Measure

what is measurable
and make measurable
that which is not.
Galileo Galilei (1564-1642)

Instruction Manual and Safety Information

Carbo 510 Smart Sensor

(Original Instruction)
Disclaimer
This document may contain errors and omissions. If you discover any such errors or if you would like to see
more information in this document, please contact us at our address below. Anton Paar assumes no liability
for any errors or omissions in this document.

Changes, copyright, trademarks etc.

This document and its contents may be changed or amended by Anton Paar at any time without prior notice.
All rights reserved (including translation). This document, or any part of it, may not be reproduced, changed,
copied, or distributed by means of electronic systems in any form (print, photocopy, microfilm or any other
process) without prior written permission by Anton Paar GmbH.
Trademarks, registered trademarks, trade names, etc. may be used in this document without being marked
as such. They are the property of their respective owner.

Further information
Published and printed by Anton Paar GmbH, Austria
Copyright © 2019 Anton Paar GmbH, Graz, Austria
Address of the instrument producer: Anton Paar GmbH
Anton-Paar-Str. 20
A-8054 Graz / Austria – Europe
Tel: +43 (0) 316 257-0
Fax: +43 (0) 316 257-257
E-Mail: info@anton-paar.com
Web: www.anton-paar.com

Date: November 2019

Document number: C98IB001EN-F

Instruction Manual and Safety Information

Carbo 510 Smart Sensor

(Original Instruction)
Contents
1 Safety Instructions.................................................................................................................................. 5
1.1 General Safety Instructions............................................................................................................... 5
1.2 Conventions for Safety Messages .................................................................................................... 5
2 Carbo 510 - An Overview........................................................................................................................ 7
2.1 Measuring Principle .......................................................................................................................... 7
2.2 Calculation of the CO2 Content......................................................................................................... 8
2.3 Configurations of Carbo 510 Smart Sensor ...................................................................................... 8
2.4 Components of the Carbo 510.......................................................................................................... 9
2.5 Dimensions ....................................................................................................................................... 9
3 Checking the Supplied Parts ............................................................................................................... 10
3.1 Supplied Parts................................................................................................................................. 10
3.2 Optional Parts Supplied .................................................................................................................. 11
3.3 Interface Board ............................................................................................................................... 12
3.4 Consumables .................................................................................................................................. 13
4 Installing the Carbo 510 Smart Sensor ............................................................................................... 14
4.1 Installation Requirements ............................................................................................................... 14
4.2 Mounting ......................................................................................................................................... 14
4.2.1 Installation in a Horizontal Pipe .............................................................................................. 15
4.2.2 Installation in a Vertical Pipe................................................................................................... 15
4.2.3 Installation Sequence and Position......................................................................................... 15
4.3 Optional Cut-Off Valve Adapter ...................................................................................................... 16
4.3.1 Operating the Cut-off Valve Adapter for Connecting / Disconnecting the Carbo 510 ............. 16
4.4 Compressed Air Supply .................................................................................................................. 17
5 Electrical Wiring.................................................................................................................................... 18
5.1 Connecting the Power Supply......................................................................................................... 18
5.1.1 Cable Glands .......................................................................................................................... 18
5.1.2 Shielding ................................................................................................................................. 18
5.1.3 Connector set 4-pole (optionally available)............................................................................. 19
5.2 Anton Paar CANopen ..................................................................................................................... 19
5.3 Wiring with mPDS 5 ........................................................................................................................ 20
5.3.1 CAN Connection with One Smart Sensor............................................................................... 20
5.3.2 CAN Connection With More Than One Smart Sensor............................................................ 21
5.3.3 Connector Set CAN (optionally available) .............................................................................. 22
6 Start-up and Use of Carbo 510 Smart Sensor .................................................................................... 23
7 Upkeep and Cleaning ........................................................................................................................... 24
7.1 Cleaning in Place (CIP) / Sterilization in Place (SIP) ...................................................................... 24
7.2 Wetted Parts ................................................................................................................................... 25
7.3 Storing and Transporting the Carbo 510......................................................................................... 25
7.4 Packing the Carbo 510 for Returns................................................................................................. 25
8 Maintenance Work and Repair............................................................................................................. 25
8.1 Maintenance Performed by an Authorized Anton Paar Service Engineer ...................................... 25
8.2 Repair Performed by an Authorized Anton Paar Representative ................................................... 26
Appendix A: Technical Specifications.................................................................................................. 27
Appendix B: CO2 Concentration ............................................................................................................ 29
Appendix C: Declaration of Conformity................................................................................................. 30
Appendix D: Confirmation of Compliance............................................................................................. 31
Appendix E: Document Numbers ........................................................................................................... 32

