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FOREWORD

Thank you for purchasing HD5L series elevator controller manufactured by


Shenzhen Hpmont Technology Co., Ltd.
This User Manual describes how to use HD5L series elevator controller and
their installation wiring, parameter setting, troubleshooting and daily maintenance
etc. Before using the product, please read through this User Manual carefully. In
addition, please do not use this product until you have fully understood safety
precautions.

Note:
 Preserve this Manual for future.
 Due to product upgrade or specification change, and for the purpose of improving
convenience and accuracy of this manual, this manual’s contents may be modified.
 If you need the User Manual due to damage, loss or other reasons, please contact
the regional distributor of our company or directly contact our company Technical
Service Center.
 For the first time using, the user should carefully read this manual.
 If you still have some problems during use, please contact our company Technical
Service Center.
 Telephone: 4008-858-959 or 189 4871 3800
 The product warranty is on the last page of this Manual, please preserve it for future.
Connection with peripheral devices

Three-phase AC power supply

MCCB

Contactor

AC input reactor

EMI filter

Braking resistor
(optional)

Controller
DC reactor
(optional)

Ground connection

EMI filter

AC output reactor

Motor

Ground connection
CONTENTS

Chapter 1 Safety Information and Precautions ............................................................................ 1


1.1 Safety Definition ............................................................................................................... 1
1.2 About Motor and Load ...................................................................................................... 1
1.3 Installation Limitation ........................................................................................................ 2

Chapter 2 Product Information...................................................................................................... 3


2.1 Model Explanation ............................................................................................................ 3
2.2 Nameplate ....................................................................................................................... 3
2.3 Specifications ................................................................................................................... 4
2.4 Ratings............................................................................................................................. 6
2.5 Parts of Controller ............................................................................................................ 7
Chapter 3 Mechanical Installation ................................................................................................. 9
3.1 Installation Precautions .................................................................................................... 9
3.2 Requirement for the Installation Site ................................................................................. 9
3.3 Installation Direction and Space Requirements ............................................................... 10
3.4 Dimensions and Mounting Size ...................................................................................... 10
3.5 Panel Installation and Dismantle..................................................................................... 12
3.6 Plastic Cover Dismantle ................................................................................................. 13
Chapter 4 Electrical Installation .................................................................................................. 15
4.1 Wiring Precautions ......................................................................................................... 15
4.2 Selection of Main Circuit Peripheral Devices ................................................................... 16
4.3 Main Circuit Terminals and Wiring ................................................................................... 16
4.3.1 Terminals Description......................................................................................... 17
4.3.2 Wiring Terminals ................................................................................................ 17
4.4 Control Terminals and Wire Connection .......................................................................... 18
4.4.1 Control Terminal Description .............................................................................. 19
4.4.2 Wire Jumper Description.................................................................................... 20
4.4.3 SCI Communication Terminal Description .......................................................... 20
4.4.4 Control Terminal Connection .............................................................................. 21
4.5 I/O Terminals and Wiring Connection .............................................................................. 26
4.5.1 I/O Card Terminal Description ............................................................................ 26
4.5.2 I/O Card Wire Jumper Description...................................................................... 27
4.5.3 I/O Card Terminal Connection ............................................................................ 27
4.6 Encoder Card ................................................................................................................. 28
4.6.1 Encoder Cards Introduction ............................................................................... 28
4.6.2 FD Description ................................................................................................... 28
4.6.3 DB15 Terminal ................................................................................................... 29
4.6.4 HD-PG2-OC-FD ................................................................................................ 29
4.6.5 HD-PG5-SINCOS-FD ........................................................................................ 32
4.6.6 HD-PG6-UVW-FD.............................................................................................. 34
4.6.7 HD-PG9-SC-FD ................................................................................................. 36
4.7 Meet EMC Requirement of Installation............................................................................ 37
4.7.1 Correct EMC Installation .................................................................................... 37
4.7.2 Wiring Requirement ........................................................................................... 38
4.7.3 Wiring Motor ...................................................................................................... 38
4.7.4 Ground Connections .......................................................................................... 39
4.7.5 EMI Filter ........................................................................................................... 39
4.7.6 Conduction, Radiation and Radio Frequency Interference Countermeasures ..... 40
4.7.7 Input and Output Reactor................................................................................... 41
Chapter 5 Operation Instructions................................................................................................ 43
5.1 Function Description....................................................................................................... 43
5.1.1 Operation Mode ................................................................................................. 43
5.1.2 Control Mode ..................................................................................................... 44
5.1.3 Controller State.................................................................................................. 44
5.1.4 Controller Running Mode ................................................................................... 44
5.2 Operating Instructions .................................................................................................... 45
5.2.1 Panel Description .............................................................................................. 45
5.2.2 Display State ..................................................................................................... 46
5.2.3 Panel Operation Examples ................................................................................ 48
5.3 Initial Power On .............................................................................................................. 52
Chapter 6 Function Introduction ................................................................................................. 53
6.1 Group D: Display Parameters ......................................................................................... 54
6.1.1 Group D00 System State Parameters ................................................................ 54
6.1.2 Group D01 Drive State Parameters.................................................................... 55
6.1.3 Group D02 Analogue State Display Parameters ................................................. 56
6.1.4 Group D03 Running State Parameters ............................................................... 57
6.1.5 Group D04 Encoder State Parameters ............................................................... 58
6.2 Group F: General Function Parameters .......................................................................... 59
6.2.1 Group F00 Basic Parameters ............................................................................. 59
6.2.2 Group F01 Protection of Parameters .................................................................. 61
6.2.3 Group F02 Start & Stop Parameters .................................................................. 62
6.2.4 Group F03 Acceleration/Deceleration Parameters .............................................. 63
6.2.5 Group F04 Analogue Curve Parameters ............................................................ 64
6.2.6 Group F05 Speed Parameters ........................................................................... 65
6.2.7 Group F06 Weighing Compensation Parameters ............................................... 67
6.2.8 Group F07 Asynchronous Motor Parameters...................................................... 68
6.2.9 Group F08 Motor Vector Control Speed-loop Parameters................................... 71
6.2.10 Group F09 Current-loop Parameters ................................................................ 72
6.2.11 Group F10 Synchronous Motor Parameters ..................................................... 72
6.2.12 Group F11 PG Parameters............................................................................... 73
6.2.13 Group F12 Digital I/O Terminal Parameters ...................................................... 74
6.2.14 Group F13 Analogue I/O Terminal Parameters ................................................. 77
6.2.15 Group F14 SCI Communication Parameters .................................................... 79
6.2.16 Group F15 Display Control Parameters ............................................................ 79
6.2.17 Group F16 Enhance Function Parameters ....................................................... 81
6.2.18 Group F17 Fault Protect Parameters................................................................ 82
6.2.19 Group F18 PWM Parameters ........................................................................... 85
6.2.20 Group F19 Reserved ....................................................................................... 85
6.2.21 Group F20 Reserved ....................................................................................... 85
6.3 Group Y Manufacturer Function Parameters ................................................................... 85
Chapter 7 Elevator Application Guidance................................................................................... 87
7.1 Basic Debug Procedures ................................................................................................ 87
7.1.1 System Analysis and Wire.................................................................................. 87
7.1.2 Set Basic Parameters ........................................................................................ 87
7.1.3 Motor Parameter Auto-tuning ............................................................................. 88
7.1.4 Inspection Running ............................................................................................ 92
7.1.5 Run Fast............................................................................................................ 92
7.2 Terminal MS Run Mode Application ................................................................................ 93
7.2.1 Control Part Connection..................................................................................... 93
7.2.2 Set Parameter ................................................................................................... 94
7.3 Terminal Analogue Run Mode Application ....................................................................... 96
7.3.1 Control Part Connection..................................................................................... 96
7.3.2 Set Parameter ................................................................................................... 97
7.4 Power-off Battery Driven Run Mode Application .............................................................. 98
7.4.1 Basic Connection............................................................................................... 98
7.4.2 Running Time Sequence.................................................................................... 98
Chapter 8 Troubleshooting.......................................................................................................... 99
Chapter 9 Maintenance .............................................................................................................. 103
9.1 Daily Maintenance ........................................................................................................ 104
9.2 Periodical Maintenance ................................................................................................ 104
9.3 Replacing Damaged Parts ............................................................................................ 105
9.4 Unwanted Controller Recycling..................................................................................... 105
Chapter 10 Accessories............................................................................................................. 107
10.1 Panel Installation Assembly ........................................................................................ 107
10.1.1 Mounting Base............................................................................................... 107
10.1.2 Extension Cable ............................................................................................ 107
10.2 Braking Resistor Selection.......................................................................................... 108
10.3 Protective Cover ......................................................................................................... 108
10.4 Power Regenerative Unit ............................................................................................ 108
Appendix A Parameters ............................................................................................................. 109
Appendix B Communication Protocol ...................................................................................... 129
Safety Information and Precautions 1

Product Information 2

Mechanical Installation 3

Electrical Installation 4

Operation Instructions 5

Function Introduction 6

Elevator Application Guidance 7

Troubleshooting 8

Maintenance 9

Accessories 10

Parameters A

Communication Protocol B
Shenzhen Hpmont Technology Co., Ltd Chapter 1 Safety Information and Precautions

Chapter 1 Safety Information and Precautions


1.1 Safety Definition

Danger: A Danger contains information which is critical for avoiding safety 1


hazard.
Danger

Warning: A Warning contains information which is essential for avoiding a


risk of damage to product or other equipments.
Warning

Note: A Note contains information which helps to ensure correct operation


Note
of the product.

1.2 About Motor and Load


Compared to the standard frequency operation
The HD5L series controllers are voltage-type controllers and their output is PWM wave with
certain harmonic wave. Therefore, the temperature, noise and vibration of the motor will be a little
higher than that at standard frequency operation.
Motor’s overload protecting threshold
When choose the adaptive motor, the controller can effectively implement the motor thermal
protection. Otherwise it must adjust the motor protection parameters or other protection
measures to ensure that the motor is at a safe and reliable operation.
Lubrication of mechanical devices
At long time low-speed operation, it should provide periodical lubrication maintenance for the
mechanical devices such as gear box and geared motor etc. to make sure the drive results meet
the site need.
Check the insulation of the motor
For the first time using of the motor or after long time storage, it need check the insulation of the
motor to avoid damage the controller because of the worse insulation motor.
Note:
Please use a 500V Mega-Ohm-Meter to test and the insulation resistance must be higher than
5Mohm.

HD5L Series Controller User Manual ―1―


Chapter 1 Safety Information and Precautions Shenzhen Hpmont Technology Co., Ltd

1.3 Installation Limitation


No capacitor or varistor on the output side
Since the controller output is PWM wave, it is strictly forbidden to connect capacitor for improving
the power factor or varistor for lightning protection to the output terminals so as to avoid the
controller fault tripping or component damage.
Contactors and circuit breakers connected to the output of the controller
If circuit breaker or contactor needs to be connected between the controller and the motor, be
sure to operate these circuit breakers or contactor when the controller has no output, so as to
avoid any damage to the controller.
Rated voltage
The controller is prohibited to be used beyond the specified range of operation voltage. If needed,
please use the suitable voltage regulation device to change the voltage.
Change three-phase input to single-phase input
For three-phase input controller, the users should not change it to be single-phase input.
If you have to use single-phase power supply, you should disable the input phase-loss protection
function. And the bus-voltage and current ripple will increase, which not only influences the life of
electrolytic capacitor but also deteriorates the performance of the controller. In that case, the
controller must be derating and should be within the controller 60% rated value.
Lightning surge protection
The controller internal design has lightning surge overcurrent protection circuit, and has certain
self-protection capacity against the lightning.
Altitude and derating
In the altitude exceeded 1000 meters area, since the heatsink efficiency will be reduced because
of the tenuous air, the controller should be derating. Figure 1-1 is the derating curve of the
controller rated current and the altitude.
Controller’s rated current
100%

80%
Altitude(m)
1000 4000
Figure 1-1 Derating curve of controller rated current and altitude

―2― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Chapter 2 Product Information

Chapter 2 Product Information


2.1 Model Explanation
HD5L - 4 T 5P5

Adaptive motor power


Refer to section 2.4 about rating
Input phases 2
S : single-phase
T : three-phase
Voltage ratings
2 : 200-240V
4 : 380-460V
Product series
Elevator controller

2.2 Nameplate

Product model MODEL: HD5L-4T5P5


Adaptive motor POWER: 5.5kW
Input specification INPUT: 3PH 380-460V 15A 50/60Hz
Output specification OUTPUT: 8.5kVA 0-460V 13A 0-100Hz
Software version Version: 1.00
Serial number S/N: Barcode

Shenzhen Hpmont Technology Co., Ltd

HD5L Series Controller User Manual ―3―


Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd

2.3 Specifications
Item Specification
Rated voltage and Single-phase: 200-240V, 50/60Hz
frequency Three-phase: 380-460V, 50/60Hz
Electrical

Voltage: fluctuation within ± 10%, imbalance rate < 3%


Accuracy
Frequency: ± 5%
Output voltage 0-input voltage
Output frequency 0-100.00Hz
150% rated output current for 2 minutes
Maximum current
180% rated output current for 10 seconds
V/f control; Open-loop vector control (SVC);
Control mode
Closed-loop vector control (VC)
Operation command Panel control; external terminal control; host computer communication
control mode control via SCI communication port
Performance

Speed setting mode Digital setting, analogue setting, SCI communication setting
Speed setting Digital setting: 0.01Hz
resolution Analogue setting: 0.1% × max-frequency
Speed control accuracy SVC: ± 0.5% VC: ± 0.05%
Speed control range SVC: 1:100 VC: 1:1000
Torque control
SVC: < 200ms VC: < 50ms
response
Start torque SVC: 180% rated-torque /0.5Hz VC: 200% rated-torque /0Hz
Parameter upload and
To achieve parameters uploading or downloading
Characteristic

download function
Programmable I/O The programmable input interface has up to 34 functions
interface The pragrammable output interface has up to 19 functions
Communication
Controller is built-in MODBUS communication protocol
protocol
To eliminate the potential safety problems, safety inspection for the
Auto-inspection
peripheral devices is provided when power is on
Over-speed protection To make sure safe running, elevator over-speed protection is provided
Speed deviation To eliminate the potential safety problems, speed deviation detection
protection protection is provided
Up/down forced Up/down forced deceleration function, to avoid climbing elevator or plunging
deceleration function elevator
Protection

I/O phase loss


I/O phase loss auto-detect and alarm function
protection
Motor temperature
Real time detection for the motor temperature
detection
Power output
grounding fault Power output grounding fault protection is enabled
protection
Power output short
Power output short circuit protection is enabled
circuit protection

―4― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Chapter 2 Product Information

Item Specification
+10V, maximum current 100mA
Analogue supply
-10V, maximum current 10mA
Digital supply +24V, maximum current 200mA
AI1 (control board): voltage 0-10V
AI2, AI3 (control board): -10V-+10V/0-20mA (voltage/current is
Analogue input selectable)
I/O feature

AI4 (I/O card): -10V-+10V/0-20mA (voltage/current is selectable, and


differential input is supported)
Analogue output AO1, AO2: 0-10V/0-20mA (voltage/current is selectable) 2
Digital input DI1-DI6 (control board); DI7-DI12 (I/O card)
Digital output DO1, DO2
R1A/R1B/R1C (control board)
Programmable relay
R2A/R2B/R2C; R3A/R3B/R3C; R4A/R4B/R4C (I/O card)
output
Contact rating 250VAC/3A or 30VDC/1A
Communi-
cation

SCI communication RS-485 interface

Function parameter setting, check the state parameters and the fault code
Panel

LCD display
etc.
Parameter copy To achieve quick parameter copy
-10-+40℃, air temperature fluctuation is less than 0.5℃/min
Operation temperature The derating value of the output current of the controller shall be 2% for each
degree centigrade above 40℃. Max. allowed temperature is 50℃
Environment

Storage temperature -40-+70℃


Indoor, preventing from direct sunlight, no dust, corrosive, flammable gases,
Location for use
oil mist, water vaper, dripping or salt etc.
Altitude Less than 1000 meters, otherwise should be derating use
Humidity Less than 95%RH, non-condensing
Ocsillation Less than 5.9m/s2 (0.6g)
OC encoder card with frequency demultiplication output (HD-PG2-OC-FD)
SINCOS encoder card with frequency demultiplication output
(HD-PG5-SINCOS-FD)
Encoder card Line drive encoder card with frequency demultiplication output
(HD-PG6-UVW-FD)
Serial Communication encoder card with frequency demultiplication output
Options

(HD-PG9-SC-FD) (support Endat)


Mounting base to panel (HD-KMB)
1 meter extension cable to panel (HD-CAB-1M)
About panel 2 meter extension cable to panel (HD-CAB-2M)
3 meter extension cable to panel (HD-CAB-3M)
6 meter extension cable to panel (HD-CAB-6M)
Enhanced protection Protective cover (HD-CK-Frame4)
Power unit Power regenerative unit (HDRU)

HD5L Series Controller User Manual ―5―


Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd

2.4 Ratings
Rated capacity Rated input current Rated output current Motor power
Model
(kVA) (A) (A) (kW)
Single-phase power supply: 200-240V, 50/60Hz
HD5L-2S2P2 3.8 24.1 10 2.2
HD5L-2S3P7 5.9 40 17 3.7
Three-phase power supply: 200-240V, 50/60Hz
HD5L-2T3P7 5.9 19 17 3.7
HD5L-2T5P5 8.5 28 25 5.5
HD5L-2T7P5 11 35 32 7.5
HD5L-2T011 16 47 45 11
HD5L-2T015 21 62 55 15
HD5L-2T018 24 77 70 18.5
HD5L-2T022 30 92 80 22
HD5L-2T030 39 113 110 30
Three-phase power supply: 380-460V, 50/60Hz
HD5L-4T2P2 3.4 7.3 5.1 2.2
HD5L-4T3P7 5.9 11.9 9.0 3.7
HD5L-4T5P5 8.5 15 13 5.5
HD5L-4T7P5 11 19 17 7.5
HD5L-4T011 16 28 25 11
HD5L-4T015 21 35 32 15
HD5L-4T018 24 39 37 18.5
HD5L-4T022 30 47 45 22
HD5L-4T030 39 62 60 30
HD5L-4T037 49 77 75 37
HD5L-4T045 59 92 90 45

―6― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Chapter 2 Product Information

2.5 Parts of Controller


Mounting hole Fan cover Mounting hole

Upper cover Middle enclosure

Bottom enclosure

Display panel Certification


2

Nameplate
Lower cover

Control terminal connection hole

Power terminal
connection hole
Plastic structure Metal structure

HD5L Series Controller User Manual ―7―


Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd

I/O card
Refer to section 4.5

Control board
Refer to section 4.4

Encoder card
(optional)
Refer to section4.6

L1 L2 L3 U V W
P1 (+) (-) BR PE
POWER MOTOR

―8― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Chapter 3 Mechanical Installation

Chapter 3 Mechanical Installation


3.1 Installation Precautions

Danger
• Do not install if the controller is imcomplete or impaired.
• Make sure that the controller is far from the explosive and combustible things.
• Do not operate the controller until the power is cut-off 10 minutes later.

Warning
• It is required not only carry the panel and the cover but also the controller bottom enclosure.
• Do not play metal into the controller when installing.
123

3.2 Requirement for the Installation Site


Ensure the installation site meeting the following requirements:
• Do not install at the direct sunlight, moisture, water droplet location;
• Do not install at the combustible, explosive, corrosive gas and liquid location;
• Do not install at the oily dust, fiber and metal powder location;
• Be vertical installation on fire-retardant material with a strong support;
• Make sure adequate cooling space for the controller so as to keep the ambient temperature
between - 10-+ 40℃;
• Install at where the vibration is less than 5.9m/s2 (0.6g).

Note:
1. It needs derating use if the controller operation temperature exceeds 40℃. The derating value
of the output current of the controller shall be 2% for each degree centigrade. Max. allowed
temperature is 50℃.
2. Keep ambient temperature between -10-+40℃. It can improve the controller operation
performance if install at the location with good ventilation or cooling devices.

HD5L Series Controller User Manual ―9―


Chapter 3 Mechanical Installation Shenzhen Hpmont Technology Co., Ltd

3.3 Installation Direction and Space Requirements


To achieve good cooling efficiency, install the controller perpendicularly and always provide the
following space to allow normal heat dissipation. The requirements on mounting space and
clearance are shown in Figure 3-1.

≥50

≥30 ≥30

≥50

Figure 3-1 Installation of the controller

3.4 Dimensions and Mounting Size


W D
W1 4-Ød
H1
H

H2

Dimensions figure 1

―10― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Chapter 3 Mechanical Installation
W
W1 D
4-Ød

H2
H1
H

Dimensions figure 2
Table 3-1 HD5L dimensions
Dimensions (mm) Mounting size (mm) Gross weight
Model Figure
W H D W1 H1 H2 d (kg)
HD5L-2S2P2
HD5L-2S3P7
HD5L-2T3P7
HD5L-2T5P5
HD5L-4T2P2 200 299 210 146 286 280 5 5.8 1
HD5L-4T3P7
HD5L-4T5P5
HD5L-4T7P5
HD5L-4T011
HD5L-2T7P5
HD5L-4T015 235 353 222 167 337 330 7 8.2 1
HD5L-4T018
HD5L-2T011
HD5L-2T015
HD5L-2T018 290 469 240 235 445 430 8 20.4 2
HD5L-4T022
HD5L-4T030
HD5L-2T022
HD5L-2T030
380 598 290 260 576 550 10 48 2
HD5L-4T037
HD5L-4T045

HD5L Series Controller User Manual ―11―


Chapter 3 Mechanical Installation Shenzhen Hpmont Technology Co., Ltd

3.5 Panel Installation and Dismantle


According to the direction of the Figure 3-2, press the panel until hear a “click” sound. Do not
install the panel from other directions or it will cause poor contact.

PRG JOG

SHF ENT

RUN STOP

Figure 3-2 Installation of the panel


There are two steps in Figure 3-3.
First, press the hook of the panel according to the direction 1.
Second, take out of the panel according to the direction 2.
1
2

PRG JOG

SHF ENT

RUN STOP

Figure 3-3 Dismantle of the panel

―12― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Chapter 3 Mechanical Installation

3.6 Plastic Cover Dismantle


The upper cover and the lower cover of the HD5L series controller are removable. The dismantle
step is shown as Figure 3-4.
Before removing the upper cover, please take away the panel.

(a)

The removing proceeses


of plastic cover board:
1.Extrude the hooks at both side together,
take off the lower cover, as (a).
2.Dismantle the screws of upper cover, as (b).
3.Extrude the hooks at both side together,
take off the upper cover, as(c).

(b)

(c)
Figure 3-4 Dismantle of the plastic cover

HD5L Series Controller User Manual ―13―


Shenzhen Hpmont Technology Co., Ltd Chapter 4 Electrical Installation

Chapter 4 Electrical Installation


4.1 Wiring Precautions

Danger
• Only qualified electrical engineer can perform wiring job.
• Only when the power supply switch is completely off can you do the wiring job.
• You can’t open the controller cover to do wiring operation until the power is cut-off 10 minutes later. Do
not wire or detach the controller internal devices at power-on situation.
• Do not do wiring operation until the internal charge indicator of the controller is off and the voltage
between (+) and (-) of the main circuit terminals is below 36V.
• Check the wiring carefully before connecting emergency stop or safety circuit.
• The earth terminal PE of the controller must be reliable earthing. It must use two separate earth wire due
to the leakage current from the controller to ground. 4
• It must use Type B mode when utilize earth leakage protection devices(ELCB/RCD).
• Do not touch the wire terminals of the controller when it is live. The main circuit terminals is neither
allowed connecting to the enclosure nor short-circuiting.

Warning
• Do not do dielectric strength test on the controller.
• Do wiring connection of the braking resistor or the braking unit according to the wiring figure.
• Make sure the terminals are fixed tightly.
• Do not connect the AC supply cable to the output terminals U/V/W of the controller.
• Do not connect the phase-shifting capacitors to the output circuit.
• The controller DC bus terminals must not be short-circuited.

HD5L Series Controller User Manual ―15―


Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd

4.2 Selection of Main Circuit Peripheral Devices


Please refer to the Table 4-1 for the recommended specifications.
Table 4-1 HD5L series controller I/O wiring specification
Input Protection Main Circuit
Control Circuit
Model MCCB Contactor Supply Cables Motor Cables
(mm2)
(A) (A) (mm2) (mm2)
HD5L-2S2P2 32 20 4.0 2.5 ≥0.5
HD5L-2S3P7 63 32 4.0 4.0 ≥0.5
HD5L-2T3P7 40 32 4.0 4.0 ≥0.5
HD5L-2T5P5 63 40 6.0 6.0 ≥0.5
HD5L-2T7P5 63 40 6.0 6.0 ≥0.5
HD5L-2T011 100 63 16 16 ≥0.5
HD5L-2T015 125 100 25 25 ≥0.5
HD5L-2T018 160 100 25 25 ≥0.5
HD5L-2T022 200 125 35 35 ≥0.5
HD5L-2T030 200 125 50 50 ≥0.5
HD5L-4T2P2 16 10 1.5 1.5 ≥0.5
HD5L-4T3P7 25 16 2.5 2.5 ≥0.5
HD5L-4T5P5 32 25 4.0 4.0 ≥0.5
HD5L-4T7P5 40 32 4.0 4.0 ≥0.5
HD5L-4T011 63 40 6.0 6.0 ≥0.5
HD5L-4T015 63 40 6.0 6.0 ≥0.5
HD5L-4T018 100 63 10 10 ≥0.5
HD5L-4T022 100 63 16 16 ≥0.5
HD5L-4T030 125 100 25 25 ≥0.5
HD5L-4T037 160 100 25 25 ≥0.5
HD5L-4T045 200 125 35 35 ≥0.5

4.3 Main Circuit Terminals and Wiring

Danger
• The bare portions of the power cables must be bound with insulation tapes.

Warning
• Ensure that AC supply voltage is the same as controller’s rated input voltage.

―16― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Chapter 4 Electrical Installation
4.3.1 Terminals Description

L1 L2 L3 U V W
P1 (+) (-) BR PE
POWER MOTOR

Figure 4-1 Power terminal layout of HD5L controller


Table 4-2 HD5L power terminal function description
Terminal Function Description
L1、L2、L3 Three-phase AC power input terminals
U、V、W Output terminals, connect to three-phase AC motor
P1、(+) DC reactor connection terminals 4
(+)、(-) DC supply input terminals; DC input terminals of power regenerative unit
(+)、BR Braking resistor connection terminals
PE Earth terminal, connect to the ground

4.3.2 Wiring Terminals


L1 L2 L3 P1 (+) (-) BR U V W PE

Optional EMI filter

Optional AC reactor DC reactor Braking resistor


(external) Supply ground
Fuses

Mains supply
Figure 4-2 HD5L power terminal connection
During trial operation, make sure that the elevator will go up when the UP command is enabled.
If the elevator goes down, set the parameter F00.08 (run direction) to be the reverse value.

HD5L Series Controller User Manual ―17―


Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd

4.4 Control Terminals and Wire Connection

Danger
• The control circuit is designed as ELV (Extra Low Voltage) circuit and basically isolated with the
power circuit. Do not touch the control circuit when the controller is on power.

Warning
• If the control circuit is connected to the external devices with live touchable port (SELV circuit), it
should increase an additional isolating barrier to ensure that SELV classification of external devices
not be changed.
• If connect the communication terminal of the control circuit to the PC, you should choose the
RS485/232 isolating converter which meets the safety requirement.

In order to efficiently suppress the interference to control signals, the length of signal cables
should be less than 50m and keep a distance of at least 0.3m from the power lines. Please use
twisted-pair shielded cables for analogue input and output signals.
The positions of control terminal, wire jumper and SCI communication port in the control board
are shown in Figure 4-3.
Wire jumper Wire jumper
Wire jumper CN9 CN5 and CN6 CN7 and CN8

SCI communication terminal Control terminal


Figure 4-3 Positions of control terminal, wire jumper and SCI port in the control board

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Shenzhen Hpmont Technology Co., Ltd Chapter 4 Electrical Installation
4.4.1 Control Terminal Description
+10 AI1 AI2 AI3 DI1 DI2 DI3 DI4 DI5 DI6 COM COM R1A
GND GND AO1 AO2 -10 P24 SEL COM CME DO1 DO2 R1B R1C
Figure 4-4 Control terminal layout
Table 4-3 Control terminal function description
Item Terminal Name Function Description
AI1 Anglogue input 1 Input voltage: 0-10V (input impedance: 34kΩ)
Analogue AI2 Anglogue input 2 Input voltage/current is selectable;
input Input voltage: -10V-10V (input impedance: 34kΩ);
AI3 Anglogue input 3
Input current: 0-20mA (input impedance: 500Ω)
Analogue AO1 Anglogue output 1 Output voltage/current signal: 0-10V/0-20mA;
output AO2 Anglogue output 2 Programmable output
Programmable bipolar optional input signal
Digital Input voltage: 0-30VDC
DI1-DI6 Digital input 1-6
input DI1-DI5 input impedance: 4.7kΩ;
DI6 input impedance: 1.6kΩ
4
DO1 Digital output 1 Programmable optical-coupled isolation, open
Digital collector output
DO2 Digital output 2
output Output voltage: 0-30VDC, max-output current 50mA
CME DO1 reference ground Isolated from COM, default short connected COM
Programmable output, contact rating: 250VAC/3A or
Relay
R1A/ R1B/ R1C Relay contact output 30VDC/1A
output
R1B,R1C: normally closed; R1A,R1C: normally open
Analogue input use +10V as reference supply,
+10V +10V power supply
maximum output current is 100mA
Analogue input use -10V as reference supply,
-10V -10V power supply
maximum output current is 10mA
+/-10V power
GND Analogue site, isolated from COM
reference ground
Power
Digital input use +24V as supply, maximum output
source P24 +24V power supply
current is 200mA
Factory settings default SEL and P24 are connected.
Digital input common
SEL Disconnected SEL and P24 when use external power
terminal
to drive DI1-DI6
Digital reference
COM Digital site, isolated from CME
ground

HD5L Series Controller User Manual ―19―


Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd
4.4.2 Wire Jumper Description
Table 4-4 Wire jumper function and setting description on the control board
Jumper Function and setting description Factory setting
AI2 analogue input channel can select voltage or current signal.

