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Restricted to: Levingston & GL Noble Denton and/or their approved Clients
Levingston Middle East FZE Offshore Dynamics Limited trading as GL Noble Denton
PO Box 9524, Sharjah, PO Box 49480
Hamriyah Free Zone
United Arab Emirates Sharjah
United Arab Emirates
This report is intended for the sole use of the person or organisation to whom it is addressed and no liability, of any nature whatsoever, shall be assumed to any other party in respect of
its contents.
Report approval
Rev Description Date Prepared by: Checked by: Approved by:
PRADEEP PADMAN
Issued for Internal – Sr. Naval Architect NANDLAL AHER SANAL B. NAIR
IDC-1 17 February 2013
review SHIJU KURIAKOSE – Project Engineer Project Manager
– Lead Structural Engineer
PRADEEP PADMAN
– Sr. Naval Architect NANDLAL AHER SANAL B. NAIR
Issued for Comments 2 May 2013
A – Project Engineer Project Manager
SHIJU KURIAKOSE
– Lead Structural Engineer
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Report Title: Basic Design Basis
Contents
1 INTRODUCTION ........................................................................................................................... 6
1.1 Scope................................................................................................................................................ 6
1.2 Objective .......................................................................................................................................... 6
1.3 Vessel description........................................................................................................................... 6
2 GENERAL INFORMATION ........................................................................................................... 8
2.1 Vessel main particulars .................................................................................................................. 8
2.2 Definition of terms ......................................................................................................................... 10
2.3 Units & Representations ............................................................................................................... 11
2.4 Axis convention............................................................................................................................. 12
3 RULES & REGULATIONS .......................................................................................................... 13
3.1 Classification & Notation .............................................................................................................. 13
3.2 Port of Registry ............................................................................................................................. 13
3.3 Rules & Regulations ..................................................................................................................... 13
4 DESIGN CONDITIONS................................................................................................................ 15
4.1 Design Water Depth ...................................................................................................................... 15
4.2 Elevated Condition ........................................................................................................................ 15
4.3 Environmental Conditions ............................................................................................................ 15
4.4 Ambient Temperatures ................................................................................................................. 16
4.5 Structural Steel .............................................................................................................................. 17
4.6 Deck Loading ................................................................................................................................. 17
4.7 Consumable Tanks ....................................................................................................................... 17
4.8 Preload & Buffer Tanks ................................................................................................................. 17
5 LIGHTWEIGHT & VARIABLE LOADS ....................................................................................... 19
5.1 Lightweight Summary ................................................................................................................... 19
5.2 Elevated lightship.......................................................................................................................... 19
5.3 Leg load.......................................................................................................................................... 19
5.4 Variable load .................................................................................................................................. 19
5.5 Floating Lightship ......................................................................................................................... 20
5.6 Floating Displacement .................................................................................................................. 20
6 NAVAL ARCHITECTURE ........................................................................................................... 21
6.1 Hull Shape & Size .......................................................................................................................... 21
6.2 Intact & Damage Stability ............................................................................................................. 21
6.3 Freeboard Calculation .................................................................................................................. 21
6.4 Resistance and Propulsion Calculations .................................................................................... 21
6.5 Towing tank Model Test and wind tunnel test ............................................................................ 21
7 STRUCTURAL DESIGN .............................................................................................................. 22
7.1 Environmental conditions for structural design......................................................................... 22
7.2 Marine growth ................................................................................................................................ 24
7.3 Hydrodynamic coefficients........................................................................................................... 24
7.4 Dynamic amplification .................................................................................................................. 25
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7.5 Strength check criteria ................................................................................................................. 26
7.6 Hydrostatic collapse ..................................................................................................................... 26
7.7 Structural material ......................................................................................................................... 26
7.8 Software ......................................................................................................................................... 27
7.9 Global In-place Analysis ............................................................................................................... 27
7.10 Loads for global in-place analysis ............................................................................................... 32
7.11 Time domain simulation for random dynamic analysis ............................................................. 34
7.12 Foundation Design ........................................................................................................................ 36
7.13 Spudcan penetration analysis...................................................................................................... 37
7.14 Spudcan extraction analyis .......................................................................................................... 38
7.15 Stability against Overturning ....................................................................................................... 39
7.16 Preload Check ............................................................................................................................... 40
7.17 Sliding check ................................................................................................................................. 40
7.18 Bearing capacity check in sand ................................................................................................... 40
7.19 Bearing capacity check in clay .................................................................................................... 41
7.20 Leg tow analysis............................................................................................................................ 42
7.21 Design methodology for inplace fatigue analysis ...................................................................... 43
7.22 Spectral fatigue analysis methodology ....................................................................................... 43
7.23 Design method for Jackcase analysis......................................................................................... 47
7.24 Hull structure design .................................................................................................................... 48
7.25 Design of crane pedestal .............................................................................................................. 48
8 ACCOMMODATION & HELIDECK ............................................................................................. 50