4 C98IB001EN-F

1 Safety Instructions
• Read the documentation before using
Carbo 510.
• Follow all hints and instructions contained in the
documentation to ensure the correct use and
safe functioning of Carbo 510.
• The documentation is a part of the product.
Keep this document for the complete working
life of the product and make sure it is easily
accessible to all people involved with the prod-
uct. If you receive any additions or revisions to
the documentation from Anton Paar GmbH,
these must be treated as part of the documenta-
tion.
1.1 General Safety Instructions
Liability
• This document does not claim to address all
safety issues associated with the use of the
instrument and samples. It is your responsibility
to establish health and safety practices and
determine the applicability of regulatory limita-
tions.
• Anton Paar GmbH only warrants the proper
functioning of Carbo 510 if no adjustments have
been made to the mechanics, electronics, and
firmware.
• Only use Carbo 510 for the purpose described
in the documentation. Anton Paar GmbH is not
liable for damages caused by incorrect use of
Carbo 510.
Installation and use
• Carbo 510 is not an explosion-proof instrument
and therefore must not be operated in areas
with risk of explosion.
• The installation procedure should only be car-
ried out by authorized personnel who are famil-
iar with the installation instructions.
• Do not use any accessories or spare parts other
than those supplied or approved by Anton Paar
GmbH (see Chapter 3 ).
• Make sure all operators are trained to use the
instrument safely and correctly before starting
any applicable operations.
• In case of damage or malfunction, do not con-
tinue operating Carbo 510. Do not operate the
C98IB001EN-F
1 Safety Instructions
instrument under conditions which could result
in damage to goods and/or injuries and loss of
life.
• Check Carbo 510 for chemical resistance to the
samples and cleaning agents.
Maintenance and service
• The results delivered by Carbo 510 not only
depend on the correct functioning of the instru-
ment, but also on various other factors. We
therefore recommend you have the results
checked (e.g. plausibility tested) by skilled per-
sonnel before consequential actions are taken
based on the results.
• Service and repair procedures may only be car-
ried out by authorized personnel or by Anton
Paar GmbH.
Disposal
• Concerning the disposal of Carbo 510, observe
the legal requirements in your country.
Returns
• For repairs send the cleaned Carbo 510 (instru-
ment) to your Anton Paar representative. Only
return the instrument together with the filled out
RMA (Return Material Authorization) and the
form "Safety Declaration for Instrument
Repairs". Please download the Safety Declara-
tion form from our website www.anton-
paar.com.
• Do not return instruments which are contami-
nated by radioactive materials, infectious agents
or other harmful substances that cause health
hazards.
1.2 Conventions for Safety Messages
The following conventions for safety messages are
used in this document:
DANGER
Description of risk.
Danger indicates a hazardous situation which, if
not avoided, will result in death or serious injury.
5
1 Safety Instructions

NOTICE
WARNING Description of risk.
Notice indicates a situation which, if not avoided,
Description of risk. could result in damage to property.
Warning indicates a hazardous situation which, if
not avoided, could result in death or serious
injury.

CAUTION
Description of risk.
Caution indicates a hazardous situation which, if
not avoided, could result in minor or moderate
injury.

6 C98IB001EN-F
 2 Carbo 510 - An Overview

2 Carbo 510 - An Overview

The Carbo 510 represents the third generation of • Certified raw materials for all wetted parts
Anton Paar CO2 analyzers which combines the
• Optional cut-off valve adapter (service and
benefits of the inline measurement with the well-
maintenance possible at any time without emp-
proven pressure-temperature-impeller method. The
tying the main line)
new maintenance free impeller allows very short
measuring cycles and has largely improved dry run • Service-friendly and low maintenance (low run-
abilities (automatic stop in error case). The robust ning costs)
stainless steel construction meets all requirements
of the process environment and is fully CIP capable.
All seals and O-rings are FDA compliant. 2.1 Measuring Principle
Due to the integrated impeller with pump function
The determination of the CO2 content is based on
(0,8 l/min) Carbo 510 is the first instrument which is
Henry's Law, which defines the relationship
able to measure an accurate CO2 level in tanks and
between the concentration of the dissolved gas and
under stop-and-go conditions.
its saturation pressure at a given temperature.
The Carbo 510 has integrated self-diagnosis and is
connected via CAN-Bus to the mPDS 5 or Remote 1. The product is flow-
Operating Terminal for data transfer. ing through the mea-
suring chamber. The
impeller generates
the product
exchange.

2. The valves are

closed. A sample of
the product is sepa-
rate in the measuring
chamber.

Fig. 1: Carbo 510 Smart Sensor 3. The sample is

decompressed (9%)
Features and benefits by a decompression
• High-precision CO2 measurement with short valve. The special
measuring cycles Anton Paar impeller
brings the chamber
• Robust housing made of stainless steel pressure to the cor-
• Degree of protection IP67 responding satura-
tion pressure within a
• Safe to run dry few seconds. The
• Impeller with integrated pump function saturation pressure
and temperature of
• Fulfills the NAMUR recommendation NE 107 the sample are mea-
(self-diagnosis) sured.

The measurement is repeated every 15 seconds

(default setting).

