data and Shipping Plate, All Variants
2-9-2
2-9-1 1 24000159 Plate–Military Data Equipment 1 7X677

2-9-1 2 24000161 Plate–Shipping 1 7X677
2-9-1 3 9441758 Rivet 8 7X677
2-9-3
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14339
Figure 2-9-2 Customer Info/Contact Label, All Variants
2-9-4
2-9-2 1 24000164 Label–Glove Compartment Information 1 7X677
2-9-5
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14089
Figure 2-9-3 24V Battery Caution Label, All Variants
2-9-6
2-9-3 1 182014 24V Battery Caution Label 1 7X677
2-9-7
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14341
Figure 2-9-4 Statement of Compliance, All Variants
2-9-8
2-9-4 1 24000160 Statement of Compliance Label 1 7X677

2-9-4 2 9441758 Rivet 4 7X677
2-9-9
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14342
Figure 2-9-5 Radio Frequency Nameplate, MP
2-9-10
2-9-5 1 24000162 Name Plate–Caution RF Radiation 1 7X677
2-9-11
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
2-9-12
C-31-Q44-000/MY-Z01
SECTION 10
UNDERHOOD
2-10-1
C-31-Q44-000/MY-Z01
14088
Figure 2-10-1 Relay Block Bracket, All Variants
2-10-2
2-10-1 1 24000061 Bracket–Relay Holder 1 7X677

2-10-1 2 24000045 Rivet 4 7X677
2-10-3
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14090
Figure 2-10-2 Circuit Breakers and Bracket, All Variants
2-10-4
2-10-2 1 24000112 Bracket Circuit Breaker 1 7X677

2-10-2 2 9440033 Bolt-1/4-20 x 0.75 2 7X677
2-10-2 3 10108651 Nut-1/4-20 2 7X677
2-10-2 4 24000062 Circuit Breaker-120 AMP (12V) 1 7X677
2-10-2 5 24000030 Buss Bar 2 7X677
2-10-2 6 24000048 Screw 6 7X677
2-10-2 7 24000042 Circuit Breaker-50 AMP (24V) 3 7X677
2-10-5
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
2-10-6
C-31-Q44-000/MY-Z01
SECTION 11
FUEL FIRED HEATER
2-11-1
C-31-Q44-000/MY-Z01
14143
Figure 2-11-1 Fuel Fired Heater, All Variants
2-11-2
2-11-1 1 24000020 Fuel Fired Heater Webasto Thermo Top 50 Heater Kit 1 7X677
2-11-1 2 24000021 Sender–Webasto Fuel Pickup Kit 1 7X677
2-11-3
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14712
Figure 2-11-2 Coolant Hose, All Variants
2-11-4
2-11-2 1 5000782A Coolant Hose–Heater to Pump 1 7X677
2-11-5
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14713
Figure 2-11-3 Fuel Pump, All Variants
2-11-6
2-11-3 1 5000782A Fuel Pump 1 7X677
2-11-7
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14714
Figure 2-11-4 Fuel Line–Tank to Pump, All Variants
2-11-8
2-11-4 1 5000783A Fuel Line–Tank to Pump 1 7X677
2-11-9
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14715
Figure 2-11-5 LED Toggle Switch, All Variants
2-11-10
2-11-5 1 5000784A LED Toggle Switch 1 7X677
2-11-11
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14716
Figure 2-11-6 Fuel Pump Connector, All Variants
2-11-12
2-11-6 1 5000785A Fuel Pump Connector 1 7X677
2-11-13
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14717
Figure 2-11-7 Wiring Harness, All Variants
2-11-14
2-11-7 1 5000786A Wiring Harness 1 7X677
2-11-15
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14718
Figure 2-11-8 Exhaust Pipe, All Variants
2-11-16
2-11-8 1 5000788A Exhaust Pipe 1 7X677
2-11-17
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14719
Figure 2-11-9 Air Intake, All Variants
2-11-18
2-11-9 1 5000789A Air Intake 1 7X677
2-11-19
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14720
Figure 2-11-10 Coolant Hose–Heater to Heater Core, All Variants
2-11-20
2-11-10 1 5000790A Coolant Hose–Heater to Heater Core 1 7X677
2-11-21
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14772
Figure 2-11-11 Heater Bracket, All Variants
2-11-22
2-11-11 1 5000791A Heater Bracket 1 7X677
2-11-23
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14773
Figure 2-11-12 Fuel Line–Heater to Pump, All Variants
2-11-24
2-11-12 1 5000792A Fuel Line–Heater to Pump 1 7X677
2-11-25
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14774
Figure 2-11-13 Coolant Pump, All Variants
2-11-26
2-11-13 1 5000793A Coolant Pump 1 7X677
2-11-27
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14775
Figure 2-11-14 Sending Unit, Basic and MP
2-11-28
2-11-14 1 5000794A Sending Unit Basic and MP 1 7X677
2-11-29
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14775
Figure 2-11-15 Sending Unit, Cable Layer
2-11-30
2-11-15 1 5000795A Sending Unit Cable Layer 1 7X677
2-11-31
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
2-11-32
C-31-Q44-000/MY-Z01
SECTION 12
REAR CARGO STOWAGE
2-12-1
C-31-Q44-000/MY-Z01
14264
Figure 2-12-1 External Stowage (Lantern) , Basic and MP
2-12-2
2-12-1 1 24000013 Strap–ASSY (24 in) 1 7X677