1
When pin 1 and pin 2 of the CN5 are short-circuited, AI2 channel

CN5
CN5 inputs voltage signal;
When pin 2 and pin 3 of the CN5 are short-circuited, AI2 channel

3
inputs current signal.
AI3 analogue input channel can select voltage or current signal.

1
When pin 1 and pin 2 of the CN6 are short-circuited, AI3 channel

CN6
CN6 inputs voltage signal;
When pin 2 and pin 3 of the CN6 are short-circuited, AI3 channel

3
inputs current signal.
AO1 analogue output channel can select voltage or current signal.

1
When pin 1 and pin 2 of the CN7 are short-circuited, AO1 channel

CN7
CN7 outputs voltage signal;
When pin 2 and pin 3 of the CN7 are short-circuited, AO1 channel

3
outputs current signal.
AO2 analogue output channel can select voltage or current signal.

1
When pin 1 and pin 2 of the CN8 are short-circuited, AO2 channel

CN8
CN8 outputs voltage signal;
When pin 2 and pin 3 of the CN8 are short-circuited, AO2 channel

3
outputs current signal.

1
SCI communication can select proper resistance.
When pin 2 and pin 3 of the CN9 are short-circuited, no resistance;

3 CN9
CN9
When pin 1 and pin 2 of the CN9 are short-circuited, select the proper
resistance.

4.4.3 SCI Communication Terminal Description

Port pin 1 2 3 4 5 6 7 8
1 8
Port signal +5V 485+ +5V GND GND GND 485- Reserved
RJ45

Figure 4-5 SCI communication terminal and description

―20― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Chapter 4 Electrical Installation
4.4.4 Control Terminal Connection
Multi-function input terminal 1 DO1 Programmable open-collector
DI1
output channel 1
Multi-function input terminal 2
DI2 CME
DO1 reference ground
Multi-function input terminal 3 HD5L
DI3 DO2 Programmable open-collector
Multi-function input terminal 4
Control board
output channel 2
DI4
COM
Multi-function input terminal 5 DO2 reference ground
DI5
Multi-function input terminal 6
DI6 R1C
Digital ground
COM R1B Programmable relay output
Shielded cable
+10 R1A
AI 1
AI1
4
AI 2 AI2
1
1

CN6
CN5

AO1 Analogue output channel 1


1
1

AI 3 AI3
CN8
CN7
3
3

Analogue ground AO2 Analogue output channel 2


GND
3
3

GND Analogue ground


PE
Figure 4-6 HD5L control circuit connection diagram

HD5L Series Controller User Manual ―21―


Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd
Dry contact connections
1. If the internal 24V power supply is used, the connection is as shown in Figure 4-7. (The SEL
and the P24 are short-circuited at factory)
+ 24V
Dry contact connection
P24 using internal power

SEL + 3.3V

+
Current

K R
-
DI1...DI6
COM
Figure 4-7 Dry contact connection when using internal 24V power
2. If the external power supply is used, the connection is as shown in Figure 4-8. (Note that the
SEL and the P24 are not short-circuited)
+ 24V
Dry contact connection
P24 using external power

SEL + 3.3V

+ +
DC - Current
12-30V
K R
-
DI1...DI6
COM
Figure 4-8 Dry contact connection when using external power

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Shenzhen Hpmont Technology Co., Ltd Chapter 4 Electrical Installation
Source (Drain) connections
1. If the external power supply is used, the source connection is as shown in Figure 4-9. (Note
that the SEL and the P24 are not short-circuited)
+ 24V
P24 Source connection
External
using external power
controller
SEL + 3.3V

+ +
-
DC
12-30V
1 R
-
DI1

+ 3.3V

+ 4

6 R
-
DI6

COM
Figure 4-9 Source input connection when using external power
2. If the external power supply is used, the drain connection is as shown in Figure 4-10. (Note
that the SEL and the P24 are not short-circuited)

DC 12-30V + 24V
P24 Drain connection
using external power
+
-

SEL + 3.3V

COM +

1 R
-
DI1

+ 3.3V

6 R
-
External DI6
controller
Figure 4-10 Drain input connection when using external power

HD5L Series Controller User Manual ―23―


Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd
3. If the controller’s internal 24V power supply is used, the common emitter output connection of
the NPN transistor in the external controller is as shown in Figure 4-11.
+ 24V
External NPN connection
P24 using internal power
controller
SEL + 3.3V

1 R
-
DI1

+ 3.3V

6 R
-
DI6

COM
Figure 4-11 NPN signal input connection when using internal 24V power supply
4. If the controller’s internal +24V power supply is used, the common emitter output connection of
the PNP transistor in the external controller is as shown in Figure 4-12. (Note that the SEL and
the P24 are not short-circuited)
+ 24V
PNP connection
P24 using internal power

SEL + 3.3V

COM +

1 R
-
DI1

+ 3.3V

6 R
-
External DI6
controller
Figure 4-12 PNP signal input connection when using internal 24V power supply

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Shenzhen Hpmont Technology Co., Ltd Chapter 4 Electrical Installation
Wiring of analogue input terminal
The analogue input has three input ports: AI1-AI3.
The AI1 is voltage input and the voltage input range is 0-10V.The AI2 and the AI3 are selectable
voltage/current input, the input range are -10-+10V/0-20mA.
The input voltage signal can use the control board of internal +/-10V, or be provided by the
external.
The AI1 input terminal connection and disposal are shown in Figure 4-13. And the AI2 and the
AI3 input terminal connection and disposal are shown in Figure 4-14.
Less than 50 m Signal line winding on the
ferrite core about 2 or 3 turns
+10
AI1
Potentiometer Filter capacitor
Control
AI1 Control 0.022uF
Board
Board 50V
GND GND
PE Ferrite core 4
Figure 4-13 AI1 input terminal connection and disposal
Less than 50 m
Signal line winding on the
+10 ferrite core about 2 or 3 turns
Control
AI2/AI3
Potentiometer

Board Filter capacitor


AI2/AI3 Control 0.022uF
Board 50V
GND GND
PE Ferrite core
Figure 4-14 AI2 and AI3 input terminal connection and disposal
The shielded cable is recommended due to the analogue input signal is electronic signal and
susceptible to external interference. The shielded cable should be no longer than 50m and the
PE should be reliable grounded. In some serious interference state, the analogue input signal
should take the advantage of the filter capacitor and the ferrite core.
Wiring of multi-function output terminal
The function output terminal DO1 and DO2 can use the controller’s internal 24V power supply or
the external power supply. The connections are as shown in Figure 4-15.
+ 24V + 24V

P24 P24
Relay
coil
DO1 DO1
DO2 DO2 +
Relay - DC
coil 12-30V
CME CME
COM COM

Using the internal 24V power supply Using the external power supply
Figure 4-15 DO terminal connection

HD5L Series Controller User Manual ―25―


Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd

4.5 I/O Terminals and Wiring Connection


HD5L series elevator controller has I/O card which can achieve the extension of analogue input,
digital input and relay contact output. I/O card is shown as Figure 4-16 and the size unit is mm.

To connect the control board


Wire jumper CN3
Wire jumper CN2 I/O card terminal

65
95 5
105
Figure 4-16 I/O card

4.5.1 I/O Card Terminal Description


AI4+ DI7 DI8 DI9 DI10 DI11 DI12 R2A R3A R3B R4A
GND AI4- P24 SEL COM COM COM R2B R2C R3C R4B R4C
Figure 4-17 I/O card terminal layout
Table 4-5 I/O card terminal function description
Item Terminal Name Function Description

AI4+ Input voltage/current is selectable


Analogue Analogue
Input voltage: -10V-10V (input impedance: 34kΩ);
input differential input
AI4- Input current: 0-20mA (input impedance: 500Ω)
Programmable bipolar optional input signal
Digital Digital input
DI7-DI12 Input voltage: 0-30VDC
input 7-12
Input impedance: 4.7kΩ
R2A/R2B/R2C Programmable output, contact rating: 250VAC/3A or
Relay Relay contact
R3A/R3B/R3C 30VDC/1A
output output
R4A/R4B/R4C RB,RC: normally closed; RA,RC: normally open

Analogue
GND Analogue site, isolated from COM
ground
+24V power Digital input use +24V as supply, maximum output
P24
supply current is 200mA
Power Digital input Factory settings default SEL and P24 are connected.
source SEL common Disconnected SEL and P24 when use external power
terminal to drive DI7-DI12
Digital
COM reference Digital site, isolated from CME
ground

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Shenzhen Hpmont Technology Co., Ltd Chapter 4 Electrical Installation
4.5.2 I/O Card Wire Jumper Description
Table 4-6 Wire jumper function and setting description on the I/O card
Jumper Function and setting description Factory setting

1
AI4 analogue input channel can select voltage or current signal.
When pin 1 and pin 2 of the CN2 are short-circuited, AI4 channel V
CN2 inputs voltage signal; I
When pin 2 and pin 3 of the CN2 are short-circuited, AI4 channel

3
inputs current signal. CN2
AI4 analogue input channel can select thermistor.

1
When pin 1 and pin 2 of the CN3 are short-circuited, AI4 channel is V
for the user reference analogue input;
CN3
When pin 2 and pin 3 of the CN3 are short-circuited, AI4 channel is R

3
for the motor over-heating detection signal input via the external CN3
connected thermistor.

4.5.3 I/O Card Terminal Connection


4
Analogue input terminal connection
When the AI4 is used as the user reference analogue input terminal, the connection is shown as
Figure 4-18 and the AI4+ is as analogue input.

AI4+ Analogue input


-10-+10V or
I/O card 0-20mA
AI4-

GND
PE
Figure 4-18 AI4 as the analogue input terminal
When the AI4 is used as the motor over-heating detection signal input terminal, the connection is
shown as Figure 4-19. The motor stator coil built-in thermistor to access the analogue input and it
should be correctly set the wire jumper.
+5V
Wire jumper setting
10k AI4+
1

Thermistor V V
I/O card AI4- R I
3

GND CN3 CN2


PE
Figure 4-19 AI4 as the over-heating signal detection input terminal
Digital input terminal connection
The digital input terminals (DI7-DI12) of I/O card and the digital input terminals (DI1-DI6) of
control board have the same connection method. Please refer to 4.4.4 Control Terminal
Connection for details.

HD5L Series Controller User Manual ―27―


Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd

4.6 Encoder Card


4.6.1 Encoder Cards Introduction
There are 4 kind encoder cards are provided for the HD5L series controller. And their models and
functions are shown as Table 4-7.
Table 4-7 Encoder card
Encoder cards Functions
OC encoder card with frequency
Support the differential ABZ signals and the pulse FD output;
demultiplication (FD) output
Apply to asynchronous motor closed-loop vector control (VC)
(HD-PG2-OC-FD)
SINCOS encoder card with FD output Support the SINCOS signal and the pulse FD output;
(HD-PG5-SINCOS-FD) Apply to synchronous motor closed-loop vector control (VC)
Support the differential ABZ and UVW signal;
Line drive encoder card with FD
Support the pulse FD output;
output(HD-PG6-UVW-FD)
Apply to synchronous motor closed-loop vector control (VC)
Support the serial communication signal;
SC encoder card with FD output
Support the pulse FD output;
(HD-PG9-SC-FD)
Apply to synchronous motor closed-loop vector control (VC)

The requirements of encoder card connection:


1. Separate encoder card cables from power cables, and make sure they do not go parallel.
2. The encoder card cables must use independent tube and the metal enclosure must be reliable
grounded.

4.6.2 FD Description
To change the FD coefficient is by shifting 6-digit FD switches. When the switch shifts to ON, it
will mean “1”, otherwise mean “0”. Converter the 6-digit binary number into decimal number, the
resulting number multiplies 2 is the FD coefficient shown as Figure 4-20.
Maximum value is “111111” which is 63*2 FD.
FD high bit FD low bit FD high bit FD low bit FD high bit FD low bit
3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1

ON ON ON ON ON ON
000 000:1 FD 000 010:2*2 FD 010 000:16*2 FD
Figure 4-20 Encoder card FD description

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Shenzhen Hpmont Technology Co., Ltd Chapter 4 Electrical Installation
4.6.3 DB15 Terminal
The HD-PG5-SINCOS-FD and the HD-PG6-UVW-FD both use the DB15 terminal. It will be well
to connect the DB15 terminal to the DB15 socket of motor encoder signal cable.
The definition of terminal number is shown as Figure 4-21.

5 1
10 6
15 11

Figure 4-21 DB15 terminal definition

4.6.4 HD-PG2-OC-FD
The OC encoder card with frequency demultiplication (FD) output is shown as Figure 4-22. FD
switch is shown as the section 4.6.2 FD Description and the size unit is mm. 4
32
27
To connect
control board 1 2 3 1 2 3

FD high bit FD low bit


FD switch
ON ON
50
24.5

Terminal PGP A+ B+ PGP OUTA


COM A- B- COM OUTB

Figure 4-22 OC encoder card with frequency demultiplication output


Terminal description
Table 4-8 Terminal function description
Terminal Name Terminal Name
PGP +12V power output B+ Encoder B+ signal
Power supply site,
COM B- Encoder B- signal
isolated from GND
A+ Encoder A+ signal OUTA FD output A signal, NPN type OCoutput
A- Encoder A- signal OUTB FD output B signal, NPN type OCoutput

HD5L Series Controller User Manual ―29―


Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd
Encoder card connection
The connection of differential output encoder and open-collector output encoder are respectively
shown as Figure 4-23 and Figure 4-24.

+12V PG interface card


PGP
VCC HD-PG2-OC-FD + 5V
COM
0V
COM
A+ A+
A
Differential
output encoder
A- A-
GND
B+ B
B+ Interface circuit
B- B- the same as A

COM OUTA OUTB


PE
PE

COM PGA PGB


Elevator controller
Figure 4-23 Connection of differential output encoder

+12V PG interface card


PGP
VCC HD-PG2-OC-FD + 5V
COM
0V
COM
A+
Open-collector A
output encoder
A A-
GND
B+ B
Interface circuit
B B- the same as A

COM OUTA OUTB


PE
PE

COM PGA PGB


Elevator controller
Figure 4-24 Connection of open-collector output encoder

―30― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Chapter 4 Electrical Installation
The push-pull signal output encoder is shown as Figure 4-25.

+12V PG interface card


PGP
VCC HD-PG2-OC-FD + 5V
COM
0V
COM
A A+
A
Push-pull
output encoder A-
GND
B B+ B
Interface circuit
B- the same as A

COM OUTA OUTB


PE
PE

COM PGA PGB 4


Elevator controller
Figure 4-25 Connection of push-pull output encoder

HD5L Series Controller User Manual ―31―


Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd
4.6.5 HD-PG5-SINCOS-FD
SINCOS encoder card with FD output is shown as Figure 4-26. FD switch is shown as the section
4.6.2 FD Description and the size unit is mm.
44
17
FD

1 2 3
ON
high bit
FD switch

30.5
FD

1 23
ON

low bit

55
OUTA FD output
terminal
OUTB
COM

6
DB15 terminal
Figure 4-26 SINCOS encoder card with FD output
Terminal description
Table 4-9 DB15 terminal signal description
No. Name Description No. Name Description
1 B- Differential signal B- 8 B+ Differential signal B+
2 NC Invalid 9 PGVCC +5V power supply
3 R+ Differential signal R+ 10 C+ Differential signal C+
4 R- Differential signal R- 11 C- Differential signal C-
5 A+ Differential signal A+ 12 D+ Differential signal D+
6 A- Differential signal A- 13 D- Differential signal D-
7 GND Power supply site 14、15 NC Invalid

Table 4-10 FD output terminal signal description


No. Name Description
1 OUTA FD output signal A, NPN type OC output
2 OUTB FD output signal B, NPN type OC output
3 COM FD output signal site, isolated from GND

―32― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Chapter 4 Electrical Installation
Encoder card connection
The connection of SINCOS encoder is shown as Figure 4-27.
+5V PG interface card
PGVCC
GND HD-PG5-SINCOS-FD
A+ GND GND
+
A- A
-
SINCOS encoder
B+
Interface circuit
PG B- the same as A B

C+
Interface circuit
C- the same as A C
D+
Interface circuit
D- the same as A D
4
COM OUTA OUTB
PE
PE

COM PGA PGB


Elevator controller
Figure 4-27 Connection of SINCOS encoder

HD5L Series Controller User Manual ―33―


Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd
4.6.6 HD-PG6-UVW-FD
The line drive encoder card with FD output is shown as Figure 4-28. FD switch is shown as the
section 4.6.2 FD Description and the size unit is mm.
44
17
FD

1 2 3
ON
high bit
FD switch

30.5
FD

1 23
ON

low bit

55
OUTA FD output
terminal
OUTB
COM

6
DB15 terminal
Figure 4-28 Line drive encoder card with FD output
Terminal description
Table 4-11 DB15 terminal signal description
No. Name Description No. Name Description
1 A+ Differential signal A+ 9 V+ Differential signal V+
2 A- Differential signal A- 10 V- Differential signal V-
3 B+ Differential signal B+ 11 W+ Differential signal W+
4 B- Differential signal B- 12 W- Differential signal W-
5 Z+ Differential signal Z+ 13 PGVCC +5V power supply
6 Z- Differential signal Z- 14 GND Power supply site
7 U+ Differential signal U+ 15 NC NC
8 U- Differential signal U-

Table 4-12 FD output terminal signal description


No. Name Description
1 OUTA FD output signal A, NPN type OC output
2 OUTB FD output signal B, NPN type OC output
3 COM FD output signal site, isolated from GND

―34― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Chapter 4 Electrical Installation
Encoder card connection
The connection of UVW encoder is shown as Figure 4-29.
+5V
PGVCC PG interface card
GND HD-PG6-UVW-FD
GND
A+
A- A

B+
Interface circuit B
UVW encoder B- the same as A
Z+
Interface circuit
PG Z- the same as A Z

U+
Interface circuit
U- the same as A U
V+ 4
Interface circuit
V- the same as A V

W+
Interface circuit
W- the same as A W

COM OUTA OUTB

PE PE

COM PGA PGB


Elevator controller
Figure 4-29 Connection of UVW encoder

HD5L Series Controller User Manual ―35―


Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd
4.6.7 HD-PG9-SC-FD
The serial communication encoder card with FD output supported the Endat protocol is shown as
Figure 4-30 and the size unit is mm.

To connect control board

Terrninal

65
5
5 95
105
Figure 4-30 Serial communication encoder card with FD output
Terminal description
DI7 DI8 PAO PBO R2A R2B R2C +5V C+ D+ A+ B+
P24 SEL COM COM R3A R3B R3C GND C- D- A- B-
Figure 4-31 Terminal signal description
Table 4-13 FD output terminal signal description
Item Terminal Name Function Description
Programmable bipolar optional input signal
Digital input DI7-DI8 Digital input 7-8 Input voltage: 0-30VDC
Input impedance: 4.7kΩ
PAO FD output signal A, NPN type OC output
FD output FD output
PBO FD output signal B, NPN type OC output
R2A/R2B/R2C Programmable output, contact rating: 250VAC/3A or
Relay contact
Relay output 30VDC/1A
R3A/R3B/R3C output
RB,RC: normally closed; RA,RC: normally open
+24V power Digital input use +24V as supply, maximum output current
P24
supply is 200mA
Digital input Factory settings default SEL and P24 are connected.
Power SEL common Disconnected SEL and P24 when use external power to
terminal drive DI7-DI12
Digital reference
COM Digital site, isolated from CME
ground
+5V +5V power +5V power supply for PG
Power +5V reference
GND +5V reference ground
ground
C+/C- CLK CLK Differential signal C+/C-
Signal
D+/D- Data Data Differential signal D+/D-
Terminal
A+/A-/B+/B- Sin/Cos Signal Differential signal A+/A-/B+/B-

FD description
The FD coefficient of serial communication encoder card with FD output is set by F16.10.
―36― HD5L Series Controller User Manual
Shenzhen Hpmont Technology Co., Ltd Chapter 4 Electrical Installation

4.7 Meet EMC Requirement of Installation


4.7.1 Correct EMC Installation
According national standards GB/T12668.3, the controller should meet the two requirements of
electromagnetic interference (EMI) and anti-electromagnetic interference. The international
standards IEC/61800-3 (VVVF drive system part 3: EMC specifications and test methods) are
identical to the national standards GB/T12668.3.
HD5L Series Controllers are designed and produced according to the requirements of
IEC/61800-3. Please install the controller as per the description below so as to achieve good
electromagnetic compatibility (EMC).
In a drive system, the controller, control equipment and sensors are installed in the same cabinet,
the electromagnetic noise should be suppressed at the main connecting points with the EMI filter
and input reactor installed in cabinet to satisfy the EMC requirements.
The most effective but expensive measure to reduce the interference is to isolate the noise
source and the noise receiver, which should be considered in mechanical system design phase. 4
In driving system, the noise source can be controller, braking unit and contactor. Noise receiver
can be automation equipment, encoder and sensor etc.
The mechanical/system is divided into different EMC areas according to its electrical
characteristics. The recommended installation positions are shown in Figure 4-31.
Mains power supply

Area E Area A: install transformers of control power supply,


Power supply control cabinet control devices and sensor etc.
Area A Area C
Area B: interfaces of signal and control cables,
AC reactor correct immunity level is required.

Area C: install noise sources such as input reactor,


the controller, braking unit and contactor.
Control devices (the EMI filter
host PC, PLC etc.)
Area D: install output EMI filter and its cable
connection parts.
Area B HD5L controller Area E: power supply.

Sensor (temperature, Area D Area F: install motor and its cables.


liquid level sensor)
EMI filter

Earth isolated board


Manufacture machines
Area F
Mechanical system Motor

Figure 4-31 System wiring sketch

HD5L Series Controller User Manual ―37―


Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd
Remarks:
• All areas should be isolated in space to achieve electromagnetic decoupling effect.
• The minimum distance between areas should be 20cm, and use earthing bars for decoupling
among areas, the cables from different area should be placed in different tubes.
• EMI filters should be installed at the interfaces between different areas if necessary.
• Bus cable (such as RS485) and signal cable must be shielded.
4.7.2 Wiring Requirement
In order to avoid interference intercoupling, it is recommended to separate the motor cables and
the control cables from power supply cables, and keep enough distance among the cables.
Especially when the cables are laid in parallel and the cable length is long, the signal cables
should cross the power supply cables perpendicularly as shown in Figure 4-32.
Motor cables

> 30cm
> 50cm Power or motor cables
Power cables

> 20cm Signal/control cables

Signal/control cables
Figure 4-32 System wiring
Shielded/armoured cable: High frequency low impedance shielded cable should be used. For
example: copper net, aluminum net or iron net.
Normally, the control cables must use the shielded cables and the shielding metal net must be
connected to the metal enclosure of the controller by cable clamps as shown in Figure 4-33.

PE PE

Enclosure Enclosure
Figure 4-33 Correct connection of the shielded cable

4.7.3 Wiring Motor


Longer the cable between the controller and the motor is, higher the high-frequency leakage
current is, causing the controller output current to increase as well. This may affect peripheral
devices.
When the cable between the motor and the controller is longer than 100 meters, it is
recommended to install output reactor and adjust the carrier frequency as per the instruction in
Table 4-14.

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Shenzhen Hpmont Technology Co., Ltd Chapter 4 Electrical Installation
Table 4-14 Carrier frequency and the cable length between controller and motor
Cable length < 30m 30-50m 50-100m ≥ 100m
Carrier frequency 15kHz below 10kHz below 5kHz below 2kHz below

The controller should be derated if the motor cables are too long or their cross sectional area
(CSA) is too large. The controller’s cables should be the cables with specified CSA (see Table 4-1)
because the capacitance of the cable to ground is in proportional to the cable’s CSA. If the cable
with big CSA is used, its current should be reduced. The current should be decreased by 5%
when per level of CSA is increased.
4.7.4 Ground Connections
The earth terminals PE must be connected to earth properly. The earthing cable should be as
short as possible (the earthing point should be as close to the controller as possible) and the
earthing area should be as large as possible.
The grounding resistance should be less than 10Ω.
Do not share the earth wire with other devices such as welding machines or power tools. It could 4
share the earthing pole, but the motor and the controller each have their own earthing pole, then
the earthing effect is better. The recommended and avoided earthing methods are respectively
shown in Figure 4-34 and Figure 4-35.

HD5L Other devices HD5L Other devices


PE PE

Dedicated earthing pole Sharing earthing pole


(optimal) (good)
Figure 4-34 Recommended earthing method

HD5L Other devices HD5L Other devices


PE PE
Sharing earthing pole
(not so good)
Figure 4-35 Avoided earthing method
When using more than one controllers, be careful not to loop the earth wire as shown in Figure
4-36.

HD5L HD5L HD5L HD5L

PE PE PE PE

Prohibited earthing method


Figure 4-36 Prohibited earthing method

4.7.5 EMI Filter


The EMI filter should be used in the equipment that may generate strong EMI or the equipment
that is sensitive to the external EMI. The EMI filter should be a dual-way low pass filter through
which lower frequency current can flow while higher frequency current can hardly flow.

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Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd
Function of EMI filter
1. The EMI filter ensures the equipment not only can satisfy the conducting emission and
conducting sensitivity in EMC standard but also can suppress the radiation of the equipment.
2. It can prevent the EMI generated by equipment from entering the power cable and the EMI
generated by power cable from entering equipment.
Common mistakes in using EMI filter
1. Too long the power cable is between the EMI filter and the controller
The filter inside the cabinet should be located near to the input power source. The length of the
power cables should be as short as possible.
2. Too close the input and output cables of the EMI filter
The distance between input and output cables of the filter should be as far apart as possible.
Otherwise the high-frequency noise may be coupled between the cables and bypass the filter.
Thus, the filter will become ineffective.
3. Bad earthing of the EMI filter
The EMI filter’s enclosure must be earthed properly to the metal case of the controller. In order to
achieve better earthing effect, make use of a special earthing terminal on the filter’s enclosure. If
you use one cable to connect the filter to the case, the earthing is useless for high frequency
interference. When the frequency is high, so is the impedance of cable, hence there is little
bypass effect.
The correct installation: The filter should be mounted on the enclosure of equipment. Ensure to
clear away the insulation paint between the filter case and the enclosure for good earthing
contact.

4.7.6 Conduction, Radiation and Radio Frequency Interference


Countermeasures
EMI of the controller
The controller’s operating theory means that some EMI is unavoidable. The controller is usually
installed in a metal cabinet which normally little affects the instruments outside the metal cabinet.
The cables are the main EMI source. If connect the cables according to this manual, the EMI can
be suppressed effectively.
If the controller and other control equipment are installed in one cabinet, the area rule must be
observed. Pay attention to the isolation between different areas, cable layout and shielding.
Reducing conducted interference
Please add a noise filter to suppress conducted interference on the output side. Additionally,
conducted interference can be efficiently reduced by threading all the output cables through a
grounded metal tube. And conducted interference can be dramatically decreased when the
distance between the output cables and the signal cables is above 0.3m.
RF interference clearing
The I/O cables and the controller produce radio frequency interference. A noise filter can be
installed both on the input side and output side, and shield them with iron utensil to reduce RF
interference.

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Shenzhen Hpmont Technology Co., Ltd Chapter 4 Electrical Installation
The wiring distance between the controller and the motor should be as short as possible shown in
Figure 4-37.
MCCB Iron box Metal tube
X

~ X EMI filter HD5L EMI filter M


X

Figure 4-37 RF interference clearing

4.7.7 Input and Output Reactor


AC input reactor
The purpose of installing an AC input reactor is: to increase the input power factor; to dramatically
reduce the harmonics on the input side at the high voltage point of common coupling and prevent
input current unbalance which can be caused by the phase-to-phase unbalance of the power
supply. An AC line reactor which will help to protect the input rectifiers also reduces external line
voltage spikes (for example the lightning!). 4
DC reactor
The installation of a DC reactor can increase the input power factor, improve the controller’s
overall efficiency and thermal stability, substantially eliminate the upper harmonics influence on
the controller’s performance, and considerably decrease the conducted and radiated
electromagnetic emissions from the controller.
AC output reactor
Generally speaking, when the length of the cable between controller and motor is more than
100m, it will cause leakage current and controller tripping. It suggests that the user should
consider installing an AC output reactor.

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Shenzhen Hpmont Technology Co., Ltd Chapter 5 Operation Instructions

Chapter 5 Operation Instructions

Danger
• Only when the controller terminal cover has been fitted can you switch on AC power source. Do not
remove the cover after power is switched on.
• Ensure the motor and the mechnical device are in the use application before the controller starts.
• Keep away from the controller if the auto-restart function is enabled at power outage.
• If changed the main control PCBA, you should correctly set the parameters before operating.

Warning
• Do not check or detect the signal during the controller operation.
• Do not randomly change the controller parameter setting.
• Please thoroughly complete all control debugging and testing, make all adjustments and conduct a full
safety assessment before switching the run command source of the controller.
5
• Do not touch the energy-depletion braking resistor due to the high temperature.

