CASE HISTORY: CORROGLASS 200 & FLUIGLIDE

HIGH EFFICIENCY & ENERGY CONSERVATION. – CWP (2100 m3/h~40m~300 kW).

CLIENT
Chemical plant (Japan)
APLICATION DATE
July, 2005
SCOPE OF WORK
The scope of this project was to avoid the overload problems and match the original duty point (2100 cub.m/h ~ 40 m head)
in a centrifugal cooling water pump for a Chemical plant. The graph below shows the test data of pump manufacturer, and
test data by Corrocoat Japan using the thermodynamic method for total head, kw to motor and pump effciency vs. total flow.
The beside tableau reports the data comparisons of tested data at desing rated point.
80
C.W.P. (2100 m3/h 40m 300 kW)
PUMP HEAD m

70
┼ Manufacture Test data June ’90
60
X CCJ Test before coating Feb ’04
50
□ CCJ Test after coating Jul ’05
40

30
POWER to MOTOR kW

350 DUTY POINT COMPARISON

Flow Y value Diff. %
325 bef.Coating Head m 2100 38.23 -2.67 6.53% down
bef.Coating Power kw 2100 333.472 37.09 12.52% up
300 bef.Coating Eff. % 2100 68.77 -14.11 17.03% down
Manuf. Orig. Head m 2100 40.9
275 Manuf. Orig. Power kw 2100 296.378
Manuf. Orig. Eff. % 2100 82.88
250
DUTY POINT COMPARISON
225 Flow Y value Diff. %
aft. Fluiglide Head m 2100 41.97 3.74 9.78% up
80 aft. Fluiglide Power kw 2100 301.699 -31.77 9.53% down
aft. Fluiglide Eff. % 2100 83.75 14.98 21.79% up
70 bef.Coating Head m 2100 38.23
PUMP EFFICIENCY %

bef.Coating Power kw 2100 333.472

bef.Coating Eff. % 2100 68.77
60
DUTY POINT COMPARISON
50
Flow Y value Diff. %
aft. Fluiglide Head m 2100 41.97 1.07 2.60% up
40 aft. Fluiglide Power kw 2100 301.699 5.32 1.80% up
aft. Fluiglide Eff. % 2100 83.75 0.87 1.05% up
30 Manuf. Orig. Head m 2100 40.9
Manuf. Orig. Power kw 2100 296.378
20 Manuf. Orig. Eff. % 2100 82.88

10

00 400 800 1200 1600 2000 2400 2800 3200

PUMP FLOW RATE cub.m/h

PRODUCTS indutries. As for this project, in 2004 the Chemical

plant request us to carry out a performance test to
Corroglass 200
know the current pump conditions. The pump
Fluiglide
operation begun in 1990, after 14-year the test
SUBSTRATE reports at rated point an increment of 12.52% in
Stainless steel SCS1 power consumption, the pump efficiency decrease
17.03% and total head decrease 6.53% .
COATING PROCESS
 Primary grit blasting process After the fluiglide coating in 2005, CCJ carried out
 Salt decontamination another pump performance test (green curves) and
 Secondary grit blasting process SIS Sa2.5 (Suitable SSPC the results comparison were:
SP10) Pump head: Increase 9.78%
 Coating with Corroglas 200 to leveling surface Power kW: Reduce 9.53%
 Coating all surface with Corroglass 200 Pump eff: Increase 21.79%
 Refit the coated surface
 Fluiglide coating The total energy savings after one year running
 Balancing adjustment pump at rated point (2100 m3/h) was 278,331 kW,
which represents annual savings of 2.7 millions yen
HISTORY
per year.
In 1992 CCJ introduced the Fluiglide system in Japan and in 1999
this system was adopted as mean for energy saving for many

CORROCOAT JAPAN LTD

〒675-1111, 2521-1, Kawakita, Innami, Inami-Cho, Kako-gun, Hyogo-Ken, Japan
TEL: 079 495 6200 FAX: 079 495 6201 www.corrocoat.co.jp