2-12-1 2 10295386 Rivnut-M5 4 7X677
2-12-1 3 514POMZ Screw-M5 x 0.8 4 7X677
2-12-1 4 24000005 Footman Loops 2 7X677
2-12-1 5 24000006 Strap–ASSY 1 7X677
2-12-3
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14265
Figure 2-12-2 External Stowage (Cargo Webbing) , Basic and MP
2-12-4
2-12-2 1 24000155 Webbing ASSY–Cargo Box Front 1 7X677

2-12-2 2 24000100 Tie Down–Cargo (Rails) 2 7X677
2-12-2 3 24000044 Rivnut-M8 16 7X677
2-12-2 4 24000055 Bolt-M8 x 1.25 x 19.0 16 7X677
2-12-5
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14653
Figure 2-12-3 External Stowage (Cargo Box Front) , Basic and MP
2-12-6
2-12-3 1 24000007 Bracket–Tie Down 4 7X677

2-12-3 2 24000044 Rivnut-M8 4 7X677
2-12-3 3 24000055 Bolt-M8 x 1.25 x 19.0 4 7X677
2-12-3 4 10552744-5 Strap ASSY 2 7X677
2-12-3 5 24000006 Strap ASSY 2 7X677
2-12-7
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14268
Figure 2-12-4 External Stowage (Cargo Box Right Side) , Basic and MP
2-12-8
2-12-4 1 24000055 Bolt-Flathead-M8 x 1.25 x 19.0 2 7X677

2-12-4 2 24000131 Box ASSY-Tire Chains 1 7X677
2-12-4 3 10295386 Rivnuts-M5 12 7X677
2-12-4 4 5614POMZ Screw-M5 x 0.8 12 7X677
2-12-4 5 24000013 Strap ASSY 1 7X677
2-12-4 6 24000005 Footman Loop 6 7X677
2-12-4 7 24000015 Strap ASSY 2 7X677
2-12-4 8 24000006 Strap ASSY 1 7X677
2-12-4 9 24000044 Rivnuts-M8 2 7X677
2-12-9
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14269
Figure 2-12-5 Jerry/Naptha Can Stowage, Basic and MP
2-12-10
2-12-5 1* 24000044 Rivnuts-M8 12 7X677

2-12-5 2* 11514596 Nuts-M8 x 1.25 4 7X677
2-12-5 3* 24000108 Support-Can Bracket 1 7X677
2-12-5 4* 24000055 Bolt-Flathead-M8 x 1.25 x 19.0 4 7X677
2-12-5 5* 2540-21-901-5046 Bracket ASSY-Jerry, Can 1 7X677
2-12-5 6 9999-21-9010880 Bracket ASSY-Naptha 1 7X677
* External Provisions Right Hand Side Shown, Left Hand Side Similar.
2-12-11
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
2-12-12
C-31-Q44-000/MY-Z01
SECTION 13
24V System
2-13-1
C-31-Q44-000/MY-Z01
14131
Figure 2-13-1 Frame Mounted Battery, All Variants
2-13-2
2-13-1 1 24000066 Positive Battery Cable 1 7X677