5.1 Function Description


Note:
1. In the following sections, you may encounter control, running and state of the controller
description many times.
2. Please read this section carefully. It will help you to correctly understand and use the functions
to be discussed.

5.1.1 Operation Mode


The operation mode defines how the controller receives run commands (start or stop command).
There are four operation modes which can be selected through function parameter F00.05.
Panel control: The run command is controlled by RUN and STOP keys of the panel; and the
run speed is set by F00.07.
Terminal analogue control: The run command is controlled by UP and DN of the terminal; and
the run speed is set by AI1-AI4 analogue input terminals.
Terminal speed control: The run command is controlled by UP and DN of the terminal; and the
run speed is set by MS1-MS3 multi-step speed terminal combination.
Communication speed control: The run command and the run multi-step speed are set by PC
communication.

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Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co., Ltd
5.1.2 Control Mode
HD5L series controllers have three control modes which respectively are V/f control, SVC control
and VC control. (Refer to F00.01 for more detail)
5.1.3 Controller State
HD5L series controller states respectively are: Stop, Run, Motor parameters auto-tuning, Fault
alarm and Under-voltage.
Stop state: After the controller is switched on and initialized, if no run command inputs or the
stop command is given, there will be no output from U/V/W of the controller and the LCD panel
will be anti-color display STOP under the left.
Run state: The controller will start output from U/V/W terminals after it receives the run
command. And the LCD panel will be anti-color display RUN under the left.
Motor parameters auto-tuning: After set the function parameter F07.06/F10.10 as 1 or 2, the
controller will receive the run command then enter into motor parameters auto-tuning state. If the
auto-tuning process is completed, the controller will enter into stop state.
Fault alarm state: The controller has failure.
Under-voltage state: The controller is in the under-voltage.
5.1.4 Controller Running Mode
HD5L series controllers have five running modes: Auto-tuning running, MS speed running,
Inspection running, Battery-driven running and Normal running.
Auto-tuning running: Set F07.06/F10.10 = 1 or 2 and press RUN key to enter the auto-tuning
running.
MS speed running: The run speed is set by MS1-MS3 in combination or communication. This
mode is accessible when F00.05 is set as 2 or 4.
Inspection running: When inspection signal is valid, the speed will be determined by F05.08
(inspection run speed). This mode is accessible when F00.05 is set as 1, 2 or 4.
Battery-driven running: When emergency signal is valid, the speed will be determined by
F05.09 (battery driven speed). This mode is accessible when F00.05 is set as 1, 2 or 4.
Normal running: Controlled by panel (F00.05 = 0) or terminal analogue (F00.05 = 1).

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Shenzhen Hpmont Technology Co., Ltd Chapter 5 Operation Instructions

5.2 Operating Instructions


5.2.1 Panel Description
The standard HD5L series controllers are installed with LCD panel which is shown as Figure 5-1.

PRG JOG

SHF ENT

5
RUN STOP

Figure 5-1 Panel of HD5L controller


There are keys on the panel and their functions, as shown in Table 5-1.
Table 5-1 Key function description

Key Name Function

PRG Program/exit Entry or exit programming key

JOG Jog key Reserved

RUN Run key In the mode of panel control, press this key to run the controller

STOP Stop/reset key In the mode of panel control, to stop controller and reset the fault

Multi-function key Set certain function by F00.06

Increment key Increase value or parameter

Decrement key Decrease value or parameter

SHF shift key Selecting display parameter and shift bit

ENT enter/confirm key Enter lower menu or confirm saving the data

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Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co., Ltd
5.2.2 Display State
The panel of HD5L series controller can display the parameters at stopping, running, editing and
alarming.
Note:
LCD anti-color displays: display in white on black such as STOP , RUN , F03: , 0.3 5 0 m/s etc.
1. If the parameter or the setting value is in anti-color displaying, it means that it can be changed.
Take 0.3 5 0 m/s for example, it means that the units of setting value can be changed.
2. If the state is in anti-color displaying, it means that it is in this state. Take RUN for example, it
means that the controller is in the running state.

Parameter display state at stopping


When the controller stops running, the panel will display stopping state and its parameter, as
shown in Figure 5-2. Other parameters (F15.08-F15.13) can be displayed by pressing .
Ready para. Running para.
Setting speed Given speed
=0 1.5 0 0 m/s =0 1.3 5 9 m/s
UP STOP LO/RE ALM UP RUN LO/RE ALM
Figure 5-2 Display state of the panel
Parameter display state at running
When the controller is running, the panel will display running state and its parameter, as shown in
Figure 5-2. Other parameters (F15.02-F15.07) can be displayed by pressing .
Four-level menu switching operation
The panel of HD5L series controller uses four-level menu configuration for parameter setting or
other operations.
Configuring mode can be displayed in 4-level menu: mode setting (first-level)→function
parameter group setting (second-level)→function parameter setting (third-level)→parameter
setting (fourth-level). The operation process is shown in Figure 5-3 and the description of the
keys is shown in Table 5-2.

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Shenzhen Hpmont Technology Co., Ltd Chapter 5 Operation Instructions

Ready para. D: F:
PRG
Setting speed Display Para. General function para
=0 1.5 0 0 m/s 菜单模式 meters用户密码
PRG
UP STOP LO/RE ALM UP STOP LO/RE ALM UP STOP LO/RE ALM
Stop state First-level menu First-level menu

F03: F00:
Acc/Dec parameters Basic parameters
用户密码 用户密码
PRG PRG
UP STOP LO/RE ALM UP STOP LO/RE ALM
Second-level menu Second-level menu

F03.00: F03.03:
Acc speed Dec speed
用户密码 菜单模式
UP STOP LO/RE ALM UP STOP LO/RE ALM
Third-level menu Third-level menu

F03.13: F03.13: F03.03:


= 0 0.3 5 0 m/s3 Stop Dec jerk Dec speed
Stop Dec jerk 菜单模式 菜单模式
PRG
UP STOP LO/RE ALM UP STOP LO/RE ALM UP STOP LO/RE ALM
Fourth-level menu Third-level menu Third-level menu
5
Figure 5-3 Four-level operation process
Table 5-2 Switching four-level description of the key
Key First-level menu Second-level menu Third-level menu Fourth-level menu
Fault, return to faulty
Do not save the present
PRG display; Fault Return to first-level Return to second-level
value and return to
cleared, return to run menu menu
third-level
or stop state display.
Enter to second-level Enter to third-level Save the present value
Enter to fourth-level menu
menu menu and return to third-level
Select function Modify No. function. Modify the internal No. of Modify function value.
group. Increase by 1 when function group. Increase Increase by 1 according
Cycle according to press this key one by 1 according to the to the present modified
D-F- Y time present modified bit bit
Select function Modify No. function. Modify the internal No. of Modify function value.
group. Decrease by 1 function group. Decrease Decrease by 1
Cycle according to when press this key by 1 according to the according to the present
Y-F-D one time present modified bit modified bit
Switch units , ten
Invalid Invalid Switch units and tens thousands, thousands,
hundreds, tens

HD5L Series Controller User Manual ―47―


Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co., Ltd
Function parameter editing state
At stop, run or fault alarm state, press PRG to enter function parameter editing state (see the
description of parameter F01.00 and the user password unlock and modify of section 5.2.3), as
shown in Figure 5-4.
F03: F03.13:
Acc/Dec parameters = 0 0.3 5 0 m/s3
用户密码 Stop Dec jerk
UP STOP LO/RE ALM UP STOP LO/RE ALM
Figure 5-4 Parameter editing state
Fault alarming state
If the controller detects a fault signal, the panel will enter the fault alarming state and LCD will
display the fault code and name and anti-color display ALM , as shown in Figure 5-5.
You can enter Group F17 to check the fault history.
Lu: E0024:
DC bus low External faulty
请按键以检测其有效性 请按键以检测其有效性
UP STOP LO/RE ALM UP STOP LO/RE ALM

Figure 5-5 Fault alarming state


The controller can be reset by pressing STOP key, or by sending the reset commands via the
external terminal or communication reset command.
5.2.3 Panel Operation Examples
Function parameter setting
For example: To modify the setting value of the function parameter F00.07 from 1.500m/s to
1.000m/s, as shown in Figure 5-6.
F00.07: F00.07: F00.07:
Speed setting of pane = 0 1.5 0 0 m/s = 0 1.5 0 0 m/s
l菜单模式
UP STOP LO/RE ALM UP STOP LO/RE ALM UP STOP LO/RE ALM
Third-level menu Fourth-level menu Shifting

F00.08: F00.07:
PRG Run direction = 0 1.0 0 0 m/s
菜单模式
UP STOP LO/RE ALM UP STOP LO/RE ALM
Third-level menu Modify setting value

F00: F: Ready para.


Basic parameters PRG General function para PRG Setting speed
运行方向选择 meters =0 1.0 0 0 m/s
UP STOP LO/RE ALM UP STOP LO/RE ALM UP STOP LO/RE ALM
Second-level menu First-level menu Stop state
Figure 5-6 Function parameter setting
In the setting fourth-level menu situation, if the parameter is not in anti-color displaying, it
indicates that this parameter can’t be modified. The possible reasons are as follows:

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Shenzhen Hpmont Technology Co., Ltd Chapter 5 Operation Instructions
• The function parameter can’t be modified, such as the actual detected parameters or recorded
parameters etc.
• Only when the controller stops can it modify the function parameter.
• Only input the correct password can it edit the function parameter due to the valid password.
Switching display parameters at stopping state
There are six stopping parameters(F15.08-F15.13) of the HD5L controller. For example, set the
parameter to be default value and the Figure 5-7 describes the operation of displaying
parameters.
Ready para. Ready para. Ready para.
Setting speed DC bus voltage AI1 voltage disposal
=0 1.5 0 0 m/s =0 1.5 3 7 V =0 1.6.0 0 V
UP STOP LO/RE ALM UP STOP LO/RE ALM UP STOP LO/RE ALM
F15.08 = 4 F15.09 = 14 F15.10 = 16

Ready para. Ready para.


Output terminal state Input terminal state
=0000 0000 0000 0000 =0000 0000 0000 0000
UP STOP LO/RE ALM UP STOP LO/RE ALM
F15.12 = 27 F15.11 = 26 5
Figure 5-7 Switching display parameters at stopping state
Unlock user’s password
When user set F01.00 to non-zero value and detect no press on the panel within 5 minutes, the
user’s password will be valid. The lock identification of panel will be .
The operation of unlock user’s password is as shown in Figure 5-8 which takes 4 as the user’s
password. The lock identification will be when it successfully unlocks.
F01.00 F01.00 F01.00
User password =0 0 0 0 0 =0 0 0 0 4
菜单模式 User password User password
UP STOP LO/RE ALM UP STOP LO/RE ALM UP STOP LO/RE ALM
Third-level menu Fourth-level menu Input correct password

F01.01
Menu mode Unlock success
菜单模式
UP STOP LO/RE ALM UP STOP LO/RE ALM
Third-level menu Unlock success
Figure 5-8 Operation of unlocking user’s password

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Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co., Ltd
Modify user’s password
If no password, directly modify the value of F01.00 according to Figure 5-9.
If there is password, you should unlock the password according to Figure 5-8. When the lock
successfully displays the , you can set a new password according to Figure 5-9 which takes
“02004” as the new password. When the password is valid, the lock identification will be .
F01.01 F01.00 F01.00
User password User password =0 0 0 0 0
菜单模式 菜单模式 User password
UP STOP LO/RE ALM UP STOP LO/RE ALM UP STOP LO/RE ALM
Third-level menu Third-level menu Fourth-level menu

F01.00 F01.00
= 0 0 0 0 4 =0 0 0 0 4
User password User password
UP STOP LO/RE ALM UP STOP LO/RE ALM
Shifting Modify password units
F01.00 F01.01
= 0 2 0 0 4 Encryption success Menu mode
User password 菜单模式 菜单模式
UP STOP LO/RE ALM UP STOP LO/RE ALM UP STOP LO/RE ALM

Modify password thousands Modify successfully Third-level menu


Figure 5-9 Operation of modifying user’s password
Clear user’s password
If there is password, you should unlock according to Figure 5-8. When it successfully displays ,
you can clear the user’s password according to Figure 5-10.
F01.01 F01.00 F01.00
Menu mode User password =0 0 0 0 0
菜单模式 菜单模式 User password
UP STOP LO/RE ALM UP STOP LO/RE ALM UP STOP LO/RE ALM
Third-level menu Third-level menu Fourth-level menu

F01.01
Menu mode PW. has been cleared
菜单模式 菜单模式
UP STOP LO/RE ALM UP STOP LO/RE ALM
Third-level menu Clear password
Figure 5-10 Operation of clearing user’s password

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Shenzhen Hpmont Technology Co., Ltd Chapter 5 Operation Instructions
Panel self-testing
The panel of the HD5L series controller has self-testing function which facilitates periodic
inspection for itself and the keys.
The process of panel self-testing:
1. In stopping state, press key and key simultaneously for 2-3 seconds, the panel will
check the LCD whether works well which is as shown in Figure 5-11.

Figure 5-11 Starting panel self-testing


2. Press any key of the panel and if the state is in anti-color display, it means the key is valid. And
the correct correspondence is as shown in Figure 5-12.
During this process, if there is no press in 4-5 seconds, it will directly jump to the step 4. If the
self-check is success, it will jump to the step 3.
Please press the key Please press the key Please press the key
PRG UP JOG PRG UP JOG PRG UP JOG
SHIFT M ENTER SHIFT M ENTER SHIFT M ENTER 5
RUN DN STOP RUN DN STOP RUN DN STOP
PRG JOG
Please press the key Please press the key Please press the key
PRG UP JOG PRG UP JOG PRG UP JOG
SHIFT M ENTER SHIFT M ENTER SHIFT M ENTER
RUN DN STOP RUN DN STOP RUN DN STOP

Please press the key Please press the key Panel self-test pass
PRG UP JOG PRG UP JOG PRG UP JOG
SHIFT M ENTER SHIFT M ENTER SHIFT M ENTER
RUN DN STOP RUN DN STOP RUN DN STOP

RUN STOP
Figure 5-12 Correct correspondence of the keys and the displays
3. If all keys are valid, the panel will display “Panel self-test pass”. The “Panel self-test pass” will
auto-disappear within 3-5 seconds and back to display state before self-testing.
4. If the key is invalid, the correspondence display will not be in anti-color displaying. The panel
will display “Panel self-test fail”. The “Panel self-test fail” will auto-disappear within 3-5 seconds
and back to display state before self-testing.
The possible reasons of self-testing failure: no press within 5s or invalid key.

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Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co., Ltd
Upload and download parameters
Upload: When set the function parameter F01.03 = 1, it uploads the setting value to the panel.
When the upload is finished, the panel will jump to display F01.00.
Download: When set the function parameter F01.02 = 2, it downloads the setting value from the
panel. When the download is finished, the panel will jump to display F01.03.
The upload and download parameters are as shown in.
Para. being uploaded Para. being dnloaded 停机状态参数
Upload progress:050% Dnload progress:030% Dnload fail
=0 1.5 0 0 m/s =0 1.5 0 0 m/s =0 1.5 0 0 m/s
UP STOP LO/RE ALM
Figure 5-13 Display upload and download parameters

Note:
1. When downloading parameters, it displays “dFAiL” which represents that the EEPROM
storage parameters of panel and the function parameters of present controller do not match.
First, you need upload the setting value of the correct function code to the EEPROM of panel,
and then you can download.
2. When upload or download parameters, the panel displays “E0022” (panel EEPROM fault). It
will jump to next function code 10 seconds later. The troubleshooting is in Chapter 8 (Page 99).

5.3 Initial Power On


It need carefully check before power is on. Please wire the controller according to the
specifications supplied by this manual.
After checking the wiring and mains supply voltage, switch on the circuit breaker and the
controller will be initialization. The panel will display as shown in Figure 5-14.
Lu: Ready para.
DC bus low Setting speed
请按键以检测其有效性 = 1.5 0 0 m/s
Hpmont Technology UP STOP LO/RE ALM UP STOP LO/RE ALM
Figure 5-14 Display initialing panel

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Shenzhen Hpmont Technology Co., Ltd Chapter 6 Function Introduction

Chapter 6 Function Introduction


This chapter will provide user with detail function introduction of each group.
Display Parameters:
Group D00 System State Parameters (on pages 54-55)
Group D01 Drive State Parameters (on pages 55-55)
Group D02 Analogue State Display Parameters (on pages 56-57)
Group D03 Running State Parameters (on pages 57-58)
Group D04 Encoder State Parameters (on pages 58-59)
General Function Parameters:
Group F00 Basic Parameters (on pages 59-61)
Group F01 Protection of Parameters (on pages 61-62)
Group F02 Start & Stop Parameters (on pages 62-63)
Group F03 Acceleration/Deceleration Parameters(on pages 63-64)
Group F04 Analogue Curve Parameters (on pages 64-65)
Group F05 Speed Parameters (on pages 65-67)
Group F06 Weighing Compensation Parameters (on pages 67-68)
Group F07 Asynchronous Motor Parameters (on pages 68-71) 6
Group F08 Motor Vector Control Speed-loop Parameters (on pages 71-72)
Group F09 Current-loop Parameters (on pages 72-72)
Group F10 Synchronous Motor Parameters (on pages 72-73)
Group F11 PG Parameters (on pages 73-74)
Group F12 Digital I/O Terminal Parameters (on pages 74-77)
Group F13 Analogue I/O Terminal Parameters (on pages 77-79)
Group F14 SCI Communication Parameters (on pages 79-79)
Group F15 Display Control Parameters (on pages 79-81)
Group F16 Enhance Function Parameters (on pages 81-82)
Group F17 Fault Protect Parameters (on pages 82-85)
Group F18 PWM Parameters (on pages 85-85)
Group F19 Reserved
Group F20 Reserved
Manufacturer Function Parameters (on page 85)

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Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd

6.1 Group D: Display Parameters


Group D is state display parameters. The users can directly check the state parameters by
checking the function code of Group D.

6.1.1 Group D00 System State Parameters


Code Name Description Range【factory setting】
D00.00 Controller series 【actual value】
Display HD5L controller series.
D00.01 DSP software version 【actual value】
Display the DSP software version.
D00.02 DSP special software version 【actual value】
Display the DSP special software version.
D00.03 Panel software version 【actual value】
Display the panel software version.
D00.04 Elevator running state 【actual value】
Display the elevator running state in 16-bit binary. As following:
Bit15: battery driven run Bit14: MS terminal 3 Bit13: MS terminal 2 Bit12: MS terminal 1
0: no 0: invalid 0: invalid 0: invalid
1: yes 1: valid 1: valid 1: valid
Bit11: down forced Dec. Bit10: up forced Dec. Bit9: contactor Bit8: brake feedback
input input feedback input input
0: invalid 0: invalid 0: invalid 0: invalid
1: valid 1: valid 1: valid 1: valid
Bit7-bit4: reserved which means “0”
Bit3: analogue run Bit2: MS run Bit1: inspection run Bit0: controller enable
0: no 0: no 0: no 0: disenable
1: yes 1: yes 1: yes 1: enable
123
D00.05 Controller rated current 【actual value】
Display the controller rated current.
D00.06 Controller state 【actual value】
Display the controller state in 16-bit binary. As following:
Bit13: stop signal Bit12: contactor output
Bit15: reserved Bit14: reserved 0: no stop signal 0: invalid
1: stop signal 1: valid
Bit11: brake output Bit10: ready to run Bit9: speed arrived Bit8: auto-tuning
0: invalid 0: not ready 0: no 0: no in auto-tuning
1: valid 1: be ready 1: yes 1: in auto-tuning
Bit7: run at Bit6: zero-speed Bit5&Bit4: acceleration/deceleration/constant
zero-speed signal
00: constant 01: acceleration
0: not at zero-speed 0: invalid
11: reserved 10: deceleration
1: at zero-speed 1: valid
Bit3: DN Bit2: UP Bit1: run/stop Bit0: controller fault
0: no 0: no 0: stop 0: no fault
1: yes 1: yes 1: run 1: fault
123
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Shenzhen Hpmont Technology Co., Ltd Chapter 6 Function Introduction
6.1.2 Group D01 Drive State Parameters
Code Name Description Range【factory setting】
D01.00 Control mode 【actual value】
Display the cotrol mode.
D01.01 Setting speed (m/s) 【actual value】
Display the setting speed.
D01.02 Setting speed (after acceleration/deceleration) (m/s) 【actual value】
Display the speed which is disposed by acceleration/deceleration S curve.
D01.03 Feedback speed (m/s) 【actual value】
Display the elevator’s actual speed.
D01.04 Setting frequency 【actual value】
Display the setting frequency.
D01.05 Setting frequency (after acceleration/deceleration) 【actual value】
Display the frequency (after acceleration/deceleration).
D01.06 Output frequency 【actual value】
Display the output frequency.
D01.07 Setting Rpm 【actual value】
Display the setting Rpm.
D01.08 Running Rpm 【actual value】
Display the running Rpm.
D01.09 Reserved
D01.10 Output voltage 【actual value】
6
Display the output voltage.
D01.11 Output current 【actual value】
Display the output current.
D01.12 Output torque 【actual value】
Display the output torque which is the relative percentage of the motor rated torque.
D01.13 Output power 【actual value】
Display the output power which is the relative percentage of the motor rated power.
D01.14 DC bus voltage 【actual value】
Display the DC bus voltage.
D01.15-D01.16 Reserved

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Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd
6.1.3 Group D02 Analogue State Display Parameters
Code Name Description Range【factory setting】
D02.00 AI1 voltage 【actual value】
Display AI1 input voltage.
D02.01 AI1 voltage (after disposal) 【actual value】
Display A1 input voltage which is disposed by the gain, bias and filter.
D02.02 AI2 voltage 【actual value】
Display AI2 input voltage. When AI2 selects current input, the corresponding relations are:
- 10.00V corresponds to 0mA, and 10.00V corresponds to 20mA.
D02.03 AI2 voltage (after disposal) 【actual value】
Display A2 input voltage which is disposed by the gain, bias and filter.
D02.04 AI3 voltage 【actual value】
Display AI3 input voltage. When AI3 selects current input, the corresponding relations are:
- 10.00V corresponds to 0mA, and 10.00V corresponds to 20mA.
D02.05 AI3 voltage (after disposal) 【actual value】
Display A3 input voltage which is disposed by the gain, bias and filter.
D02.06 AI4 voltage 【actual value】
Display AI4 input voltage. When AI4 selects current input, the corresponding relations are:
- 10.00V corresponds to 0mA, and 10.00V corresponds to 20mA.
D02.07 AI4 voltage (after disposal) 【actual value】
Display A4 input voltage which is disposed by the gain, bias and filter.
D02.08 AO1 output 【actual value】
Display AO1 output. When AO1 selects current output, the corresponding relations are:
0V corresponds to 0mA, and 10.00V corresponds to 20mA.
D02.09 AO2 output 【actual value】
Display AO2 output. When AO2 selects current output, the corresponding relations are:
0V corresponds to 0mA, and 10.00V corresponds to 20mA.

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Shenzhen Hpmont Technology Co., Ltd Chapter 6 Function Introduction
6.1.4 Group D03 Running State Parameters
Code Name Description Range【factory setting】
D03.00 Heatsink temperature 【actual value】
Display heatsink temperature.
D03.01 Input terminal state 【actual value】
Display input terminal state. Each bit(binary) of this function parameter stands for different physical
sources which are in the below table.
• 0: Multi-function input terminals are not connected with common terminals.
• 1: Multi-function input terminals are connected with common terminals.
Bit11 Bit10 Bit9 Bit8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
DI12 DI11 DI10 DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1
123
D03.02 Output terminal state 【actual value】
Display output terminal state. Each bit(binary) of this function parameter stands for different physical
sources which are in the below table.
• Positive logic: 0 stands for invalid while 1 stands for valid.
• Negative logic: 0 stands for valid while 1 stands for invalid.
Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
RLY4 RLY3 RLY2 RLY1 DO2 DO1
123
D03.03 MODBUS state 【actual value】
Display MODBUS communication state.
0: Normal. 6
1: Communication timeout.
2: Incorrect data frame head.
3: Incorrect data frame checking.
4: Incorrect data frame content.
D03.04 Total time at power-on 【actual value】
D03.05 Total running time 【actual value】
D03.04 display total time at power-on; D03.05 displays total running time. The unit is hour.
D03.06 Running times 【actual value】
Display the running times of the controller.
D03.07 Present fault 【actual value】
Display the present fault.

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Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd
6.1.5 Group D04 Encoder State Parameters
Code Name Description Range【factory setting】
D04.00 C phase value of SINCOS encoder 【actual value】
Display the actual AD sample value of SINCOS encoder C phase.
D04.01 D phase value of SINCOS encoder 【actual value】
Display the actual AD sample value of SINCOS encoder D phase.
D04.02 A phase value of SINCOS encoder 【actual value】
Display the actual AD sample value of SINCOS encoder A phase.
D04.03 B phase value of SINCOS encoder 【actual value】
Display the actual AD sample value of SINCOS encoder B phase.
D04.04 UVW state of UVW encoder 【actual value】
Display the UVW state of UVW encoder.
D04.05 Electrical angle 【actual value】
D04.06-D04.07 Reserved
D04.08 Pulses of PG 【actual value】
Displaying number of encoder pulses can be used to check the encoder is connected correctly.
If the encoder is connected correctly, when the motor is rotated, D04.08 value is incremented or
decremented in accordance with the running direction.
D04.09-D04.11 Reserved

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Shenzhen Hpmont Technology Co., Ltd Chapter 6 Function Introduction

6.2 Group F: General Function Parameters


6.2.1 Group F00 Basic Parameters
Code Name Description Range【factory setting】
F00.00 Motor type 0,1【0】
0: Asynchronous motor.
1: Synchronous motor.
F00.01 Control mode 0-2【2】
0: V/f control. Constant voltage/frequency ratio control.
• It is applicable for special elevator occasion. This mode does not need the encoder and its
control effect is not so good as the vector control.
• When select V/f control, please properly set the V/f control parameter of Group F07 to achieve
proper efficiency.
1: SVC control. Sensorless vector control. It is only applicable for the asynchronous motor.
2: Closed-loop vector control. Sensor vector control.
• Closed-loop vector and applicable for elevator high accuracy of speed control. In generally the
elevator will take this mode.
Note:
1. V/f and SVC control are applicable for the motor without installing encoder which are one
temporary running mode when the elevator is in inspection running.
2. When select SVC or closed-loop vector control mode, you should do motor parameter
auto-tuning.
Auto-tuning process: Correctly set the motor nameplate parameters (F07.00-F07.04 / F10.00 6
-F10.05), then start the motor parameter auto-tuning to obtain the right parameters.
Meanwhile set vector control parameters of Group F08 to achieve excellent vector control
efficiency.
F00.02 Elevator rated speed 0.100-4.000【1.500m/s】
The elevator nominal rated speed.
• All speed setting value in the function parameters must not exceed this value.
F00.03 Controller max output frequency 5.00-100.00【50.00Hz】
It defines the maximum frequency that the controller is allowed to output.
• It should be careful to set reasonable parameters according to the nameplate of the motor and the
actual operating conditions.
F00.04 Traction machine mechanical parameters 10.0-6000.0【60.0】
It defines the relationship between the elevator speed and the motor rotation speed.
• The traction machine mechanical parameters are calculated based on the traction machine
parameters. They determine the control precision and must be correctly set.
The elevator speed and motor rotation speed relationship is shown below:
Motor rotation speed (rpm) F00.04
Elevator speed (m⁄s) = ×
60 1000
The formula for calculating motor mechanical parameters is as below:
π×D
F00.04 =
i × Winding mode
D: Diameter of motor (mm);
i: Dec. rate;
Winding mode: The way that the hoist cable is wound, set according to the actual elevator setting.

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Code Name Description Range【factory setting】


F00.05 Operating mode 0-5【0】
0: Panel control.
• Controlled by pressing the RUN or STOP key of the panel. Set the run speed in F00.07.
1: Terminal analogue control.
• The run command is controlled by UP and DN of the terminal; and the run speed is set by
analogue input terminals.
2: Terminal MS control.
• The run command is controlled by UP and DN of the terminal; and the run speed is set by MS1-
MS3 multi-step speed terminal combination.
3: Reserved.
4: SCI control.
• The run command and the run multi-step speed are set by PC communication.
5: Reserved.
F00.06 M-key function 0,1【0】
0: Disable.
1: UP/DN switch.
F00.07 Speed setting of panel 0.000-F00.02【1.500m/s】
When F00.05 = 0, it set the objective speed at running.
F00.08 Run direction 0,1【0】
0: The same as run command.
1: Opposite to run command.

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Shenzhen Hpmont Technology Co., Ltd Chapter 6 Function Introduction
6.2.2 Group F01 Protection of Parameters
Code Name Description Range【factory setting】
F01.00 User password 00000-65535【00000】
XXXXX: To enable the password protection function, set any non-zero number as the password.
• Once the password is set, and detect that there is no press on the panel within 5 minutes, the
user’s password will be valid.
• It is necessary to input correct password if you want to change the parameters. Otherwise you can
not change any parameter via panel, but only check.
00000: The factory setting and no user’s password.
• If the user unlocks the password, it means clearing the user’s password.
• To unlock, change and clear the user’s password, see section 5.2.3.
F01.01 Menu mode 0,1【0】
0: Full menu mode. All function parameters can be displayed in this menu.
1: Checking menu mode. Only different from factory setting parameters can be displayed.
F01.02 Parameter initialization 0-3【0】
0: No operation. The controller is in regular parameter read/write state.
• Whether can change the parameter it depends on the user’s password state and the actual
operating conditions.
1: Restore to factory settings.
• Except Group F01, F07.00-F07.14, Group F10, Group F11, F15.00, F17.11-F17.27, Group
F18 and Group Y.
• Operation steps: If set F01.02 = 1, press to ensure and the parameters are restored to
factory settings. The panel dispalys “loading defualt para.”. Then the panel will display
parameters in stop state after finish restoring to factory setting.
6
2: Parameter download.
• Except Group F01, F17.11-F17.27, Group F18 and Group Y.
• Motor parameters, encoder parameters and magnetic pole angle etc. will be downloaded.
Record the original parameters such as motor parameters, encoder parameters and magnetic
pole angle etc. Or restart parameter auto-tuning.
3: Clear fault information. The fault history of F17.11-F17.27 will be clear.
F01.03 Panel EEPROM parameter initialization 0,1【0】
0: No operation. The controller is in regular parameter read/write state.
1: Parameter upload. Upload the present function code settings to the panel EEPROM parameter.
Note: Group F01, F17.11-F17.27, Group F18 and Group Y do not upload.