8.1 Accommodation Arrangement ..................................................................................................... 50
8.2 Helideck and Supporting Structure Design ................................................................................ 50
8.3 Wave scatter data .......................................................................................................................... 51
9 SAFETY, FIRE FIGHTING & ENVIRONMENT............................................................................ 57
9.1 General ........................................................................................................................................... 57
9.2 Life Saving Appliances ................................................................................................................. 57
9.3 Fire Fighting Systems ................................................................................................................... 57
9.4 Area Classification ........................................................................................................................ 57
9.5 Escape Routes............................................................................................................................... 58
10 MACHINERY ............................................................................................................................... 59
10.1 General ........................................................................................................................................... 59
10.2 Rules & Regulations ..................................................................................................................... 59
10.3 Propulsion-Azimuth Thrusters ..................................................................................................... 59
10.4 Bow Tunnel Thruster .................................................................................................................... 59
10.5 Main Diesel Engines ...................................................................................................................... 60
10.6 Auxiliary / Harbour Diesel Engine ................................................................................................ 60
10.7 Emergency Diesel Engine ............................................................................................................ 60
10.8 Main Generators ............................................................................................................................ 60
10.9 Auxiliary / Harbour Generators .................................................................................................... 61
10.10 Emergency Generator. .................................................................................................................. 62
10.11 Pumps ............................................................................................................................................ 62
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10.12 Auxiliary Machinery ...................................................................................................................... 62
10.13 Other Machinery ............................................................................................................................ 63
11 PIPING......................................................................................................................................... 65
11.1 General ........................................................................................................................................... 65
11.2 Design Criteria ............................................................................................................................... 65
11.3 Piping Systems.............................................................................................................................. 65
11.4 Piping Arrangements .................................................................................................................... 66
12 HVAC & REFERIGERATION ...................................................................................................... 67
12.1 General ........................................................................................................................................... 67
12.2 Rules and Regulations .................................................................................................................. 67
12.3 Design Conditions ......................................................................................................................... 67
12.4 Refrigeration System .................................................................................................................... 68
12.5 Air-conditioning............................................................................................................................. 68
12.6 Fresh Air Requirements ................................................................................................................ 68
12.7 Mechanical Ventilation .................................................................................................................. 68
13 ELECTRICAL .............................................................................................................................. 70
13.1 Electrical Design Philosophy ....................................................................................................... 70
13.2 Electrical Machinery ...................................................................................................................... 70
13.3 Basic Parameters & System Design ............................................................................................ 71
13.4 Hazardous Area Classification ..................................................................................................... 71
13.5 Equipment and Materials .............................................................................................................. 72
13.6 Open Deck Equipment .................................................................................................................. 72
13.7 Power Generation.......................................................................................................................... 72
13.8 Emergency Generator & UPS Power Supply .............................................................................. 72
13.9 Switchboards and Panels ............................................................................................................. 73
13.10 Transformers ................................................................................................................................. 74
14 REFERENCES ............................................................................................................................ 75
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1 INTRODUCTION
1.1 Scope
This document is a part of the basic design package for the Levingston 415WC Liftboat, self elevating
and self propelled jack up crane barge with accommodation for Levingston Corporation.
This document provides the background information on the design methods and criteria that will be used
in the design.
1.2 Objective
The objective of the ‘Design Basis’ is to provide brief descriptions of philosophies, basis, conditions,
requirements and methodologies used for the basic design of the Levingston 415WC Lift boat (hereafter
referred to as ‘415WC’, ‘MODU’, ‘Unit’, ‘Platform’ or ‘Vessel’). The key components of the basis are:
Rules & regulations
Environmental design conditions
Design loads & capacities
Lightweights & variable loads
Naval architectural design
Structural design
Accommodation & helideck arrangement design
Safety design
Machinery design
Piping design
HVAC & refrigeration design
Electrical design
The design basis has been prepared based on ABS MODU 2012 rules and may need to be revised/
updated due to future rule changes depending on date of keel laying for the unit.
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The vessel is propelled with three (03) Rolls Royce’s azimuth thrusters at the aft and one bow tunnel
thrusters for port/ offshore manoeuvring.
Accommodation is arranged for 100 persons total including 2 VIP cabins. Two (2) 100 men lifeboats are
arranged, one on each side of the vessel according to the GA. Workshops, stores etc. shall all be
arranged according to the GA and in agreement with the Owner.
The vessel is capable of station keeping according to DP1 requirements. However the DP1 class
notation will not be sought.
The Owners plan to certify the Vessel for the flag state of choice country and have the hull, machinery
and cranes classed by the American Bureau of Shipping (ABS) as “ A1 AMS Self-Elevating Unit”.
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2 GENERAL INFORMATION
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Density kilogram per cubic meter kg/m3
metric ton per cubic meter MT/m3
Rate of flow cubic meter per hour m3/h
gallons per minute gpm
Light lux lux
Rotating Speed rotations per minute rpm
hertz Hz
Power Watt W
kiloWatt kW
horse power hp
Potential Difference Volt V
kilo Volt kV
Current ampere A
2.4.1 Densities
Materials/ Fluids Density (Metric) Density (Imperial)
Seawater 1.025 MT/m3 64.0 lbs/ft3
Potable Water 1.000 MT/m3 62.4 lbs/ft3
Marine Diesel Oil (MDO) 0.890 MT/m3 53.7 lbs/ft3
Lubrication / Soluble oil 0.900 MT/m3 56.1 lbs/ft3
Sewage or Dirty / Contaminated Water 1.000 MT/m3 62.4 lbs/ft3
Steel 7.850 MT/m3 490.0 lbs/ft3
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3 RULES & REGULATIONS
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International Telecom and Radio Regulations, Geneva 1976.