C98IB001EN-F 7
2 Carbo 510 - An Overview

2.2 Calculation of the CO2 Content

The sensor calculates the content of CO2 from the
saturation pressure and the temperature of the sam-
ple. The relationship between the CO2 content and
its saturation pressure at a given temperature de-
pends on the product composition, e. g. alcohol con-
tent, sugar content, …
The Carbo 510 has 7 product specific formulas for
beer, beverages, beverages light, wine, mineral
water, strong beer, MID. Additionally one user-
defined formula can be created.
In laboratories different tables are used, which usu-
ally include the influence of the head space of
bottles. In addition, the CO2 content may vary from
the online measurement to the bottle due to loss of
CO2 after filling but before closing the bottle or due
to additional carbonisation in the buffer tank of the
filler.

2.3 Configurations of Carbo 510 Smart Sensor

Carbo 510
Mat. no.: 95256
Smart Sensor with Operating
(Carbo 510 Smart Sensor with
Terminal
Operating Terminal)

Carbo 510 Smart Sensor with

Mat. no.: 89080
Remote Operating Terminal
(Carbo 510 Smart Sensor)
(ROT installation on a wall)
Mat. no.: 94636
(Remote Operating Terminal)

Mat. no.: 89080

Carbo 510 Smart Sensor with (Carbo 510 Smart Sensor)
mPDS 5 Mat. no.: 79233
(mPDS 5)

Mat. No.: 98080

(Carbo 510Smart Sensor)
Carbo 510 Smart Sensor with Mat. No. 94636
Panel Installation (Remote Operating Terminal)
Mat. No.: 95150
(Panel Installation

8 C98IB001EN-F
 2 Carbo 510 - An Overview

2.4 Components of the Carbo 510

1 2

7 6

1 Drive for impeller 5 Filter regulator

2 Outlet valve 6 Compressed air inlet
3 Inlet valve 7 Electronics housing
4 Fastening clamp
Fig. 2: Carbo 510 Smart Sensor for installation with ROT or mPDS 5 evaluation unit

2.5 Dimensions

Fig. 3: Dimensions: top view

C98IB001EN-F 9
3 Checking the Supplied Parts

3 Checking the Supplied Parts

The Carbo 510 was tested and packed carefully be-
fore shipment. However, damage could occur
during transport.
1. Keep the packaging material (box, foam piece,
transport protection) for possible returns and
further questions from the transport- and insur-
ance company.
2. Check the delivery for completeness by compar-
ing the supplied parts to those noted in the table
below.
3. If a part is missing, contact your Anton Paar rep-
resentative.
4. If a part is damaged, contact the transport com-
pany and your Anton Paar representative.

3.1 Supplied Parts

Symbol Pcs. Article Description Mat. No.

1 Carbo 510 Smart Sensor 89080

or

Carbo 510 Smart Sensor with Operating Terminal 95256

1 Instruction manual

10 C98IB001EN-F
 3 Checking the Supplied Parts

3.2 Optional Parts Supplied

Symbol Pcs. Article Description Mat. No.

1 mPDS 5 with CPU-, Transducer and I/O-Board 79233

1 Remote Operating Terminal 94636

1 Option panel installation for Remote Operating Terminal 95150

1 Connector set 4-pole 94633

1 Carbo 510 Cut-off valve adapter including spare parts: 90281

- 2 O-rings 10x2 EPDM 70

- 2 Diaphragms EPDM inlet / outlet

1 Hose 4x6 nylon bk 72595

1 Power supply 100 - 240VAC 24VDC 2.5A 96693

C98IB001EN-F 11
3 Checking the Supplied Parts

Symbol Pcs. Article Description Mat. No.

1 Cable 2x2x0.22, D7.1 per m for CAN bus 94268

Technical specifications:
- 2 x 2 x 0.22 mm² twisted pair
- Shielded wire
- Impedance (1 MHz): 100-120 Ω
- Conductor resistance 186 Ω/km
- Cable jacket: PVC violet
- Outer diameter: 7.1 mm
- Temperature range: -40 °C to + 70 °C

1 Connector set CAN 96554

consisting of
- 1 plug 5-pole
- 1 socket 5-pole

1 Cable connector 4 contacts, shieldable 96594

for the interface boards: PROFINET IO, EtherNet/IP,
Modbus TCP

1 DSUB CANopen 9BU connector 35° 184983

3.3 Interface Board

TIP The Operating Terminal has several interface boards to choose from. The required board must be spe-
cified when ordered. Only one interface board can be installed.

Symbol Pcs. Article Description Mat. No.

1 PROFIBUS DP board OT/ROT 93948

1 Analog/digital board OT/ROT 93952

1 PROFINET IO board OT/ROT 97346

1 EtherNet/IP board OT/ROT 97347

1 Modbus TCP board OT/ROT 97348

1 DeviceNet board OT/ROT 93950

12 C98IB001EN-F
 3 Checking the Supplied Parts

3.4 Consumables

Symbol Pcs. Article Description Mat. No.

