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Civil Engineers
Structures & Buildings 158
February 2005 Issue SB1
Pages 77–84
Paper 13993
Received 02/12/2003
Accepted 25/05/2004
Keywords: Deric J. Oehlers Irene Liu Rudolf Seracino
composite structures/concrete Associate Professor, Adelaide Postgraduate student, Adelaide Senior Lecturer, Adelaide
structures/design methods & aids University, Australia University, Australia University, Australia
Adhesive bonding of fibre reinforced polymer (FRP) and PIC IC debonding resistance; IC debonding force
steel plates to the surfaces of reinforced concrete Ppres prestress force
structures is an efficient form of retrofitting, as the Py yield capacity of the steel plate; Ap fy
plated structure is mechanically efficient, the plate is RC reinforced concrete
unobtrusive, and—for FRP plates—the plate is durable sfp side face plate
and the application is inexpensive owing to the lightness tfp tension face plate
and flexibility of the pultruded or wet lay-up plate. In this tp plate thickness
paper it is shown: from a comparison of the main FRP V shear
plating guidelines, that there is now a general agreement VAy interface shear stress approach
on the major plate debonding mechanisms; that current Vc shear capacity without stirrups; concrete component
rules in national standards for the shear capacity of of shear capacity
prestressed beams can be used to quantify a major plate Vcrack shear to cause a diagonal crack
debonding mechanism due to beam shear deformations, (Vincr )pp passive prestress shear capacity increase due to
that is critical diagonal crack (CDC) debonding; and that plating
these developments allow a simple design approach to (Vpp )ACI prestressed beam concrete shear capacity from ACI
be used for FRP and steel plated beams and slabs with approach
longitudinal plates. (Vpp )Euro passive prestress concrete shear capacity from
Eurocode approach
NOTATION Vpres shear capacity passive prestress approach
Ap cross-sectional area of plate Vslide shear to cause sliding across the diagonal crack
Ast area of tensile reinforcement Vtest shear capacity from test
a shear span Vunpl Zhang’s concrete shear capacity of the unplated
b width of beam beam
bp width of plate x position of the diagonal crack root from applied
CDC critical diagonal crack concentrated load
cfp compression face plate y distance to compressive face
d effective depth of beam Æ beam or pull-test coefficient
dps prestressing force position L partial anchorage parameter
Ep longitudinal Young’s modulus of plate p effective width parameter
F force strain
Fps prestressing force c concrete crushing strain
FRP fibre reinforced polymer db IC debonding strain
fc cylinder compressive strength of concrete frac fracture strain of the FRP
f frac fracture stress rebar fracture strain of the rebar
ft tensile strength of concrete Ł angle of inclination of the weakest diagonal crack
f tef effective tensile strength of concrete in beam r area of reinforcing bars
fy yield stress horizontal normal concrete stress; stress
h depth of the beam IC IC debonding stress
IC intermediate crack p prestress
ku d depth of neutral axis pp passive prestress
L anchorage length shear stress
Le minimum anchorage length to achieve maximum PIC Rd basic design shear strength
mp modular ratio of plate material to concrete
Paxial maximum axial force in the plate 1. INTRODUCTION
PE plate end The mechanism that induces plate debonding due to rigid body
Pfrac fracture strength of the FRP plate; Ap ffrac shear deformations in a beam is illustrated in Fig. 1. The rigid
Structures & Buildings 158 Issue SB1 Debonding of adhesively bonded plates Oehlers et al. 77
of carbon FRP or steel plates, as the rigid body displacement
Critical
diagonal across the CDC causes the plates to debond before the stirrups
crack can resist any significant amount of shear.
V
V Rigid body
displacement The main aim of this paper is to show how existing design
5
(crack sliding) codes, and in particular the Eurocode model for the concrete
Direction of crack propagation component of the shear capacity of prestressed beams, can be
CDC debonding crack
easily adapted and used for determining the CDC debonding
resistance of plated beams. This use of prestress codes has
Fig. 1. Critical diagonal crack (CDC) debonding mechanism allowed the development of a simple design procedure for
adhesive bonding plates of any type to any surface of a beam.