IMO resolution A.468 (XII), Codes of noise levels on board ships.
ISO Standards 6954, Guidelines for the overall evaluation of vibration in merchant ships.
IMO resolution A 686 (XVII) Code on alarms and indicators.
IMO resolution MEPC.141 (54) on fuel Oil Outflow and resolution MEPC 176 (58) on
Prevention of Air Pollution.
Det Norske Veritas Recommended Practice, DNV-RP-C104, Self-Elevating Units April 2011.
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4 DESIGN CONDITIONS
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Criteria Temperature
Heating, ventilation, machinery and equipment shall be designed for following temperatures:
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4.5 Structural Steel
Min. structural steel service temperature 0° C
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hours while simultaneously supplying cooling water in an open loop. Considering the main fire pump
capacity of approx.100 m3/hr and cooling requirement of 50 m3/hr the minimum buffer tank capacity shall
be 300 m3. If a larger preload tank is designated as buffer tank, a minimum of 300 m3 shall be maintained
in the tank during jacking condition. For additional safety and subject to variable load availability buffer
tank water may also be retained on the vessel in elevated condition.
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5 LIGHTWEIGHT & VARIABLE LOADS
Description Weight
Description Weight
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Description Weight
Description Weight
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6 NAVAL ARCHITECTURE
6.1 Hull Shape & Size
The hull shall be of a modified triangular shape and sized to satisfy the following criteria:
Shall meet rule and Regulatory Body requirements including strength and stability.
Shall meet the required capabilities and capacities criteria.
Hull surfaces shall be of flat box shape in order to minimize construction costs.
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7 STRUCTURAL DESIGN
De = equivalent diameter
The Morison formula may be used to calculate the force exerted by waves on a cylindrical object, such
as a structural member.
The waves and currents shall be applied in five directions including 2 directions perpendicular to the line
joining the aft leg-port leg, aft leg-stbd leg (0, 67, 90, 113 and 180 degrees).
The wave crest shall be positioned relative to the structure so that the total base shear and overturning
moment have their maximum values.
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7.1.4 Design wave period and wave kinematics factor
The structural assessment shall be based on a deterministic wave analysis and shall allow a direct
application of a return period loading.
The wave period associated with Hmax shall be used for the design.
Wave kinematic factor as per ABS is 0.86.
Sustained wind speeds will be used to determine global loads acting on the unit, and
gust speeds will be used for the design of individual structural elements.
The mean wind speed at the reference height of 10m, averaged over time t, will be
estimated by the formula as follows:
u (t ) Ct u (t r )
where,
u(t) = mean wind speed at a reference height of 10m (m/s)
Ct = wind speed averaging time factor
[1 0.047ln(t / tr )]
T = averaging time (minutes)
tr = reference time = 10 (minutes)
A design value of wind pressure on structural element at height z above still-water level may be
calculated according to the following formula:
P 1/ 2 f Vk2 C s C h
where,
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CH = height coefficient
Shape coefficients Cs are recommended for the perpendicular wind approach angles with respect to
each projected area (As per Section 1.3 of ABS MODU rules of 3-1-3).
The value of Ch can be adopted from Table 2 in Section 1.3 of ABS MODU rules of 3-1-3).
The values of the height coefficient (CH) depend on the height of the center of pressure of all wind
exposed surfaces above sea level.
The wind force shall be applied in five directions (0, 60, 90, 120 and 180 degrees)
7.1.8 Wave scatter data
Wave scatter data consistent with the reference metocean data (i.e.: Mumbai
offshore) shall be the basis for the fatigue assessment for Levingston 415WC lift
boat leg and spud can structure. This wave scatter information is enclosed in Section
8.5.
7.1.9 Wave spectrum
Pierson Moskowitz spectrum shall be used for the spectral fatigue analysis.
Values for hydrodynamic coefficients for the tubular members are shown in below
table.
Table 1 Hydrodynamic coefficients
CD CM
0.62 1.8
For a split tube chord the drag coefficient CD will be calculated using the
relationships given in Section 4.7.5 of SNAME.
2
The inertia coefficient CM = 1.8, related to the equivalent volume ( x Di )/4 per unit
length of member shall be applied for all heading angles.
To account for the presence of anodes and various outfitting on the leg, the drag
coefficient for the tubular members shall be increased approximately by 5%.
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7.4 Dynamic amplification
The dynamic effects shall be included through the addition of an inertial load set to
the environmental loads in a quasi-static analysis procedure.
The dynamic amplification factor shall be determined either through a classical
SDOF analogy or through a detailed random wave analysis, as appropriate to the
degree of design optimality.
The inertia load set thus calculated will be applied at the hull centre of gravity along
with dead load, live load, and environmental load.