1 O-ring 60x3 EPDM 70 FDA compliant 74911

1 Hinged clamp Varivent® N 1.4401 7403

for Varivent Access Unit

1 Nut for hinged clamp M6/15 A2 for Varivent® 7451

Access Unit

1 Cable Gland M16x1.5 IP68 90711

1 Dummy Plug M16X1.5 92575

C98IB001EN-F 13
4 Installing the Carbo 510 Smart Sensor

4 Installing the Carbo 510 Smart Sensor

WARNING
• Installation, putting into operation, main-
tenance and service work should only be car-
ried out by trained and authorized personnel.
• Observe the permissible operating and ambi-
ent conditions for the Carbo 510 (see Appen-
dix A).
• Do not exceed the defined maximum pres- Fig. 4: Type plate
sure, maximum sample temperature and
maximum CIP temperature for the Carbo 510
(see Chapter 4.1 Installation requirements). 4.2 Mounting
• The Carbo 510 must always be installed in a
horizontal position. The Carbo 510 can be installed in a horizontal or
vertical pipe (see Fig. 5: - Carbo 510 in a horizontal
pipe and Fig. 6: - Carbo 510 in a vertical pipe).
NOTICE The impeller of the Carbo 510 Smart Sensor is safe
• Read this manual carefully before installing to run dry. Regarding a long service performance
the Carbo 510. Incorrect operation can result the Carbo 510 should be switched off when the
in damage to the Smart Sensor. plant is stopped for a longer time.

• Mechanical knocks and vibrations may dam- NOTICE

age the Carbo 510. Work on the instrument
with care.
• We recommend to switch off the Carbo 510
when the line is stopped for a longer period of
time.
With the option cut-off valve adapter
(see Chapter 3.2 Optional Parts Supplied) the
flow direction as marked on the adapter must be
taken into consideration (see Chapter
4.3 Optional cut-off valve adapter).

4.1 Installation Requirements

Line pressure max. 10 bar rel. (145 psi)

Sample – 5 °C to + 40 °C
temperature

Max. temp. 121 °C (max. 30 min)

(CIP)

Power supply DC 24 V SELV (min. 2 A)

Compressed 7 - 10 bar (102 - 145 psi)

air pressure before pressure regulator

14 C98IB001EN-F
 4 Installing the Carbo 510 Smart Sensor

4.2.1 Installation in a Horizontal Pipe 4.2.2 Installation in a Vertical Pipe

Impeller
drive

1 Front view A
2
2 Lateral view
Fig. 5: Carbo 510 in a horizontal pipe
1 Front view
2 Lateral view: A Pressure-/temperature sensor
Fig. 6: Carbo 510 in a vertical pipe

NOTICE
In order to guarantee the perfect sample ex-
change, the pressure-/temperature sensor
should point downwards.

4.2.3 Installation Sequence and Position

If an L-Sonic Sound Velocity / an L-Com Density
and Sound Velocity / a Density Sensor of the
L-Dens 7000 series is also installed in the produc-
tion line, the Carbo 510 must be mounted after the
density / sound velocity sensors. It is important that
the sample flows through the L-Sonic / L-Com / L-
Dens 7000 first and then through the Carbo 510.
The Carbo 510 Smart Sensor can be installed any-
where in the main line, however, it must NOT be in-
stalled after a bend with a downwards flow direction
(risk of building bubbles that influence the measure-
ment, Fig. 7).

C98IB001EN-F 15
4 Installing the Carbo 510 Smart Sensor
Flow direction
Fig. 7: Installation position in the production line
4.3 Optional Cut-Off Valve Adapter
It is recommended to install the Carbo 510 with the
cut-off valve adapter. The cut-off valve adapter sep-
arates the main line from the Carbo 510 with two im-
permeable diaphragms.
The flow direction as marked on cut-off valve adapt-
er must be followed (see Fig. 9: - Carbo 510 with
cut-off valve adapter in a horizontal line).
Fig. 8: Cut-off valve adapter
The cut-off valve adapter offers major advantages
for servicing. The Carbo 510 can be disconnected
from and reconnected to the main line during pro-
duction without production stop (see Chapter 4.3.1 )
16
2
1 Cut-off valve adapter
2 Flow direction indicator
Fig. 9: Carbo 510 with cut-off valve adapter in a horizon-
tal line
4.3.1 Operating the Cut-off Valve Adapter for
Connecting / Disconnecting the Carbo 510
WARNING
• The cut-off valve adapter must be closed
before disconnecting the Carbo 510 Smart
Sensor.
• Do not exceed the defined maximum pres-
sure for the cut-off valve adapter.
Disconnecting
1. (See Fig. 10: - Carbo 510 with cut-off valve
adapter: exploded) Turn the locking screws (4)
of the cut-off valve adapter (5) on both sides
clockwise until they stop.
2. Loosen the nut 6kt (8).
3. Hold the Carbo 510 (1) with one hand and
unscrew the nut 6kt completely.
4. Remove the hinged clamp (9).
5. Pull the Carbo 510 out of the cut-off valve
adapter (5).
NOTICE
O-rings 10x2 might fall out.
C98IB001EN-F
 4 Installing the Carbo 510 Smart Sensor

Connecting
Carry out points 1 to 5 in reverse order.