2-13-1 2 10320463 Battery–770 CCA 1 7X677
2-13-1 3 11516700 Bolt 1 7X677
2-13-1 4 14005061 Retainer–Battery 1 7X677
2-13-1 5 11516596 Bolt 3 7X677
2-13-1 6 15041310 Tray–Battery 1 7X677
2-13-1 7 15990802 Rivnut 3 7X677
2-13-1 8 11516885 Bolt 1 7X677
2-13-1 9 11501869 Washer 1 7X677
2-13-1 10 8907034 Negative Battery Cable 1 7X677
2-13-1 11 12100049 Black Terminal Cap 1 7X677
2-13-1 12 12010050 Red Terminal Cap 1 7X677
2-13-3
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14130
Figure 2-13-2 24V Charging System, Basic and MP
2-13-4
2-13-2 1 24000169 Wiring Harness (Generator) 1 7X677

2-13-2 2 24000081 Modified Generator with Battery Harness 1 7X677
2-13-2 3 12193603 24V Relay 1 7X677
2-13-2 4 10320463 24V Battery 1 7X677
2-13-5
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14130
Figure 2-13-3 24V Charging System, Cable Layer
2-13-6
2-13-3 1 24000169 Wiring Harness (Generator) 1 7X677

2-13-3 2 24000081 Modified Generator with Battery Harness 1 7X677
2-13-3 3 12193603 24V Relay 1 7X677
2-13-3 4 10320463 24V Battery 1 7X677
2-13-7
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
2-13-8
C-31-Q44-000/MY-Z01
SECTION 14
ELECTRICAL SYSTEM
2-14-1
C-31-Q44-000/MY-Z01
14654
Figure 2-14-1 Equalizer Harness, Basic and MP
2-14-2
2-14-1 1 24000165 Equalizer to Circuit Breaker Harness 1 7X677

2-14-1 2 12355066 Tie–Straps 5 7X677
2-14-3
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14091
Figure 2-14-2 Battery Cable Bolt and Spacer, All Variants
2-14-4
2-14-2 1 12354951 Battery Cable Spacer 1 7X677

2-14-2 2 12004188 Battery Cable Bolt 1 7X677
2-14-2 3 24000066 Positive Battery Cable–Third Battery 1 7X677
2-14-2 4 10320462 Battery–770 CCA 3 7X677
2-14-5
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14343
Figure 2-14-3 Rear Cable Harness, All Variants
2-14-6
PARTS LIST FOR THE LUVW, ALL VARIANTS
2-14-3 1 24000085 Wiring Harness (Rear B/O and Trailer) 1 7X677

2-14-3 2 24000093 Wiring Harness (Rear Lamp Extension) 1 7X677
2-14-3 3 12355066 Tie–Strap 12 7X677
2-14-3 4 24000088 Wiring Harness (RR Production Trailer Harness Split) 1 7X677
2-14-3 5 24000055 Bolt-M8 x 1.25 x 19.0 2 7X677
2-14-3 6 2043636 Clamp 2 7X677
2-14-3 7 24000084 Wiring Harness (12V to 24V) 1 7X677
2-14-7
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14344
Figure 2-14-4 Cable Harness – Interior I/P, All Variants
2-14-8
2-14-4 1 24000094 Wiring Harness (MBEC to V/M) 1 7X677

2-14-4 2 24000116/TX182453 Wiring Harness (MAP/ACC) 1 7X677
2-14-4 3* 24000089 Wiring Harness (Topper Dome Lamp) 1 7X677
2-14-4 4 24000169 Wiring Harness (24V Generator) 1 7X677
2-14-4 5 24000090/24000170 Wiring Harness (I/P Assembly) 1 7X677
* Basic and MP Only
2-14-9
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
13796
Figure 2-14-5 I/P Wiring, All Variants
2-14-10
2-14-5 1 24000170 Wiring Harness (I/P) 1 7X677