1
For a SDOF analogy, DAF
2 2
{1 ) (2 )2 }
where,
The inertial loads shall optionally be considered as a distributed load, if necessary, for
design optimality.
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7.5 Strength check criteria
The structural acceptance criteria shall be as per Allowable Stress Design method (ASD) based on rules
and regulations specified in section 3.3
One third increase in allowable stress shall be considered wherever environmental / motion loads are
considered along with gravitational loads.
Tubular joint checks shall be carried out using API RP 2A.
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Brace material (discontinuous) API X52, Charpy 34J@-30deg C, Yield stress = 360 MPa
Span Breakers A106 grade B, Charpy 34J @-30 deg C, Yield stress = 240 MPa
7.8 Software
All global structural analysis shall be carried out using the Bentley structural software package
SACS 5.5v8i.
Finite element analysis shall be carried out using SESAM/ ABAQUS.
MOSES shall be used for motion response analysis.
The leg shall be modeled in detail which consists of all structural members such as chords, horizontal,
diagonal and internal braces of the leg structure. Equivalent section of the rack and chord shall be
modeled. (Orientation, offsets, as per Section 5.6.6 of SNAME ).
The co-ordinates of the joints for this model are to be defined by the intersection of the chord and the
brace centerlines.
The leg stiffness used in the overall response analysis shall account for a contribution from a portion of
the rack tooth material. The assumed effective area of the rack teeth is 10% of the maximum cross
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sectional area. When checking the capacity of the chord the chord properties are to be determined
discounting the rack teeth.
The contribution of the part of the spud can above the seabed will be investigated and only excluded
from the model if it is shown to be insignificant. In water depths greater than 2.5 Hs or where
penetrations exceed ½ the spud can height, the effect of the spud can is normally insignificant as per
Section 4.6.3 of SNAME ).
7.9.3 Modelling the hull
The hull shall be modelled as a grillage of beams. Decks, bottom, side shell and bulkheads shall be
used to construct the grillage. Equivalent properties of the beams shall be calculated based on the
depth of the bulkheads, side-shell and the effective width of the deck and bottom plating. Attention shall
be paid to the in-plane and torsional properties due to continuity of the deck and bottom structures. The
division of hull structure into equivalent beams is shown in Figure 7.1.
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The hull/leg connection shall be modeled considering the effects of guide and support system
clearances, wear, construction tolerances and backlash (between the drive pinion and the rack).
A representative hull/leg connection shall be as shown in Figure 7.2.
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7.9.6 Modeling the jacking pinions
The jacking pinions shall be modeled based on the pinion stiffness specified by the manufacturer so
that the pinion can resist the vertical and horizontal forces. The offset of the pinion / rack contact point
from the chord neutral axis shall be incorporated in the model.
where,
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FHM = Horizontal foundation capacity in combination with moment
FM = Moment capacity of foundation
FVHM = Vertical foundation capacity in combination with horizontal and moment load
VLo = Maximum vertical foundation load during preloading
For sand:
For clay:
where,
B = Effective spudcan diameter at uppermost part of bearing area in contact with
the soil (for rectangular footing B = width)
cuo = Undrained cohesive shear strength at maximum bearing area
cul = Undrained cohesive shear strength at spudcan tip
A = Spudcan effective bearing area based on cross-section taken at uppermost part
of bearing area in contact with soil
As = Spudcan laterally projected embedded area
The rotational, vertical and horizontal stiffness can be estimated as follows: (As per SNAME section
6.3.4.3)
An initial estimate for rotational stiffness, K3, which is applicable for a flat spudcan without
embedment under relatively low levels of load is given below:
Note: Values of K3 for other cases can be found in the commentary section of SNAME 2008
Horizontal stiffness, K2, can be estimated from the elastic solutions for a rigid circular plate on an
elastic half-space (assuming no embedment) is given below:
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Vertical stiffness, K1, can be estimated from the elastic solutions for a rigid circular plate on an
elastic half-space (assuming no embedment) is given below:
where,
= Poisson's ratio
G = Shear Modulus of elasticity that can be calculated as follows, (Refer Comments of
SNAME)
where,
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(dead load), equipment, and effects of hydrostatic pressure exerted on parts of the submerged structure
(buoyancy).
Total elevated hull load is the weight of the steel constructions and the weight of fittings and equipment
permanently installed on the vessel. This includes all items of steel construction, jacking units, cranes,
raw water risers, piping, generators, deck machinery, etc. excluding those listed as variable load.
Total steel weight of the spudcan structural members and outfit items will be considered. Buoyancy of
the leg structure submerged will be taken care of. Buoyancy effect of spudcan need not be considered if
freely flooded, in other cases buoyancy needs to be considered.
Permanent Loads (including legs , spud cans and 5708 tones (As per initial
outfit items on legs excluding buoyancy : 2610 MT). estimate)
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Crane in operation (maximum axial load and moments).
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Hydrodynamic properties required for the analysis shall be generated automatically by the SEASTATE
program based on a dummy reference wave. This dummy reference wave shall be selected so as to
wet the maximum height likely to occur during the random wave. This reference wave shall be used to
determine the number of load segments required on each member to accurately describe the loading.