9 4
8 7

4
5

2 3

1 Carbo 510 6 O-rings 10x2 EPDM

2 Fastening clamp 7 O-ring 60x3 EPDM
3 Filter regulator 8 Hex-nut
4 Locking screw 9 Hinged clamp
5 Cut-off valve adapter
Fig. 10: Carbo 510 with cut-off valve adapter: exploded

4.4 Compressed Air Supply
Connect the compressed air hose to the filter regu-
lator. The filter regulator requires an air pressure of
7 - 10 bar (102 - 145 psi). It reduces the pressure to
7 bar. The compressed air hose must have an outer
diameter of 6 mm and an internal diameter of 4 mm.
The compressed air supply must be dry and clean.
The following compressed air pressure is re-
quired:
• Air pressure of 7 - 10 bar (102 - 145 psi) before
the pressure regulator
• Air pressure of 4 - 7 bar (58 - 102 psi) after the
pressure regulator

The following air quality is required:

Class 5 acc. to DIN ISO 8573-1
• Max particle size 40 µm
• Max. particle density 10 mg/m3
• Max. pressure dew point +7 °C
• Max. oil content 25 mg/m3

C98IB001EN-F 17
5 Electrical Wiring

5 Electrical Wiring
WARNING
The cables for the connection of the sensors
must meet all local regulations and the local
environmental conditions with special attention
to mechanical stress.
5.1 Connecting the Power Supply
TIP The Carbo 510 Smart Sensor must be supplied
with SELV DC 24 V (min. 2A).
The wires must be connected according to the label-
ing on the cover plate (see Fig. 11). Find the speci-
fications for the power supply cable in Appendix A.

NOTICE
5.1.1 Cable Glands
The Anton Paar CANopen protocol is for the
communication between Carbo 510 and the
mPDS 5 or (R)OT.
The CAN address must be set accordingly if
several Smart Sensors are operated with one
mPDS 5.

WARNING
The instructions given in this chapter must be fol-
lowed precisely!
Installation and service service work must be car-
ried out by trained and authorized personnel. Fig. 12: Cable inlet

NOTICE
4 Make sure the cable is mounted with a loop to
avoid water contamination.
1 Make sure to position the cable glands or plugs
2 at the bottom and tighten them correctly.

3
5.1.2 Shielding
Connect the cable shield at Carbo 510 as shown in
Fig. 13.

NOTICE
The shield must be connected only at the sensor
side.

1 CAN IN
2 CAN OUT Cable Shield
3 Power supply D=4.5 to 10 mm
4 CAN address switch
Fig. 13: Connection and position of the shield in the cable
Fig. 11: Carbo 510 Smart Sensor interface gland connection to the sensor

18 C98IB001EN-F
 5 Electrical Wiring

5.1.3 Connector set 4-pole 2 1 ...brown

(optionally available) 2 ...white

3
3 ...blue
4 ...black
Optionally, a connector set 4-pole for a Smart Sen-

1
4
sor is available at Anton Paar GmbH (Mat. no.
94633). Anton Paar GmbH specifies the cable
preparation, installation and pin assignment for this Fig. 14: 4 pole male cable connector (rear view)
connector set.
1 ...brown
2 ...white
3 ...blue
4 ...black

Fig. 15: 4 pole female socket with wires (front view)

Pin assignment

Power supply AO DI/DO

Pin 1 +DC 24 V AO1+ DI
Pin 2 not used AO1- DO
Pin 3 -DC 24 V AO2+ DIO+
Pin 4 not used AO2- DIO GND

Specifications

4 pole male cable connector 4 pole female socket with wires

Termination screw terminal wires
Wire gauge max. 0.75 mm² (AWG 20) Wires 0.25 mm² (AWG 24)
Degree of protection IP 67 IP 68
Temperature range - 25 °C bis + 85 °C
Rated voltage 250 V
Rated current (40 °C) 4A
Rated impuls voltage 2950 V 2500 V
Cable outlet 6 – 8 mm ---

5.2 Anton Paar CANopen

CANopen is the communication protocol used by
Anton Paar. It is physically based on the CAN (con-
troller area network) which is a 3 wire serial bus sys-
tem to which all participants are connected in series
(i.e. short branch) lines.
A CAN network must be terminated on both ends
using a 120  resistor to avoid reflections and to
maintain error-free communication. This is always
necessary, even for very short lines.
The CAN cable and the CAN connector for mPDS 5
with integrated terminating resistor can be ordered
optionally (see Chapter 3.2 ).
Specifications for the CANopen connection
- The maximum cable length of the CAN bus
system is 250 m.
- The terminating resistor must be connected
at CAN OUT between CAN H and CAN L.
- The sensor is set at CAN address "0" by
default. If you have a 2-line configuration
using an mPDS 5, the CAN address of the
Carbo 510 in the first line must be set to "0",
the CAN address of Carbo 510 in the second

C98IB001EN-F 19
5 Electrical Wiring

line must be set to consecutive CANaddress terminated with a 120  resistor.