2-14-5 2 24000092 Wiring Harness (Interrupt at MBEC) 1 7X677
2-14-5 3 24000106 Wiring Harness (Dimming Jumper for B/O) 1 7X677
2-14-5 4 24000094 Wiring Harness (MBEC To Voltmeter) 1 7X677
2-14-11
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14345
Figure 2-14-6 Cable Harness – Extension, All Variants
2-14-12
2-14-6 1 24000093 Wiring Harness (AUX Rear Extension Harness) 1 7X677

2-14-6 2 12355066 Tie–Straps 10 7X677
2-14-13
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14087
Figure 2-14-7 Cable Harness – Underhood, All Variants
2-14-14
2-14-7 1 24000093 Wiring Harness (Rear Lamps) 1 7X677

2-14-7 2 24000090 Wiring Harness (I/P) 1 7X677
2-14-15
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14140
Figure 2-14-8 Antenna Mount Ground Strap, Basic and MP
2-14-16
2-14-8 1 11500417 Washer-Ext-Thread Locking-M10 1 7X677

2-14-8 2 11505575 Washer-Locking-M10 1 7X677
2-14-8 3 24000117 Wire ASSY–Ground 1 7X677
2-14-8 4 11516077 Nut-Lock-M10 x 1.50 1 7X677
2-14-8 5 24000130 UCD Remote Plate 1 7X677
2-14-8 6 11508805 Bolt-M6 x 1.0 x 15.0 1 7X677
2-14-8 7 11503663 Washer-Ext-Thread Locking-M6 1 7X677
2-14-8 8 9439510 Washer-Lock-M6 1 7X677
2-14-8 9 3530297 Nut-FL HD-M6 x 1.0 1 7X677
2-14-17
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14086
Figure 2-14-9 Relay Interrupt, All Variants
2-14-18
2-14-9 1 24000091 Wiring Harness (Relay Interrupt) 1 7X677
2-14-19
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14656
Figure 2-14-10 Radio Base Ground Straps, Basic and MP
2-14-20
2-14-10 1 24000055 Bolt-M8 x 1.25 x 19.0 1 7X677

2-14-10 2 24000058 Nut-M8 x 1.25 1 7X677
2-14-10 3 11501869 Washer-Star-M8 3 7X677
2-14-10 4 11508805 Bolt-M6 x 1.0 x 15.0 1 7X677
2-14-10 5 11514516 Nut-M6 x 1.0 1 7X677
2-14-10 6 9439510 Lock Washer-M6 1 7X677
2-14-10 7 24000157 Ground Strap, (Radio Base) 1 7X677
2-14-10 8 11515744 Nut-PTN-M12 x 1.75 1 7X677
2-14-10 9 11504332 Washer-Star-M12 1 7X677
2-14-10 10 24000152 Ground Strap, (Plate GPS Bracket) 1 7X677
2-14-21
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14655
Figure 2-14-11 Battery Equalizer Wiring, All Variants
2-14-22
2-14-11 1 24000165 Wiring Harness (Battery Equalizer) 1 7X677

2-14-11 2 24000119 Wiring Harness (Power Input Harness (PDB)) 1 7X677
2-14-23
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
14136
Figure 2-14-12 Equalizer, All Variants
2-14-24
2-14-12 1 24000046 Rivnut-1/4-20 4 7X677

2-14-12 2 24000104 Support 2 7X677
2-14-12 3 10108651 Nut-1/4-20 4 7X677
2-14-12 4 24000063 Equalizer 1 7X677
2-14-12 5 24000107 Cover 1 7X677
2-14-12 6 9440033 Bolt-1/4-20 x 19.0 2 7X677
2-14-12 7 24000037 Grommet 1 7X677
2-14-25
C-31-Q44-000/MY-Z01
C-31-Q44-000/MY-Z01
PART 3
SPECIAL TOOLS
GENERAL
1. There are no special tools required to assemble the Light Utility Vehicle Wheeled (LUVW).
3-1

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C-31-Q44-000/MY-Z01

ILLUSTRATED PARTS MANUAL MILITARY

LIGHT UTILITY VEHICLE WHEELED

ECC 123604, 123605, 123606

Issued on Authority of the Chief of the Defence Staff

OPI: DSVPM 3 2004-05-21

LIST OF EFFECTIVE PAGES

Dates of issue for original and changed pages are:

Original................................................ 0 ............................................................. 2004-05-21

Page No. Change No.