The time duration of the analysis gives the time points at which the calculation of the dynamic and
static forces equilibrium will be performed. Forces are applied on structural members using Morison’s
equation for each Airy wave component. Then, the final value is resolved by linear combination of all
components’ forces. Then, these forces are applied as member and joint loads in the global stiffness
matrix of the structure. The reactions are then calculated as base shear and base moments. The
dynamic versus the static base shear and base moments are presented for each time step in the output
file.
The previous step is repeated again for another set of random phase angles to get another possible
representation of the random sea surface with another set of Airy components (H, T, ) that describes
the same wave energy spectrum. Each set of phase angles are termed as random “SEED” in the SACS
program. The analysis shall consider various random seeds for each wave direction. The values of
wave height (Hs), peak period (Tp), number of linear wavelets components that represent the wave
spectrum, and number of response analysis time points at which the results of both dynamic and static
results are computed form the basic inputs for the wave response program.
The validity of the generated sea state shall be checked with respect to the following
parameters:
Correct mean wave elevation
Standard deviation =
- 0.03 < skewness < 0.03
2.9 < kurtosis < 3.1
Maximum crest elevation = (error within -5% to +7.5%
Where:
N = number of wave cycles in the time series being qualified,
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N Simulation Duration/Tz
Tz = zero up-crossing period of the wave
The dynamic amplification factors shall be determined for both Overturning moment and the base
shear.
For OTM, DAFOTM is considered as the ratio of the MPMEdynamic OTM with MPMEstatic OTM
For BS, DAFBS is considered as the ratio of the MPMEdynamic BS with MPMEstatic BS.
The critical of the two values shall be considered to determine the inertial load set.
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For checking the spudcans, the leg-to-can connection and the lower parts of the leg, appropriate
calculations considering soil-structure interaction will be carried out to determine the upper bound can
moment. These areas will be checked assuming that a percentage of maximum storm leg moment at
the lower guide (derived assuming a pinned footing) will be applied to the spudcan together with the
associated horizontal and vertical loads. For such simplified checks the loading on the spudcan may be
modeled assuming the soil is linear-elastic and incapable of taking tension (As per Section 5.3.4 of
SNAME)
The scantlings of the plating, stiffeners, and girders of the spudcan are to be to adequate to resist a
load equal to the maximum preload value distributed eccentrically, on 50% of bearing area.
The scantling to be designed to withstand hydrostatic pressure of 50 ft as per Section 13.1.2 of ABS
MODU 3-2-3.
For partially fixed supports, the spud can and the leg to spud can connections shall be designed for the
following loads:
a) The maximum vertical reaction, in conjunction with the associated horizontal reaction and spud can
soil fixity moment, acting in the most unfavorable direction.
b) The maximum spud can soil fixity moment in conjunction with the associated vertical and horizontal
reactions, acting in the most unfavorable direction.
For pinned supports:
The spud can and leg-to-spud can connection will be designed to resist the following conditions (As per
Section 13.1.3 of ABS MODU 3-2-3):
Preload Condition: The maximum preload value distributed concentrically over a range of bearing
areas, from minimum designed penetration to full embedment.
Normal Operating and severe storm condition: The spudcan and leg-to-spudcan connection is
designed for maximum vertical reaction and associated horizontal reactions combined with 35% of
moment at the lower guide to form the worst load combination (to account for the eccentric effects
of possible scour and uneven bottom condition).
A finite element model of the spud can and leg to spud can connections shall be constructed in finite
element software SESAM and analyzed.
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Compute the vertical bearing capacity of the footing at various depths below
seabed using closed form bearing capacity formulae as shown below:
where,
Merifield et al. showed, using lower bound calculations, the pull-out capacity of
circular, square and rectangular anchors for homogeneous conditions. The effects of
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anchor shape, embedment depth, anchor roughness and overburden pressure is
analysed. The proposed equation for estimating the pull-out capacity is as follows:
H
Qtop N co Asu
su
where,
Nco is the bearing capacity factor, which is dependent upon both the footing’s shape
and the depth of embedment,
A is the maximum bearing area of the footing,
su is the undrained shear strength,
H is the depth below seabed to the anchor,
g is the unit weight of the soil.
where,
Nc,base is the bearing capacity factor for base soil resistance
A is the maximum bearing area of the footing,
su,base is the un-drained shear strength at the spud can base level,
Sb is the adjustment factor for overburden stress at spud can level,
Fg,base is the gain in shear strength below spud can base due to soil
reconsolidation after spud can installation,
Db is the depth of spud can base,
g’ is the submerged unit weight of the soil.
The total base suction is calculated from the three resisting entities, and a maximum
base suction load required to extract the spud can is calculated.
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minimum factor of safety against overturning shall be taken as 1.1 for extreme and
operating conditions as per ABS.
Where
P
is the submerged unit weight of soil and 0 is the Effective overburden pressure at depth D
N , S , d N q , Sq , d q
of maximum bearing are , are the Bearing capacity factors as per SNAME. A is
the cross sectional area of spud can of maximum bearing area (circular cross section is
assumed).
FVH is the vertical bearing capacity in combination with horizontal loading and i and
iq
are the inclination factors.