"1". Set the CAN address with the CAN - For connecting CAN IN and CAN OUT see
address switch (see Fig. 16). Fig. 16.
TIP: Each smart sensor is delivered with a terminat- TIP: We recommend to use the optional CAN con-
ing resistor. nector (Fig. 16).
Wiring of the Anton Paar CANopen
The sensor can either be connected to the mPDS 5
evaluation unit or to the Remote Operating Termi-
Switch of the
nal. The mPDS 5 communicates with one or more integrated
CAN
Smart Sensors. The Remote Operating Terminal mPDS
terminating resistor
communicates with one Smart Sensor only.
Switch position:
TIP: Find all details about the electrical installation Terminating
of Carbo 510 with the Remote Operating Terminal in resistor ON
the Instruction Manual Operating Terminal / Remote
Terminating
Operating Terminal. resistor OFF

5.3 Wiring with mPDS 5

This chapter explains the wiring of an mPDS 5 with

CAN OUT
one or more Smart Sensors and the Anton Paar ac-

CAN IN
cessories cable for CAN bus (Mat.no.94268), CAN
connector for mPDS 5 (Mat.no.184983) and CAN
terminating resistor for Smart Sensor
(Mat.no.89084).
Fig. 16: CAN connector with integrated terminal resistor
- The mPDS 5 has no integrated terminating
resistor.
- Each end of the CAN bus system must be

5.3.1 CAN Connection with One Smart Sensor

If you connect one Smart Sensor to the mPDS 5,
you have to use the CAN IN at the CAN connector
for mPDS 5 and CAN IN at the Smart Sensor. At the
CAN connector for mPDS 5 you have to switch on
the terminating resistor. You also have to connect
the terminating resistor for the Smart Sensor at CAN
OUT of the Smart Sensor (see Fig. 17).

CAN H
CAN IN

CANH-IN
CANGND
CAN L
CAN GND Smart
mPDS 5 CANL-IN
CAN

Sensor
CAN OUT

Terminating
Terminating resistor connected
resistor ON between
CAN H - CAN L

Fig. 17: CAN connection mPDS 5 and one Smart Sensor

20 C98IB001EN-F
 5 Electrical Wiring

Assignment CAN cable, CAN connector for mPDS 5 and Smart Sensor

Cable (94268) CAN connector mPDS 5 (184983) Smart Sensor

CAN IN CAN OUT CAN IN CAN OUT
Green 6 CANL-IN 3 NC, TR ON CAN L TR
Brown 5 CANGND 2 NC, TR ON CAN GND NC
Yellow 4 CANH-IN 1 NC, TR ON CAN H TR
White Not used

NC ... not connected TR ... terminating resistor

5.3.2 CAN Connection With More Than One Smart Sensor

CAN H

CAN IN
CANH-IN
CANGND
CAN L
CAN GND Smart
mPDS 5 CANL-IN
CAN

Sensor

CAN OUT
CAN H
Terminating
CAN L
resistor ON
CAN GND

CAN H
CAN IN

CAN L
CAN GND Smart
Sensor
CAN OUT

Terminating
resistor connected
between
CAN H - CAN L

Fig. 18: CAN connection mPDS 5 at first position and two Smart Sensors

Assignment CAN cable, CAN connector for mPDS 5 and Smart Sensor

Cable CAN connector for mPDS 5 (184983) Smart Sensor Smart Sensor
(94268) No. 1 No. 2
CAN IN CAN OUT CAN IN CAN OUT CAN IN CAN OUT
Green 6 CANL-IN 3 NC, TR ON CAN L CAN L CAN L TR
Brown 5 CANGND 2 NC, TR ON CAN GND CAN GND CAN GND NC
Yellow 4 CANH-IN 1 NC,TR ON CAN H CAN H CAN H TR
White Not used

NC ... not connected TR ... terminating resistor

C98IB001EN-F 21
5 Electrical Wiring

CANH-IN
CAN H

CAN IN
CANGND
CANL-IN CAN L
CAN GND Smart
mPDS 5

CAN
CANH-OUT
CANGND
Sensor

CAN OUT
CANL-OUT Terminating
resistor connected
Terminating between
resistor OFF CAN H - CAN L

CAN H

CAN IN
CAN L
CAN GND Smart
Sensor

CAN OUT
Terminating
resistor connected
between
CAN H - CAN L

Fig. 19: CAN connection mPDS 5 in the middle and two Smart Sensors

Assignment CAN cable, CAN connector for mPDS 5 and Smart Sensor

Cable CAN connector for mPDS 5 (184983) Smart Sensor Smart Sensor
(94268) No. 1 No. 2
CAN IN CAN OUT CAN IN CAN OUT CAN IN CAN OUT
Green 6 CANL-IN 3 CANL-OUT CAN L TR CAN L TR
Brown 5 CANGND 2 CANGND CAN GND NC CAN GND NC
Yellow 4 CANH-IN 1 CANH-OUT CAN H TR CAN H TR
White Not used

NC ... not connected TR ... terminating resistor

5.3.3 Connector Set CAN 1 ...brown

(optionally available) 2 ...white
3 ...blue
4 ...black
Optionally, a connector set CAN for a Smart Sensor 5 ...grey
is available at Anton Paar GmbH (Mat. No. 96554).
Anton Paar GmbH specifies the cable preparation,
installation and pin assignment for this connector Fig. 21: 5-pole female socket with wires (front view)
set.
1 ...brown
2 ...white
3 ...blue
4 ...black
5 ...grey