Because it is suggested that designers will feel more
comfortable and more confident in being able to use both
body displacement or crack sliding across a critical diagonal established standards as well as simple design procedures for
1
crack (CDC) causes the plate to debond; the CDC is the crack longitudinal plating beams and slabs, it is felt this will help
associated with the shear capacity of a beam without stirrups— promote the use of this effective retrofitting technique.
that is, the concrete component of the shear capacity, Vc . An
example of CDC debonding of a tension face plate in a hogging
region is shown in Fig. 2, where the sudden appearance of a
2. GUIDELINES FOR PLATED BEAMS AND SLABS
CDC caused the plate to debond. The CDC crack should not be
confused with the flexural or flexural/shear cracks that are also
2.1. Debonding mechanisms
visible and which can also induce interface cracking that can
The major debonding mechanisms are illustrated in Fig. 3(a).
lead to intermediate crack (IC) debonding, which is another
2–4 These have been referred to as:
form of major debonding. Tests have shown that the
presence of stirrups does not prevent or inhibit CDC debonding
(a) intermediate crack (IC) debonding, which is associated with
the axial strains in a plate that intercepts an intermediate
Interface
crack such as a flexural or flexural/shear crack
cracking (b) critical diagonal crack (CDC) debonding, which is
Flexural
associated with the shear deformations across a CDC that
crack CDC debonding crack intercepts the plate
Flexural/ Critical (c) plate end (PE) debonding, which is associated with the
shear diagonal crack
curvature in the plate adjacent to its end
crack
(d) VAy debonding, which is associated with the interface
shear stress away from intermediate cracks, and which can
Fig. 2. CDC debonding amongst flexural and flexural/shear
cracks be derived from elementary structural mechanics using the
well-known VAy/Ib or VQ/Ib equations.
4
5
1 2 3
(a)
VAy CDC PE
IC
(b)
Fig. 3. Comparison of debonding failure mechanisms: (a) guidelines; (b) debonding mechanisms
78 Structures & Buildings 158 Issue SB1 Debonding of adhesively bonded plates Oehlers et al.
2.2. Guideline approaches to debonding mechanisms shear capacity, Vc , are proposed. However, there is slight
Numerous papers have been published on adhesive bonding confusion with the European approach, which gives this
longitudinal plates, and most manufacturers give their own or mechanism two labels in Fig. 3(b) and describes plate-end
refer to guidelines. However, this comparison is restricted to shear failure (identified as mode 5) using Fig. 4. This figure
the five approaches listed in Fig. 3(b), which consist of the shows a simply supported beam with plates terminating almost
Australian research brought together and documented in a at the supports and with a horizontal debonding crack on the
4
book as a design guide, the Hong Kong research and design right-hand side and a diagonal crack beyond the plate end on
6 7 8
guide, also issued as a book, and the British, European and the left-hand side. The authors are familiar with plate end (PE)
9
US guidelines. It is felt that these are fairly comprehensive debonding as in Fig. 3(b), which looks similar to the debonding
and reasonably independent. crack on the right side of Fig. 4, but this occurs only when the
plate is terminated in a region of high curvature, which does
The five debonding mechanisms encircled in Fig. 3(a) were not exist at the supports of the simply supported beam.
extracted from the five guidelines. Also included within a box Combining the two cracks in Fig. 4 resembles the CDC
is VAy debonding, which is rarely referred to in guidelines and debonding failure of a tension face plate that was terminated
from the author’s experience rarely if ever occurs in tests, as close to the supports in Fig. 5. Whether or not this is the plate-
intermediate and critical diagonal cracks induce stress end shear failure described in the European guideline, this
concentrations of a much larger magnitude. However, it is felt failed beam shows that it may be difficult to find an uncracked
that VAy debonding could become important in prestressed region of a beam within which to anchor the plate end as
beams or beams with thick plates where debonding might required in the European guideline, because shear cracks can
occur before the occurrence of flexural or shear cracks. The occur near points of contraflexure.
names used for each of the five debonding mechanisms in Fig.
