QUALITY CONTROL PLAN FOR DUCTING Doc.

: TOK-QCP-DU-01
Rev. : 2
PROJECT NAME: TOKUSHIMA Date : 18-Feb-2021
*This quality inspection plan is intended to inform the vendor about the minimum extent of inspection foreseen for the order by SPG DC Contractor, Client and/or their representatives.
General
*Vendor is required to issue own Inspection and Test Plan (ITP) and develop necessary quality procedures in accordance to applicable Client and SPG DC requirements specified in SPG DC Technical Purchase Specification (TPS)
Note:
*Applicable Client Technical Specifications are listed in SPG Technical Purchase Specification TPS2000

*3 *3
Abbreviation: RD = Review Documentation RI = Random Inspection WP = Witness Point HP = Hold Point NA = Not Applicable; TPS = SPG Technical Purchase Specification DSH = Data Sheet BoM = Bill of Material

*1 *2
CLIENT Owner Third Party
Posco SPG DC Remarks
Pos. Rev. Test description Evaluation Procedures Evaluation criteria Verification documents
Inspection
Code Sign. & date Code Sign. & date Code Sign. & date Code Sign. & date Code Sign. & date
Frequence

1 VENDOR APPROVAL

Posco Quality System accroding ISO 9001, EN 1090, ISO 3834,

POSCO/Sub-Vendor certification Approved Poscoa and Sub-
1.1 POSCO/Sub-Vendor certification AWS, Client Specification requirements and other certification HP RD NA RD
assessment vendor by SPG
related to the products and servises supplied according TPS2000

2 DESIGN

SPG Design Note; Shop Drawing &

Design Note, Calculation, Structure
list of drawings; BOM, Painting List Approved by SPG Engineering and Client if requireed according SPG Engineering and Client
2.1 Shop Drawing and other engineering HP RD NA RD
with painting systems & RAL and client Project Specifications Approval
documentation vertification
other application enginneering
DOCUMENTS FOR APPROVAL
3
BEFORE FABRICATION

ITP comply with SPG TPS4010, SPG QCP4010, ASME VIII Div.1, and Approved Posco
3.1 ITP /QCP Review Posco ITP /QCP HP RD N/A RD RD
structural AWS D1.1 + Client Specifications
ITPs

Material Traceability & Receiving Posco Material Traceability & Receiving

3.2 Comply with SPG TPS4010 + Client Specifications Approved procedure HP RD N/A RD RD
Inspection procedure Inspection procedure

WPQRs comply with ASME IX for pressure parts and AWS D1.1 for
3.3 WPQR Review Approved WPQRs RD N/A RD RD
structural parts, SPG TPS4010 + Client Specifications
Posco WPQRs HP

WPSs comply with ASME IX for pressure parts and AWS D1.1 for
3.4 WPS and Welding Map Review structural parts, SPG TPS4010 + Client Specifications. WPS certified Approved WPSs HP RD N/A RD RD
Posco WPSs and Welding Map by WPQR.

Welder Qualification Certificates Welder Qualification Certificates comply with ASME IX for pressure Approved Welder
3.5 Posco Welder Qualification Certificates parts and AWS D1.1 for structural parts, SPG TPS4010 + Client HP RD N/A RD RD
Review Specifications Certificates

NDE Operator Qualification Posco NDE operator qualification

NDE operator qualification Certificates comply with ASME V ASNT
3.6 Approved NDE Operator Certific. HP RD N/A RD RD
Level2, AWS D1.1, SPG TPS4010 + Client Spec.
Certificates Review Certificates

- Visual Testing Procedure for Ducting VT Procedure comply with ASME VIII Div.1, ASME section V Article 9
3.7 Posco Visual Testing Procedure and AWS D1.1 for structural parts, SPG TPS4010 + Client Approved VT Procedure HP RD N/A RD RD
- Visual Testing Procedure for Specifications
structural parts

- Dye Penetrant Testing Procedure for

Ducting PT Procedure comply with ASME VIII Div.1, ASME section V Article 6,
3.8 Posco Dye Penetrant Testing Procedure and AWS D1.1 for structural parts SPG TPS4010 + Client Approved PT Procedure HP RD RD RD
- Dye Penetrant Testing Procedure for Specifications N/A
structural parts