Fig. 20: 5-pole male cable connector (rear view)

22 C98IB001EN-F
 6 Start-up and Use of Carbo 510 Smart Sensor

Pin assignment

DeviceNet, CANopen
Pin 1 shield
Pin 2 +V (not used)
Pin 3 -V (CAN GND)
Pin 4 CAN H
Pin 5 CAN L

Specifications

5 pole male cable connector 5 pole female socket with wires

Termination screw terminal wires
Wire gauge max. 0.75 mm² (AWG 20) Wires 0.25 mm² (AWG 24)
Degree of protection IP 67 IP 68
Temperature range - 25 °C bis + 85 °C
Rated voltage 125 V 60 V
Rated current (40 °C) 4A
Rated impulse voltage 1500 V
Cable outlet 6 – 8 mm ---

6 Start-up and Use of Carbo 510 Smart Sensor

For the details about putting the Carbo 510 Smart
Sensor into operation with mPDS 5 evaluation unit
refer to the Instruction Manual mPDS 5. For details
about putting the Carbo 510 Smart Sensor into op-
eration with an Operating Terminal or with a Remote
Operating Terminal refer to the Instruction Manual
Operating Terminal - Remote Operating Termi-
nal.
The Carbo 510 determines the CO2 every 15 sec-
onds (see Chapter 2.2 "Calculation of the CO2 con-
tent"). This means that the diaphragms move up
and down every 15 seconds causing mechanical
stress. Due to this, they get worn out and should be
replaced regularly - on average every 6 - 18 months
- depending on the operating conditions. Always re-
place all three diaphragms at the same time (inlet,
outlet and expansion diaphragm).

C98IB001EN-F 23
7 Upkeep and Cleaning

7 Upkeep and Cleaning

As the Carbo 510 Smart Sensor is subject to chang- • Check the displayed line pressure
ing process conditions like shock pressure, sudden
• Check the displayed CO2 concentration
temperature changes, aggressive samples, vibra-
tions, etc., it is essential to periodically check the
Carbo 510 for reliable and trouble free operation.
7.1 Cleaning in Place (CIP) / Steriliza-
Every day:
tion in Place (SIP)
• Check status messages on the display of the
Carbo 510 with Operating Terminal or on the The Carbo 510 is suitable for CIP / SIP with max.
mPDS 5 121 °C for 30 minutes (see Appendix Technical
Specifications and Fig 6-1).
• Check the displayed product temperature
&OHDQ6WHDPLQSODFHWHPSHUDWXUH>ƒ&@


CIP / SIP temperature [°C]










  
    

CIP/SIP load time [hh:mm]

&OHDQ6WHDPLQSODFHORDGWLPH>KKPP@

Fig. 22: Steam in place: temperature vs. load time

The Carbo 510 remains in operation normally
during the CIP/SIP procedure for cleaning tempera-
ture of up to 90 °C (see operation procedure in CAUTION
Chapter 2.2 ). If the cleaning temperature exceeds
90 °C, the measuring chamber remains open. If the A CIP temperature > 80 °C can shorten the life-
cleaning temperature exceeds 100 °C, the impeller time of the diaphragms (for inlet, outlet and ex-
stops operating. These measures are set in order to pansion diaphragms). Therefore we recommend
protect the electronic components from overheat- periodical visual checks of the diaphragms.
ing. As soon as the cleaning temperature is reduced
below 90°C, the Carbo 510 starts to operate nor-
mally again.

24 C98IB001EN-F
 8 Maintenance Work and Repair

7.2 Wetted Parts 7.3 Storing and Transporting the

Sensor
Carbo 510
• Only use the original packaging for the storage
Material Part
and transportation of the instrument.
WC/MgO - FZM Part of impeller (bearings) • Do not store outdoors and avoid direct sunlight.
Stainless steel Sensor module (sensor Store the instrument in a dry, clean place.
1.4404 / 1.4571 head) Remove transportation protection not until
installation. Consider national regulations
FKM, EPDM O-rings, diaphragms regarding the weight and lifting the instrument.
• The storage temperature is between
-20 and 60 °C.
Cut-off Valve Adapter

Material Part 7.4 Packing the Carbo 510 for Returns

Stainless steel Cut-off valve adapter • Clean all parts of the instrument before packag-
1.4404 / 1.4571 ing.
EPDM O-rings, diaphragms • Make sure no spills remain on the instrument.
• Return the instrument in the original packaging
material (box, foam piece, transport protection).