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Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd
6.2.3 Group F02 Start & Stop Parameters
Speed
F02.08
F00.02
Objective speed

F02.03
Time
0

Run command
Contactor output
Controller is in
running
Brake
At zero-speed
running
F02.00 F02.01 F02.02 F02.04 F02.05 F02.06 F02.07

Code Name Description Range【factory setting】


F02.00 Start delay time 0.000-4.999【0.000s】
When the controller receives the run command, it will wait for the delay time set by F02.00 and then
start running.
• When controlled by panel (F00.05 = 0), F02.00 is invalid.
F02.01 Brake open delay time 0.000-4.999【0.000s】
It defines the time interval from controller’s zero-speed running to output brake-open command.
• This function enables the controller to enter running state before the brake open, so as to alleviate
the impact at start.
F02.02 Retention time of start zero-speed 0.000-4.999【0.500s】
F02.02 defines the retention time from brake-open to output with speed. During the retention time, the
motor has output torque, which makes more comfortable.
• When F06.00 set 4(No weighing auto-compensation is used), the value of F02.02 should be
exceeded 0.5s.
F02.03 Start speed 0.000-0.400【0.000m/s】
It defines the initial speed required for starting the controller.
• The start speed, when properly set, can minimize the start jerk.
F02.04 Retention time of start speed 0.000-4.999【0.000s】
The start time is the time in which the controller runs at start speed (F02.03).
F02.05 Brake close delay time 0.000-4.999【0.000s】
It defines the time interval from controller’s zero-speed running to output brake-closed command.
F02.06 Retention time of stop zero-speed 0.000-4.999【0.000s】
When stopping, the motor runs at zero-speed and has output torque during the retention time, which
makes more comfortable.

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Code Name Description Range【factory setting】


F02.07 Contactor close delay time 0.000-4.999【0.000s】
It defines the running contactor delay release time after the run command is revoked.
F02.08 Start ramp time 0.000-2.000【0.000s】
The start ramp time is the time that elevator takes to accelerate from zero to the rated speed (F00.02).
• When F02.08 is set as 0, the elevator starts from start speed directly.
F02.09 Reserved

6.2.4 Group F03 Acceleration/Deceleration Parameters


Code Name Description Range【factory setting】
F03.00 Acceleration speed 0.020-9.999【0.700m/s2】
F03.01 Start Acc jerk 0.020-9.999【0.350m/s3】
F03.02 End Acc jerk 0.020-9.999【0.600m/s3】
F03.03 Deceleration speed 0.020-9.999【0.700m/s2】
F03.04 Start Dec jerk 0.020-9.999【0.600m/s3】
F03.05 End Dec jerk 0.020-9.999【0.350m/s3】
F03.00-F03.05 adjust the elevator speed Speed
via S-curve which can cushion the shock Objective
at elevator start/stop and improve riding speed F03.04
F03.02
comfort. F03.00 F03.03
• Acc jerk: The change ratio of accelera-
F03.13
tion.
• See the right figure for the adjustment
F03.01 F03.05
Time
6
of S-curve. 0

• The S-curve becomes steeper when parameter values are raised;


• The S-curve becomes slower when parameter values are decreased.
F03.06 Inspection Acc speed 0.020-9.999【0.200m/s2】
It defines the Acc speed of elevator at the inspection running mode.
F03.07 Inspection Dec speed 0.020-9.999【1.000m/s2】
It defines the Dec speed of elevator at the inspection running mode.
F03.08 Battery driven Acc speed 0.020-9.999【1.000m/s2】
It defines the Acc speed of elevator at the battery driven mode.
F03.09 Battery driven Dec speed 0.020-9.999【1.000m/s2】
It defines the Dec speed of elevator at the battery driven mode.
F03.10 Asynchronous motor auto-tuning Acc speed 0.020-9.999【0.100m/s2】
It defines the deceleration time of emergency stop.
F03.11 Asynchronous motor auto-tuning Dec speed 0.020-9.999【0.100m/s2】
It defines the deceleration time of emergency stop.
F03.12 Abnormal Dec speed 0.020-9.999【1.000m/s2】
It defines the deceleration time of emergency stop.
F03.13 Stop Dec jerk 0.020-9.999【0.350m/s2】
It defines the deceleration time of emergency stop.

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Code Name Description Range【factory setting】


F03.14 Asynchronous motor field-weakening optimization 0-2【0】
0: No field-weakening optimization.
1: Optimize according to voltage.
2: Optimize according to current.
When set to 1 or 2, it can reduce the current noise and improve the dynamic performance of
asynchronous motor.
F03.15 Field-weakening Kp 0-5000【4000】
F03.16 Field-weakening Ki 0-5000【1000】
F03.17 Field-weakening voltage limit 4000-5000【4126】
F03.15-F03.17 is uesd to adjust the effect of asynchronous motor field-weakening so that user need
not regulate them usually.
F03.18-F03.20 Reserved

6.2.5 Group F04 Analogue Curve Parameters


Code Name Description Range【factory setting】
F04.00 Reference curve 0000-1111【0000】
Units: AI1 characteristic curve selection.
Tens: AI2 characteristic curve selection.
Hundreds: AI3 characteristic curve selection.
Thousands: AI4 characteristic curve selection.
Ten thousands: Pulse input characteristic curve selection.
Each bit setting:
• 0: Line 1.
• 1: Line 2.
F04.01 Line 1 minimum reference 0.0-F04.03【0.0%】
F04.02 Corresponding value of line 1 minimum reference 0.0-100.0【0.0%】
F04.03 Line 1 maximum reference F04.01-100.0【100.0%】
F04.04 Corresponding value of line 1 maximum reference 0.0-100.0【100.0%】
F04.05 Line 2 minimum reference 0.0-F04.07【0.0%】
F04.06 Corresponding value of line 2 minimum reference 0.0-100.0【0.0%】
F04.07 Line 2 maximum reference F04.05-100.0【100.0%】
F04.08 Corresponding value of line 2 maximum reference 0.0-100.0【100.0%】
F04.01-F04.04 define the line 1. F04.05-F04.08 define the line 2.
• Both line 1 and line 2 can independently achieve positive and negative characteristics as shown in
following figure.
Positive and negative characteristics of line
Reference corresponding value Reference corresponding value
F04.04 F04.02
F04.08 F04.06

F04.02 Analogue F04.04 Analogue


F04.06 (reference) F04.08 (reference)

F04.01 F04.03 F04.01 F04.03


F04.05 F04.07 F04.05 F04.07

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6.2.6 Group F05 Speed Parameters
Code Name Description Range【factory setting】
F05.00 Multi-speed 0 0.000-F00.02【0.000m/s】
F05.01 Multi-speed 1 0.000-F00.02【0.000m/s】
F05.02 Multi-speed 2 0.000-F00.02【0.000m/s】
F05.03 Multi-speed 3 0.000-F00.02【0.000m/s】
F05.04 Multi-speed 4 0.000-F00.02【0.000m/s】
F05.05 Multi-speed 5 0.000-F00.02【0.000m/s】
F05.06 Multi-speed 6 0.000-F00.02【0.000m/s】
F05.07 Multi-speed 7 0.000-F00.02【0.000m/s】
F05.00-F05.07 define the MS running speed which use in MS run mode. F00.02 defines the elevator
rated speed.
F05.08 Inspection run speed 0.000-0.630【0.200m/s】
It defines the elevator’s running speed in the inspection mode.
F05.09 Battery driven run speed 0.000-F00.02【0.100m/s】
It defines the elevator’s running speed in the battery driven run mode.
F05.10 Up forced Dec detection value 0.0-100.0 (F00.02)【97.0%】
It defines the speed detection value at the forced Shaft top space
switch action.
Top floor

• After forced switch act, the running speed exceeds Up forced


Contact board
Dec detection value, and decelerate to F05.22 Dec switch
(creeping speed) according to F03.12 (abnormal 6
Dec speed).
Car
• Properly set this parameter to avoid climbing
elevator at elevator up.
F05.11 Down forced Dec detection value 0.0-100.0 (F00.02)【97.0%】
To avoid plunging elevator at elevator down. Refer to parameter F05.10.

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Code Name Description Range【factory setting】


F05.12 FDT1 0.0-100.0 (F00.02)【90.0%】
F05.13 FDT2 0.0-100.0 (F00.02)【90.0%】
F05.14 FDT1 delay level 0.0-100.0 (F00.02)【1.0%】
F05.15 FDT2 delay level 0.0-100.0 (F00.02)【1.0%】
When running speed is lower than one speed Elevator speed
(F05.12 + F05.14) as figure’s FL, ON indicating
signal will be output till the running speed is lower
FL
than F05.12.
F05.14
F05.12
• Refer to parameter F05.12 and F05.14 about
F05.13 and F05.15.

Time
DO

ON OFF ON

FL = F05.12 + F05.14 Time


F05.16 FAR range 0.0-20.0【1.0%】
The pulse signal will be output if the controller’s Elevator
output frequency is within the FAR range. As speed
shown in the right figure.
Refernece
speed F05.16

Time
DO

Time
F05.17 Over-speed setting 80.0-120.0(F00.02)【115.0%】
F05.18 Over-speed detection time 0.0-2.0s【0.2】
When the elevator actual speed exceeds F05.17 setting value and the duration time exceeds F05.18
setting value, the controller alarms E0032 fault (motor over speed).
• Set F05.18 as 0, the controller does not detect motor over speed fault.
F05.19 Detected value of speed deviation 0.0-30.0(F00.02)【20.0%】
F05.20 Detected time of speed deviation 0.0-2.0【1.0s】
When the deviation of setting speed (after Acc/Dec) and motor actual run speed exceeds F05.19
setting value and the duration time exceeds F05.20 setting value, the controller alarms E0018 fault
(excessive speed deviation).
• Set F05.19 or F05.20 as 0, the controller does not detect the excessive speed deviation fault of
motor.
F05.21 Reserved
F05.22 Creeping speed 0.000-0.400【0.050m/s】
It defines the running speed at the forced Dec run.
F05.23-F05.25 Reserved

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6.2.7 Group F06 Weighing Compensation Parameters
Code Name Description Range【factory setting】
F06.00 Pre-torque selection 0-4【4】
The pre-torque function can output the load balancing torque in advance to avoid reverse and reduce
the start impact.
0: No pre-torque function.
1: Analogue setting. Output balancing torque according to the input analog weight signal.
2: DI setting. Output balancing torque according to the input digital weight signal.
3: Digital pre-torque. If no weighing device is at the elevator, you can use the digital pre-torque mode.
• Then adjust the pre-torque digital setting parameter to make the elevator complete excitation
before open brake, therefore improve the starting comfort.
• Compensation value = Pre-torque bias - Pre-torque digital setting.
4: No weighing auto-compensation. Suitable for all PG.
Speed instruction + + Torque
ASR ACR
- + limit
Speed feedback

Analogue M
weigh signal
AI Filter diposal Torque F06.00 = 0
Bias F06.00 = 1
Digital WD1 Gain
weigh signal WD2 DI weigh signal select F06.00 = 2
WD3 (F06.08-F06.11) (F06.01
F06.00 = 3
WD4 - 6
Car

Counter weight
F06.06) F06.00 = 4
F06.07(Pre-torque digital setting)
No weighing adjust
No weighing (F06.14-F06.16)
auto-compensation

F06.01 Up pre-torque bias 0.0-100.0【50.0%】


F06.02 Down pre-torque bias 0.0-100.0【50.0%】
Pre-torque bias = (Elevator counter weight – Car weight)/ Rated weight.
F06.03 Up electrical pre-torque gain 0.000-9.000【1.000】
F06.04 Up brake pre-torque gain 0.000-9.000【1.000】
F06.05 Down electrical pre-torque gain 0.000-9.000【1.000】
F06.06 Down brake pre-torque gain 0.000-9.000【1.000】
F06.07 Pre-torque digital setting -100.0-100.0【10.0%】
At no weighing device, set the pre-torque value via changing the value of F06.07.
F06.08 DI weighing signal 1 0.0-100.0【10.0%】
F06.09 DI weighing signal 2 0.0-100.0【30.0%】
F06.10 DI weighing signal 3 0.0-100.0【70.0%】
F06.11 DI weighing signal 4 0.0-100.0【90.0%】
When digital weighing signal termianl input is enabled, its value is the percentage of rated load.
For example: If DI weighing signal 1 is enabled, it expresses that the present load is F06.08% of the
rated load.
• If numbers of terminals are enabled simultaneously, the max number terminal will be considered
as the valid one.
F06.12 Reserved

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Code Name Description Range【factory setting】


F06.13 Reserved
F06.14 No weighing current coefficient 0-9999【3000】
F06.15 No weighing speed-loop KP 1-9999【2000】
F06.16 No weighing speed-loop KI 1-9999【2000】
F06.14-F06.16 are used to adjust the effect of no weighing auto-compensation (F06.00 = 4).
• The system’s response can be expedited through increasing F06.14-F0616, but system’s
oscillation and overshoot may occur if the value of F06.14-F0616 is too high.
• Generally, it can smoothly start elevator via adjusting F06.14 when debugging.
• Increase F06.14 so as to avoid sliding vehicle at starting moment. Decrease F06.17 so as to
avoid shake at starting moment.
F06.17-F06.20 Reserved

6.2.8 Group F07 Asynchronous Motor Parameters


R1 Ll R2 Ll

I1 I2
1-S
R2
S
U1
Io

Lm

R1 = F07.07 (Stator resistance) Ll = F07.09 (Leakage inductance)


R2 = F07.08 (Rotor resistance) Lm = F07.10 (Mutual inductance)
Io = F07.11 (Excitation current) S = Slip ratio

The relationship among rated torque current, excitation current and motor’s rated current is as
follows:
Rated torque current = F07.05 × F07.02

Excitation current F07.11 = �1 − F07.052 × F07.02


F07.01
Mutual inductance F07.10 = − F07.09
2√3π × F07.03 × F07.11

Code Name Description Range【factory setting】


F07.00 Asynchronous motor rated power 0.2-400.0kW
【Depend on controller model】
F07.01 Asynchronous motor rated voltage 0V-Controller rated voltage
【Depend on controller model】
F07.02 Asynchronous motor rated current 0.0-999.9A
【Depend on controller model】
F07.03 Asynchronous motor rated frequency 1.00-100.00【50.00Hz】
F07.04 Asynchronous motor rated Rpm 1-24000【1440rpm】

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Code Name Description Range【factory setting】


F07.05 Asynchronous motor power factor 0.001-1.000
【Depend on controller model】
F07.06 Asynchronous motor parameter auto-tuning 0-2【0】
0: No action.
1: Motor static auto-tuning.
2: Motor rotation auto-tuning.
Motor auto-tuning:
• In the process of motor static auto-tuning, the stator resistance (F07.07), rotor resistance (F07.08)
and leakage inductance (F07.09) will be auto-measured and written into corresponding
parameters automatically.
• For mutual inductance (F07.10) and excitation current (F07.11),
• If at static auto-tuning (F07.06 = 1), it will auto calculate according to F07.05 and F07.02, then
write the result into F07.10 and F07.11;
• If at rotation auto-tuning (F07.06 = 2), the motor will be at rotation state and the auto-measured
value will be written into F07.10 and F07.11.
• When the motor is in rotation state, the oscillation and even the overcurrent might occur. In this
case, please press the STOP key to stop auto-tuning and then properly adjust the F07.21
(oscollation-suppression mode) and F07.22 (oscollation-suppression coefficient) to mitigate the
possible oscillation.
Note: The auto-tuning is enabled only in panel control mode (F00.05 = 0).
Auto-tuning procedures:
1.Input correct motor parameters as per its nameplate (F07.00-F07.04).
2.When F07.06 is set as 2, please set the proper Acc speed(F03.10) and Dec speed (F03.11) and 6
make sure the motor is disconnected with the load for security.
3.Set F07.06 as 1 or 2 firstly, then press the key, and therewith press RUN key to start
auto-tuning. The LCD will display “Motor para. auto-tuning”.
4.When the auto-tuning is completed, the panel will return to stop display state and the F07.06 will be
reset to 0.
F07.07 Asynchronous motor stator resistance 0.000-9.999Ω
【Depend on controller model】
F07.08 Asynchronous motor rotor resistance 0.000-9.999Ω
【Depend on controller model】
F07.09 Asynchronous motor leakage inductance 0.0-99.9mH
【Depend on controller model】
F07.10 Asynchronous motor mutual inductance 0.0-999.9mH
【Depend on controller model】
F07.11 Asynchronous motor excitation current 0.0-999.9A
【Depend on controller model】
F07.12 Asynchronous motor of core saturation coefficient 1 0.00-0.50【0.50】
F07.13 Asynchronous motor of core saturation coefficient 2 0.00-0.75【0.75】
F07.14 Asynchronous motor of core saturation coefficient 3 0.00-1.20【1.20】

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Code Name Description Range【factory setting】


F07.15 Asynchronous motor torque boost 0.1-30.0【0.1%】
F07.16 Asynchronous motor torque boost end-point 0.1-50.0 (F07.03)【2.0%】

Voltage
In order to compensate the torque
drop at low frequency, the controller F07.01
can boost the voltage so as to boost
the torque. Boosted value

F07.16 is relative to percentage of Voltage of manual


motor rated frequency (F07.03). torque boost

0
F07.16max F07.03 Frequency
F07.16max = 50% F07.03
F07.17 Asynchronous motor of slip compensation gain 0.0-300.0【100.0%】
F07.18 Asynchronous motor of slip compensation filter time 0.1-10.0【0.1s】
F07.19 Asynchronous motor of slip compensation limitation 0.0-250.0【200.0%】
The motor’s slip changes with the load torque, which results in the variance of motor speed. Through
slip compensation (the controller will auto adjust its output frequency according to the motor load
torque) to reduce the influence.
• In driving state (the actual speed is lower than the Slip
setting speed) and in generating state (the actual speed
Positive slip
is higher than the setting speed), the slip compensation
compensation
gain (F07.17) should be increased gradually.
• The value of auto slip compensation depends on the
motor’s rated slip, consequently make sure the motor’s -100%
rated frequency (F07.03) and rated Rpm (F07.04) are 100% Load
set correctly.
Range of slip compensation = Slip compensation limit
Negative slip
(F07.19) × Rated slip.
compensation
Rated slip = F07.03 - F07.04 × Np / 60.
• Np is the number of motor pole pairs.
F07.20 AVR function 0-2【1】
0: No action.
1: Action all the time.
2: No action in deceleration process.
• The output voltage can be regulated to maintain constant via AVR. Thus, normally the AVR
function should be enabled, especially when the input voltage is higher than the rated voltage.
• In deceleration process, if the F07.20 = 0 or F07.20 = 2, the running current will be a little higher;
while if the F07.20 =1, the motor will decelerate steadily and the current will be smaller.
F07.21 Asynchronous motor of oscillation-suppression mode 0,1【0】
0: Oscillation suppression is dependent on the motor’s exciting current component.
1: Oscillation suppression is dependent on the motor’s torque current component.
F07.22 Asynchronous motor of oscillation-suppression coefficient 0-200【100】
This function is used to damp oscillation when output current is continually unstable.
This function helps to keep the motor running smoothly through correctly adjusting the setting of
F07.22.

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6.2.9 Group F08 Motor Vector Control Speed-loop Parameters
Code Name Description Range【factory setting】
F08.00 Low speed ASR Kp 1-9999【500】
F08.01 Low speed ASR KI 1-9999【500】
F08.02 High speed ASR Kp 1-9999【500】
F08.03 High speed ASR KI 1-9999【500】
F08.04 ASR PI swithcing frequency 1 0.00-50.00【10.00Hz】
F08.05 ASR PI swithcing frequency 2 0.00-50.00【15.00Hz】
The parameters of F08.00-F08.05 and F08.07 comfirm the PID parameters of ASR. The structure of
ASR is shown in figure.
Torque current
Frequency command + Error setting
PID
-
Frequency feedback
Torque limit
As the right figure:
• When the controller operates with frequency in a PI parameter
range of 0-F08.04, the PI parameters of vector
F08.00 /
control are F08.00 and F08.01;
F08.01
• When the controller operates with frequency
above the value of F08.05, the PI parameters of
vector control are F08.02 and F08.03;
• When the controller operates with frequency in a F08.02 /
F08.03
range of F08.04-F08.05, P is the linear 6
interpolation between F08.00 and F08.02, while I
is the linear interpolation between F08.01 and 0 F08.04 F08.05 Frequency
F08.03.
• The system’s response can be expedited through increasing the ASR KP (F08.00, F08.02), but
oscillation may occur if the value of KP is too high.
• The system’s response can be expedited through increasing the ASR KI (F08.01, F08.03), but
oscillation and high overshoot happen easily if the value of KI is too high.
• If F08.01/F08.03 = 0 and the integral function is disabled, the speed-loop works only as a
proportional regulator.
• Generally, the KP should be adjusted firstly to the maximum on condition that the system does not
vibrate, and then the KI should be adjusted to shorten the response time without overshoot.
• It need increase KP and KI, on condition that shorter dynamic response time is required during
low frequency operation.
F08.06 ASR integral limitation 0.0-200.0 (Motor rated
current)【180.0%】
It is used to limit the maximum value of the vector control speed-loop integral.
F08.07 ASR differential time 0.000-1.000【0.000s】
It defines the vector control speed-loop differential time.
• Generally, it doesn’t need to set F08.07 except for expediting the dynamic response.
• There isn’t speed-loop differential when F08.07 = 0.
F08.08 ASR output filter time 0.000-1.000【0.008s】
It is used to filter the output of ASR regulator.
• When F08.08 = 0, the speed-loop filter is disabled.

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Code Name Description Range【factory setting】


F08.09 UP electrical torque limitation 0.0-200.0 (F07.02)【180.0%】
F08.10 DN electrical torque limitation
F08.11 UP regenerative torque limitation
F08.12 DN regenerative torque limitation
F08.09-F08.12 are the relative percentage of
Output torque
motor rated current (F07.02). Positive

As the right figure:


F08.12 F08.09 Motor Rpm
• The bigger torque output, the bigger curren
toutput. Down Up
F08.10 F08.11
• If the torque is too big, over-current is easy
to occur.
• If the torque is too small, the run speed and Negative
the Acc/Dec speed may deviate from the
setting value.

6.2.10 Group F09 Current-loop Parameters


Code Name Description Range【factory setting】
F09.00 Current-loop KP 1-4000【500】
F09.01 Current-loop KI 1-4000【500】
F09.00 and F09.01 are the PI regulator parameter of current ring (ACR).
• Increasing F09.00 or F09.01 can fasten the system dynamic response to the output torque, while
decreasing F09.00 or F09.01 can build up system stability.
• Too big F09.00 or F09.01 makes the system apt to oscillate, while too small F09.00 or F09.01
affects the system torque output.
F09.02 Current-loop output filter time 0.000-1.000【0.000s】
F09.03-F09.07 Reserved

6.2.11 Group F10 Synchronous Motor Parameters


Code Name Description Range【factory setting】
F10.00 Synchronous motor type 0,1【0】
0: IPM
1: SPM
F10.01 0.2-400.0kW
Synchronous motor rated power
【Depend on controller model】
F10.02 0-Controller rated voltage
Synchronous motor rated voltage
【Depend on controller model】
F10.03 0.0-999.9A
Synchronous motor rated current
【Depend on controller model】
F10.04 Synchronous motor rated frequency 1.00-100.00【19.20Hz】
F10.05 Synchronous motor rated rpm 1-24000【96rpm】
F10.06 Synchronous motor stator resistance 0.000-9.999【0.000Ω】
F10.07 Synchronous motor quadrature axis inductance 0.0-999.9【0.0mH】
F10.08 Synchronous motor direct axis inductance 0.0-999.9【0.0mH】

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Code Name Description Range【factory setting】


F10.09 0-Controller rated voltage
Synchronous motor Back EMF
【380V】
F10.10 Synchronous motor of angle auto-tuning 0-2【0】
0: No action.
1: Static auto-tuning.
2: Rotation auto-tuning.
• Refer to section 7.1.3 about parameter auto-tuning.
F10.11 Synchronous motor static auto-tuning voltage setting 0.0-100.0 (F10.02)【100.0%】
If synchronous motor alarms over-current at static auto-tuning, the setting value should be smaller.
F10.12 Synchronous motor initial angle 0.0-359.9【0.0°】
F10.13 Synchronous motor of Z pulse initial angle 0.0-359.9【0.0°】
F10.14 Synchronous motor SINCOS encoder C amplitude 0-9999【2048】
F10.15 Synchronous motor SINCOS encoder C zero-bias 0-9999【2048】
F10.16 Synchronous motor SINCOS encoder D amplitude 0-9999【2048】
F10.17 Synchronous motor SINCOS encoder D zero-bias 0-9999【2048】
F10.18-F10.20 Reserved

6.2.12 Group F11 PG Parameters


In elevator application, the PG is necessary for the motor. Please refer to section 4.6 for PG.

Code Name Description Range【factory setting】


F11.00 HD5L PG card 1-4【4】 6
1: HD-PG2-OC-FD is valid. Only for asynchronous motor.
2: HD-PG6-UVW-FD is valid. Only for synchronous motor.
3: HD-PG5-SINCOS-FD is valid. Only for synchronous motor.
4: HD-PG9-SC-FD is valid. Only for synchronous motor. (support Endat)
F11.01 PG P/R 1-9999【2048】
F11.02 PG direction setting 0,1【0】
It defines the connection sequence of PG whether the same as that of the drive-motor connection.
• In order to change the connection of AB two phases of the PG, you can change this parameter.
0: The same direction.
1: The reverse direction.
F11.03 PG signal filter coefficient 0x00-0x77【0x11】
Units: Low-speed filter coefficient.
Tens: High-speed filter coefficient.
F11.04 The protocol of serial communication PG 0-9【0】
0: Endat.
1-9: Reserved.
F11.05 Detecting time of PG wire disconnection 0.00-2.00s【1.00】
F11.05 specifies the duration time for detecting PG wire disconnection fault.
The controller detects the PG wire disconnection and the duration time exceed F11.05, then the
controller alarms E0031 fault (PG disconnection).
• No detection will be conducted when F11.05 is set as 0.

