V.

Production Plan

A. Manufacturing Process

1.1 Raw Materials for Hand Sanitizer Production:

The principal raw materials required to produce hand sanitizers are Natural Solution (SDEA-40),
Compound natural sanitizer, Natural Citronelle, essential oil such Strawberry Fragrance Oil, Distilled
water.
1. Hand sanitizer Production Unit Setup and Machinery:
a. Raw materials / Alcohol storage vessels
b. Transfer pump to transfer alcohol to manufacturing vessel.
c. Mixing vessel
d. Working platforms, Control panels, essential pipes, valves, and filters
e. Weighing balance
f. Tubular Gel-pump

2. Production Technology for Hand Sanitizer

a. In a 500L steel jacketed vessel add 60L of SDEA -40. Using the jacket control, temperature
of the batch to be maintained at less than 30 degree Celsius.
b. Turn on the mechanical stirrer, to add 1900 gram of Compound natural sanitizer.
c. To add above solution, add 1200 gram of Natural Citronelle and 2100 gram of EP French
liquid fixative.
d. Add 25L of distilled water and continue stirring for 30 mins to ensure uniform mixing by
keeping the batch temperature at less than 20 degree Celsius throughout the process.
e. Finally add essential oils 2500 grams per tubular container as per selected scent and continue
stirring for 30 mins.
f. Sanitizer storage tanks must be minimum 10x the capacity of the manufacturing vessels so
that at least 10 batches can be catered before refilling the storage tank.
g. For making Sanitizer in Gel form: Add Carbopol which will thicken the sanitizer into gel
form. Permitted color and perfumed maybe added for the variety of scent.
h. For small quantity preparation, the tanks should be calibrated for the sanitizer volumes of
either 1L or 3L and final volumes are filled with 50ml or 100ml.

2.2 Raw Materials for Non rinse Foam

The principal raw materials required to produce Non rinse foam are Nourishing extract (Organic
Substance – paraben free), Liquid Distilled Glycerin, Distilled Water and Other Essential substance
(Aloe Barbadensis, Tocopheryl Acetate, PEG-7 Glyceryl Cocoate, Cocamidopropyl Betaine,
Propylene Glycol, Benzalkonium Chloride, Phenoxyethanol, Tetrasodium EDTA, Fragrance, Green
5, Yellow 5).
1. Non-Rinse Foam Production Unit Setup and Machinery:
a. Raw materials / Foam storage vessels
b. Transfer pump to transfer glycerin to manufacturing vessel.
 c. Mixing vessel
d. Working platforms, Control panels, essential pipes, valves, and filters
e. Weighing balance
f. Foamed sets

2. Production Technology for Non-Rinse Foam

a. In a 500L steel jacketed vessel add 7L of Nourishing Extract. Using the jacket control,
temperature of the batch to be maintained at less than 25 degree Celsius.
b. Turn on the mechanical stirrer, to add 7L of Liquid Glycerin.
c. To add above solution, add 6L of Other Essential Substance and 1100 gram of EP French
liquid fixative.
d. Add 10L of distilled water and continue stirring for 30 mins to ensure uniform mixing by
keeping the batch temperature at less than 25 degree Celsius throughout the process.
e. Solution storage tanks must be minimum 10x the capacity of the manufacturing vessels
so that at least 10 batches can be catered before refilling the storage tank.
f. For small quantity preparation, the tanks should be calibrated for the sanitizer volumes of
either 1L or 3L and final volumes are filled with 100ml,150ml and 200ml.
g. When filling the containers, please add 1 inch space from the Solution to the Froth pump
bottle, it will allow the air passage that will create foam.
h. Store at room temperature, Label correctly.

3.3 Raw Materials for Organic Shampoo

The principal raw materials required to produce Organic shampoo are non-harmful essentials such as
Aloe Barbadendis, Aloe Vera Extract, Sodium Coco, Cocomide DEA, Entada Phaseoloides (Gugo
Bark).

1. Organic Shampoo Production Unit Setup and Machinery:

a. Raw materials / Shampoo storage vessels
b. Transfer pump to transfer shampoo mixture to manufacturing vessel.
c. Mixing vessel
d. Working platforms, Control panels, essential pipes, valves, and filters
e. Weighing balance
f. Pump Bottle

2. Production Technology for Hand Sanitizer

a. In a 500L steel jacketed vessel add the following mixture: 4L each Sodium Coco, Cocomide
DEA, Sodium Benzoate. Using the jacket control, temperature of the batch to be maintained
at less than 35 degree Celsius.
b. Turn on the mechanical stirrer, to add 1900 gram of Compound organic mixture: Aloe
Barbadendis, Aloe Vera Extract 5L each.
c. To add above solution, add 3L each Carmellia Sinensis (Greean Tea), Melaleuca
Alternafalia(Tea Tree), Eucalyptus Globulus(Eucalyptus)
d. Add 25L of distilled water and continue stirring for 60 mins to ensure uniform mixing by
keeping the batch temperature at less than 25 degree Celsius throughout the process.
e. Add Entada Phaseoloides (Gugo Bark) 2L per tubular container as per selected scent and
continue stirring for 30 mins.
 f. Shampoo storage tanks must be minimum 10x the capacity of the manufacturing vessels so
that at least 10 batches can be catered before refilling the storage tank.
g. For small quantity preparation, the tanks should be calibrated for the sanitizer volumes of
either 1L or 3L and final volumes are filled with 100ml or 200ml.

B. Quality and Specification Requirements

In general alcohol-based products such as sanitizers has shelf life of 2 years, similar with glycerin formed
products has 2-3 years storage life. Mentioning the shelf life is MANDATORY.
The quality of products used must be at 91-99% purity. The person involve in retailing and manufacturing
may approach the appropriate authorities of Drugs & Cosmetics licensor for better marketing of the
product.
C. Production License and Registration
In establishing a production unit, you will need to obtain several different license and registration from
different government authority.
a. FDA – Food and Drug Administration
b. DTI
c. Business Permits
d. BIR

D. Pollution Control
The Office of Pollution Prevention and Toxics (OPPT) manages programs under the Toxic Substances
Control Act and the Pollution Prevention Act. Under these laws, EPA evaluates new and existing
chemicals and their risks, and finds ways to prevent or reduce pollution before it gets into the
environment.

E. Illustrative Ingredients and Definitions

A. Dipropylene Glycol- is a high-purity product, designed for use in odor-sensitive applications such
as fragrances and cosmetics.
B. Natural Fixatives - Natural fixatives are used to make the scents last longer with no any
preservatives or synthetic materials mixed.
C. SDEA Solution - Specially Denatured Ethyl Alcohol is a type of industrial ethyl alcohol or ethanol
which is denatured according to its intended use.
D. Distilled Water - Is one type of purified water that has been boiled into vapor and condensed
back into liquid in a separate container.
E. Carbomer- Are thickening agents that help control the viscosity and flow of cosmetic products.