Contact Officer: DSVPM 3-5

 2003 DND Canada

1. This publication is an interim unilingual edition to be superseded with a standard bilingual

General ............................................................................................................................... 1-1

PART 2 – GROUP ASSEMBLY PARTS LIST .................................................................... 2-1-1

Section 1 – General .......................................................................................................... 2-1-1

Section 2 – Light Utility Vehicle Wheeled (LUVW) Publications ............................................ 2-2-1

Section 3 – Body Front End ............................................................................................... 2-3-1

Section 4 – Underbody Protection ...................................................................................... 2-4-1

Section 5 – Interior Trim .................................................................................................... 2-5-1

Section 6 – Body Rear End ............................................................................................... 2-6-1

Section 7 – Exterior Trim ................................................................................................... 2-7-1

Section 8 – Filters ............................................................................................................. 2-8-1

Section 9 – Labels ............................................................................................................ 2-9-1

Section 10 – Underhood.................................................................................................. 2-10-1

Section 11 – Fuel Fire Heater .......................................................................................... 2-11-1

Section 12 – Rear Cargo Storage .................................................................................... 2-12-1

Section 13 – 24V System ................................................................................................ 2-13-1

Section 14 – Electrical Systems....................................................................................... 2-14-1

PART 3 – SPECIAL TOOLS ............................................................................................. 3-1-1

2-4-1 Shock/Brake Line Covers, Basic and MP....................................................... 2-4-2

2-5-1 Under Seat Storage Straps, Basic and MP .................................................... 2-5-2

2-6-1 Rear Bumper License Plate, Basic and MP ................................................... 2-6-2

2-7-1 Antenna Tie Downs, Basic and MP ............................................................... 2-7-2

2-8-1 Rear Vent Filters, All Variants....................................................................... 2-8-2

2-9-1 Data and Shipping Plate, All Variants ............................................................ 2-9-2

2-10-1 Relay Block Bracket, All Variants ................................................................ 2-10-2

2-11-1 Fuel Fired Heater, All Variants .................................................................... 2-11-2

2-11-12 Fuel Line–Heater to Pump, All Variants ..................................................... 2-11-24

2-12-1 External Stowage (Lantern), Basic and MP.................................................. 2-12-2

2-13-1 Frame Mounted Battery, All Variants........................................................... 2-13-2

2-14-1 Equalizer Harness, Basic and MP............................................................... 2-14-2

a. Refer to the illustration and note the item number.

(7X677) G.M. Defence, 100 GM Renaissance Center, Detroit, MI 48265-1000

SPECIAL TOOLS LIST

National Defence Headquarters

GROUP ASSEMBLY PARTS LIST

LIGHT UTILITY VEHICLE WHEELED (LUVW) PUBLICATIONS

Note: Not applicable for this manual.

BODY FRONT END

Figure 2-3-1 Front Bumper Attachments, All Variants

FIGURE ITEM NSN MRN DESCRIPTION CPN QTY NSCM

2-3-1 1 11504614 Nut-M6 4 7X677

Figure 2-3-2 Front Bumper, All Variants

FIGURE ITEM NSN MRN DESCRIPTION CPN QTY NSCM

2-3-2 1 24000146 Front Structural Bumper ASSY 1 7X677

Figure 2-3-3 License Plate Assembly, All Variants

FIGURE ITEM NSN MRN DESCRIPTION CPN QTY NSCM

2-3-3 1 3530297 Nut-Flathead-M6 x 1.0 4 7X677

Figure 2-3-4 Crook Stick Support, Cable Layer

FIGURE ITEM NSN MRN DESCRIPTION CPN QTY NSCM

2-3-4 1 24000148 Support ASSY–Crook Stick 2 7X677

Figure 2-3-5 Centre Grille Molding, All Variants