- Magnetic Particle Testing Procedure

Posco Magnetic Particle Testing
Review MT Procedure comply with ASME VIII Div.1, ASME section V Article 7,
N/A
3.9 and AWS D1.1 for structural parts, SPG TPS4010 + Client Approved MT Procedure HP RD RD RD
Specifications
- Magnetic Particle Testing Procedure
Procedure
for structural parts

Radiographic Testing Procedure

RT Procedure comply with ASME VIII Div.1, ASME section V Article 2,
3.10 Posco Radiographic Testing Procedure Approved RT Procedure HP RD N/A RD RD
SPG TPS4010 + Client Specifications
Review

UT Procedure comply with ASME VIII Div.1, ASME section V Article 4,

3.11 Ultrasonic Testing Procedure Review Posco Ultrasonic Testing Procedure Approved UT Procedure HP RD N/A RD RD
SPG TPS4010 + Client Specifications

Dimensional Control Procedure Procedure comply with ASME VIII Div.1, and AWS D1.1 for structural Approved Test
3.12 Posco Dimensional Control Procedure HP RD N/A RD RD
parts, SPG TPS4010 + Client Specifications
Review Procedure
 QUALITY CONTROL PLAN FOR DUCTING Doc. : TOK-QCP-DU-01
Rev. : 2
PROJECT NAME: TOKUSHIMA Date : 18-Feb-2021
*This quality inspection plan is intended to inform the vendor about the minimum extent of inspection foreseen for the order by SPG DC Contractor, Client and/or their representatives.
General
*Vendor is required to issue own Inspection and Test Plan (ITP) and develop necessary quality procedures in accordance to applicable Client and SPG DC requirements specified in SPG DC Technical Purchase Specification (TPS)
Note:
*Applicable Client Technical Specifications are listed in SPG Technical Purchase Specification TPS2000

*3 *3
Abbreviation: RD = Review Documentation RI = Random Inspection WP = Witness Point HP = Hold Point NA = Not Applicable; TPS = SPG Technical Purchase Specification DSH = Data Sheet BoM = Bill of Material

*1 *2
CLIENT Owner Third Party
Posco SPG DC Remarks
Pos. Rev. Test description Evaluation Procedures Evaluation criteria Verification documents
Inspection
Code Sign. & date Code Sign. & date Code Sign. & date Code Sign. & date Code Sign. & date
Frequence

Procedure comply with ASME VIII Div.1, Ducting drawings, SPG Approved Test
3.13 Trial Assembly Procedure review Posco Trial Assembly Procedure N/A
TPS4010 + Client Specifications
Procedure HP RD RD RD

Painting Procedure incl paint material Posco Painting Procedure comply with SSPC or ISO 12944, Surface N/A
Posco Painting Procedure; Preservation
3.14 DSHs and manufacturers; preparation Sa 2,5 ISO 8501-1, (for preservation Sa 2), and SPG Approved Painting Procedure HP RD RD RD
Procedure
Preservation Procedure (anti-rust) TPS4010 + Client Specifications

Shipping, Packing & Marking Posco Shipping, Packing & Marking Approved
3.15 SPG TPS4010 + Client Specifications HP RD RD RD
Procedure review Procedure Procedure N/A

To verify if all documents approved and other Signed QCP or

To verify if all documents approved and other pre-requisites have been
3.16 PRE-INSPECTION MEETING (PIM) pre-requisites have been fulfilled to start HP *3HP *3WP RD
fulfilled to start fabrication
fabrication
PIM MoM

4 MATERIAL

- Material A52 Comply:

Certificate Chinese equivalent to EN
10204/3.1
Raw material certificates for pressure - Certificate according to EN 10204/3.1 type N/A
parts and non pressure parts
4.1 Approved Material certificate HP RD RD RD
(stiffeners, supports..) & Receiving -Ducting Drawings, SPG TPS4010 - Applicable code: JIS
Inspection
- TPS4010, Ducting drawings
-Posco receiving material and traceability
procedure

- EN10204/3.1, 2.2, ASME /AWS

Welding consumables certificates & Certificate comply with type EN10204 3.1 Chemical & 2.2 Mechanical
4.2 Approved Material certificate HP RD N/A RD RD
Receiving inspection - Posco receiving material inspection and ASME /AWS requirements
procedure