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7.19 Bearing capacity check in clay
The equation of ultimate bearing capacity of shallow foundation with inclined loading in clay is as
below,
Where
P
is the submerged unit weight of soil and 0 is the Effective overburden pressure at depth D
N ,S ,d
of maximum bearing are. N c , S c , d c , q q q are the Bearing capacity factors as per SNAME. A is
the cross sectional area of spud can of maximum bearing area (circular cross section is
i
assumed). FVH is the vertical bearing capacity in combination with horizontal loading and and
iq
are the inclination factors.
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7.22.1 Key steps of the spectral fatigue analysis
1. Perform Eigen analysis to extract the dynamic characteristics
2. Perform sea state analysis for constant steepness waves to generate static transfer functions in all
directions (limited to 1:20)
3. Review static transfer functions in all directions to select the limited number of waves to be used for
wave response analysis.
The frequencies of the regular waves to be used for wave response will be selected appropriately, so
that the transfer functions are adequately defined over the relevant frequency range. The frequency
selection shall be done such that all frequencies closer to the natural frequencies and those frequencies
which represent the peaks and valleys of the base shear transfer functions are adequately captured.
Constant wave steepness provides a simple relation between the wave height and frequency.
L 1.56 T 2
H L steepness
The wave steepness shall be calculated from the wave statistics. The wave steepness thus determined
is used to establish the wave height to be used with each wave frequency. A minimum height of 0.3
metres and a maximum wave height equal to the design wave height should normally be used, for wave
response analysis.
4. Perform WAVE RESPONSE analysis for selected waves of constant steepness for each direction
separately.
SACS Wave Response program allows for stress recovery using “Equivalent Static Load Method”. This
method develops equivalent static loading used to represent the forces on the structure due to fluid
motion, including the relative motion between the structure and the fluid and inertia. Equivalent static
loads consist of both inertia and hydrodynamic loading. The inertia portion of the loading is determined
from modal accelerations, while the hydrodynamic portion of the loading represents the actual fluid
forces resulting from both fluid and structural motion
The equivalent static load technique eliminates the need to use large number of modes by adding the
inertia loading from only those modes with significant dynamic response to the actual hydrodynamic
loading (minimum 20 or higher depending on achieving mass participation factor of at least 90%.
Hydrodynamic loading is not restricted to the modal DOF’s.
With the spectral analysis method, dynamic response can be included by using a frequency domain
dynamic solution, for the structural analyses used to determine the member nominal stresses. The
steady state dynamic response to each of the regular waves stepped through the structure is thus
included in the resulting hot spot stress range transfer functions.
Frequency domain solutions offer an efficient method for evaluating dynamic response of a linear
problem. The equations of motion are solved to determine the steady state response for each of the
discrete wave frequencies at which the transfer function ordinates are evaluated.
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For calculating global structural responses, modal analysis techniques in some circumstances offer an
efficient and reliable method. For local responses, pure modal techniques are usually unreliable. Hence
the modal plus static back substitution method, which superimposes the dynamic responses due to a
limited number of modes onto a full static solution, can be used. This method is also called “mode
acceleration method”.
A global structural analysis is performed to determine the applied loading or displacement for the critical
structural details. The local structural analysis is performed to determine the stress transfer function at
each location of interest in the structural detail.
The wave scatter diagrams indicate the probability of occurrence of the sea states defined by two
parameters; Hs & Tz. Directional wave scatter diagrams, indicating individual sea state probabilities for a
number of mean approach directions, is referred. The directional wave scatter diagrams are as shown
in.
For a spectral analysis, the distribution of wave energy with wave frequency in each sea state must be
defined using a wave spectrum. The Pierson Moskowitz wave spectrum formulation is to be used.
Wave directions in random sea states are short crested; i.e, the component waves are spread over a
range of directions centred around the mean direction. The effect of wave spreading is normally of
secondary importance and can be ignored.
The effects of currents shall be ignored for fatigue analysis. Variable loads due to time varying wind
velocities are small in comparison with variable wave loading and can be ignored for fatigue analysis of
the legs.
Wave loads for slender members shall be calculated using Morison’s equation with appropriate wave
kinematics and suitable drag and inertia wave load properties. For spectral analyses, Airy wave of
appropriate height shall be stepped through the structure.
The wave loads may need to be calculated at a larger number of points along the member length than in
extreme wave analyses in order to accurately define the distributed loading. The number of wave steps
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used shall be sufficient to accurately define the minimum and maximum response during passage of the
wave.
For fatigue analyses the mean wave directions for which directional wave statistics are provided should
coincide with the structural axes system. The wave statistics need to be reduced in the direction of the
reference axes.
The hot spot stress shall be calculated as the sum of the nominal stresses due to the individual load
components (i.e. axial load, in-plane and out of plane bending moment), each multiplied by a
corresponding stress concentration factor
Stress concentration factors for the individual load components may be derived from finite element
analysis, model tests or semi empirical parametric equations based on such methods.
For tubular joints also stress concentration factors SCF according to M.EFTHYMIOU can be adopted.