8 Maintenance Work and Repair

NOTICE
Maintenance and repair shall only be carried out
by trained and authorized Anton Paar service
engineers.
The service and maintenance intervals of the Smart
Sensor depend on the operating conditions. If your
Carbo 510 Smart Sensor needs maintenance or re-
pair, please contact your Anton Paar representative.
8.1 Maintenance Performed by an
Authorized Anton Paar Service Engi-
neer
The Carbo 510 requires a periodical maintenance
which shall be preformed by an authorized Anton
Paar Service Engineer (please contact your Anton
Paar representative to get an offer). A missing main-
tenance may mean that under certain conditions
your warranty is no longer valid (for detailed infor-
mation please see the general terms of delivery
GTD on the Anton Paar website http://www. anton-
paar.com).
Maintenance interval:
• Once a year or after 2,000,000 measurement
cycles whichever is sooner

C98IB001EN-F 25
8 Maintenance Work and Repair
Parts to be exchanged at every maintenance in-
terval (wear and tear parts):
• Parts of the Carbo 510 maintenance kit
(diaphragms, O-rings)
• O-rings for the cut-off valve adapter
Following parts are generally excluded from the
warranty (wear and tear parts):
• Diaphragms
• O-rings (between measuring chamber and elec-
tronics housing, for VARIVENT® N flange, for
impeller drive, between cut-off valve adapter
and Carbo 510)
• Piston seal
26
8.2 Repair Performed by an Authorized
Anton Paar Representative
In case your instrument needs repair, contact your
local Anton Paar representative, who will take care
of the necessary steps. If your instrument needs to
be returned, request an RMA (Return Material Au-
thorization Number). It must not be sent without the
RMA and the filled “Safety Declaration for Instru-
ment Repairs”. Please make sure it is cleaned be-
fore return.
TIP: Find the contact data of your local Anton Paar
representative on the Anton Paar website (http://
www.anton-paar.com) under “Contact”.
C98IB001EN-F
 Appendix A: Technical Specifications

Appendix A: Technical Specifications

Table A-1: Operating Conditions

CO2

Measuring Range 0 to 20 g/L

Accuracy 0.05 g/L

Repeatability 0.025 g/L

Resolution 0.01 g/L

Temperature

Liquid - 5 to + 40 °C

CIP/SIP + 121 °C (max. 30 min)

Repeatability 0.03 °C

Measuring interval min. 15 sec

Line Pressure max. 10 bar rel.

Flow rate
Internal Pump 0.8 L/min (without cut-off valve adapter)

Complies with NAMUR

• NAMUR NE 107 compliance (self diagnosis)
Table A-2: Ambient Conditions

Ambient Temperature Range 0 to + 40 °C

Degree of Protection IP 67 (NEMA 6)

Humidity 0 to 90% (non-condensing)

Table A-3: Electrical Connections

Power Supply SELV DC 24 V (DC 20 to 30 V)

Current Consumption max. 2 A

Power Consumption max 48 W

Cable Gland M16x1.5 D4.5-10 EMV

Electrical Connection Spring type terminal

Supply Cable

Recommended Cable Type LiYCY

Cable Cross Section 2 x 1 mm2 (AWG 17)

Outside Diameter 4.5 to 10 mm

C98IB001EN-F 27
Appendix A: Technical Specifications

Table A-4: Compressed air supply

Compressed air pressure 7 - 10 bar (102 - 145 psi) before the pressure regulator
4 - 7 bar (58 - 102 psi) after the pressure regulator

Required air quality Class 5 acc. to DIN ISO 8573-1

- Max particle size 40 µm
- Max. particle density 10 mg/m3
- Max. pressure dew point +7 °C
- Max. oil content 25 mg/m3

Compressed air hose dimensions Outer diameter: 6 mm

Inner diameter: 4 mm

Table A-5: Other

Process Connection Tuchenhagen VARIVENT N

Wetted Materials Stainless steel 1.4404* / 1.4571*, WC/MgO - FZM, FKM,

EPDM

Weight approx. 8 kg

Table A-6: Option: Cut-off Valve Adapter

Benefit The Carbo 510 can be removed for maintenance without

emptying the main product line.

Pressure max. 10 bar (145 psi)

Wetted materials Stainless steel 1.4404 / 1.4571; EPDM

Process connection Nominal diameter > DN65, 3" OD, 3" IPS

28 C98IB001EN-F
 Appendix B: CO2 Concentration

Appendix B: CO2 Concentration

Solubility of CO2 (g/l) in water at various temperatures and CO2 partial pressures

Pressure [bar]

C98IB001EN-F 29
Appendix C: Declaration of Conformity

Appendix C: Declaration of Conformity

30 C98IB001EN-F
 Appendix D: Confirmation of Compliance

Appendix D: Confirmation of Compliance

C98IB001EN-F 31
Appendix E: Document Numbers

Appendix E: Document Numbers

Document Numbers Date Comment

C98IB001EN-A 14.12.2010 First version

C98IB001EN-B 30.01.2012 Excerption of the chapters concerning

Remote Operating Terminal

C98IB001EN-C 11.04.2012 New specifications

C98IB001EN-D 10.12.2013 Compressed air supply: new spec. 4-7 bar

C98IB001EN-E 01.10.2016 - New filter regulator

- New layout
- Excerption of CANopen chapter
- Change of diaphragms
- Minor adaptions

C98IB001EN-F 10.11.2019 - "Compressed air supply" chapter and tech-

nical data: new
- Several minor adaptions
- Additional chapters ("Upkeep", "Mainte-
nance"

32 C98IB001EN-F