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Pipelines Department
SAF. P/L Operation Unit
Job Safety Analysis Work Sheet

JS D / M / Y
New Dat Pipelines operation Org. No #491-520
A 37 10 / 10 / 10
Revised e
#
Mobile/Phone
Reviewers list Name Badge# Job Title Signature
#
P/L operation Foreman Hudaib S Al-Hajri 109445 Foreman 0503845317

P/L Operation Supervisor Dossary, Rashid 201720 Supervisor 0503857147

P/L Safety Advisor Ghamdi, Khalid Safety Advisor 678-7171

P/L Operator Zahrani, Mohammed 295023 Operator II 378-2074

Description of Work and Location:


Launching Cleaning, Dummy then Instrument Scraper into SJGT-1 launcher trap “KM-0” at Safaniyah Plant.
Prepared by: Approved by:

Name:- Dossary, Rashid Name : Hudaib S Al-Hajri


Job Title:- P/L Operation Supervisor
Signature:-_________________________ Job Title : P/L Operation Foreman

Signature:--------------------
Reference GIs & SAES:
G.I. 2.100: Work permit system
G.I. 2.711: Fire and Safety Watch
G.I. 2.708: Gas Testing Procedure
G.I. 2.709: Gas Testing Procedures Using 3 In 1 Gas Monitor
OIM 24.006: General Scraping Procedure
Ite SEQUENCE/ BASIC STEPS POTENTIAL HAZARD CONTROLS ACTION
m HAZARDS BY
1-Insure performing the gas test with appropriate and
valid gas tester .
Take gas test with LTX-310 or
1 Gas Leak 2- continues gas monitoring is advised to avoid any 1 Operation
TMX-412
changes .
3- Breathing apparatus should be available in the site
1-Door leaking
1- Replace the door o-ring
2 Site inspection 2- use of improper tools 2 Operation
2- Use personal protective equipment (PPE)
1-Violate Saudi Aramco rule & GI .
Issue/obtain the appropriate work permit & follow the
3 Issue/Obtain a wok permit 2-one of the safety precaution not Operation
taken . work permit rules and precautions .

1-Back pressure OSPAS will keep monitoring the system for any
4 Obtain order from OSPAS OSPAS
2- Rupture immediate action may required
Operation
Make sure that the Launcher 1- Valve not closing 1-check all valves and make sure it is zero pressure . &
5
Trap is isolated 2-Valve passing 2-Let maintenance check & repair the valve Maintenanc
e
Operation
1-Open vent to check it is zero pressure.
1- Valve not opening &
6 Depressurize the trap if needed 2-Let maintenance check & repair the valve passing. Maintenanc
2-Valve passing
3- Install a pressure gauge, if it isn’t installed . e
Operation
- Let maintenance check & repair the failure
Water pump/ Air compressor &
7 Flush the trap with N2 / Water - Operation ready to use fire frightening equipment for Maintenanc
failure
any fire . e
Operation,
1- Door get stuck Operation/ Maintenance/ contractor should be
Maintenanc
9 Open launcher trap door 2- valve passing available and ready to avoid door stacking, valve e&
3-O-Ring Damage passing or O-Ring damage . Contractor
Operation,
Operation/ Maintenance/ contractor should be
1- Door get stuck Maintenanc
10 Insert the scraper available and ready to avoid door stacking or valve e&
2- valve passing
passing. Contractor
Operation,
1- Door get stuck Operation/ Maintenance/ contractor should be
Maintenanc
11 Close launcher trap door 2-Valve Passing available and ready to avoid door stacking, valve e&
3-O-Ring Damage passing or O-Ring damage . Contractor
Operation,
1-Valve not opening . Operation/ Maintenance/ contractor should be
Maintenanc
12 Pressurize launcher trap 2- Door leakage. available and ready to avoid door stacking, valve e&
3- Scraper move backward. passing or O-Ring damage . Contractor
Operation
Open Isolation V.8656 & kicker &
13 Valve not opening . Let maintenance check & repair the valve Maintenanc
valves
e
Operation
1-valve not closing .
Do pinch down on the lateral &
14 2-closed not open. Let maintenance check & repair . Maintenanc
V.8657 (LV)
3- scraper get stuck. e
1)Let maintenance check & repair as required 3 Operation
2) Increase back pressure. &
15 Scraper movement Stuck in the launcher valve Maintenanc
3) Isolate &depressurize the line to remove the valve.
e
Operation
Check downstream/upstream
16 Not activated Operation report this to Hot-Tap Unit & Hot-Tap
pig indicators Unit

Operation
17 Re-open the lateral V.8657 Valve not opening . Let maintenance check & repair the valve &
Maintenance
Operation &
1- Valve not closing
18 Isolate the launcher trap Let maintenance check & repair the valve Maintenanc
2-Valve passing
e
1- Let maintenance inject grease .
2- Flush the trap with nitrogen & water .
3- Make sure the trap pressure dropped to zero Operation
1-Blow down valve not open.
19 Depressurize launcher trap through the receive drain &
2-Valve passing. Maintenance
4-monitor the pressure through the gauge pressure.
5- Open the vent to confirm there is no pressure in the
trap or passing.

20 House keeping Sludge or black powder Do cleaning before leaving the area. Operation
Remark or Comment
# Recommendations/Notes

All site personnel are required to wear PPE/ such as nomex coveralls (flame resistant
1
coveralls) safety helmet, safety glasses, gloves, and safety shoes.
2 Conduct Tool Box Safety Meeting prior to every work activity.

3 Explain to key personnel the purpose of the JSA and enforce the implementation of content.

4 Use the JSA to identify hazards and list the precautions on the work permit.

5 Garbage’s shall be disposed properly on a daily basis.

If an injury or near miss occurs, the JSA shall be reviewed immediately to determine whether
6
changes are needed in the job procedures.

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