Tubular joints with complex geometry (braces overlapping or stiffened by gusset plates or ring stiffeners)
have to be investigated by special analysis.
In plated structures, the hot spot stress at a weld toe is defined accordingly. It can be determined by
measurements or numerically, eg. by the finite element method using shell or volumetric models under
the assumption of linear stress distribution over the plate thickness.
In addition to the assessment of the hot spot stress at the weld toe, the fatigue strength with regard to
root failure has to be considered for partial penetration welds by respective classification of the detail.
S-N Curves:
The design S-N curves for the calculation of the cumulative damage ratio for welded joints and for
notches at free plate edges shall be as per ABS.
The cumulative fatigue damage ratio (Dr) will be calculated using Miner’s rule for linear accumulation of
damage as follows:
Dr j
(nj / Nj )
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where,
Nj = allowable number of cycles under a given stress range Sj, determined from the S-N curve.
The calculated design fatigue life shall be obtained from the inverse of the cumulative fatigue damage
ratio.
The wave scatter data table as specified in section 8.5 will be used for the fatigue analysis.
ii) Maximum upper guide tow loads, with associated pinion and lower guide loads.
iii) Maximum lower guide loads, with associated pinion and in place upper guide loads.
The maximum storm holding capacity of each pinion is resolved in to horizontal and vertical
components. Those loads are applied at the central point of pinion. Load from this central point
is distributed by using kinematic coupling method. This master–slave connection method will
distribute the loads to nodal regions.
Torsion load is converted to vertical couple and applied at the stopper plate as point force using
kinematic coupling.
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Lower guide loads and upper guide load are applied as pressure forces calculated by dividing reactions
from in-place/tow by area of the corresponding plates.
The design of the guides, braces and box beam is based on their maximum observed forces
from the Global In-place Analysis and the Ocean/Field Tow Strength Analysis.
The analysis and assessment of the 415WC global hull structure shall be carried out using working
stress method in satisfying the requirement specified in the ABS MODU Rule and ABS buckling criteria.
The hull structure shall be designed for the loads imposed during the operating conditions, survival
condition and the preload conditions with maximum variable deck load. Finite element analysis shall be
performed using SESAM/ ABAQUS using a model which is entirely of shell elements that includes the
bulkheads, floors, side shells and girders for the hull structure and beam elements for the leg structure.
The plate secondary stiffeners shall be omitted from the model. The hull plating is exposed to in-plane
stresses when the hull is elevated. The capacity checks shall be conducted locally on the structural
panels against buckling.
Leg and Hull Interface is to be modelled as non-linear spring connector with appropriate stiffness.
Overturning moments and environmental forces shall be taken directly from the global In-place analysis
along with light ship weight and distributed variable load . Preload and various equipment loads shall be
applied at corresponding COG locations as specified in the light ship weight and loading condition
report. These loads are transferred through various primary members. Local strength and buckling
check shall be done and Scantling is to be optimised wherever it is required.
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The crane pedestal shall be checked for local buckling requirements. The allowable deflection at the top
of the pedestal shall be limited to the (Height of crane pedestal /180).
Fatigue check of welds shall be done as per the AWS / API guidelines.
A minimum of 25000 cycles of loading and unloading shall be assumed for the fatigue checks.
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8 ACCOMMODATION & HELIDECK
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The scope shall include joint can punching shear checks for the tubular members of the helideck
support structure besides carrying out local checks for the helideck plating, its stiffeners, local hull
structures (deck & bulkhead) and design of the connecting gusset plates at the support points.
The helideck plating shall be checked locally as per guidelines specified in the Section 3-2-2 of ABS
MODU 2012 .
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9 SAFETY, FIRE FIGHTING & ENVIRONMENT
9.1 General
Safety equipments and systems shall be planned for in accordance with requirements of the
Classification Society, other Regulatory Bodies and considering operating area requirements for self-
elevating units with a crew of 100 men.
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9.5 Escape Routes
The basic design shall consider providing normal and emergency means of escape for all spaces as per
Class and other Regulatory Body rules, regulations and guidelines. The escape routes shall lead to safe
areas and living quarters, life boats, hospital, and helideck.
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10 MACHINERY
10.1 General
The machinery shall consist of a minimum of following main components and shall be in line with the
requirements of the electrical single line diagrams, the piping system schematic drawings and the main
equipment list:
Two (02) main diesel generators with 3-phase alternators, feeding the main electrical circuits of
the Vessel
One (01) auxiliary diesel generator with 3-phase alternators, feeding the main electrical circuits
of the Vessel
Three (3) main propulsion units, including electric motors and electric drive systems with
converters
One (1) bow tunnel thruster, including electric motors and electric drive systems with converters
One (1) emergency diesel generator
Three (3) leg jacking systems
One (1) main crane
One (1) auxiliary crane
Diesel engines driving AC alternators shall be used for main power system supply to the unit. The power
requirement shall be based on electric load balance study. The engines shall be in compliance with Class
and Regulatory Body requirements.
The engines shall be designed for low NOx emissions and shall fulfill the latest MARPOL Tier II
requirements. The engines shall be provided with pumps, oil coolers, control panels, compressed air
starters, silencers with spark arrestors and all other required accessories.