8 8, 11
3(b) may differ between the guidelines, but there appears to be In the European guidelines, Blaschko in a seminar paper
an almost unanimous agreement on the mechanisms of suggested that peeling off at shear cracks may be prevented by
debonding, which is a very important first stage in the limiting the shear force to the concrete component of the shear
development of design rules. The US guidelines do not describe resistance of RC members, and suggested adopting code
5
the failure modes directly but do refer to three conference requirements by transforming the cross-sectional area of plate
papers that clearly describe failure Mechanisms 1–4; this has into an equivalent steel area of longitudinal reinforcement of the
been referred to as referenced in Fig. 3(b). Similarly, the British same axial stiffness but not axial strength. Hence this approach
guideline also refers to a conference paper for Mechanism 4. does not consider the maximum axial force that the plate can
Much of the agreement would appear to ensue from an resist, and does encourage the use of thick plates, which tend to
10
excellent conference paper by Blaschko et al. The European debond at lower stresses. Furthermore, the bond or anchorage
approach makes the distinction between the cracked region of behaviour of externally bonded plates is totally different from
4,8
a beam and the uncracked region in Fig. 3(a), and it is a that of the internal reinforcing bars encased in concrete. Hence
requirement that the plate is anchored in the uncracked region. converting externally bonded FRP plates, which have a brittle
This leads to the three IC debonding failure regions: at the bond characteristic and a brittle material characteristic, to
anchorage zone (Mechanism 1); at the position of maximum embedded steel reinforcing bars, which have ductile bond and
moment (Mechanism 3); and at flexural/shear cracks material characteristics, should be used with care.
(Mechanism 2).
8 12
Also in the European guidelines, Jansze in his PhD thesis
2.3. Intermediate crack and plate end debonding computes an effective concrete component of the shear
For Mechanism 1 in Fig. 3(b), there is a general agreement in
calculating the axial force in the plate allowing for the bond
length. There is also general agreement for Mechanisms 2 and Diagonal
3, although in the latter there is a slight confusion with the crack
Structures & Buildings 158 Issue SB1 Debonding of adhesively bonded plates Oehlers et al. 79
13
resistance of the beam that does not appear to depend on the Mohamed Ali et al. then adapted Zhang’s approach to allow
cross-section of the FRP plate but on the extent of plating, and for the effect of steel plates on the concrete shear capacity. This
which suggests that if the plate is terminated at a support then was accomplished by allowing for the increase in the shear
the shear capacity is infinite. However, terminating a plate at a capacity due to the maximum possible axial force in the plate,
support as shown in Fig. 5 does not prevent shear failure or Paxial in Fig. 6, which is the lesser of the yield capacity of the
debonding. Furthermore, as can be seen in Fig. 2, plating does steel plate, Py , the fracture strength of the FRP plate, Pfrac , or
not prevent the formation of a critical diagonal crack within the IC debonding resistance of the plate, PIC . The latter depends
the plated region, although it does tend to force the root of the on the position of the diagonal crack, as this controls the
4, 13
diagonal crack towards the plate end. anchorage length of the plate, such as LB for position B. It can
now be seen how the IC debonding resistance of the plate
6
In the Hong Kong approach, Teng et al. restrict the vertical affects the CDC debonding resistance, and also why Zhang’s
15
shear to 1.4 times the concrete shear capacity of the unplated approach was used, as it defines where the critical diagonal
beam, Vc , which is reasonable as the addition of longitudinal crack is and hence the anchorage length and consequentially
13
plates can easily increase the shear capacity by 40%, but it is the plate IC debonding resistance.
felt that this is more of a rule of thumb guidance.
13
Mohamed Ali et al. converted the plate axial force into an
equivalent area of reinforcing steel by dividing Paxial by the
2.5. Summary yield capacity of the steel plate. This approach was found to
Prior to the recognition of the fundamental debonding 13
give good predictions for the concrete shear capacity, which
mechanisms illustrated in Fig. 3, journal and conference papers is the CDC debonding resistance. However, this approach
would reference different generic approaches, such as the shear cannot be applied to FRP plates as they do not have a yield
approach or the fracture mechanics approach, as possible capacity. Instead it is proposed that the axial force in the plate,
solutions to the overall problem. However, it can now be seen Paxial , be treated as a prestressing force. This prestressing force
that specific approaches are required and are now being acts only after the diagonal crack is formed in Fig. 6, and it is
developed for each unique debonding mechanism. The IC induced through separation of the crack faces due to aggregate
debonding resistance can be determined directly from pull interlock: hence the term passive prestress. Both approaches
tests, which give a lower bound to the IC debonding resistance are correct for steel plates, as it can be shown through Zhang’s
6
in beams, or more advanced techniques are being developed mathematical models that there is an equivalence in
16
to determine the increased strains associated with IC debonding Mohamed Ali’s additional longitudinal reinforcement approach
8, 14 4
in beams. Design rules are also available for PE and the passive prestress approach. However, the passive
debonding, which can also be prevented by terminating the prestress approach can be used for brittle FRP materials, and
plate close to a point of contraflexure. therefore has a much wider application.
