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Destruction of generator
Sometimes very high
vibrations can be
catastrophic as shown
More benefits
• Productivity of unit
• Healthiness of machinery
• Predictive and preventive
maintenance
• Reducing overall costs
Signal
conditioner • Oscillator-Demodulator
(where required)
Gyanendra Sharma - NPTI Delhi Signal cable
•3/27/21 13
Machinery Protection Systems
• Signal cable
Protective relays
Gyanendra Sharma - NPTI Delhi 3/27/21 14
Transducer System
Nomenclature
Tacho Sensor
Tacho Sensor
Gyanendra Sharma - NPTI Delhi (Magnetic
3/27/21 Pickup) 26
(Eddy current type)
EXTN CABLE , JUNCTION BOX & MOUNTING PAD
EXT
CABLE
JUNCTION
BOX
MOUNTING
PAD
Input Output
Signals from Measured Value
Sensors (4 - 20mA or 1 - 5VDC)
Buffered Output
(Vibration Wave Form)
Gap Voltage
Rack with
Monitoring
Module
Display Unit
If required
TSI
VMS
VMS VMS
VMS
VMS
VMS
VMS
VMS VMS
VMS
Gyanendra Sharma - NPTI Delhi 3/27/21 37
MOTORS
STEAM
VALVE
HP GENE-
TURBINE LP RATOR
TURBINE
⑤
Bearing
Sensor
Rotor
Accelerometer
Double-Helical Gear
Gyanendra Sharma - NPTI Delhi
3/27/21 53
Casing Vibration
Rotor
Sensor
Gyanendra Sharma - NPTI Delhi 3/27/21 57
Axial Position
Sensor
Rotor
Piston
Piston rod
Cylinder Crankshaft
Reciprocating Compressor
Driver
Differential Ramp target
Expansion type
Monitor
Rotor
Sensor
Rotor
Ramp target
type
Rotor
Complementary input type Gyanendra Sharma - NPTI Delhi 3/27/21 62
Case Expansion
Case Expansion
Monitor
LVDT
Transmitter
T
LVD LVDT (Linear Variable
Gyanendra Sharma - NPTI Delhi 3/27/21Differential Transformer)63
VMS
Panel PC
View
Ethernet
Station
Local Comm.
PROCESSOR
VM-5/ 7 TSI
MONITOR
LP HP Gas
Initial GEN
Turbine Turbine Turbine
Motor
VIEW
STATION
Inter Net
Ethernet Web Server
Web Server
Ethernet
TSI TSI
MONITOR MONITOR
A
P
Initial LP HP Gas
GEN Turbine Turbine
Motor T
Gas Turbine
Pump
&
Gyanendra Sharma - NPTI
PumpDelhi 3/27/21
FAN
70
Cooling
Compressors Compressor
Towers
Analysis Data
Transient
Steady State Data Alarm Data Common Data
Data
Machine Train Trend Trend Current Values
Vector Spectrum
Spectrum Waveform
Waveform
• Orbit
• Vector
• Waveform
VM-5/ 7 TSI
MONITOR
LP HP Gas
Initial GEN
Turbine Turbine Turbine
Motor
VIEW
STATION
Inter Net
Ethernet Web Server
Web Server
Ethernet
VM-7/5 VM-7/5
TSI TSI
A
MONITO P MONITO
R R
Initial LP HP Gas
GEN Turbine
Motor Turbine Turbine
Gas
Pump
Gyanendra Sharma - NPTI Delhi 3/27/21 80
Turbine Pump FAN Compress Cooling
Analysis Data
Transient
Steady State Data Alarm Data Common Data
Data
Machine Train Trend Trend Current Values
Vector Spectrum
Spectrum Waveform
Waveform
Recent developments
1) SMART sensors
Inbuilt memory
Provide signal conditioning
Transmits the processed information ready to use via the
Ethernet to the system monitoring point
Reduce the complexity of linking the outputs to Process
control systems
Accurate and reliable
Cost effective
• Smart bearings
• Instrumented with sensors
• Data like speed, direction,
• temperature, vibration, load etc
• Data is feed it to a control unit that is used
to monitor bearing operation
• Printing industries, paper converting, food
processing
Rotor