5 MANUFACTURING INSPECTION

Cut Material Dimensional & VT Posco manufacturing procedures,

Ducting drawings, internal Posco quality system, ASME VIII Div.1,
5.1 Inspection, Check Dwg & Item No. Traceability Procedures, Rout cards, Venodor Posco Internal quality system HP RD N/A NA
AWS D1.1, SPG TPS4010, Drawings
marking on every part, etc.. Ducting Drawings

Venodor Ducting Drawings Comply with Ducting Drawings, Posco WPS, VT and Signed QCP or
5.2 Assembly, Fit-up Inspection HP RD N/A RD RD
Posco WPS, VT procedure Dimensional control procedure, ASME VIII Div.1, AWS D1.1 Weld Log

Signed QCP or
5.3 Welding monitoring Posco WPSs Welding comply with Posco WPSs and performed by certified welder HP RD N/A RD RD
Weld Log
Comply with ASME VIII Div.1, ASME section V Article 9, WPSs, AWS
5.4 VT examination of All welds Posco VT procedure VT report HP RI 10% RD RD
D1.1 for structural parts, Drawings, TPS4010
 QUALITY CONTROL PLAN FOR DUCTING Doc. : TOK-QCP-DU-01
Rev. : 2
PROJECT NAME: TOKUSHIMA Date : 18-Feb-2021
*This quality inspection plan is intended to inform the vendor about the minimum extent of inspection foreseen for the order by SPG DC Contractor, Client and/or their representatives.
General
*Vendor is required to issue own Inspection and Test Plan (ITP) and develop necessary quality procedures in accordance to applicable Client and SPG DC requirements specified in SPG DC Technical Purchase Specification (TPS)
Note:
*Applicable Client Technical Specifications are listed in SPG Technical Purchase Specification TPS2000

*3 *3
Abbreviation: RD = Review Documentation RI = Random Inspection WP = Witness Point HP = Hold Point NA = Not Applicable; TPS = SPG Technical Purchase Specification DSH = Data Sheet BoM = Bill of Material

*1 *2
CLIENT Owner Third Party
Posco SPG DC Remarks
Pos. Rev. Test description Evaluation Procedures Evaluation criteria Verification documents
Inspection
Code Sign. & date Code Sign. & date Code Sign. & date Code Sign. & date Code Sign. & date
Frequence

NON-DESTRUCTIVE TESTING OF
6
WELDS

*4PT of Welds (10%):

- Longitudinal & circumferential; Comply with ASME VIII Div.1, ASME section V Article 6, SPG N/A
6.1 Posco Dye Penetrant Testing Procedure PT report HP RD RD RD
- Nozzle welds TPS4010

- Reinforcement rings and supports

N/A
*4RT of longitudinal, circumferential Comply with ASME VIII Div.1, ASME section V Article 2, SPG
6.2 RT Report HP RD RD RD
and nozzle butt welds (5%) TPS4010
Posco Radiographic Testing Procedure
*4UT of longitudinal, circumferential
N/A
and nozzle butt welds (5%) Comply with ASME VIII Div.1, ASME section V Article 4, SPG
6.3 Posco Ultrasonic Testing Procedure UT Report HP RD RD RD
*UT testing is acceptable only if RT is TPS4010
not possible
Posco Magnetic Particle Testing N/A
6.4 *4PT or MT of Structural Welds (10%) Comply with AWS D1.1, ASME section V Article 6 or 7, SPG TPS4010 PT or MT report HP RD RD RD
Procedure

7 DIMENSIONAL TESTING

Trial assembly & Dimensionnal check Ducting drawings, Posco Trial assembly
7.1 Comply with Ducting drawings, Trial assembly procedure Test report HP *3WP 100% RD RD
(1 per type) procedure

Dimensional check
Dimensions comply with ducting Drawings, Posco Dimensional Control
General Visual inspection incl. fixation Ducting Drawings, Posco Dimensional 100%
7.2 Procedure, ASME /AWS requirements No visual defects, mechanical Test report /As built drawings HP *3WP RD RD
materials, supports
damages, excessive grinding…
Control Procedure

8 SURFACE PREPARATION, TREATMENT & PRESERVATION

Painting inspection:

- Surface Preparation Check

- Ambient Condition Check Before
Painting (Humidity, Steel & Ambient
Temperature, Dew Point, etc)
- VT of Painted Surfaces Comply with SSPC or ISO 12944, Surface preparation Sa 2,5 ISO N/A
8.1 Posco Painting Procedure Painting Report HP RD RD RD
8501-1, and SPG TPS4010 + Client Specifications
- Intermediate and Dry Film Thickness
(DFT) check

- Colour check (RAL)

- Touch-up

Other Painting Inspection such as Comply with SSPC or ISO 12944, Surface preparation Sa

8.2 Posco Painting Procedure 2,5, ISO 2409, ISO 4624, SPG TPS4010 + Client Painting Manufac. Report HP RD N/A RD RD
Cross-cut, pull-off test, Mock-up etc (1
per paint batch).
Specifications
Preservation Visual Inspection
Posco Painting or Preservation Posco Procedure comply with SPG TPS4010 + Client
(100%):
8.3 - Surface Preparation Check Procedure Specifications, Surface preparation Sa 2 ISO 8501-1 Signed QCP HP RD N/A RD RD

- Application of preservation check

 QUALITY CONTROL PLAN FOR DUCTING Doc. : TOK-QCP-DU-01
Rev. : 2
PROJECT NAME: TOKUSHIMA Date : 18-Feb-2021
*This quality inspection plan is intended to inform the vendor about the minimum extent of inspection foreseen for the order by SPG DC Contractor, Client and/or their representatives.
General
*Vendor is required to issue own Inspection and Test Plan (ITP) and develop necessary quality procedures in accordance to applicable Client and SPG DC requirements specified in SPG DC Technical Purchase Specification (TPS)
Note:
*Applicable Client Technical Specifications are listed in SPG Technical Purchase Specification TPS2000

*3 *3
Abbreviation: RD = Review Documentation RI = Random Inspection WP = Witness Point HP = Hold Point NA = Not Applicable; TPS = SPG Technical Purchase Specification DSH = Data Sheet BoM = Bill of Material

*1 *2
CLIENT Owner Third Party
Posco SPG DC Remarks
Pos. Rev. Test description Evaluation Procedures Evaluation criteria Verification documents
Inspection
Code Sign. & date Code Sign. & date Code Sign. & date Code Sign. & date Code Sign. & date
Frequence

9 FINAL INSPECTION & PACKING

All materials incl. Loose materials marked
9.1 Tagging, Marking Comply with Ducting drawings, BoM, SPG TPS 4010 Signed QCP HP RD N/A RD RD
with Item IDs traceable to drawings, BoM
Comply with All contractual documents and Requirements: SPG
9.2 Final inspection All contractual documents and requirements TPS4010; Ducting Drawings; Client Specifications, Applicable Codes Certificate of conformity 100%
/Standards, All tests completed as per QCP and conform, etc HP *3WP RD RD

Packing and Marking Posco Shipping, Packing & Marking N/A

9.3 Signed QCP + Photo
Shipping preparation Procedure SPG TPS4010 + Client Specifications HP RD RD RD

10 DOCUMENTATION REVIEW

- Review Manufacturing Data Book Comply with Purchase order, SPG TPS4010, QCP4010 and Compiled Data N/A
Reports as per "verification document"
10.1
column of this QCP
- Declaration of conformity Client specifications Book HP RD RD RD

Verification of QCP, QIR (Quality inspection reports) and Signed Release

QCP, QIR (Quality inspection reports) and
10.2 *7Release Note
MDB
MDB Note + Photos HP *3HP 100% RD RD

Note : *1. Posco internal quality control plan is also applicable.

*2. SPG DC and CLIENT reserves the rights to request Posco a WP (witness point) in case of any devation of quality requirements or delays

*3. The Supplier shall sent inspection notice 21 days in advance

*4. The test frequency indicates the % to be checked for each weld type and welder. It is Posco's responsibility to ensure testing up to the extent required by the respective codes/ spec.or inspection plan is performed. The most stringent one prevails

*5. Splicing of any members is strictly forbidden without the approval of SPG DC prior to the fabrication.

*6. UT can be applied for materials with thickness > 8 mm and only if RT is not possible. UT testing in lieu of RT is allowed only if approved by SPG

*7. Shipment of items is not allowed without prior approval of release note by SPG DC and CLIENT