1·6
Possible range of critical diagonal cracks
1·4
θ 1·2
Shear resisted by B 1
Vtest/Vpres
aggregate interlock A
h
V V 0·8
Reinforcing bar Critical 0·6
Plate diagonal
0·4 tfp
crack sfp
0·2 angle
tfp+sfp
Paxial 0 Paxial Paxial Paxial Paxial cfp
0
LB LA 0 0·5 1 1·5 2 2·5 3
x Vtest/Vunpl
17
Fig. 6. Passive prestress model Fig. 7. CDC debonding of steel plated beams
80 Structures & Buildings 158 Issue SB1 Debonding of adhesively bonded plates Oehlers et al.
angle sections, beams with both tension face plates and side The problem with both ACI approaches is that they are specific
plates (tfp + sfp), and compression face plates (cfp). to prestressed beams so that, as both p and pp tend to zero,
Furthermore, in these tests the plate thickness was varied from the shear capacity does not tend to the shear capacity of
1 mm to 20 mm, the depth of the beam from 180 mm to unprestressed beams as given by the ACI, so there will be a
370 mm, and the shear span from 500 mm to 1200 mm, and step change in Vc when the resulting normal stress ¼ p +
the CDC debonding resistances varied from 26 kN to 169 kN. pp ¼ 0. It is felt that this will not be suitable for plated
structures because, as the area of the plate tends to zero and
Generic equations for the shear to cause cracking, Vcrack , and hence Paxial ! 0, the concrete shear capacity also tends to that
the shear resistance to sliding, Vslide , applicable to all of the unplated unprestressed section. Furthermore, the passive
configurations of plating have been produced in the prestress pp ¼ Paxial /bh occurs only after the formation of a
17
companion paper. In their simplest form for simply diagonal crack, which would also exclude the use of the
supported beams with tension face plates, the generic passive rigorous approach and possibly the direct approach. It needs to
prestress equations become be stressed that there is nothing wrong with the conceptual
approaches of the ACI. It would appear that the ACI is
recognising the fact that, for prestressed beams, the shear load
bf tef f t mp Ap
1 V crack a ¼ ð x 2 þ h2 Þ þ þ ð Fps dps Þ to cause cracking, Vcrack , as represented by equation (1), is
2 h
generally greater than the shear load to cause crack sliding
after the crack has formed, Vslide , as represented by equation
2 3 (2): hence the importance of determining when cracks occur in
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
2ffi
F þ Paxial 4 x x prestressed beams.