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Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd
6.2.13 Group F12 Digital I/O Terminal Parameters
Code Name Description Range【factory setting】
F12.00 Input terminal filter time 0.000-1.000【0.010s】
This function code is to define filter time of digital input termianl and to set input terminal sensibility.
• The input terminals are susceptible to interference which will result in misoperation so that you
could increase this parameter setting value. However, too long filter time will affect adjustment
sensibility.
F12.01 DI1 terminal function 000-134【1】
F12.02 DI2 terminal function 000-134【2】
F12.03 DI3 terminal function 000-134【3】
F12.04 DI4 terminal function 000-134【4】
F12.05 DI5 terminal function 000-134【5】
F12.06 DI6 terminal function 000-134【6】
F12.07 DI7 terminal (I/O card terminal) function 000-134【0】
F12.08 DI8 terminal (I/O card terminal) function 000-134【0】
F12.09 DI9 terminal (I/O card terminal) function 000-134【0】
F12.10 DI10 terminal (I/O card terminal) function 000-134【0】
F12.11 DI11 terminal (I/O card terminal) function 000-134【0】
F12.12 DI12 terminal (I/O card terminal) function 000-134【0】
Note: When hundreds is set as 0, it means normally open input; while set as 1 it means
normally closed input.
0: Disable. It disables the terminal’s function. The controller ignores the signal input via this terminal.
• The unwanted terminal is recommended to be set as 0 so as to avoid wrong connection or
action.
1: Controller enabled. (EN)
• When enabled, the controller is enabled to run;
• When disabled, the controller is disabled to run and will be in auto stop state.
• When no terminal selects this function, it defaults that the controller is at enabled state.
2,3: UP/DN.
• You can set control terminal to control the controller’s up and down.
UP Terminal DN Terminal Selection
0 0 Stop
0 1 Down
1 0 Up
1 1 Stop
123

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Code Name Description Range【factory setting】


4-6: MS1-MS3.
• You can achieve 8-step speed running curve via terminals logic combination, as follow table.
MS3 Terminal MS2 Terminal MS1 Terminal Multi-speed setting
0 0 0 Multi-speed 0 (F05.00)
0 0 1 Multi-speed 1 (F05.01)
0 1 0 Multi-speed 2 (F05.02)
0 1 1 Multi-speed 3 (F05.03)
1 0 0 Multi-speed 4 (F05.04)
1 0 1 Multi-speed 5 (F05.05)
1 1 0 Multi-speed 6 (F05.06)
1 1 1 Multi-speed 7 (F05.07)
7: Inspection input (INS).
• If enabled, elevator will do inspection running.
• This signal, when used together with UP/DN (No. 2 or No. 3 function) command, can control the
elevator to go up or down during inspection.
8: Battery-driven input (BAT).
• If enabled, elevator will enter battery-driven running state.
9: Contactor feedback input (CSM).
10: Brake feedback input (BSM).
11-14: Weighing signal input 1-4 (WD1-WD4).
• The switch weight signals can be input through this terminal. Based on these signals, the 6
controller sets the torque bias and starts the elevator stably.
• Select among WD1-WD4 according to the actual number of weighing devices and set the load
of switches based on the setting of F6.08-F6.11 (DI weighing signal 1-4).
• If many terminals are enabled, the max No. terminal will be enabled.
• For example: When WD1 and WD2 are enabled simultaneously, only WD2 is the valid one.
15: Motor over-heating input (OH).
16: Fault reset input (RST).
• Upon controller fault alarms, you can reset the fault by this terminal.
• The function of RST terminal is the same as the STOP key on the panel.
17: Up forced Dec input (UPF).
18: Down forced Dec input (DNF).
19-33: Reserved.
34: External fault (EXT).
• The fault signal of external equipment can be input through this terminal, so that controller can
monitor that equipment and respond accordingly. When the controller receives the EXT signal,
E0024 fault (external faulty) will be displayed.
F12.13 MS in combination of filter time 0.000-2.000【0.010s】
This parameter defines the MS in combination of filter time to make up for the time error of MS input
terminals.
• Change this parameter value according to the change asynchronous level of numbers of MS input
terminals.
F12.14 Reserved
F12.15 DO1 terminal function 0-19【2】
F12.16 DO2 terminal function 0-19【3】

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Code Name Description Range【factory setting】


F12.17 RLY1 relay function 0-19【14】
F12.18 RLY2 relay (I/O card relay) function 0-19【0】
F12.19 RLY3 relay (I/O card relay) function 0-19【0】
F12.20 RLY4 relay (I/O card relay) function 0-19【0】
0: Disable. The output terminals will be at no function state and no any action.
1: Controller is ready.
• Signal ON will be output if controller has no error.
2: Controller is running.
• Indication signal will be output if controller is at running state.
3: Controller is at zero-speed running.
• ON signal will be output if controller output speed is zero but at running state.
4: Zero-speed.
• ON signal will be output if controller output speed is zero.
5: Contactor output control.
• This function is used to open/close the output contactor.
6: Brake output control.
• This function is used to open/close the brake.
7,8: FDT1, FDT2.
• Refer to parameters F05.12-F05.13.
9: Speed arrived signal (FAR).
• The indication signal will be output when the controller’s output frequency is within the FAR
range. The detect range is set by F05.16 (FAR range).
• The indication signal will be output too after the controller stops.
10: Up signal output.
• When the elevator is at up running, the controller will output ON signal.
11: Down signal output.
• When the elevator is at down running, the controller will output ON signal.
12: Under-voltage.
• ON signal will be output when the controller is during under-voltage state.
13: Reserved.
14: Controller fault.
• ON signal will be output when the controller is faulty.
15: Elevator stop.
• When the elevator stops, the controller will stop and output an 2s pulse. The controller will
disable the running command according to this signal.
16-19: Reserved.
F12.21 Output terminal logic setting 00-0x3F【0】
It defines that each bit (binary) of this function represents different physical sources.
• Positive logic: When multi-function input terminals are connected to corresponding common port,
this logic is enabled. Otherwise the logic is disabled.
• Negative logic: When multi-function input terminals are connected to corresponding common port,
this logic is disabled. Otherwise the logic is enabled.
Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
RLY4 RLY3 RLY2 RLY1 DO2 DO1

• 0 represents positive logic, while 1 represents negative logic.


F12.22-F2.24 Reserved

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Shenzhen Hpmont Technology Co., Ltd Chapter 6 Function Introduction
6.2.14 Group F13 Analogue I/O Terminal Parameters
Code Name Description Range【factory setting】
F13.00 AI1 function 0-2【0】
F13.01 AI2 function 0-2【0】
F13.02 AI3 function 0-2【0】
F13.03 AI4 function 0-3【0】
0: Disable.
1: Speed setting. I/O card
2: Weighing signal. +5V
10k
3: Motor over-heating signal input (only AI4 enabled).
• Connect the electronic thermistor embedded AI4+
CN2 CN3

Thermistor
motor stator coils to the controller’s analogue

1
input, as the right figure.
V V
• Refer to parameters F17.01 and F17.02 about
the thermistor. AI4- I R

3
• AI1 input range: 0-10V.
• AI2-AI4 input range: -10-+10V.
F13.04 AI1 bias -100.0-100.0【0.0%】
F13.07 AI2 bias
F13.10 AI3 bias
F13.13 AI4 bias
F13.05 AI1 gain -10.00-10.00【1.00】
F13.08 AI2 gain 6
F13.11 AI3 gain
F13.14 AI4 gain
F13.06 AI1 filter time 0.01-10.00【0.05s】
F13.09 AI2 filter time
F13.12 AI3 filter time
F13.15 AI4 filter time
When select AI1-AI4 as open-loop frequency setting source, the relationship between the analogue
input and the analogue value after compulting is shown as figure:

Analogue Analogue Analogue input gain Analogue value


actual value input filtering Analogue input bias after computing

• The formula of analogue input gain and bias and analogue value is: Y=kX+b
• Here: Y is the analogue value after computing, X is the value before adjusting, k is the
analogue input gain (F13.05, F13.08, F13.11, F13.14), b is the analogue input bias (F13.04,
F13.07, F13.10, F13.13).
• F13.06, F13.09, F13.12 and F13.15 define the source filter time. It is used to filter the analogue
signal.The bigger the constant, the higher the immunity level, but the response time is prolonged
with the increase of this constant. That is, the smaller the constant, the shorter the response time,
but the lower the immunity level.
F13.16 AO1 terminal output function 0-9【0】
F13.17 AO2 terminal output function 0-9【0】
0: Disable.
1: Running speed (0-max output speed).
2: Setting speed (0-max output speed).

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Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd

Code Name Description Range【factory setting】


Note:
1.At up, up limit of No. 1 and No. 2 function is corresponding to 10V, while down limit is
corresponding to 5V;
2.At down, up limit of No. 1 and No. 2 function is corresponding to 0V, while down limit is
corresponding to 5V.
3: Output current (0-twice of controller rated current).
4: Output voltage (0-1.2 times of controller rated voltage).
5: DC bus voltage (0-2.2 times of controller rated voltage).
Note: Up limit of No. 3-5 functions is corresponding to max output voltage 10V.
6: AI1 input (0-10V).
7: AI2 input (-10-10V/0-20mA).
8: AI3 input (-10-10V/0-20mA).
9: AI4 input (-10-10V/0-20mA).
Note: When the negative voltage of No. 7-9 function is as input, the AO will output its
absolute value.
F13.18 AO1 bias -100.0-100.0【0.0%】
F13.19 AO1 gain 0.0-200.0【100.0%】
• This parameter is used to realise the proportional relation adjustment of AO1 analogue output.
• The formula is: Y=kX+b
• Y is actual output value, X is output value before being adjusted, k is analogue output gain
(F13.19), b is analogue output bias (F13.18).
The relationship between analogue output and bias is shown as following figure.
Value after regulating (V)
100%

F13.18=50%
F13.18=0
50%

0 10 Value before regulating (V)


The relationship between analogue output and gain is shown as following figure.
Value after regulating (V)
100%

F13.19=200%

F13.19=100%

0 5 10 Value before regulating (V)


F13.20 AO2 bias -100.0-100.0【0.0%】
F13.21 AO2 gain 0.0-200.0【100.0%】
Refer to parameters F13.18 and F13.19.

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Shenzhen Hpmont Technology Co., Ltd Chapter 6 Function Introduction
6.2.15 Group F14 SCI Communication Parameters
Refer to Appendix B (Page 129) for the communication function.
Code Name Description Range【factory setting】
F14.00 Data format 0-5【0】
0: 1-8-2 format, no parity, RTU.
1: 1-8-1 format, even parity, RTU.
2: 1-8-1 format, odd parity, RTU.
3: 1-7-2 format, no parity, ASCII.
4: 1-7-1 format, even parity, ASCII.
5: 1-7-1 format, odd parity, ASCII.
F14.01 Baud rate selection 0-5【3】
0: 1200bps.
1: 2400bps.
2: 4800bps.
3: 9600bps.
4: 19200bps.
5: 38400bps.
F14.02 Local address 0-247【2】
When F14.02 = 0, it means broadcast address.
F14.03 Host PC response time 0-1000【0ms】
F14.04 Detection time of communication timeout 0.0-1000.0【0.0s】
When the time at no communication data exceeds the setting time of F14.04, it will be considered as 6
E0028 fault (SCI timeout faulty).
• When F14.04 = 0, it will not detect communication time out.
F14.05 Detection time ofcommunication error 0.0-1000.0【0.0s】
When the time at communication error exceeds the setting time of F14.05, it will be considered as
E0029 fault (SCI faulty).
• When F14.05 = 0, it will not detect the communication error.
F14.06-F14.47 Reserved

6.2.16 Group F15 Display Control Parameters


Code Name Description Range【factory setting】
F15.00 Language selection 0,1【0】
It defines the displaying language on the LCD panel.
0: Chinese.
1: English.
2-9: Reserved.
F15.01 LCD panel display contrast 1-10【5】
To select LCD display contrast.
F15.02 Run display parameter 1 set 0-32【5】
F15.03 Run display parameter 2 set 0-32【6】
F15.04 Run display parameter 3 set 0-32【10】
F15.05 Run display parameter 4 set 0-32【11】
F15.06 Run display parameter 5 set 0-32【0】
F15.07 Run display parameter 6 set 0-32【0】

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Code Name Description Range【factory setting】


F15.08 Stop display parameter 1 set 0-32【4】
F15.09 Stop display parameter 2 set 0-32【14】
F15.10 Stop display parameter 3 set 0-32【16】
F15.11 Stop display parameter 4 set 0-32【26】
F15.12 Stop display parameter 5 set 0-32【27】
F15.13 Stop display parameter 6 set 0-32【0】
The panel displays parameters which difine the run state (F15.02-F15.07) and stop state (F15.08-
F15.13).
• It can be cycling displayed by key on the panel.
• Each display parameter of content can be set corresponding to 32 states.
• For instance: when set F15.08 as 7, the stop display parameter is setting Rpm at initial power on.
0: Disable.
1: Controller rated current.
2: Controller state.
3: Operate channel.
4: Setting speed.
5: Setting speed. (after Acc/Dec)
6: Output frequency.
7: Setting Rpm.
8: Actual Rpm.
9: Reserved.
10: Output voltage.
11: Output current.
12: Output torque.
13: Output power.
14: DC bus voltage.
15: AI1 voltage.
16: AI1 voltage (after disposal).
17: AI2 voltage.
18: AI2 voltage (after disposal).
19: AI3 voltage.
20: AI3 voltage (after disposal).
21: AI4 voltage.
22: AI4 voltage (after disposal).
23: AO1 output.
24: AO2 output.
25: Heatsink temperature.
26: Input terminal state.
27: Output terminal state.
28: MODBUS state.
29: Total time at power on (hour).
30: Total running time (hour).
31, 32: Reserved.

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Shenzhen Hpmont Technology Co., Ltd Chapter 6 Function Introduction
6.2.17 Group F16 Enhance Function Parameters
Code Name Description Range【factory setting】
F16.00 Zero-speed running signal delay time 0.00-10.00【0.30s】
It defines the delay time from the controller at zero-speed run state to zero-speed run signal output.
F16.01 Zero-speed signal delay time 0.00-10.00【0.30s】
It defines the delay time from the controller at zero-speed state to zero-speed signal output.
F16.02 Current keep time after stop command 0-9999【0ms】
To eliminate the motor current noise at stop, when the brake is over, the cut-off run signal will reduce
the current to zero after the time defined by F16.02.
F16.03 Fan control mode 0-2【0】
It defines the fan control mode. If there is over-heat protection, the fan will run all the time.
0: Auto stop.
• The fan runs all the time when the controller is in running state. After the controller stops for the
time set by F16.04, the fan will auto stop if there isn’t over-heat protection.
1: Immediately stop.
• The fan runs all the time when the controller is in running state, but stops when the controller stops.
2: Run when power on.
• The fan runs continuously after the controller is switched on.
F16.04 Fan keep time 0.0-600.0【30.0s】
F16.05 Brake unit action voltage 380-750V
【Depend on controller model】
For 380V voltage class controller, the braking voltage range is 630-750V.
For 220V voltage class controller, the braking voltage range is 380-450V.
6
Note: The braking action enable only in the controller run state.
F16.06 Contator fault detect time 0.0-10.0【2.0s】
F16.07 Multi-speed inspection select 0-7【0】
When the digital input terminals are not enough, the combinations of MS1-MS3 can achieve the
inspection run.
• When there is digital input terminal set as inspection terminal INS (No. 7 function), only need set
F16.07 as 0 to enter terminal inspection run.
• When there isn’t digital input terminal set as inspection terminal INS (No. 7 function), the inspection
run can be achieved via the combination of MS1-MS3.
• When the value of MS1-MS3 is equal to the value of F16.07, enter MS inspection run at MS
run speed (F05.00-F05.07).
Note: When the MS run speed (F05.00-F05.07) exceeds 0.630m/s, run at 0.630m/s.
F16.08 Zero-speed threshold 0.001-0.010【0.003m/s】
When the present run speed does not exceed F16.08, the system run speed will be condidered as 0.
After zero-speed delay signal, the zero-speed signal will be output.
F16.09 Selection at motor overheat fault 0,1【0】
0: When detect that the motor is overheated, report E0020 (motor overheated) after motor stop.
1: When detect that the motor is overheated, report E0020 (motor overheated) at once.
F16.10 The coefficient of frequency demultiplication of 1-256【1】
HD-PG9-SC-FD
To set the coefficient of frequency demultiplication of HD-PG9-SC-FD.
F16.11-F16.24 Reserved

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Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd
6.2.18 Group F17 Fault Protect Parameters
Motor overheated fault (F17.00-F17.02)
It can connect the electronic thermistor embedded motor stator coils to the controller’s analogue
input AI4 in order to protect motor overheating. The connection is shown as 4.5.3 of I/O Card
Terminal Connection.

Code Name Description Range【factory setting】


F17.00 Input voltage at motor overheated 0.00-10.00【0.00V】
F17.01 Thermistor type 0-2【0】
0: Does not detect the motor overheating (NC).
1: Positive charateristic (PTC).
• When AI4 input is exceeded F17.00, the controller will alarm E0020 fault (motr overheated).
2: Negative charateristic (NTC).
• When AI4 input is less than F17.00, the controller will alarm E0020 fault (motr overheated).
Note: Only when correctly set CN2 and CN3 of I/O card will do the motor overheated detection.
F17.02 Threshold resistance at motor overheated 0-10.0【5.0kΩ】

Input and output phase loss fault (F17.03-F17.06)


Code Name Description Range【factory setting】
F17.03 The detect base of lack of input 0-100【30%】
F17.04 The detect time of lack of input 0.0-5.0【1.0s】
F17.03 value is a percentage of the controller’s rated voltage.
When the controller detects certain input voltage not hit the preset detect base (F17.03) and exceed
the preset detect time (F17.04), the controller will alarm E0015 fault (lack of input).
• When F17.03 or F17.04 is set as 0 or in the battery driven run mode, the controller will not detect
input phase loss fault.
F17.05 The detect base of lack of output 0-100【20%】
F17.06 The detect time of lack of output 0.0-20.0【3.0s】
F17.05 value is a percentage of the controller’s rated current.
When the controller detects certain output current not hit the preset detect base (F17.05) and exceed
the preset detect time (F17.06), the controller will alarm E0016 fault (lack of output).
• When F17.05 or F17.06 is set as 0, the controller will not detect output phase loss fault.
123
Motor fault (F17.07)
Code Name Description Range【factory setting】
F17.07 Motor overload protect factor 20.0-110.0【100.0%】
The motor overload protection factor can be set as 100% when the controller drives a motor of the
same power class.
To protect the motor when the motor power is smaller than the standard matched power, you need to
set a proper motor overload protection factor (F17.07). The factor can derive from the following
formula:
Motor rated current (F07.02 or F10.03)
Motor overload protect factor (F17.07) = × 100%
Controller rated output current

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Fault auto-reset function and fault relay action (F17.08-F17.10)


Auto reset function enables the controller to reset the fault as per the preset times (F17.08) and
interval (F17.09).
The following faults do not have the auto reset function:
E0008: Power module faulty E0021: Control board EEPROM faulty
E0010: Brake unit faulty E0023: Parameter setting faulty
E0013: Soft start failed E0024: External faulty
E0014: Current detect faulty E0036: Contactor faulty

Code Name Description Range【factory setting】


F17.08 Fault auto reset times 0-100【0】
F17.09 Fault auto reset interval 2.0-20.0【5.0s/times】
When F17.08 = 0, it means “auto reset” is disabled and the protective device will be activated in case
of fault.
• If no other fault is detected within 5 minutes, the auto reset count will be automatically cleared.
• On condition of external fault reset, auto reset count will be cleared.
F17.10 Fault relay action select 00-11【00】
Units: During auto reset
• 0: Fault relay doesn’t act.
• 1: Fault relay acts.

6
Tens: During DC bus low
• 0: Fault relay doesn’t act.
• 1: Fault relay acts.
Note: It need preset the relay function as No. 14 function. (Controller fault)

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Fault history (F17.11-F17.27)


F17.12-F17.19 record the controller state parameters at the last fault.
F17.20-F27 record the type and interval per time of four faults before the latest. The interval’s
unit is 0.1 hour.

Code Name Description Range【factory setting】


F17.11 NO.5 fault type 【actual value】
F17.12 Setting freqency at NO.5 fault
F17.13 Output freqency at NO.5 fault
F17.14 DC bus vlotage at NO.5 fault
F17.15 Output voltage at NO.5 fault
F17.16 Output current at NO.5 fault
F17.17 Input terminal state at NO.5 fault
F17.18 Output terminal state at NO.5 fault
F17.19 NO.5 fault interval
F17.20 NO.4 fault type
F17.21 NO.4 fault interval
F17.22 NO.3 fault type
F17.23 NO.3 fault interval
F17.24 NO.2 fault type
F17.25 NO.2 fault interval
F17.26 NO.1 fault type
F17.27 NO.1 fault interval

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6.2.19 Group F18 PWM Parameters
Code Name Description Range【factory setting】
F18.00 Carrier frequency 1-16kHz
【depend on controller model】
F23.00 defines the carrier frequency of PWM output wave.
Controller power Setting range Factory setting
0.2-22kW 1-16kHz 8kHz
30-45kW 1-12kHz 6kHz
55-90kW 1-6kHz 4kHz
110kW and above 1-4kHz 2kHz
1234
• The carrier frequency will affect the operating noise of the motor. The higher the carrier frequency,
the lower the noise made by the motor. Please properly set the carrier frequency.
• When the value is higher than the factory setting, the controller should be derated by 5% when
per 1kHz is increased compared to the factory setting.
F18.01 Carrier freqency auto adjust enable 0,1【0】
0: Disable.
1: Enable.
F18.02 PWM overmodulation enable 0,1【1】
0: Disable.
1: Enable.
F18.03 PWM overmodulation mode 0,1【0】
6
0: Two phase / Three phase swtich.
1: Three phase.

6.2.20 Group F19 Reserved

6.2.21 Group F20 Reserved

6.3 Group Y Manufacturer Function Parameters


The Group y is the manufacturer parameters group for debugging at the factory before delivery.

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Shenzhen Hpmont Technology Co., Ltd Chapter 7 Elevator Application Guidance

Chapter 7 Elevator Application Guidance


This chapter will guide you through the basic procedures of system design and function code
configuration when the controller is applied in elevator control system.

7.1 Basic Debug Procedures


7.1.1 System Analysis and Wire
We recommend you to analyze the actual application requirements before the wiring design.
Basic configuration for elevator system with HD5L is shown in Figure 7-1:
MCCB Contactor
R L1 U
S L2 V M
T L3 W
Three-phase input power supply
380V 50/60Hz HD5L PG
Speed feedback
Input
terminal Car
Elevator
controller Weighing signal feedback
Output
terminal
Counter weight
Figure 7-1 Basic configuration for elevator system with HD5L

7.1.2 Set Basic Parameters


1. Correctly set F00.00 (motor type) and F00.01 (control mode) according to motor type. 7
2. Set relevant parameters of motor. For the asynchronous motor, set Group F07. For the
synchronous motor, set Group F10.
3. Set F00.02 (elevator rated speed) and F00.04 (traction machine mechanical parameters)
according to the elevator requirement and motor parameters.
4. Set encoder relevant parameters of Group F11 according to the encoder configured to motor.
5. Set digital I/O function parameters of Group F12 according to the actual wiring.
6. Set the parameter according to the actual running mode:
• Terminal MS running mode: Set MS relevant parameters of Group F05 according to the
elevator actual requirement and the controller. Set Acc/Dec curve parameters of Group F03
according to the elevator speed.
• Terminal analogue running mode: Set analogue curve parameters of Group F04 and
analogue I/O terminal parameters of Group F13 according to the elevator actual requirement
and the controller. The bigger Acc/Dec curve parameters of Group F03 are set, the quicker
HD5L catch the speed command of elevator controller.

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Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co., Ltd
7.1.3 Motor Parameter Auto-tuning
Note: The crane car is needed for the rotation auto-tuning but not for the static auto-tuning.

Asynchronous motor parameter auto-tuning


1. You should set F00.05 as 0 (panel control).
2. Set F07.06 as 1 (static auto-tuning) or 2 (rotation auto-tuning), then press RUN key of panel
to do parameter auto-tuning. The motor does not rotate at static auto-tuning but rotate at rotation
auto-tuning.
Note: When auto-tuning, it need open the run contactor; if at rotation auto-tuning, it need open
the brake contactor manually too.

Synchronous motor rotation auto-tuning with A/B/Z/U/V/W encoder


1. You should set F00.05 as 0 (panel control).
2. Set F10.10 as 2 (rotation angle auto-tuning), then press RUN key of panel to do parameter
auto-tuning.
3. Auto-tuning process: The controller with DC fixes the motor to one direction, then slowly starts
the motor for a while and finally stops. When finishes auto-tuning, F10.12 (motor initial angle) will
be obtained.
Note:
1. During step 2 and step 3, manually open the brake contactor and the run contactor together.
2. If the system has synchronous motor radial contactor, the short-circuit signal of radial contactor
should be removed. Otherwise it will cause over-current fault.

Synchronous motor static auto-tuning with A/B/Z/U/V/W encoder


1. You should set F00.05 as 0 (panel control).
2. Set F10.10 as 1 (static angle auto-tuning), then press RUN key of panel to do parameter
auto-tuning.
3. During auto-tuning, the controller will make a serial pulse voltage and the motor will buzz.
When buzz is over and the panel returns to stop state, please check and record D04.05.
4. Restart step 2 and step 3, check and record D04.05. Then compare the twice obtained value of
D04.05.
If the comparison value is smaller than 5000, it means that the steps are success. Otherwise you
should check the encoder connection and then restart step 2-4.
Note of step 4:
If the comparison value is too large, you could count it according to the following formula. And if
the result is smaller than 5000, it means that the above steps are success too.
Formula: 65535 + smaller value – larger value < 5000

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Shenzhen Hpmont Technology Co., Ltd Chapter 7 Elevator Application Guidance
5. Set F00.05 according to elevator control mode, and set F06.00 as 0 (no pre-torque
compensation).
6. Set inspection run command and direction so that the motor slowly runs, F10.12 (motor initial
angle) will be obtained the auto-tuning process is finished.
We should also pay attention to the following circumstances at step 6 of low speed
operation:
1. The setting direction and the actually running direction are not the same.
Take measures: Set the reverse value of F00.08 (run direction), then restart auto-tuning.
2. There is fault such as over-current or encoder reversion enabled etc. It may be encoder
reversion enabled.
Take measures: Set F11.02 as 1 (the reverse direction of PG card), then restart auto-tuning.
.123
Note:
1. During step 2 and step 3, it need manually open the run contactor.
2. If the system has synchronous motor radial contactor, the short-circuit signal of radial contactor
should be removed. Otherwise it will cause over-current fault.
3. If the system is power off before finish the step 6, you should restart auto-tuning.

Synchronous motor rotation auto-tuning with SINCOS encoder


1. You should set F00.05 as 0 (panel control).
2. Set F10.10 as 2 (rotation angle auto-tuning), then press RUN key of panel to do parameter
auto-tuning.
3. Auto-tuning process: The controller with DC fixes the motor to one direction, then slowly starts
7
the motor for one cycle and finally stops. When finishes auto-tuning, F10.14-F10.17 (encoder
relevant parameters) and F10.12 (motor initial angle) will be obtained.
Note: During step 2 and step 3, manually open the brake contactor and the run contactor
together.

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Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co., Ltd
Synchronous motor static auto-tuning with SINCOS encoder
1. You should set F00.05 as 0 (panel control).
2. Set F10.10 as 1 (static angle auto-tuning), then press RUN key of panel to do parameter
auto-tuning.
3. During auto-tuning, the controller will make a serial pulse voltage and the motor will buzz.
When buzz is over and the panel returns to stop state, please check and record D04.05.
4. Restart step 2 and step 3, check and record D04.05. Then compare the twice obtained value of
D04.05.
If the comparison value is smaller than 5000, it means that the steps are success. Otherwise you
should check the encoder connection and then restart step 2-4.
Note of step 4:
If the comparison value is too large, you could count it according to the following formula. And if
the result is smaller than 5000, it means that the above steps are success too.
Formula: 65535 + smaller value – larger value < 5000

5. Set F00.05 according to elevator control mode, and set F06.00 as 0 (no pre-torque
compensation).
6. Set inspection run command and direction so that the motor slowly runs for a circle then keeps
at zero-speed. When revoke run command and direction at the moment, the auto-tuning process
is finished, and obtain F10.14-F10.17 (encoder relevant parameters) and F10.12 (motor initial
angle).
We should also pay attention to the following circumstances at step 6 of low speed
operation:
1. The setting direction and the actually running direction are not the same.
Take measures: Set the reverse value of F00.08 (run direction), then restart auto-tuning.
2. There is fault such as over-current or encoder reversion enabled etc. It may be encoder
reversion enabled.
Take measures: Set F11.02 as 1 (the reverse direction of PG card), then restart auto-tuning.

7. When auto-tuning is finished, give inspection running and direction signal again to observe that
the motor runs normally. If not, check encoder C and D phase connection, then restart step 2-7.
Note:
1. During step 2 and step 3, it need open the run contactor manually.
2. If the system has synchronous motor radial contactor, the short-circuit signal of radial contactor
should be removed. Otherwise it will cause over-current fault.
3. If the system is power off before finish the step 7, you should restart auto-tuning.

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Synchronous motor rotation auto-tuning with serial communication encoder
1. You should set F00.05 as 0 (panel control).
2. Set F10.10 as 2 (rotation angle auto-tuning), then press RUN key of panel to do parameter
auto-tuning.
3. Auto-tuning process: The controller with DC fixes the motor to one direction, then slowly starts
the motor for a while and finally stops. When finishes auto-tuning, F10.12 (motor initial angle) will
be obtained.
Note:
1. During step 2 and step 3, manually open the brake contactor and the run contactor together.
2. If the system has synchronous motor radial contactor, the short-circuit signal of radial contactor
should be removed. Otherwise it will cause over-current fault.

Synchronous motor static auto-tuning with serial communication encoder


1. You should set F00.05 as 0 (panel control).
2. Set F10.10 as 1 (static angle auto-tuning), then press RUN key of panel to do parameter
auto-tuning.
3. During auto-tuning, the controller will make a serial pulse voltage and the motor will buzz.
When buzz is over and the panel returns to stop state, please check and record D04.05.
4. Restart step 2 and step 3, check and record D04.05. Then compare the twice obtained value of
D04.05.
If the comparison value is smaller than 5000, it means that the steps are success. Otherwise you
should check the encoder connection and then restart step 2-4.
Note of step 4: 7
If the comparison value is too large, you could count it according to the following formula. And if
the result is smaller than 5000, it means that the above steps are success too.
Formula: 65535 + smaller value – larger value < 5000

5. Set F00.05 according to elevator control mode, and set F06.00 as 0 (no pre-torque
compensation).
6. Set inspection run command and direction so that the motor slowly runs, F10.12 (motor initial
angle) will be obtained the auto-tuning process is finished.
We should also pay attention to the following circumstances at step 6 of low speed
operation:
1. The setting direction and the actually running direction are not the same.
Take measures: Set the reverse value of F00.08 (run direction), then restart auto-tuning.
2. There is fault such as over-current or encoder reversion enabled etc. It may be encoder
reversion enabled.
Take measures: Set F11.02 as 1 (the reverse direction of PG card), then restart auto-tuning.
.123

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Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co., Ltd

Note:
1. During step 2 and step 3, it need manually open the run contactor.
2. If the system has synchronous motor radial contactor, the short-circuit signal of radial contactor
should be removed. Otherwise it will cause over-current fault.
3. If the system is power off before finish the step6, you should restart auto-tuning.

7.1.4 Inspection Running


Before inspection running
Make sure the follow steps:
1. After motor parameter auto-tuning, motor output U/V/W connections and encoder connection
are not changed.
2. Set F03.06 (inspection Acc speed) and F03.07 (inspection Dec speed).
Inspection running
1. If the actual motor running direction is not the command direction, you can change the value of
F00.08 (run direction).
2. Carefully make sure that the motor can run normally.
3. Make sure the motor can run normally and the signals of the brake and power circuit etc. can
act normally, then it will run fast.