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10.5 Main Diesel Engines
Two (02) main diesel engines shall be installed, each complying with the following including Class
requirements:
Model : C25:33L9ACD
Type : 4-stroke diesel
Rating, diesel engine : 2880 kW
Speed : 900 rpm
Fuel : Marine diesel oil (MDO)
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Coolant : TBC
Type : Brushless, 3-phase synchronous for marine use
Bearing : sliding type, self lubricated
Mounting : B3 (horizontal)
Enclosure : IP 23
Terminal box : Enclosed IP 44
Cable inlets : For cable inlets from below
Insulation Class : "F"
Temperature rise : "B"
Voltage characteristic : constant Voltage
Space heater : 230 V
Regulator : Mounted into switchboard or separate cabinet.
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10.10 Emergency Generator.
The generator shall be of 3-phase synchronous generator, for constant speed, selfexcited, self-regulated
with on-build voltage regulator, self-ventilated, brush less and with damping windings:
Alternator Type : HCM534e
Output : 560kVA
p.f. : 0.8
Voltage : 440V
Frequency : 60 Hz
Speed : 1800 rpm
Enclosure (acc. IEC 34-5) : IP23
Bearings : Anti Friction
Insulation / temp. rise : H/F
Mounting (acc. IEC 34-7) : IM 1001
10.11 Pumps
The following key pumps shall be considered for marine systems:
Submersible pumps
Preload Pump
Main, emergency & jockey fire pumps
Main bilge/ballast/preload pumps
Pneumatic bilge pumps
Hot water circulation pumps
Dirty Oil / Sludge pumps
FO / LO transfer pumps
Foam pump
Sprinkler pump
Other pumps shall be considered based on piping system design requirements.
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10.13.4 Other Deck Machinery
Other deck machinery like mooring & anchoring winches, anchors, towing equipment etc. shall be
considered as per Class requirements.
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11 PIPING
11.1 General
The vessel is provided with all required marine systems, sized sufficiently, and in compliance with all
applicable rules and regulations.
11.2.1 Materials
Details of materials for pipes, valves, flanges, fittings, bolting, gaskets, branch connections and other
items shall be as per piping & valve material specifications which shall be prepared based on rules and
design requirements.
11.2.2 Temperatures
Design Temperature
The min. design temperature of piping system is 0 deg. C or as per Class requirement for area of
operation.
Sea Water Temperature
Max. sea water temperature +35° C
Min. sea water temperature +4° C
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Potable Water System
Fuel Oil Purifying, Transfer and Service System
Lubricating Oil System
Engine Exhaust System
Compressed Air System
Dirty Oil System
Deck Drains
Vents & Sounding System
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12.1 General
The HVAC design shall include a detailed heat load analysis considering all relevant variables.
The HVAC equipment shall be made redundant (with duty and standby at 100% capacity) to ensure
continuous operation. The ducting and piping shall be arranged in a manner that will allow different
connection combinations between different HVAC equipments. Hazardous area considerations shall be
made based on rules and regulations.
The following HVAC systems shall be considered:
Accommodation HVAC system
Machinery Areas HVAC system
RH 70% 50%
Seawater 350 C
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RH 70% 50%
Seawater 40 C
Chiller 4° C
Freezer -20° C
The design of this system shall be in accordance with relevant ISO and IMO MODU regulations.
All equipments shall be designed as package units installed in one skid with all refrigerant piping, wiring
and refrigerant charge.
The system shall be designed for automatic operation.
12.5 Air-conditioning
Air-conditioning is provided in the accommodation and designed for marine application. Exhaust via grills
in the doors is not permitted. The air-conditioning is based on parameters in section 12.3.
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Two (2) exhaust fans.
12.7.7 Hospital
Individual exhaust fan
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13 ELECTRICAL
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electrical apparatus essential for the safe operation of the vessel shall be selected or enabled with the
appropriate degree of protection for the area classification into which it is installed.
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• Anti condensation heater
• Winding temperature sensors
Wherever interruption of power is not allowed during 45 sec change over time Uninterruptible power
supplies (UPS) or 24 V DC battery back-up is provided following typical loads are recommended
Emergency shutdown system (ESD)
Fire and gas monitoring (F&G)
PA & GA system
CO2 Panel
Radio Communication along with own battery back up
Navigation Lighting
Obstruction Lighting
Helideck Lighting
Marine Monitoring System/ Vessel Management System ( Levels & Water Tight Doors, Pumps
Motors Auto Operation, Valve Operation)
General Purpose Alarm
Embarkation Lighting, FWD leg flooding in case of Helideck etc.
During the harbour generation mode, the following shall be connected to harbor generator (Auxiliary
generator):
Galley
Laundry
Minimum HVAC Loads
Minimal Lighting
Blackout Engine start Equipments
Space heater DB for Main Engine, Thrusters, Transformer, switchboards and MCCs.
Essential Services
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230 V AC UPS distribution board
13.10 Transformers
Appropriately sized step down transformers shall be provided for:
690 V to 440 V transformation
440 V to 230 V transformation
Two sets of transformers shall be provided for redundancy.
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14 REFERENCES
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