5
ps
V slide ¼ 0:4 f c bh 1 þ 2 1þ
2 f c bh h h
18 5
In contrast to the ACI approaches, the Eurocode approach is
3 f 1 ð f c Þ f 2 ð hÞ f 3 ðrÞ applicable to both prestressed and unprestressed beams and is
given in the following form, with an additional term of 0.15pp
for the passive prestress:
where a is the shear span, x is the position of the diagonal
crack as in Fig. 6, h is the depth of the beam, b is the width of
ð V pp ÞEuro ¼
the beam, ftef is the effective tensile strength of the beam, ft is
the tensile strength of the concrete, mp is the modular ratio of 4 40Ast
Rd 1 6 d 1 2 þ
ð : Þ : : :
þ 0 15 p þ 0 15 pp bd
the plate material to the concrete, Ap is the cross-sectional area bd
of plate, Fps is the tendon prestressing force, dps is the tendon
prestressing force position, fc is the cylinder compressive
strength of the concrete, and r is the area of the reinforcing where Rd is the basic design shear strength. As (Vpp )Euro ! Vc
bars. An iterative approach has to be used to determine the as p + pp ! 0, this passive prestress code approach will be
position x, which occurs where the equations are of equal used and compared with test data. It can be seen in equation
magnitude and which is the position of the critical diagonal (4) that the increase in the shear capacity due to plating is Vincr
crack. This approach is cumbersome for design, but may be ¼ 0.15pp bd, and as pp ¼ Paxial /bd then
necessary when complex plating systems are being used. Hence
there is a need for a simpler code-based approach, as follows. ð V incr Þpp ¼ 0:15Paxial
5
Structures & Buildings 158 Issue SB1 Debonding of adhesively bonded plates Oehlers et al. 81
effective width of the
bp (b/2)1 (b/2)2 concrete section to which the
(b/2)1 (b/2)2 (b/2)1 (b/2)2
plate is attached (as shown in
b tp bp/2 bp/2 (b/2)2 Fig. 8) and which for non-
tp
bp/2 bp/2 symmetrical plated sections is
bp
bp the lesser of the two values
4
(b/2)1 (b/2)1 shown. The IC debonding
b
bp
resistance depends on the
b/2 (b/2)1 (b/2)2
anchorage length, L, between
(a) (b) (c)
the intermediate crack and
the plate end, such as LB in
Fig. 8. Effective widths: (a) symmetrically plated; (b) non-symmetrically plated; (c) adjacent plates Fig. 6. The following
minimum anchorage length
or effective length, Le , is
required to achieve the maximum IC debonding stress:
1·4
1·2
sffiffiffiffiffiffiffiffiffiffi
Ep t p
Le ¼ pffiffiffiffiffi N and mm
Vtest/(Vunpl Vincr)pp
1.0 8
fc
0·8
0·6
and hence the L factor in equation (6) allows for plates that
0·4 are partially anchored, as follows
sfp (0·15Paxial)
0·2
tfp (0·15Paxial)
0 1 if L . Le
0 0·5 1·0 1·5 2·0 2·5 3·0 9 L ¼
Vtest/Vunpl
sin ðL=2Le Þ if L , Le
82 Structures & Buildings 158 Issue SB1 Debonding of adhesively bonded plates Oehlers et al.
Possible
pivotal strains ε (strain) σ (stress) F (force)
F1 (y1)
εc
kud F2 (y2)
d
εrebar
F3 (y3)
F4 (y4)
Tension εdb εfrac
εdb Pivotal
face plate
point
(a) (b) (c) (d) (e)
the plate has to be fully anchored, so that Paxial is constant However, it is recommended that only prestress code models
throughout the region and is the least of Py , Pfrac and PIC fully for the concrete shear capacity that can be applied directly to
anchored. Hence it is recommended that the plates are both prestressed and unprestressed beams, such as the
5
extended beyond the points of contraflexure (or at least Eurocode model, should be used.
beyond a region of low moment) by an effective length Le
given by equation (8).
REFERENCES
As the plates are terminated near to the points of 1. OEHLERS D. J., PARK S. M. and MOHAMED ALI M. S. A
contraflexure, plate end (PE) debonding as illustrated in Fig. structural engineering approach to adhesive bonding
3 will not occur. Critical diagonal crack (CDC) debonding can longitudinal plates to RC beams and slabs. Composites Part
be prevented by ensuring that the shear force within a region A, 2003, 34, 887–897.
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anchored. The latter can be obtained from equation (6) with RC beams or slabs in bridges and buildings. Composites
L ¼ 1 and with Æ ¼ 0.315: that is, the characteristic value Part A, 2003, 32, No. 9, 1345–1355.
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capacity or its IC debonding resistance from equation (6) with strength, stiffness and ductility. Elsevier, Oxford, 2004.
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4
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4
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Please email, fax or post your discussion contributions to the secretary by 1 August 2005: email: journals@ice.org.uk;
fax: þ44 (0)20 665 2294; or post to Journals Department, Institution of Civil Engineers, 1–7 Great George Street, London SW1P
3AA.
84 Structures & Buildings 158 Issue SB1 Debonding of adhesively bonded plates Oehlers et al.