7.1.5 Run Fast


1. Give the normal floor run command so that to the elevator can run normally. Then set Group
F02 of start & stop parameters, start stopping parameters, adjust starting & stopping brake and
motor running time sequence to make sure that the elevator does not shake at start & stop.
• For the asynchronous motor, adjust Group F02 to avoid obviously shaking at start &stop.
• For the synchronous motor, it also need set Group F06 to avoid elevator brake at start.
• If the synchronous motor has SINCOS encoder, it can achieve elevator smooth start using
weigh less method (Group F06). And F02.02 (Retention time of start zero-speed) is set at
least as 0.5s.
2. If the elevator has slight shake at running, please properly adjust Group F08.
3. To adjust leveling precision, terminal MS control (F00.05 = 2) can adjust Acc/Dec curve (Group
F03) to unify level and adjust F03.13 (stop Dec jerk) to make leveling precision.

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Shenzhen Hpmont Technology Co., Ltd Chapter 7 Elevator Application Guidance

7.2 Terminal MS Run Mode Application


The elevator controller can calculate the motor present running direction and objective speed
according to the elevator control logic and send them to HD5L in the form of digital. HD5L get the
objective speed of MS form and calculate the speed curve according to the S-curve parameter
setting, the control the motor to run.
Example: A certain elevator with rated speed of 1.750m/s uses a controller in terminal MS control
(F00.05 = 2).
The brake and the contactor are controlled by the controller. The controller receives the HD5L
output signal at drive zero-speed running and controls the brake to close.
The inspection running is controlled by drive’s INS MS command, and the running speed is
obtained by MS terminal’s speed combination.
If use gearless permanent magnet synchronous motor with SINCOS encoder, HD5L need the
SINCOS encoder card with FD. HD5L receive the sine-cosine signal from the encoder as speed
signal, meanwhile HD5L can output pulse signal of no-FD or 2-126 odd-times FD to the elevator
controller without any weigh compensation device.
7.2.1 Control Part Connection
Controller enable
DI1
Up
DI2
Down
DI3
MS terminal 1
DI4 HD5L
Elevator MS terminal 2
DI5
controller MS terminal 3 Control board 7
DI6
Controller fault
RLY1
Controller running
DO1
Zero-speed run
DO2
COM PG
sinA+,sinA-
PG extension card cosB+,cosB-
PA
OUTA DB15 sinC+,sinC- ERN1387
PB
OUTB cosD+,cosD-

Figure 7-2 Terminal MS running connection

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Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co., Ltd
7.2.2 Set Parameter
The terminal MS general function code setting content is shown as Table 7-1 and special function
code setting content is shown as Table 7-2.
Table 7-1 General function code setting table
Code Name Recommended value Remark
F00.00 Motor type Depend on actual value
F00.01 Control mode Depend on actual value
F00.02 Elevator rated speed Depend on actual value
F00.03 Max output freqency Depend on actual value
Traction machine mechanical Depend on actual
F00.04
parameters calculate value
F07.00 / F10.01 Motor rated power Depend on actual value
F07.01 / F10.02 Motor rated voltage Depend on actual value
Motor nameplate
F07.02 / F10.03 Motor rated current Depend on actual value
parameters.
F07.03 / F10.04 Motor rated frequency Depend on actual value
F07.04 / F10.05 Motor rated rpm Depend on actual value
F08.00 ASR proportional gain 1 500
F08.01 ASR integral coefficient 1 500
Adjust according to
F08.02 ASR proportional gain 2 500 running effect.
F08.03 ASR integral coefficient 2 500 Generally use the
default value.
F08.04 ASR swithcing frequency 1 10.00Hz
F08.05 ASR swithcing frequency 2 15.00Hz
F08.09 UP electrical torque limitation 180.0%
Adjust according to
F08.10 DN electrical torque limitation 180.0% running effect.
F08.11 UP regenerative torque limitation 180.0% Generally use the
default value.
F08.12 DN regenerative torque limitation 180.0%
F11.00 HD5L PG card Depend on actual value
F11.01 PG P/R Depend on actual value
F11.02 PG direction setting Depend on actual value

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Table 7-2 Special function code setting table of terminal MS run
Code Name Recommended value Remark
F00.05 Operating mode 2 Terminal MS control
F02.02 Retention time of start zero-speed 0.5s According the situation of running
contactor and brake at motor start
F02.06 Retention time of stop zero-speed 0.5s
& stop to adjust.
F03.00 Acceleration speed 0.700m/s2
F03.01 Start Acc jerk 0.350m/s3
F03.02 End Acc jerk 0.600m/s3
F03.03 Deceleration speed 0.700m/s2
According the elevator speed and
F03.04 Start Dec jerk 0.600m/s3
running effect to set.
3
F03.05 End Dec jerk 0.350m/s
F03.06 Inspection Acc speed 0.200m/s2
F03.07 Inspection Dec speed 1.000m/s2
F03.13 Stop Dec jerk 0.350 m/s3
F05.00 Multi-speed 0 0
F05.01 Multi-speed 1 Re-leveling speed
F05.02 Multi-speed 2 Creeping speed
F05.03 Multi-speed 3 Battery driven speed
As deisgn
F05.04 Multi-speed 4 Inspection speed
F05.05 Multi-speed 5 Normal low speed
F05.06 Multi-speed d 6 Normal mid speed
F05.07 Multi-speed 7 Normal high speed
F06.00 Pre-torque selection 4 No weighing auto-compensation
F06.14 No weighing current coefficient 3000 Debug according to the running
7
F06.15 No weighing speed-loop KP 2000 effect; Increase the three
parameter values in the motor non
F06.16 No weighing speed-loop KI 2000 oscillatory situation.
F12.01 DI1 terminal function 1 Controller enabled (EN)
F12.02 DI2 terminal function 2 UP
F12.03 DI3 terminal function 3 DN
F12.04 DI4 terminal function 4 MS1
F12.05 DI5 terminal function 5 MS2
F12.06 DI6 terminal function 6 MS3
F12.15 DO1 terminal function 2 Controller is running
Controller is at zero-speed
F12.16 DO2 terminal function 3
running
F12.17 RLY1 terminal function 14 Controller fault
F16.07 Multi-sped inspection select 4 Multi-speed inspection select

HD5L Series Controller User Manual ―95―


Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co., Ltd

7.3 Terminal Analogue Run Mode Application


The elevator controller can calculate the motor present running direction and running speed
according to the elevator control logic and send them to HD5L respectively in the form of digital
and analogue. HD5L control the motor to run according to the controller’s command and speed.
Example: A certain elevator with rated speed of 1.750m/s uses a drive in analogue run mode.
The brake and the running contactor are controlled by the elevator controller. The controller
sends the direction signal to HD5L in the form of digital and output the running speed to drive in
the form of analogue.
Use analogue weighing device and AI1 as analogue speed setting and AI2 as analogue weigh.
7.3.1 Control Part Connection
Controller enable
DI1
Up (UP)
DI2
Down (DN)
DI3
Controller fault HD5L
RLY1
Elevator Running
DO1
controller
Zero-speed run Control board
DO2
COM
Speed command Weighing signal
AI1 AI2

PG extension card
COM
PA
OUTA PG feedback signal
PB
OUTB

Figure 7-3 Terminal analogue running connection

―96― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Chapter 7 Elevator Application Guidance
7.3.2 Set Parameter
Refer to Table 7-1 for the general function code.
The terminal analogue special function code setting content is shown as Table 7-3.
Table 7-3 Terminal analogue run special function code
Code Name Recommended value Remark
F00.05 Operating mode 1 Terminal analogue control.
F02.02 Retention time of start zero-speed 0.5s According the situation of running
contactor and brake at motor
F02.06 Retention time of stop zero-speed 0.5s
start& stop to adjust.
F03.00 Acceleration speed 0.700m/s2
F03.01 Start Acc jerk 0.350m/s3
If the controller can not fast-track
F03.02 End Acc jerk 0.600m/s3 speed command of the elevator
F03.03 Deceleration speed 0.700m/s2 controller, please add more the
values of F03.00-F03.05.
F03.04 Start Dec jerk 0.600m/s3
F03.05 End Dec jerk 0.350m/s3
F06.00 Pre-torque selection 1 Analogue weighing feedback.
F06.01 Up pre-torque bias 50.0%
F06.02 Down pre-torque bias 50.0%
Set according to actual situation
F06.03 Up electrical pre-torque gain 1.000
and debug according to running
F06.04 Up brake pre-torque gain 1.000 effect.
F06.05 Down electrical pre-torque gain 1.000
F06.06 Down brake pre-torque gain 1.000
F12.01 DI1 terminal function 1 Controller enabled (EN)
F12.02 DI2 terminal function 2 UP 7
F12.03 DI3 terminal function 3 DN
F12.15 DO1 terminal function 2 Controller is running
Controller is at zero-speed
F12.16 DO2 terminal function 3
running
F12.17 RLY1 terminal function 14 Controller fault
F13.00 AI1 function 1 Speed setting
F13.01 AI2 function 2 Weighing signal
F13.04 AI1 bias 0.0%
F13.05 AI1 gain 1.00
F13.06 AI1 filter time 0.05s Adjust according to actual
F13.07 AI2 bias 0.0% situation
F13.08 AI2 gain 1.00
F13.09 AI2 filter time 0.05s

HD5L Series Controller User Manual ―97―


Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co., Ltd

7.4 Power-off Battery Driven Run Mode Application


During using elevator, if the system power is off, passengers will be shut in car. HD5L provide
battery driven run mode to resolve this problem.

7.4.1 Basic Connection


KM Contactor
Three-phase input L1 U
power supply
L2 HD5L V M
380V 50/60Hz
L3 W
BAT power supply + (+)
>240VDC -
(-)
Up(UP)
DI2
Down(DN)
DI3
BAT run command
DI7

Figure 7-4 Basic connection of battery driven run


In the Figure 7-4, the terminal definition is shown as Table 7-4:
Table 7-4 Battery driven running terminal definition
Terminal Definition
DI2 Input terminal signal: UP
DI3 Input terminal signal: DN
DI7 Input terminal signal: Battery driven run command (BAT)
(+)、(-) Controller DC bus voltage terminals
KM Mains power control contactor

7.4.2 Running Time Sequence


1. When mains power fails, the mains power control contactor (KM) opens, and the elevator
controller outputs battery driven running command (BAT).
2. After some time delay, the controller outputs running command (UP/DN). When HD5L receive
the command, the running contactor will be closed and the brake will be opened. HD5L
accelerate at the line rate of F03.08 (Battery driven Acc speed) till the speed of F05.09 (Battery
driven run speed).
3. When the elevator runs near a leveling area, the controller cuts off the battery driven run
command (BAT), and HD5L begin to Dec at the rate of F03.09 (Battery driven Dec speed) to stop.
4. The controller outputs the brake close signal after the speed decelerates to zero. After some
time delay, controller cuts off the running command (UP/DN) and HD5L releases the contactor. A
complete battery driven running process is over.
Note:
1. The battery voltage should be bigger than 240VDC to ensure normal operation.
2. In the battery driven running mode, the controller does not detect the input phase failure.

―98― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Chapter 8 Troubleshooting

Chapter 8 Troubleshooting
If a fault occurs, the panel will display the fault alarm state. At the same time, fault relay acts,
accordingly the controller stops output and the motor coasts to stop.
When fault alarm occurs, please record the fault in detail and take proper action according to the
Table 8-1. If you need some technical help, please contact to the suppliers or directly call
Shenzhen Hpmont Technology Co., Ltd.
After the fault is eliminated, please reset the controller by any of the following methods:
1. Panel reset.
2. External reset terminal (multi-function terminal set as No. 16 function).
3. Communication fault reset.
4. Switching on the controller after completely power off.
Table 8-1 Fault alarm description and counter-measures
Fault code Fault name Possible reasons of fault Counter-measures
• It is normal state of power on and
• At the begining of power on and
power off
at the end of power off
DC bus • Please check input power
-Lu- • Input voltage is too low
undervoltage voltage
• Improper wiring leads to
• Please check wiring and wire the
undervoltage of hardware
controller properly
E0001 Acc overcurrent • Connect the controller and motor
• Improper connection between
E0002 Dec overcurrent properly
controller and motor
• Please set correct motor
• Improper motor parameters
parameters
• The rating of the used controller
Constant speed • Select controller with higher
E0003 is too small
overcurrent rating
• Acceleration/deceleration time
• Please set proper acceleration
is too short
time and deceleration time 8
E0004 Acc over voltage • Please check power input
• Input voltage is too high
E0005 Dec over voltage • Please set a proper value for
• Deceleartion time is too short
deceleration time
Constant speed • Improper wiring leads to
E0006 • Please check wiring and wire the
over voltage overvoltage of hardware
controller properly
• Please check the connection and
• Short circuit between phases connect the wire properly
Power module output or the ground • Please check the connection and
E0008
faulty • Output current is too high mechanism
• Power module is damaged • Please contact the supplier for
repairing
• Ambient temperature is too
• Please use controller with higher
high
power capacity
• Controller external ventilation is
Heatsink • Improve the ventilation around
E0009 not good
overheated the controller
• Fan fault
• Replace the cooling fan
• Fault occurs to temperature
• Please seek technical support
detection circuit

HD5L Series Controller User Manual ―99―


Chapter 8 Troubleshooting Shenzhen Hpmont Technology Co., Ltd

Fault code Fault name Possible reasons of fault Counter-measures


E0010 Braking unit fault • Circuit fault of braking unit • Please seek technical support
• Please detect at power on after
E0011 CPU faulty • CPU abnormal completely power outage
• Please seek technical support
• Please check the motor’s
connection
Motor auto-tuning • Parameter auto-tuning is time
E0012 • Input the correct nameplates
fault out
parameters
• Please seek technical support
• Contactor fault • Replace the contactor
E0013 Soft start failed
• Fault of control circuit • Please seek technical support
Current detect • Current detection circuit is • Please contact the supplier for
E0014
faulty damaged repairing
• For three-phase input • Please check the three-phase
E0015 Lack of input controller, input phase loss fault power input
occurs to power input • Please seek technical support
• Output phase disconnection or
• Please check the connection
loss
E0016 Lack of output between controller and motor
• Heavy imbalance of controller’s
• Please check the quality of motor
three-phase load
• Acceleration time is too short • Adjust acceleration time
• Improper setting of V/f curve or • Adjust V/f curve or torque boost
Controller torque boost leads to over • Please check mains supply
E0017
overloaded current voltage
• Mains supply voltage is too low • Please use controller with proper
• Motor load is too high power rating
• Brake fault or contactor fault • Change contactor
• PG pulse number fault • Set proper PG P/R
• Improper setting of F05.19 and • Correct the setting of F05.19 and
Excessive speed
E0018 F05.20 F05.20
deviation
• Inadequate controller torque • Select biger capacity controller
• Speed-loop PI parameter • Correctly set speed-loop PI
setting isn’t correct parameter
• Improper setting of V/f curve • Adjust the setting of V/f curve
• Mains supply voltage is too low • Check the power input
• Motor’s overload protection • Please properly set the overload
E0019 Motor overload
factor is not set properly protection factor of the motor
• Motor runs with blocked torque • Please check the load and
or load is too heavy mechanical transmission devices
• Reduce the load; Increas the
• Motor overheat acceleration/deceleration time;
• Motor overheat terminal (digital Repaire or replace the motor
or analogue input terminal) • Detect the overheat detection
E0020 Motor overheat
incorrect connection input signal whether correct
• The setting of motor • Set the motor parameter
paramteters is incorrect according to the motor’s
nameplates

―100― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Chapter 8 Troubleshooting

Fault code Fault name Possible reasons of fault Counter-measures


Controlboard • Memory circuit fault of control • Please contact the supplier for
E0021
EEPROM faulty board EEPROM repairing
• Replace the panel
Panel EEPROM • Memory circuit fault of panel
E0022 • Please contact the supplier for
faulty EEPROM
repairing
• The power rating between
• Select a controller with suitable
motor and controller is too
Parameter setting power rating
E0023 different
faulty • Please set correct value of motor
• Improper setting of motor
parameters
parameters
• Fault terminal of external
E0024 External faulty • Please check external equipment
equipment operates
• Connection fault of
Communication cable
E0028 SCI timeout faulty • Please check the connection
• Disconnected or not well
connected
• Please check the connection
• Connection fault of
• Please check the connection
Communication cable
• Please correctly set the
• Disconnected or not well
E0029 SCI faulty communication format and the
connected
baud rate
• Communication setting error
• Send the data according to
• Communication data error
MODBUS protocol
• PG wire phase and motor
E0030 PG direct wrong • Set the reverse value of F11.02
phase are not match
E0031 PG disconnection • PG without input signal • Check the PG connection
• PG pulse number fault • Set proper PG pulse number
• Inadequate controller torque • Select biger capacity controller
E0032 Motor over speed
• Speed-loop PI parameter • Correctly set speed-loop PI
setting isn’t correct parameter
8
Loss of Z signal of • Connection problem
E0033 • Check the connection
ABZ encoder • Severe interference
UVW signal
E0034 wrong of UVW • UVW PG fan-area error • Check the UVW connection
encoder
CD phase wrong
• PG fault • Check the PG
E0035 of SINCOS
• PG disconnection • Check the PG connection
encoder
• Contactor damage
• Change the contactor
E0036 Contator faulty • Feedback contact connection
• Check the connection
problem
123
Mark: E0022 doesn’t affect the controller normal operation.

HD5L Series Controller User Manual ―101―


Shenzhen Hpmont Technology Co., Ltd Chapter 9 Maintenance

Chapter 9 Maintenance
Many factors such as ambient temperature, humidity, dust, oscillation, internal component aging,
wear and tear will give rise to the occurrence of potential faults. Therefore, it is necessary to
conduct daily maintenance to the controller.
• If the controller has been transported for a long distance, please check whether the
components of the controller are complete and the screws are well tightened.
• Please periodically clean the dust inside the controller and check whether the screws are
loose.

Danger
• Only a trained and qualified professional person can maintain the controller.
• Maintenance personnel should take off all metal jewellery before carrying out maintenance or internal
measurements in the controller. Suitable clothes and tools must be used.
• High voltage exists when the controller is powered up or running.
• Checking and maintaining can only be done after the controller’s AC power is cut off and wait for at least
10 minutes. The cover maintenance can only be done after ensured that the charge indicator inside the
controller and the indicators on the panel are off and the voltage between power terminals (+) and (-) is
below 36V.

Warning
• For the controller stored for more than 2 years, please use voltage regulator to increase the input voltage
gradually.
• Do not leave metal parts like screws or pads inside the controller.
• Do not make modification on the inside of controller without instruction from the supplier.
• There are IC components inside the controller, which are sensitive to static electricity. Directly touch the
components on the PCB board is forbidden.
9

HD5L Series Controller User Manual ―103―


Chapter 9 Maintenance Shenzhen Hpmont Technology Co., Ltd

9.1 Daily Maintenance


The controller must be operated in the specified environment (refer to section 3.2, page 9).
Besides, some unexpected accidents may occur during operation.
Therefore you should maintain the controller conditions according to the Table 9-1, record the
operation data, and investigate problems immediately.
Table 9-1 Daily checking items
Items Content Criteria
Temperature and humidity -10-+40℃, derating at 40-50℃
Operating
Dust and water dripping No water dripping
environment
Gas No strange smell
Oscillation and heating Stable oscillation and proper temperature
Controller
Noise No abnormal sound
Heating No overheating
Motor
Noise Low and regular noise
Operating state Output current Within rated range
parameters Output voltage Within rated range

9.2 Periodical Maintenance


Customer should check the controller in short time or every 3 to 6 months according to the actual
environment so as to avoid hidden problems and make sure the controller runs well for a long
time.
General Inspection:
• Check whether the screws of control terminals are loose. If so, tighten them with a screw
driver;
• Check whether the main circuit terminals are properly connected; whether the mains cables
are over heated;
• Check whether the power cables and control cables are damaged, check especially for any
wear on the cable tube;
• Check whether the insulating tapes around the cable lugs are stripped, and for signs of
overheating near terminations;
• Clean the dust on PCBs and air ducts with a vacuum cleaner.

Note:
1. Dielectric strength test of the controller has already been conducted in the factory. Do not do
the test again. Otherwise, the controller might be damaged.
2. If insulation test to the motor is necessary, it should be done after the motor’s input terminals
U/V/W have been detached from the controller. Otherwise, the controller will be damaged.
3. For controllers that have been stored for a long time, they must be powered up every 2 years.
When supplying AC power to the controller, use a voltage regulator to gradually raise the input
voltage to rated input voltage at least 5 hours.

―104― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Chapter 9 Maintenance

9.3 Replacing Damaged Parts


The components that are easily damaged are: cooling fan and electrolytic capacitors of filters.
Their lifetime depends largely on their application environment and preservation. The users can
decide the time when the components should be replaced according to their service time.
Cooling fan
Life: 60,000 hours.
Possible cause of damages: Wear of the bearing, aging of the fan vanes.
Criteria: After the controller is switched off, check if the abnormal conditions such as crack
existing on fan vanes and other parts. When the controller is switched on, check if controller
running is normal, and check if there is any abnormal oscillation.
Electrolytic capacitors
Life: 50,000 hours
Possible cause of damages: High ambient temperature, aging of electrolyte and large pulse
current induced by rapid changing loads.
Criteria: Check if frequent overcurrent or overvoltage failures occur during controller start-up with
load. Check if there is any leakage of liquids. Check if the safety valve protrudes. Measure the
static capacitance and insulation resistance.

9.4 Unwanted Controller Recycling


When disposing the controller, please pay attention to the following factors:
The capacitors may explode if they are burnt.
Poisonous gas may be generated when the plastic parts like front covers are burnt.
Disposing method: Please dispose unwanted controllers as industrial waste.

HD5L Series Controller User Manual ―105―


Shenzhen Hpmont Technology Co., Ltd Chapter 10 Accessories

Chapter 10 Accessories
10.1 Panel Installation Assembly
The panel installation assembly includes mounting base and extension cable.
10.1.1 Mounting Base
The panel mounting base is an accessory. If needed, please order goods.
Model: HD-KMB. The mounting base and its size are shown as Figure 10-1, the unit is mm.
2.5
1.8 ± 0.1
44.8

76 ± 0.2

Mounting base

134.5 +0.1
134 ± 0.2

0
142

Mounting size

86 76.5 +0.1
0

Figure 10-1 Mounting base and its size

10.1.2 Extension Cable


The panel extension cable is an accessory. If needed, please order goods.
The models are as follows:
• 1m extension cable to panel: HD-CAB-1M 10
• 2m extension cable to panel: HD-CAB-2M
• 3m extension cable to panel: HD-CAB-3M
• 6m extension cable to panel: HD-CAB-6M

HD5L Series Controller User Manual ―107―


Chapter 10 Accessories Shenzhen Hpmont Technology Co., Ltd

10.2 Braking Resistor Selection


The braking resistor selection is listed as Table 10-1.
Refer to section 4.3.2 for the brake resistor connection.
Table 10-1 Braking resistor selection
Recommend value (Ω) Recommend power (kW)
Model Moor Recommended
Min Max Synchronous Asynchronous
value
HD5L-2S2P2 2.2 kW 26 130 50 1 1
HD5L-2S3P7 3.7 kW 26 90 30 1.6 1.2
HD5L-4T2P2 2.2 kW 56 210 100 1 1
HD5L-4T3P7 3.7 kW 56 144 80 1.6 1.2
HD5L-4T5P5 5.5 kW 56 100 70 2 1.6
HD5L-4T7P5 7.5 kW 56 72 64 3.2 2
HD5L-4T011 11 kW 34 48 40 4 3.2
HD5L-4T015 15 kW 34 41 36 5 4
HD5L-4T018 18.5 kW 17 31 24 6.4 5
HD5L-4T022 22 kW 17 27 20 8 6.4
HD5L-4T030 30 kW 11 20 15 10 8
HD5L-4T037 37 kW 10 16 12 12 10
HD5L-4T045 45 kW 7 10 9 18 15

10.3 Protective Cover


The protective cover is an accessory. If needed, please order goods.
Model: HD-CK-Frame4. The protective cover is applied to plastic structure controller (18.5kW
and below model), and each controller needs 2 protective covers.

10.4 Power Regenerative Unit


Please refer to HDRU Series Power Regenerative Unit User Manual for more details.

―108― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Appendix A Parameters

Appendix A Parameters
Attributes are changed:
”*”: It denotes that the value of this parameter is the actual value which cannot be modified.
“×”: It denotes that the setting parameter cannot be modified when the controller is in run state.
”○”: It denotes that the setting parameter can be modified when the controller is in run state.

HD5L Series Controller User Manual -109-


Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd

Code Name Range Default Unit Attributes Setting


Group D00 System State Parameters (on pages 54-55)
D00.00 Controller series HD5L Actual value *
D00.01 DSP software version 0.00-9.99 Actual value *
DSP special software
D00.02 0.00-9.99 Actual value *
version
D00.03 Panel software version 0.00-9.99 Actual value *
Display in 16-bit binary:
Bit0: Controller enable
Bit1: Inspection run
Bit2: MS run
Bit3: Analogue run
Bit4-Bit7: Reserved
Bit8: Brake feedback input
D00.04 Elevator running state Bit9: Contactor feedback Actual value *
input
Bit10: Up forced Dec input
Bit11: Down forced Dec input
Bit12: MS terminal 1
Bit13: MS terminal 2
Bit14: MS terminal 3
Bit15: Battery driven run
D00.05 Rated current 0.1-999.9A Actual value *
Display in 16-bit binary:
Bit0: Controller fault
Bit1: Run/stop
Bit2: UP
Bit3: DN
Bit4&5: Acc/Dec/constant
Bit6: Zero-speed signal
D00.06 Controller state Bit7: Run at zero-speed Actual value *
Bit8: Auto-tuning
Bit9: Speed arrived
Bit10: Ready to run
Bit11: Brake output
Bit12: Contactor output
Bit13: Stop signal
Bit14,Bit15: Reserved
Group D01 Drive State Parameters (on pages 55-56)
D01.00 Control mode 0-5 Actual value *
D01.01 Setting speed(m/s) 0.000-9.999 Actual value *
Setting speed (after
D01.02 0.000-9.999 Actual value *
acc/dec)(m/s)
D01.03 Feedback speed(m/s) 0.000-9.999 Actual value *
D01.04 Setting frequency (Hz) 0.01-100.00Hz Actual value *
D01.05 Setting frequency (after 0.01-100.00Hz Actual value *

―110― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Appendix A Parameters

Code Name Range Default Unit Attributes Setting


acc/dec)
D01.06 Output frequency 0.01-100.00Hz Actual value *
D01.07 Setting Rpm 0-24000rpm Actual value *
D01.08 Actual Rpm 0-24000rpm Actual value *
D01.09 Reserved *
D01.10 Output voltage 0-999V Actual value *
D01.11 Output current 0.1-999.9A Actual value *
0.0-300.0%(motor rated
D01.12 Output torque Actual value *
torque)
D01.13 Output power 0-200%(motor rated power) Actual value *
D01.14 DC bus voltage 0-999V Actual value *
D01.15-D01.16 Reserved
Group D02 Analogue State Display Parameters (on pages 56-57)
D02.00 AI1 voltage 0.00-10.00V Actual value *
AI1 voltage(After
D02.01 0.00-10.00V Actual value *
disposal)
D02.02 AI2 voltage 0.00-10.00V Actual value *
AI2 voltage(After
D02.03 0.00-10.00V Actual value *
disposal)
D02.04 AI3 voltage 0.00-10.00V Actual value *
AI3 voltage(After
D02.05 0.00-10.00V Actual value *
disposal)
D02.06 AI4 voltage 0.00-10.00V Actual value *
AI4 voltage(After
D02.07 0.00-10.00V Actual value *
disposal)
D02.08 AO1 output 0.00-10.00V Actual value *
D02.09 AO2 output 0.00-10.00V Actual value *
Group D03 Running State Parameters (on pages 57-58)
D03.00 Heatsink temperature 0.0-999.9℃ Actual value *
Display in 16-bit binary, from
high to low bit is as follows:
Bit15-Bit12: Reserved
Bit11-Bit0 corresponds to
D03.01 Input terminal state Actual value *
DI12-DI1

0: Connected
1: Unconnected A
Display in 16-bit binary, from
high to low bit is as follows:
Bit15-Bit6: reserved
D03.02 Output terminal state Bit5-Bit2 corresponds to Actual value *
RLY4-RLY1
Bit1-Bit0 corresponds to
DO2-DO1

HD5L Series Controller User Manual -111-


Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd

Code Name Range Default Unit Attributes Setting


0: Normal
1: Communication timeout
2: Incorrect data frame head
D03.03 MODBUS state 3: Incorrect data frame Actual value *
checking
4: Incorrect data frame
content
Total time at
D03.04 0-65535 Actual value *
power-on(Hour)
D03.05 Total running time 0-65535 Actual value *
D03.06 Run times 0-65535 Actual value *
D03.07 Present fault 0-100 Actual value *
Group D04 Encoder State Parameters (on pages 58-59)
C phase value of
D04.00 0-4095 Actual value *
SINCOS encoder
D phase value of
D04.01 0-4095 Actual value *
SINCOS encoder
A phase value of
D04.02 0-4095 Actual value *
SINCOS encoder
B phase value of
D04.03 0-4095 Actual value *
SINCOS encoder
UVW state of UVW
D04.04 0-7 Actual value *
encoder
D04.05 Electrical angle 0-65535 Actual value *
D04.06-D04.7 Reserved
D04.08 Pulses of PG 0-65535 Actual value *
D04.09-D04.11 Reserved
Group F00 Basic Parameters (on pages 59-61)
0: Asynchronous
F00.00 Motor type 0 1 ×
1: Synchronous
0: V/f
F00.01 Control mode 1: Sensorless vector control 2 1 ×
2: Closed-loop vector control
0.001
F00.02 Elevator rated speed 0.100-4.000m/s 1.500m/s ×
m/s
Controller max output
F00.03 5.00-100.00Hz 50.00Hz 0.01Hz ×
freqency
Traction machine
F00.04 10.0-6000.0 60.0 0.1 ×
mechanical parameters
0: Panel control
1: Terminal analogue control
2: Terminal MS control
F00.05 Operating mode 0 1 ×
3: Reserved
4: SCI control
5: Reserved

―112― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Appendix A Parameters

Code Name Range Default Unit Attributes Setting


0: Disable
F00.06 M-key function 0 1 ○
1: UP/DN swtich
0.001
F00.07 Speed setting of panel 0.000m/s-F00.02 1.500m/s ○
m/s
0: The same as run
F00.08 Run direction command. 0 1 ×
1: Opposite to run command.
Group F01 Protection of Parameters (on pages 61-62)
F01.00 User password 00000-65535 00000 1 ○
0: Full menu mode
1: Checking menu mode.
F01.01 Menu mode Only different from factory 0 1 ○
setting parameters can be
displayed.
0: No operation
1: Restore to factory settings
F01.02 Parameter initialization 0 1 ×
2: Parameter download
3: Clear fault information
Panel EEPROM 0:No operation
F01.03 0 1 ○
parameter initialization 1: Parameters upload
Group F02 Start & Stop Parameters (on pages 62-63)
F02.00 Start delay time 0.000-4.999s 0.000s 0.001s ×
F02.01 Brake open delay time 0.000-4.999s 0.000s 0.001s ×
Retention time of start
F02.02 0.000-4.999s 0.500s 0.001s ×
zero-speed
0.001
F02.03 Start speed 0.000-0.400m/s 0.000m/s ×
m/s
Retention time of start
F02.04 0.000-4.999s 0.000s 0.001s ×
speed
F02.05 Brake close delay time 0.000-4.999s 0.000s 0.001s ×
Retention time of stop
F02.06 0.000-4.999s 0.000s 0.001s ×
zero-speed
Contator close delay
F02.07 0.000-4.999s 0.000s 0.001s ×
time
0.000-2.000s
F02.08 Start ramp time 0.000s 0.001s ×
0.000: No ramp
F02.09 Reserved
Group F03 Acceleration/Deceleration Parameters (on pages 63-64) A
2 2 0.001
F03.00 Acceleration speed 0.020-9.999m/s 0.700m/s ×
m/s2
0.001
F03.01 Start Acc jerk 0.020-9.999m/s3 0.350m/s3 ×
m/s3
0.001
F03.02 End Acc jerk 0.020-9.999m/s3 0.600m/s3 ×
m/s3
F03.03 Deceleration speed 0.020-9.999m/s2 0.700m/s2 0.001 ×

HD5L Series Controller User Manual -113-


Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd

Code Name Range Default Unit Attributes Setting


m/s2
0.001
F03.04 Start Dec jerk 0.020-9.999m/s3 0.600m/s3 ×
m/s3
0.001
F03.05 End Dec jerk 0.020-9.999m/s3 0.350m/s3 ×
m/s3
0.001
F03.06 Inspection Acc speed 0.020-9.999m/s2 0.200m/s2 ×
m/s2
0.001
F03.07 Inspection Dec speed 0.020-9.999m/s2 1.000m/s2 ×
m/s2
Battery driven Acc 0.001
F03.08 0.020-9.999m/s2 1.000m/s2 ×
speed m/s2
Battery driven Dec 0.001
F03.09 0.020-9.999m/s2 1.000m/s2 ×
speed m/s2
Asynchronous motor 0.001
F03.10 0.020-9.999m/s2 0.100m/s2 ×
auto-tuning Acc speed m/s2
Asynchronous motor 0.001
F03.11 0.020-9.999m/s2 0.100m/s2 ×
auto-tuning Dec speed m/s2
0.001
F03.12 Abnormal Dec speed 0.020-9.999m/s2 1.000m/s2 ×
m/s2
0.001
F03.13 Stop Dec jerk 0.020-9.999m/s3 0.350m/s3 ×
m/s3
0: No field-weakening
optimization.
Asynchronous motor
1: Optimize according to
F03.14 field-weakening 0 1 ×
voltage.
optimization
2: Optimize according to
current.
F03.15 Field-weakening Kp 0-5000 4000 1 ×
F03.16 Field-weakening Ki 0-5000 1000 1 ×
Field-weakening voltage
F03.17 4000-5000 4126 1 ×
limit
F03.18-F03.20 Reserved
Group F04 Analogue Curve Parameters (on pages 64-65)
Units: AI1 characteristic curve
Tens: AI2 characteristic curve
Hundreds: AI3 characteristic
curve
F04.00 Reference curve 0000 1 ×
Thousands: AI4 characteristic
curve
0: Line 1
1: Line 2
Line 1 minimum
F04.01 0.0-F04.03% 0.0% 0.1% ○
reference
Corresponding value of
F04.02 line 1 minimum 0.0-100.0% 0.0% 0.1% ○
reference

―114― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Appendix A Parameters

Code Name Range Default Unit Attributes Setting


Line 1 maximum
F04.03 F04.01-100.0% 100.0% 0.1% ○
reference
Corresponding value of
F04.04 line 1 maximum 0.0-100.0% 100.0% 0.1% ○
reference
Line 2 minimum
F04.05 0.0-F04.07% 0.0% 0.1% ○
reference
Corresponding value of
F04.06 line 2 minimum 0.0-100.0% 0.0% 0.1% ○
reference
Line 2 maximum
F04.07 F04.05-100.0% 100.0% 0.1% ○
reference
Corresponding value of
F04.08 line 2 maximum 0.0-100.0% 100.0% 0.1% ○
reference
Group F05 Speed Parameters (on pages 65-67)
0.001
F05.00 Multi-speed 0 0.000-F00.02m/s 0.000m/s ○
m/s
0.001
F05.01 Multi-speed 1 0.000-F00.02m/s 0.000m/s ○
m/s
0.001
F05.02 Multi-speed 2 0.000-F00.02m/s 0.000m/s ○
m/s
0.001
F05.03 Multi-speed 3 0.000-F00.02m/s 0.000m/s ○
m/s
0.001
F05.04 Multi-speed 4 0.000-F00.02m/s 0.000m/s ○
m/s
0.001
F05.05 Multi-speed 5 0.000-F00.02m/s 0.000m/s ○
m/s
0.001
F05.06 Multi-speed 6 0.000-F00.02m/s 0.000m/s ○
m/s
0.001
F05.07 Multi-speed 7 0.000-F00.02m/s 0.000m/s ○
m/s
0.001
F05.08 Inspection run speed 0.000-0.630m/s 0.200m/s ○
m/s
0.001
F05.09 Battery driven run speed 0.000-F00.02m/s 0.100m/s ○
m/s
Up forced Dec detection
F05.10 0.0-100.0%(F00.02) 97.0% 0.1% ○
value

F05.11
Down forced Dec
0.0-100.0%(F00.02) 97.0% 0.1% ○
A
detection value
F05.12 FDT1 0.0-100.0%(F00.02) 90.0% 0.1% ○
F05.13 FDT2 0.0-100.0%(F00.02) 90.0% 0.1% ○
F05.14 FDT1 delay level 0.0-100.0%(F00.02) 1.0% 0.1% ○
F05.15 FDT2 delay level 0.0-100.0%(F00.02) 1.0% 0.1% ○
F05.16 FAR range 0.0-20.0%(F00.02) 1.0% 0.1% ○
F05.17 Over-speed setting 80.0-120.0%(F00.02) 115.0% 0.1% ×

HD5L Series Controller User Manual -115-


Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd

Code Name Range Default Unit Attributes Setting


Over-speed detection 0.0-2.0s
F05.18 0.2s 0.1s ×
time 0.0: No over-speed detection
Detected value of speed
F05.19 0.0-30.0%(F00.02) 20.0% 0.1% ×
deviation
0.0-2.0s
Detected time of speed
F05.20 0.0: no speed deviation 1.0s 0.1s ×
deviation
detection
F05.21 Reserved
0.001
F05.22 Creeping speed 0.000-0.400m/s 0.050m/s ○
m/s
F05.23-F05.25 Reserved
Group F06 Weighing Compensation Parameters (on pages 67-68)
0: No pre-torque
1: Analogue setting
2: DI setting
F06.00 Pre-torque selection 4 1 ×
3: Digital pre-torque
4: No weighing
auto-compensation
F06.01 Up pre-torque bias 0.0-100.0% 50.0% 0.1% ×
F06.02 Down pre-torque bias 0.0-100.0% 50.0% 0.1% ×
Up electrical pre-torque
F06.03 0.000-9.000 1.000 0.001 ×
gain
Up brake pre-torque
F06.04 0.000-9.000 1.000 0.001 ×
gain
Down electrical
F06.05 0.000-9.000 1.000 0.001 ×
pre-torque gain
Down brake pre-torque
F06.06 0.000-9.000 1.000 0.001 ×
gain
F06.07 Pre-torque digital setting -100.0-100.0% 10.0% 0.1% ×
F06.08 DI weighing signal 1 0.0-100.0% 10.0% 0.1% ×
F06.09 DI weighing signal 2 0.0-100.0% 30.0% 0.1% ×
F06.10 DI weighing signal 3 0.0-100.0% 70.0% 0.1% ×
F06.11 DI weighing signal 4 0.0-100.0% 90.0% 0.1% ×
F06.12-F06.13 Reserved
No weighing current
F06.14 0-9999 3000 1 ×
coefficient
No weighing speed-loop
F06.15 1-9999 2000 1 ○
KP
No weighing speed-loop
F06.16 1-9999 2000 1 ○
KI
F06.17-F06.20 Reserved
Group F07 Asynchronous Motor Parameters (on pages 68-71)
Asynchronous motor Depend on
F07.00 0.2-400.0kW 0.1kW ×
rated power controller

―116― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Appendix A Parameters

Code Name Range Default Unit Attributes Setting


Asynchronous motor model
F07.01 0V-controller rated voltage 1V ×
rated voltage
Asynchronous motor
F07.02 0.0-999.9A 0.1A ×
rated current
Asynchronous motor
F07.03 1.00-100.00Hz 50.00Hz 0.01Hz ×
rated frequency
Asynchronous motor
F07.04 1-24000rpm 1440rpm 1rpm ×
rated rpm
Depend on
Asynchronous motor
F07.05 0.001-1.000 controller 0.001 ×
rated power factor
model
0: No action
Asynchronous motor
F07.06 1: Motor static auto-tuning 0 1 ×
parameter auto-tuning
2: Motor rotation auto-tuning
Asynchronous motor
F07.07 0.000-9.999Ω 0.001Ω ×
stator resistance
Asynchronous motor
F07.08 0.000-9.999Ω 0.001Ω ×
rotor resistance
Depend on
Asynchronous motor
F07.09 0.0-99.9mH controller 0.1mH ×
leakage inductance
model
Asynchronous motor
F07.10 0.0-999.9mH 0.1mH ×
mutual inductance
Asynchronous motor
F07.11 0.0-999.9A 0.1A ×
excitation current
Asynchronous motor of
0.00-0.50 (Magnetic flux is
F07.12 core saturation 0.50 0.01 ×
set as 50%)
coefficient 1
Asynchronous motor of
0.00-0.75 (Magnetic flux is
F07.13 core saturation 0.75 0.01 ×
set as 75%)
coefficient 2
Asynchronous motor of
0.00-1.20 (Magnetic flux is
F07.14 core saturation 1.20 0.01 ×
set as 120%)
coefficient 3
Asynchronous motor
F07.15 0.1-30.0% 0.1% 0.1% ○
torque boost
Asynchronous motor
F07.16 0.0-50.0%(F07.03) 2.0% 0.1% ○
torque boost end-point
Asynchronous motor of
F07.17 0.0-300.0% 100.0% 0.1% ○
slip compensation gain
A
Asynchronous motor of
F07.18 slip compensation filter 0.1-10.0s 0.1s 0.1s ○
time
Asynchronous motor of
F07.19 slip compensation 0.0-250.0% 200.0% 0.1% ×
limitation
0: No action
F07.20 AVR function 1 1 ○
1: Action all the time

HD5L Series Controller User Manual -117-


Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd

Code Name Range Default Unit Attributes Setting


2: Only act at Dec speed
0: Oscillation suppression is
dependent on the motor’s
Asynchronous motor of
exciting current component
F07.21 oscillation-suppression 0 1 ○
1: Oscillation suppression is
mode
dependent on the motor’s
torque current component
Asynchronous motor of
F07.22 oscillation-suppression 0-200 100 1 ○
coefficient
Group F08 Motor Vector Control Speed-loop Parameters (on pages 71-72)
F08.00 Low speed ASR Kp 1-9999 500 1 ○
F08.01 Low speed ASR KI 1-9999 500 1 ○
F08.02 High speed ASR Kp 1-9999 500 1 ○
F08.03 High speed ASR KI 1-9999 500 1 ○
ASR PI swithcing
F08.04 0.00-50.00Hz 10.00Hz 0.01Hz ○
frequency 1
ASR PI swithcing
F08.05 0.00-50.00Hz 15.00Hz 0.01Hz ○
frequency 2
0.0-200.0% (motor rated
F08.06 ASR integral limitation 180.0% 0.1% ○
current)
0.000-1.000s
F08.07 ASR differential time 0.000: ASR without 0.000s 0.001s ○
differential
0.000-1.000s
F08.08 ASR output filter time 0.000: ASR output without 0.008s 0.001s ○
filter
UP electrical torque
F08.09 0.0-200.0%(F07.02) 180.0% 0.1% ×
limitation
DN electrical torque
F08.10 0.0-200.0%(F07.02) 180.0% 0.1% ×
limitation
UP regenerative torque
F08.11 0.0-200.0%(F07.02) 180.0% 0.1% ×
limitation
DN regenerative torque
F08.12 0.0-200.0%(F07.02) 180.0% 0.1% ×
limitation
Group F09 Current-loop Parameters (on pages 72-72)
F09.00 Current-loop KP 1-4000 500 1 ○
F09.01 Current-loop KI 1-4000 500 1 ○
0.000-1.000s
Current-loop output filter
F09.02 0.000: current-loop output 0.000s 0.001s ○
time
without filter
F09.03-F09.07 Reserved
Group F10 Synchronous Motor Parameters (on pages 72-73)
0: IPM
F10.00 Synchronous motor type 0 1 ×
1: SPM

―118― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Appendix A Parameters

Code Name Range Default Unit Attributes Setting


Synchronous motor
F10.01 0.2-400.0kW 0.1kW ×
rated power
Depend on
Synchronous motor
F10.02 0V-controller rated voltage controller 1V ×
rated voltage
model
Synchronous motor
F10.03 0.0-999.9A 0.1A ×
rated current
Synchronous motor
F10.04 1.00-100.00Hz 19.20Hz 0.01Hz ×
rated frequency
Synchronous motor
F10.05 1-24000rpm 96rpm 1rpm ×
rated rpm
Synchronous motor
F10.06 0.000-9.999Ω 0.000Ω 0.001Ω ×
stator resistance
Synchronous motor
F10.07 quadrature axis 0.0-999.9mH 0.0mH 0.1mH ×
inductance
Synchronous motor
F10.08 0.0-999.9mH 0.0mH 0.1mH ×
direct axis inductance
Synchronous motor
F10.09 0V- controller rated voltage 380V 1V ×
Back EMF
0: No action
Synchronous motor of
F10.10 1: Static auto-tuning 0 1 ×
angle auto-tuning
2: Rotation auto-tuning
Synchronous motor
F10.11 static auto-tuning 0.0-100.0%(F10.02) 100.0% 0.1% ×
voltage setting
Synchronous motor
F10.12 0.0-359.9° 0.0° 0.1° ×
initial angle
Synchronous motor of Z
F10.13 0.0-359.9° 0.0° 0.1° ×
pulse initial angle
Synchronous motor
F10.14 SINCOS encoder C 0-9999 2048 1 ×
amplitude
Synchronous motor
F10.15 SINCOS encoder C 0-9999 2048 1 ×
zero-bias
Synchronous motor
F10.16 SINCOS encoder D 0-9999 2048 1 ×
amplitude
Synchronous motor
A
F10.17 SINCOS encoder D 0-9999 2048 1 ×
zero-bias
F10.18-F10.20 Reserved
Group F11 PG Parameters (on pages 73-74)
1: HD-PG2-OC-FD is valid
2: HD-PG6-UVW-FD is valid
F11.00 HD5L PG card 4 1 ×
3: HD-PG5-SINCOS-FD is
valid

HD5L Series Controller User Manual -119-


Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd

Code Name Range Default Unit Attributes Setting


4: HD-PG9-FC-FD is valid
(support Endat)
F11.01 PG P/R 1-9999 2048 1 ×
0: the same direction
F11.02 PG direction setting 0 1 ×
1: the reverse direction
0x00-0x77
Units: low-speed filter
PG signal filter
F11.03 coefficient 0x11 1 ○
coefficient
Tens: high-speed filter
coefficient
The protocol of serial 0: Endat
F11.04 0 1 ×
communication PG 1-9: Reserved
0.00-2.00s
Detecting time of PG
F11.05 0.00: Do not detect the PG 1.00s 0.01s ×
wire disconnection
wire disconnection
Group F12 Digital I/O Terminal Parameters (on pages 74-77)
F12.00 Input terminal filter time 0.000-2.000s 0.010s 0.001s ×
0: Disable
F12.01 DI1 terminal function 1 1 ×
1: Controller enabled(EN)
2: UP
F12.02 DI2 terminal function 2 1 ×
3: DN
4: MS1
F12.03 DI3 terminal function 3 1 ×
5: MS2
6: MS3
F12.04 DI4 terminal function 7: Inspection input (INS) 4 1 ×

8: Battery-driven input (BAT)


F12.05 DI5 terminal function 9: Contactor feedback input 5 1 ×
(CSM)
F12.06 DI6 terminal function 10: Brake feedback input 6 1 ×
(BSM)
F12.07 DI7 terminal function 11: Weighing signal input 1 0 1 ×
(WD1)

F12.08 DI8 terminal function 12: Weighing signal input 2 0 1 ×


(WD2)
13: Weighing signal input 3
F12.09 DI9 terminal function 0 1 ×
(WD3)
14: Weighing signal input 4
F12.10 DI10 terminal function (WD4) 0 1 ×
15: Motor over-heating input
F12.11 DI11 terminal function (OH) 0 1 ×
16: Fault reset input (RST)
17: Up forced Dec input
(UPF)
F12.12 DI12 terminal function 18: Down forced Dec input 0 1 ×
(DNF)
19-33: Reserved
34: External fault (EXT)

―120― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Appendix A Parameters

Code Name Range Default Unit Attributes Setting

Hundreds: 0 normally open


input; 1 normally closed input
For example: set DI1 to 107,
the inspection input
disconnection is valid.
MS in combination of
F12.13 0.000-2.000s 0.010s 0.001s ×
filter time
F12.14 Reserved
0: Disable
F12.15 DO1 terminal function 1: Controller is ready 2 1 ×
2: Controller is running
3: Controller is at zero-speed
F12.16 DO2 terminal function running 3 1 ×
4: Zero-speed
5: Contactor output control
F12.17 RLY1 relay function 14 1 ×
6: Brake output control
7: FDT1
8: FDT2
F12.18 RLY2 relay function 0 1 ×
9: Speed arrived signal (FAR)
10: Up signal output
11: Down signal output
F12.19 RLY3 relay function 0 1 ×
12: Under-voltage
13: Reserved
14: Controller fault
F12.20 RLY4 relay function 15: Elevator stop 0 1 ×

16-19: Reserved
Bit0,Bit1: DO1,DO2 output
terminal positive or negative
logic setting
Bit2-Bit5: RLY1-RLY4
Output terminal logic
F12.21 relay output positive or 00 1 ○
setting
negative logic setting

0: Positive logic
1: Negative logic
F12.22-F12.24 Reserved
Group F13 Analogue I/O Terminal Parameters (on pages 77-79)
F13.00 AI1 function 0: Disable 0 1 ×
F13.01 AI2 function 1: Speed setting 0 1 ×
A
F13.02 AI3 function 2: Weighing signal 0 1 ×
3: Motor over-heating signal
F13.03 AI4 function input (only AI4) 0 1 ×

F13.04 AI1 bias -100.0-100.0% 0.0% 0.1% ○


F13.05 AI1 gain -10.00-10.00 1.00 0.01 ○
F13.06 AI1 filter time 0.01-10.00s 0.05s 0.01s ○
F13.07 AI2 bias -100.0-100.0% 0.0% 0.1% ○

HD5L Series Controller User Manual -121-


Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd

Code Name Range Default Unit Attributes Setting


F13.08 AI2 gain -10.00-10.00 1.00 0.01 ○
F13.09 AI2 filter time 0.01-10.00s 0.05s 0.01s ○
F13.10 AI3 bias -100.0-100.0% 0.0% 0.1% ○
F13.11 AI3 gain -10.00-10.00 1.00 0.01 ○
F13.12 AI3 filter time 0.01-10.00s 0.05s 0.01s ○
F13.13 AI4 bias -100.0-100.0% 0.0% 0.1% ○
F13.14 AI4 gain -10.00-10.00 1.00 0.01 ○
F13.15 AI4 filter time 0.01-10.00s 0.05s 0.01s ○
0: Disable
1: Running speed (0-max
AO1 terminal output output speed)
F13.16 0 1 ○
function 2: Setting speed (0-max
output speed)
3: Output current (0-twice of
controller rated current)
4: Output voltage (0-1.2
times of controller rated
voltage)
AO2 terminal output 5: DC bus voltage (0-2.2
F13.17 times of controller rated 0 1 ○
function
voltage)
6: AI1 input (0-10V)
7-9: AI2-AI4 input (-10-
10V/0-20mA)
F13.18 AO1 bias -100.0-100.0% 0.0% 0.1% ○
F13.19 AO1 gain 0.0-200.0% 100.0% 0.1% ○
F13.20 AO2 bias -100.0-100.0% 0.0% 0.1% ○
F13.21 AO2 gain 0.0-200.0% 100.0% 0.1% ○
Group F14 SCI Communication Parameters (on pages 79-79)
0: 1-8-2 format, no parity,
RTU
1: 1-8-1 format, even parity,
RTU
2: 1-8-1 format, odd parity,
RTU
F14.00 Data format 0 1 ×
3: 1-7-2 format, no parity,
ASCII
4: 1-7-1 format, even parity,
ASCII
5: 1-7-1 format, odd parity,
ASCII
0: 1200bps
1: 2400bps
F14.01 Baud rate selection 2: 4800bps 3 1 ×
3: 9600bps
4: 19200bps

―122― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Appendix A Parameters

Code Name Range Default Unit Attributes Setting


5: 38400bps
F14.02 Local address 0-247 2 1 ×
F14.03 Host PC response time 0-1000ms 0ms 1ms ×
Detection time of 0.0-1000.0s
F14.04 0.0s 0.1s ×
communication timeout 0.0: No detect at timeout
Detection time of 0.0-1000.0s
F14.05 0.0s 0.1s ×
communication error 0.0: No detect at error
F14.06-F14.47 Reserved
Group F15 Display Control Parameters (on pages 79-81)
0: Chinese
F15.00 Language select 1: English 0 1 ○
2-9: Reserved
LCD panel display
F15.01 1-10 5 1 ○
contrast

Run display parameter 1 0: Disable


F15.02 5 1 ○
set 1: Controller rated current
2: Controller state
Run display parameter 2 3: Operate channel
F15.03 6 1 ○
set
4: Setting speed
5: Setting speed (after
Run display parameter 3
F15.04 acc/dec) 10 1 ○
set
6: Output frequency
Run display parameter 4 7: Setting Rpm
F15.05 11 1 ○
set 8: Actual Rpm
9: Reserved
Run display parameter 5 10: Output voltage
F15.06 0 1 ○
set 11: Output current
12: Output torque
Run display parameter 6
F15.07 13: Output power 0 1 ○
set
14: DC bus voltage
Stop display parameter 15: AI1 voltage
F15.08 16: AI1 voltage(After 4 1 ○
1 set
disposal)
Stop display parameter 17: AI2 voltage
F15.09 14 1 ○
2 set 18: AI2 voltage(After
disposal)
Stop display parameter 19: AI3 voltage
F15.10 16 1 ○
3 set 20: AI3 voltage(After
disposal) A
Stop display parameter
F15.11 21: AI4 voltage 26 1 ○
4 set
22: AI4 voltage(After
disposal)
Stop display parameter
F15.12 23: AO1 output 27 1 ○
5 set
24: AO2 output
Stop display parameter 25: Heatsink temperature
F15.13 0 1 ○
6 set 26: Input terminal state

HD5L Series Controller User Manual -123-


Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd

Code Name Range Default Unit Attributes Setting


27: Output terminal state
28: MODBUS state
29: Total power-on
time(Hour)
30: Total running time(Hour)
31,32: Reserved
Group F16 Enhance Function Parameters (on pages 81-82)
Zero-speed running
F16.00 0.00-10.00s 0.30s 0.01s ×
signal delay time
Zero-speed signal delay
F16.01 0.00-10.00s 0.30s 0.01s ×
time
Current keep time after
F16.02 0-9999ms 0ms 1ms ×
stop command
0: Auto stop
F16.03 Fan control mode 1: Immediately stop 0 1 ○
2: Run when power on
F16.04 Fan keep time 0.0-600.0s 30.0s 0.1s ○
Depend on
220V: 380-450V
F16.05 Brake unit action voltage controller 1V ×
380V: 630-750V
model
Contator fault detect
F16.06 0.0-10.0s 2.0s 0.1s ×
time
Multi-speed inspection
F16.07 0-7 0 1 ×
select
0.001
F16.08 Zero speed threshold 0.001-0.010m/s 0.003m/s ○
m/s
0: Report E0020 after motor
The selection at the fault
F16.09 stop 0 1 ○
of Motor overheat
1: Report E0020 at once
The coefficient of
frequency
F16.10 1-256 1 1 ×
demultiplication of
HD-PG9-SC-FD
F16.11-F16.24 Reserved
Group F17 Fault Protect Parameters (on pages 82-85)
Input voltage at motor
F17.00 0.00-10.00V 0.00V 0.01V ×
overheated
0: NC
F17.01 Thermistor type 1: Positive 0 1 ×
2: Negative
Threshold resistance at
F17.02 0.0-10.0kΩ 5.0kΩ 1.0kΩ ×
motor overheated
The detect base of lack 0-100%(controller rated
F17.03 30% 1% ×
of input voltage)
The detect time of lack
F17.04 0.0-5.0s 1.0s 1.0s ×
of input

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Shenzhen Hpmont Technology Co., Ltd Appendix A Parameters

Code Name Range Default Unit Attributes Setting


The detect base of lack 0-100%(controller rated
F17.05 20% 1% ×
of output current)
The detect time of lack
F17.06 0.0-20.0s 3.0s 1.0s ×
of output
Motor overload protect
F17.07 20.0-110.0% 100.0% 1.0% ×
factor
0-100
F17.08 Fault auto restet times 0 1 ×
0: No auto reset function
0.1
F17.09 Fault auto reset interval 2.0-20.0s/time 5.0s/time ×
s/time
Units: during auto reset
0: Fault relay don’t act
1: Fault relay act
F17.10 Fault relay action select 00 1 ○
Tens: during DC bus low
0: Fault relay don’t act
1: Fault relay act
Lu: DC bus low
E0001: Acc overcurrent
E0002: Dec overcurrent
E0003: Constant speed
overcurrent
E0004: Acc overvoltage
E0005: Dec overvoltage
E0006: Constant speed
overvoltage
E0008: Power module faulty
E0009: Heatsink overheated
E0010: Brake unit faulty
E0011: CPU faulty
E0012: Motor auto-tuning
faulty
F17.11 NO.5 fault type 0 1 *
E0013: Soft start failed
E0014: Current detect faulty
E0015: Lack of input
E0016: Lack of output
E0017: Controller overloaded
E0018: Excessive speed
deviation
E0019: Motor overloaded
A
E0020: Motr overheated
E0021: Controlborad
EEPROM faulty
E0022: Panel EEPROM
faulty
E0023: Parameter setting
faulty

HD5L Series Controller User Manual -125-


Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd

Code Name Range Default Unit Attributes Setting


E0024: External faulty
E0028: SCI timeout faulty
E0029: SCI faulty
E0030: PG direct wrong
E0031: PG disconnection
E0032: Motor over speed
E0033: Loss of Z signal of
ABZ Encoder
E0034: UVW signal wrong of
UVW Encoder
E0035: CD phase wrong of
SINCOS encoder
E0036: Contactor faulty

E0008、E0010、E0013、
E0014、E0021、E0022、
E0024、E0036 can’t auto
reset
Setting freqency at NO.5
F17.12 0.00-100.00Hz 0.00Hz 0.01Hz *
fault
Output freqency at NO.5
F17.13 0.00-100.00Hz 0.00Hz 0.01Hz *
fault
DC bus vlotage at NO.5
F17.14 0-999V 0V 1V *
fault
Output voltage at NO.5
F17.15 0-999V 0V 1V *
fault
Output current at NO.5
F17.16 0.0-999.9A 0.0A 0.1A *
fault
Input terminal state at
F17.17 0-0x1FF 0 1 *
NO.5 Fault
Output terminal state at
F17.18 0-0x3F 0 1 *
NO.5 fault
F17.19 NO.5 fault interval 0.0-6553.5 hour 0.0h 0.1h *
F17.20 NO.4 fault type 0-36 0 1 *
F17.21 NO.4 fault interval 0.0-6553.5 hour 0.0h 0.1h *
F17.22 NO.3 fault type 0-36 0 1 *
F17.23 NO.3 fault interval 0.0-6553.5 hour 0.0h 0.1h *
F17.24 NO.2 fault type 0-36 0 1 *
F17.25 NO.2 fault interval 0.0-6553.5 hour 0.0h 0.1h *
F17.26 NO.1 fault type 0-36 0 1 *
F17.27 NO.1 fault interval 0.0-6553.5 hour 0.0h 0.1h *
Group F18 PWM Parameters (on pages 85-85)
Depend on
F18.00 Carrier fregency 1-16kHz controller 1kHz ×
model
F18.01 Carrier freqency auto 0: Disable 0 1 ×

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Shenzhen Hpmont Technology Co., Ltd Appendix A Parameters

Code Name Range Default Unit Attributes Setting


adjust enable 1: Enable
PWM overmodulation 0: Disable
F18.02 1 1 ×
enable 1: Enable
0: Two phase / Three phase
PWM overmodulation
F18.03 swtich 0 1 ×
mode
1: Three phase

HD5L Series Controller User Manual -127-


Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol

Appendix B Communication Protocol


1. Peripherals Support
HD5L series controllers provide one RS485 communication interface which uses the standard
MODBUS communication protocol. By using the host computer (including communication
devices such as computer and PLC) the user can operate to read-write the controller’s function
code, read the state parameters and write the control command etc. The controller is in slave
mode when it is communicating.
2. Interfaces
Interface mode and pin definition

Port pin 1 2 3 4 5 6 7 8
1 8
Port signal +5V 485+ +5V GND GND GND 485- Reserved
RJ45

Communication mode
RS485 interface: asynchronous, semi-duplex.
Default: 8-N-2, 9600bps.

3. Network Mode
PC master PLC master PC master PLC master

RS232/RS485 RS232/RS485 RS485


switching module RS485 switching module

HD5L HD5L HD5L HD5L HD5L

Single-master and multi-slave Single-master and single-slave

4. Protocol Format
The MODBUS protocol simultaneously supports RTU mode and ASCII mode, with corresponding
frame format as shown below:
RTU mode
Modbus data frame
B
Frame head (at least Slave Function Frame tail (at least
3.5 character spacing) address code Data Checking 3.5 character spacing)

HD5L Series Controller User Manual -129-


Appendix B Communication Protocol Shenzhen Hpmont Technology Co., Ltd
ASCII mode
Modbus data frame

Frame head Slave Function Frame tail


address code Data Checking
(0x3A) (0x0D,0x0A)

MODBUS adopts “Big Endian” encoding mode, higher byte prior to lower byte at sending.
1. RTU mode
In the RTU mode, the idle time of frame head and frame tail passing bus should be not less than
3.5 bytes, and data checking relies on CRC-16. The whole information need be checked. The
concrete CRC checking is referred to the page 140.
Take RTU data for example: To read the slave internal register F00.08=1.500m/s of No. 1
address:
The command frame:

Address Parameter Register Address Read char no. Checksum


0x01 0x03 0x00 0x07 0x00 0x01 0x35 0xCB

The response frame:


Address Parameter Response Byte Content of register Checksum
0x01 0x03 0x02 0x5 0xDC 0xBA 0x8D

2. ASCII mode
In ASCII mode, the frame head is “0x3A”, while the frame tail default is “0x0D”“0x0A” and the
frame tail can be set by the users. In ASCII mode, all the data bytes will be sent via ASCII code
except frame head and frame tail, higher 4-byte prior to lower 4-byte at sending. In ASCII mode,
data is 7-byte and for the “A”-“F” will adopt their uppercase of the ASCII code. The data adopts
LRC checking, covering the slave address and data. Checksum is the character of data that is
involved in checking and the complement code of carry bit.
Take ASCII data for example: Write 4000 (0x0FA0) to the internal register F00.07 of Slave 1.
LRC checking = the complement code of (0x01+0x41+0x00+0x07+0x0F+0xA0) =0x07
Frame LRC
Address Code Register address Written content Frame tail
head checking
Character : 0 1 4 1 0 0 0 7 0 F A 0 0 8 CR LF
ASCII 3A 30 31 34 31 30 30 30 37 30 46 41 30 30 38 0D 0A

5. Scaling of Drive Transmitting Values


Except the parameters of the remarks, all other function codes can define the scaling relationship
of the specified function code via referring the manual’s minimum unit.
Remarks:
Communication data 0-2000 of F06.07, F13.04, F13.05, F13.07, F13.08, F13.10, F13.11,
F13.18 and F13.20 corresponds to data -1000 - +1000.

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Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol
6. Protocol Function
1.Supported function
MODBUS protocol supports the below parameter operation:

Function code Instructions


0x03 To read the controller’s function parameters and parameters in operating state
0x06 To rewrite single function parameter (saved at power off) or control parameter
0x08 Circuit diagnosis
0x41 To rewrite single function parameter (not saved at power off)or control parameter
0x42 Parameter management
To rewrite numbers of function parameters (saved at power off) or control
0x43
parameters

If the operation command fails, the response is fault code. For instance, continuously read 5
function codes from F00.00 then the return frame will be as follows:

Address Error code Exception code Checksum


0x01 0x83 0x03 0x01 0x31

The error code is the same as (function code+0x80), and its instruction is as follows:
Exception code Instructions
0x1 Illegal function parameters.
0x2 Illegal register address.
0x3 Data fault. Data is exceeded the upper/lower limit.
0x4 Slave operation fails (including fault caused by data invalid).
Unsupported operation (unsupported to read the attributes, factory default and
0x16
upper/lower limit for the control parameter and state parameter).
0x17 The register number of command frame is fault.
Incorrect information frame, including incorrect information length and incorrect
0x18
checking.
0x20 Parameters cannot be modified.
0x21 Parameters are unchangeable when the controller is in running state.
0x22 Parameters are protected by password.

HD5L Series Controller User Manual -131-


Appendix B Communication Protocol Shenzhen Hpmont Technology Co., Ltd
2. The command and response frame of MODBUS protocol parameter (in RTU mode)
1) To read controller parameters
Protocol date unit Length of data (byte) Range
0-247, 0 is broadcast
Address 1
address
Function code 1 0x03
Command frame
Starting register address 2 0x0000-0xFFFF
No. of register 2 0x0001-0x0004
CRC/LRC checking 2/1
Address 1 1-247
Function code 1 0x03
Response frame Read byte no. 1 2* no. of registers
Read content 2* no. of registers
CRC/LRC checking 2/1

2) To rewrite single function parameter (saved at power off) or control parameter of controller
Protocol date unit Length of data (byte) Range
0-247, 0 is broadcast
Address 1
address
Function code 1 0x06
Command frame
Register address 2 0x0000-0xFFFF
Register content 2 0x0000-0xFFFF
CRC /LRC checking 2/1
Address 1 1-247
Function code 1 0x06
Response frame Register address 2 0x0000-0xFFFF
Register content 2 0x0000-0xFFFF
CRC /LRC checking 2/1

3) Circuit diagnosis

Protocol date unit Length of data (byte) Range


0-247, 0 is broadcast
Address 1
address
Function code 1 0x08
Command frame
Subfunction code 2 0x0000-0x0030
Data 2 0x0000-0xFFFF
CRC /LRC checking 2/1
Address 1 1-247
Function code 1 0x08
Response frame Subfunction code 2 0x0000-0x0030
Data 2 0x0000-0xFFFF
CRC /LRC checking 2/1

―132― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol
Subfunction code of circuit diagnosis:
Subfunction
Data (command) Data (response) Subfunction meanings
code
Reinitialize communication, disabling
0x0000 0x0000
no-response mode
0x0001
Reinitialize communication, disabling
0xFF00 0xFF00
no-response mode
“New frame tail” “New frame tail” Set ASCII frame tail, and the new frame tail will
and “00” occupy and “00” occupy replace the old newline characters, but it will not
0x0003 higher and lower higher and lower be retained at power loss.
bytes bytes Note: new frame tail cannot be larger than 0x7F,
respectively respectively and shouldn’t be 0x3A.
After select no-response mode, the slaves then
only answer to “reinitialize communication
0x0004 0x0000 No response
command”. It can tell and isolate the faulted
slaves.
To set slave no-response invalid command and
0x0000 0x0000
fault command.
0x0030
To set slave response invalid command and
0x0001 0x0001
fault command.

4) To rewrite single function parameter (not saved at power off) or control parameter of controller

Protocol date unit Length of data (byte) Range


0-247, 0 is broadcast
Address 1
address
Function code 1 0x41
Command frame
Register address 2 0x0000-0xFFFF
Register content 2 0x0000-0xFFFF
CRC /LRC checking 2/1
Address 1 1-247
Function code 1 0x41
Response frame Register address 2 0x0000-0xFFFF
Register content 2 0x0000-0xFFFF
CRC /LRC checking 2/1

HD5L Series Controller User Manual -133-


Appendix B Communication Protocol Shenzhen Hpmont Technology Co., Ltd
5) To rewrite numbers of function parameters (saved at power off) or control parameters of
controller

Protocol date unit Length of data (byte) Range


0-247, 0 is broadcast
Address 1
address
Function code 1 0x43
Starting register address 2 0x0000-0xFFFF
No. of register 2 0x0001-0x0004
Command frame
Byte no. of register 2* no. of operation
1
content registers
2* no. of operation
Register content
registers
CRC /LRC checking 2/1
Address 1 1-247
Function code 1 0x43
Response frame Starting register address 2 0x0000-0xFFFF
No. of operation registers 2 0x0001-0x0004
CRC /LRC checking 2/1

This command rewrites the contents of continuous data unit from starting register address where
is mapped as controller’s function parameter and control parameter etc. The controller will start to
save from low address to high address of the register when it continuously saves many register
parameters. The saving operation will return from the first faulty address if it isn’t completely
success.
6) Parameter management
The controller parameter management includes reading the upper/lower limit of parameters, to
read parameter characteristics, to read the biggest intergroup index of function parameters, to
read the previous and next function parameter group number, to read index of the parameter
being displayed and to display next state parameter. The parameter characteristics include
read-write ability, parameter units and scaling.
The command and response frames of parameter management are as follows:
Protocol date unit Length of data (byte) Range
Address 1 0-247, 0 is broadcast address
Function code 1 0x42
Command frame Subfunction code 2 0x0000-0x0008
Data 2 Depend on controller model
CRC /LRC checking 2/1
Address 1 1-247
Function code 1 0x42
Response frame Subfunction code 2 0x0000-0x0008
Data 2 0x0000-0xFFFF
CRC /LRC checking 2/1

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Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol
On condition that the operation command fails, response is error code and exception code.
Parameter management supports the Subfunction as follows. But it does not support control
parameter operation.

Subfunction
Data (command) Data (response) Subfunction meanings
code
The function parameter To read the upper limit of
group no. and intergroup The upper limit of function function parameter.
0x0000
index occupy the higher and parameter. (state parameters
lower bytes respectively. unsupport this operation)
The function parameter To read the lower limit of
group no. and intergroup The lower limit of function function parameter.
0x0001
index occupy the higher and parameter. (state parameters
lower bytes respectively. unsupport this operation)
Characteristics of
The parameter group no.
parameters and see the
and intergroup index To read the characteristic
0x0002 table of parameter’s
occupy the higher and lower of parameters.
characteristics for more
bytes respectively.
details
The function parameter To read the max value of
group no. occupies the The max. value of intergroup index. (state
0x0003
higher byte, and the lower intergroup index. parameters unsupport
byte is “00”. this operation)
The function parameter Next function parameter To read next function
group no. occupies the group no. occupies the parameter group no.
0x0004
higher byte, and the lower higher byte, and the lower (state parameters
byte is “00”. byte is “00”. unsupport this operation)
The function parameter Previous function To read previous function
group no. occupies the parameter group no. parameter group no.
0x0005
higher byte, and the lower occupier the higher byter, (state parameters
byte is “00”. and the lower byte is “00”. unsupport this operation)
The state parameter index To read state parameter
0x0006 0x3300
at present display. index at present display.
The parameter index at To display next state
0x0007 0x3300
next state. parameter.
The parameter group no. To read factory default of
and intergroup index function parameter.
0x0008 Factory default.
occupy the higher and lower (state parameters
bytes respectively. unsupport this operation)

The function parameter characteristics are 2-byte, with definition shown as below:
Characteristics (Bit) Value Definition
0B To modify the upper limit as per character restriction
Bit0
1B To modify the upper limit as per 4-byte restriction
B
00B without decimal fraction
01B 1 decimal fraction
Bit2-Bit1
10B 2 decimal fraction
11B 3 decimal fraction

HD5L Series Controller User Manual -135-


Appendix B Communication Protocol Shenzhen Hpmont Technology Co., Ltd

Characteristics (Bit) Value Definition


001B To display length 1
010B To display length 2
011B To display length 3
Bit5-Bit3
100B To display length 4
101B To display length 5
Reserved
00B Actual parameters, unchangeable
01B Changeable
Bit7-Bit6
10B Unchangeable in running state
11B Set by factory, cannot be modified
00000B Without char
00001B Unit is Hz
00010B Unit is A
00011B Unit is V
00100B Unit is rpm
00101B Unit is %
00110B Unit is s
00111B Unit is Ω
01000B Unit is ms
01001B Unit is kHz
01010B Unit is k kW.h
01011B Unit is kW.h
01100B Unit is mH
01101B Unit is m
Bit12-Bit8 01110B Unit is cm
01111B Unit is kΩ
10000B Unit is Hz/s
10001B Unit is h
10010B Unit is kW
10011B Unit is℃
10100B Unit is s/times
10101B Unit is m/s
10110B Unit is m/s2
10111B Unit is m/s3
11000B Unit is mm
11001B Unit is m/min
11010B Unit is kg/m3
11011B Unit is N
Others reserved

―136― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol
7. Address Mapping
The controller’s function parameters, control parameters and state parameters are all mapped as
MODBUS’s read-write register. And their group numbers are mapped as the higher bytes of
register address while the relationships are shown as below table.
High bytes of register High bytes of register
Group number Group number
address address
0x00 F00 0x01 F01
0x02 F02 0x03 F03
0x04 F04 0x05 F05
0x06 F06 0x07 F07
0x08 F08 0x09 F09
0x0a F10 0x0b F11
0x0c F12 0x0d F13
0x0e F14 0x0f F15
0x10 F16 0x11 F17
0x12 F18 0x13 F19
0x14 F20
0x32 Control parameter group 0x33 State parameter group

Their intergroup indexes are mapped as the lower bytes. Please refer to the instruction manual
for more details on function parameters F00-F20.
The users can realize the controller’s starting, stopping and running speed setting through the
control parameter, and obtain the controller’s running speed, output current, voltage etc. through
indexing the controller’s state parameters.
1. Control parameters
The controller’s control parameter intergroup indexes are as follows:

Register address Parameter name Retained or not at power loss


0x3200 Control command character No
0x3201 Main setting No

Definition of controller control command words:


Note:
The controller operating mode must be SCI control (F00.05 = 4).

HD5L Series Controller User Manual -137-


Appendix B Communication Protocol Shenzhen Hpmont Technology Co., Ltd

Control word
Value Definition Function description
(Bit)
This bit co-work with controller’s enable bit to run
the controller. The controller will close the running
1 Run command enabled
bit0 contactor, release the brake and start to run. This
bit becomes invalid only after the controller stops.
0 Run command disabled Stop output and output released brake signal.
1 Down Elevator running direction. The same function as
bit1
0 Up terminal UP/DN.
1 No emergency stop Controller runs normally.
bit2
0 Emergency stop Controller controls drive to stop.
If the terminal EN is enabled, controller can run
1 SCI control enabled
bit3 normally.
0 SCI control disabled Drive stop output and release brake signal.
Indicates a change in running speed, as
1 With new run speed
bit4 determined by main setting.
0 Without new run speed Keep present speed.
bit5 0 Reserved
1 Reset enabled Fault reset control
bit6
0 Reset disabled
1 Reserved
bit7 Main setting of this frame
0 Main setting of this frame is speed.
is speed
Bit8-bit11 0 Reserved
Inspection run mode Indicates inspection running mode. Function the
1
enabled same as terminal INS.
bit12
Inspection run mode
0
disabled
Indicates battery driven mode. Function the same
1 Battery run mode enabled
bit13 as terminal BAT.
0 Battery run mode disabled
bit15, bit14 0 Reserved

Drive main setting is as following:


Control word (bit7) Run setting data value Description
0 Speed corresponding to parameter F05.00
1 Speed corresponding to parameter F05.01
2 Speed corresponding to parameter F05.02
3 Speed corresponding to parameter F05.03
0
4 Speed corresponding to parameter F05.04
5 Speed corresponding to parameter F05.05
6 Speed corresponding to parameter F05.06
7 Speed corresponding to parameter F05.07
1 0 Reserved

―138― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol
2. State parameter
The high-bytes address of control state register is 0x33 and the low-bytes address is as following:
Low-bytes address Group No. Low-bytes address Group No.
0x00 D00.00 0x01 D00.01
0x02 D00.02 0x03 D00.03
0x04 D00.04 0x05 D00.05
0x06 D00.06 0x07 D01.00
0x08 D01.01 0x09 D01.02
0x0a D01.03 0x0b D01.04
0x0c D01.05 0x0d D01.06
0x0e D01.07 0x0f D01.08
0x10 D01.09 0x11 D01.10
0x12 D01.11 0x13 D01.12
0x14 D01.13 0x15 D01.14
0x16 D01.15 0x17 D01.16
0x18 D02.00 0x19 D02.01
0x1a D02.02 0x1b D02.03
0x1c D02.04 0x1d D02.05
0x1e D02.06 0x1f D02.07
0x20 D02.08 0x21 D02.09
0x22 D03.00 0x23 D03.01
0x24 D03.02 0x25 D03.03
0x26 D03.04 0x27 D03.05
0x28 D03.06 0x29 D03.07
0x2a D04.00 0x2b D04.01
0x2c D04.02 0x2d D04.03
0x2e D04.04 0x2f D04.05
0x30 D04.06 0x31 D04.07
0x32 D04.08 0x33 D04.09
0x34 D04.10 0x35 D04.11

For instance: The register address of function parameter F03.02 is 0x0302, and that of function
parameter D01.01 is 0x3308.

8. Special instruction
1. For the data frame in ASCII mode, if the frame length is an even number, the frame is
abandoned.
2. Group F07, Group F10 and Group F14 (SCI communication parameters) are the controller
parameters which can be read but cannot be modified by the host computer.
3. If many multi-function input terminals setting are the same, it may cause dysfunction.
B
Therefore, the user should avoid this case when modify the multi-function terminal function via
the MODBUS.

HD5L Series Controller User Manual -139-


Appendix B Communication Protocol Shenzhen Hpmont Technology Co., Ltd
9. CRC checking
In order to satisfy speed increase needs, CRC-16 normally adopts form mode. The following is
CRC-16 C language channel code. Please note the final result has exchanged the higher and
lower bytes. That is the right CRC checksum to be sent.
unsigned short CRC16 ( unsigned char *msg, unsigned char length)
/* The function returns the CRC as a unsigned short type */
{
/* high byte of CRC initialized */
unsigned char uchCRCHi = 0xFF ;
/* low byte of CRC initialized */
unsigned char uchCRCLo = 0xFF ;
/* index into CRC look up table */
unsigned uIndex ;
/* pass through message buffer */
While (length--)
{
/* calculate the CRC */
uIndex = uchCRCLo ^ *msg++ ;
uchCRCLo = uchCRCHi ^ (crcvalue[uIndex] >>8);
uchCRCHi =crcvalue[uIndex]&0xff;
}
return (uchCRCHi | uchCRCLo<<8) ;
}
/* Table of CRC values */
const unsigned int crcvalue[ ] = {
0x0000,0xC1C0,0x81C1,0x4001,0x01C3,0xC003,0x8002,0x41C2,0x01C6,0xC006,0x8007,
0x41C7,0x0005,0xC1C5,0x81C4,0x4004,0x01CC,0xC00C,0x800D,0x41CD,0x000F,0xC1CF,
0x81CE,0x400E,0x000A,0xC1CA,0x81CB,0x400B,0x01C9,0xC009,0x8008,0x41C8,0x01D8,
0xC018,0x8019,0x41D9,0x001B,0xC1DB,0x81DA,0x401A,0x001E,0xC1DE,0x81DF,0x401F,
0x01DD,0xC01D,0x801C,0x41DC,0x0014,0xC1D4,0x81D5,0x4015,0x01D7,0xC017,0x8016,
0x41D6,0x01D2,0xC012,0x8013,0x41D3,0x0011,0xC1D1,0x81D0,0x4010,0x01F0,0xC030,
0x8031,0x41F1,0x0033,0xC1F3,0x81F2,0x4032,0x0036,0xC1F6,0x81F7,0x4037,0x01F5,
0xC035,0x8034,0x41F4,0x003C,0xC1FC,0x81FD,0x403D,0x01FF,0xC03F,0x803E,0x41FE,
0x01FA,0xC03A,0x803B,0x41FB,0x0039,0xC1F9,0x81F8,0x4038,0x0028,0xC1E8,0x81E9,
0x4029,0x01EB,0xC02B,0x802A,0x41EA,0x01EE,0xC02E,0x802F,0x41EF,0x002D,0xC1ED,
0x81EC,0x402C,0x01E4,0xC024,0x8025,0x41E5,0x0027,0xC1E7,0x81E6,0x4026,0x0022,
0xC1E2,0x81E3,0x4023,0x01E1,0xC021,0x8020,0x41E0,0x01A0,0xC060,0x8061,0x41A1,
0x0063,0xC1A3,0x81A2,0x4062,0x0066,0xC1A6,0x81A7,0x4067,0x01A5,0xC065,0x8064,
0x41A4,0x006C,0xC1AC,0x81AD,0x406D,0x01AF,0xC06F,0x806E,0x41AE,0x01AA,0xC06A,
0x806B,0x41AB,0x0069,0xC1A9,0x81A8,0x4068,0x0078,0xC1B8,0x81B9,0x4079,0x01BB,

―140― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol
0xC07B,0x807A,0x41BA,0x01BE,0xC07E,0x807F,0x41BF,0x007D,0xC1BD,0x81BC,0x407C,
0x01B4,0xC074,0x8075,0x41B5,0x0077,0xC1B7,0x81B6,0x4076,0x0072,0xC1B2,0x81B3,
0x4073,0x01B1,0xC071,0x8070,0x41B0,0x0050,0xC190,0x8191,0x4051,0x0193,0xC053,
0x8052,0x4192,0x0196,0xC056,0x8057,0x4197,0x0055,0xC195,0x8194,0x4054,0x019C,
0xC05C,0x805D,0x419D,0x005F,0xC19F,0x819E,0x405E,0x005A,0xC19A,0x819B,0x405B,
0x0199,0xC059,0x8058,0x4198,0x0188,0xC048,0x8049,0x4189,0x004B,0xC18B,0x818A,
0x404A,0x004E,0xC18E,0x818F,0x404F,0x018D,0xC04D,0x804C,0x418C,0x0044,0xC184,
0x8185,0x4045,0x0187,0xC047,0x8046,0x4186,0x0182,0xC042,0x8043,0x4183,0x0041,
0xC181,0x8180,0x4040}

It takes a comparatively long time to online calculate the CRC checksum of each byte, but it will
save program space. Code of online calculating CRC is shown below:
unsigned int crc_check(unsigned char *data,unsigned char length)
{
int i;
unsigned crc_result=0xffff;
while(length--)
{
crc_result^=*data++;
for(i=0;i<8;i++)
{
if(crc_result&0x01)
crc_result=(crc_result>>1)^0xa001;
else
crc_result=crc_result>>1;
}
}
return (crc_result=((crc_result&0xff)<<8)|(crc_result>>8));
}
10. Application case
Remarks: Please verify all the hardware equipments are connected well before controlling the
controller via communication. In addition, please preset the communication data format, baud
rate and communication address. In the following examples the communication address is “2”.
1. To read the M-key function of address 2 (to read the command frame of F00.06)
Address Code Register address Word no. of read Checksum
0x02 0x03 0x00 0x06 0x00 0x01 0x64 0x38
B
Corresponding answer frame (F00.06=1):
Address Code Answer byte Register content Checksum
0x02 0x03 0x02 0x00 0x01 0X3D 0x84

HD5L Series Controller User Manual -141-


Appendix B Communication Protocol Shenzhen Hpmont Technology Co., Ltd
2. To read the DC bus voltage of address 2 (to read state parameter D01.14)
Address Code Register address Word no. of read Checksum
0x02 0x03 0x33 0x15 0x00 0x01 0x9A 0Xb9

Corresponding answer frame (the DC bus voltage is 537V)


Address Code Answer byte Register content Checksum
0x02 0x03 0x02 0x02 0x19 0x3C 0xEE

3. To write the panel digital setting of address 2 (set F00.07 as 1.200m/s)


Address Code Register address Register content Checksum
0x02 0x41 0x00 0x07 0x04 0xB0 0x8F 0x43

Corresponding answer frame:


Address Code Register address Register content Checksum
0x02 0x41 0x00 0x07 0x04 0xB0 0x8F 0x43

4. Controller is at MS 2 up run of address 2.

Register Register Register


Add. Code Register content Checksum
address number bytes No.
0x02 0x43 0x32 0x00 0x00 0x02 0x04 0x00 0x1D 0x00 0x02 0x53 0x3

Corresponding answer frame:


Address Code Register address Operate register number Checksum
0x02 0x43 0x32 0x00 0x00 0x02 0xCB 0x4F

5. Controller is at MS 2 down run of address 2.


Register Register Register
Add. Code Register content Checksum
address number bytes No.
0x02 0x43 0x32 0x00 0x00 0x02 0x04 0x00 0x1F 0x00 0x02 0xF2 0xC3

Corresponding answer frame:


Address Code Register address Register content Checksum
0x02 0x43 0x32 0x00 0x00 0x02 0xCB 0x4F

―142― HD5L Series Controller User Manual


Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol
6. Emergency to stop command of address 2.
Address Code Register address Register content Checksum
0x02 0x41 0x32 0x00 0x00 0x0B 0x72 0x89

Corresponding answer frame:


Address Code Register address Register content Checksum
0x02 0x41 0x32 0x00 0x00 0x0B 0x72 0x89

At actual running, first set MS as zero-speed and wait for that the controller is at zero-speed
running, then send the emergency stop command.
7. Inspection up run command of address 2
Address Code Register address Register content Checksum
0x02 0x41 0x32 0x00 0x10 0x0D 0xFF 0x4B

Corresponding answer frame:


Address Code Register address Register content Checksum
0x02 0x41 0x32 0x00 0x10 0x0D 0xFF 0x4B

8. Controller fault reset of address 2

Address Code Register address Register content Checksum


0x02 0x41 0x32 0x00 0x00 0x40 0x32 0xBE

Corresponding answer frame:


Address Code Register address Register content Checksum
0x02 0x41 0x32 0x00 0x00 0x40 0x32 0xBE

9. Battery driven up run of address 2.


Address Code Register address Register content Checksum
0x02 0x41 0x32 0x00 0x20 0x0D 0xEB 0x4B

Corresponding answer frame:


Address Code Register address Register content Checksum
0x02 0x41 0x32 0x00 0x20 0x0D 0xEB 0x4B

HD5L Series Controller User Manual -143-


Shenzhen Hpmont Technology Co., Ltd
Product Warranty Card

Unit:
Clinet info

Add. Of unit:

P.C.: Contact person:

Tel.: Fax:
Product info

Barcode on the product body (paste here):

Power: Model:

Contrat number: Purchasing date:


Service unit info

Service unit:

Contact person: Tel.:

Maintenance staff: Tel.:

Maintenance date:

User’s quality evaluation for the service:


口 Better 口 Good 口 Common 口 Poor
Other opinions:

User signature: Date:

Interview record of Customer Service Center:


口 Interviewed by telephone 口 Interviewed by letters
Others:

Technical service engineer signature: Date:


Shenzhen Hpmont Technology Co., Ltd
Warranty Agreement

1. The warranty period of the product is 18 months (refer to the barcode on the product
body). During the warranty period, if the product fails or it is damaged under condition
of normal use by following the user’s manual, our company will be responsible for free
maintenance.
2. The starting time of the warranty period is manufacturing date (see the barcode on the
product body), but we could negotiate settlement under special condition.
3. Within warranty period, maintenance will be charged for damages caused by the
following reasons:
A. The damage is caused by improper use or repair/modification without prior
permission;
B. The damage is caused by abnormal voltage, fire, flood, other disasters and second
disasters;
C. The damage is caused by dropped or transportation after purchase;
D. The damage is caused by the operation not following this user’s manual;
E. The damage or failure is caused by the trouble out of the equipment (e.g. external
device).
4. If there is any failure or damage to the product, please correctly fill out the Product
Warranty Card in detail.
5. The maintenance fees are charged according to the newly adjusted Maintenance Price
List by our company.
6. In general, the warranty card will not be reissued. Please keep the card and present it
to the maintenance personnel when asking for maintenance.
7. If there is any problem during the service, please contact the agent of our company or
our company directly.
8. This agreement should be interpreted by Shenzhen Hpmont Technology Co., Ltd.

Shenzhen Hpmont Technology Co., Ltd


Address: 3F, Building 28, Wangjingkeng Industry Park, Xili Dakan,
Nanshan District, Shenzhen, China
Telephone: 4008-858-959 or 189 4871 3800
P.C.: 518055
Http://www.hpmont.com
E-mail:marketing@hpmont.com

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