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2
Desiccant Wheel Dehumidification
Contents
1 Introduction...........................................................................................................................................................4
1.1 Dehumidification - using desiccant................................................................................................................5
1.2 Desiccant Life...............................................................................................................................................6
2 Analyzing the desiccant wheel dehumidifiers........................................................................................................7
2.1 Performance.................................................................................................................................................7
2.2 Wheel Designing...........................................................................................................................................8
2.3 Selection of desiccant wheels.....................................................................................................................11
2.4 Hybrid Cycles..............................................................................................................................................12
3 Energy Savings Mechanism................................................................................................................................13
4 Purge Sections/Carryover ..................................................................................................................................17
5 References..........................................................................................................................................................19
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Desiccant Wheel Dehumidification
1 Introduction
The term “dehumidification” applies to all types of processes in which water vapor is
removed from a gas.
Sorbents are materials which attract and hold certain vapor or liquid substances. The
process is referred to absorption if a chemical change takes place and as adsorption if no
chemical change occurs. Desiccants, in both liquid and solid forms, are a subset of
sorbents that have a high affinity to water molecules.
Liquid desiccants absorb water molecules,chemical process, while solid desiccants
adsorb water molecules, physical process, and hold them on their vast surfaces (specific
surface areas are typically hundreds of square meters per gram).
Dry desiccant systems operate in a manner similar to liquid desiccant systems, but use a
desiccant coating on a rotary enthalpy heat exchanger. Dry desiccant systems do not
require energy for desiccant regeneration.
Desiccant Cooling:
The use of desiccant dehumidification systems for latent heat (humidity) removal in air
conditioning systems in
conjunction with sensible heat exchange and/or evaporative cooling equipment to
perform cooling. This process may use vapor compression equipment to provide the final
stage of cooling. Desiccant cooling equipment is used to treat outdoor air by reducing
both the sensible and latent (temperature and humidity) loads during cooling seasons.
Some systems also include winter heating and humidification components for all season
service.
Desiccant Dehumidification
Static:
The removal of moisture from humid air by exposing the air to a desiccant without the
use of an air-moving device. Once the desiccant achieves moisture equilibrium with the
ambient air, the dehumidification process stops and the desiccant must be replaced with
regenerated desiccant
Active
The removal of moisture from the air by exposing the humid air to a desiccant using an
air-moving device and a concurrent reactivation (regeneration) process such as by
applying thermal heat. The reactivation process is concurrent and continuous for rotary
dehumidifiers.
Passive Dehumidification:
The removal of moisture from the air by exposing the humid air to a desiccant with the
use of an air-moving device and a temperature/humidity sink (i.e., difference in the
partial vapor pressure of moisture between the ventilation (outdoor) air and exhaust air
streams). For example, enthalpy wheels that are used to reduce the impact of ambient
temperature and humidity of ventilation air on cooling and heating systems.
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Desiccant Wheel Dehumidification
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Desiccant Wheel Dehumidification
As the air dries, its temperature rises in proportion to the amount of water removed. Drier
air means warmer air. This process is the reverse of evaporative cooling. When water is
evaporated into air, the heat needed for evaporation comes from that same air and the
sensible temperature falls. Conversely, when air is dehumidified, the heat needed to
evaporate the water originally is liberated and the temperature of the airstream rises.
Because a desiccant dehumidifier removes water vapor rather than condensed liquid
from the air, there is no risk of freezing. This type of equipment is most often used for
applications requiring dewpoints below 50 F.
Energy transfer
The mass of the molecular sieve heat wheel is a coated desiccant matrix. The wheel
rotates slowly, typically at about 20 rpm, between the building exhaust and supply air
streams. The desiccant medium transfers heat with an efficiency of 75 percent to 90
percent by adsorbing and transferring vapor from one air stream to the other. Because
moisture is transferred in vapor form, there are no wet surfaces to support microbial
growth or chemical byproducts associated with boiler steam humidification.
Usefulness of the desiccant material depends largely on the quantity and type of
contamination in the air streams. In a commercial air-conditioning environment,
desiccants last between 10,000 hours and 100,000 hours before they need replacement
(ASHRAE 1993, Chapter 19). Adsorbents (solid desiccants used in TWDS) tend to be
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Desiccant Wheel Dehumidification
less reactive chemically and more sensitive to clogging, a function of the type and
particulate material in the air stream. They may also be sensitive to hydrothermal stress,
which results from thermal expansion and contraction of the desiccant material due to
rapid changes in desiccant moisture content (ASHRAE 1993). Because the application of
TWDS in commercial air-conditioning is new, the long-term performance (over 10
years) of the desiccant wheel is not clear. According to the manufacturers, a well-
maintained desiccant wheel will last for approximately 100,000 hours of operation (10 to
15 years).
2.1 Performance
(Reference [3])
For comparing desiccant wheel performance there are two parameters, Moisture
Removal Capacity (MRC) or performance, and Regeneration Specific Heat Input (RSHI)
or energy efficiency.
MRC is the mass of moisture removed per hour, (kg/hr), and RSHI as hourly
regeneration energy supplied to the device, normalized by MRC, (kJ/kg).
1
MRC = ρs tan d * 60 Q * ∆GPP
7000 (1)
.
Eregen
RSHI =
MRC (2)
where:
1
MRR = ρs tan d * 60 Qregen * ∆GPP
7000
Q = regeneration air volume flow rate
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Desiccant Wheel Dehumidification
Residence time and the basic mass transfer parameters are critical. Residence time
combines the effects of face velocity, open area, and wheel depth.
Overall mass transfer is governed by driving potential, airside transfer coefficient,
diffusion within the desiccant, and surface area.
The driving potential is the difference in partial pressure of water vapor between the air
and the surface of the desiccant.
Water vapor pressures in terrestrial dehumidification
applications are on the order of two to five kilopascals (kPa) at the wheel inlet. Vapor
pressures of a few hundred pascals exist locally at the wheel outlet. Vapor pressure at the
desiccant surface varies with desiccant type and temperature and is on the order of
hundreds of Pascal’s.
NTU is a parameter commonly applied to heat exchangers that can also be applied to
rotary mass exchangers. It is typically defined for the thermal component as the ratio of
convective heat transfer at a given matrix-to-air temperature potential to the thermal
capacity of the air over that potential:
hA ∆T hA
NTU j = . = . (4)
m air c ∆T
p j mair c p j
where:
NTU = number of transfer units
ΔT = temperature
j = hot or cold side of the wheel
m = mass flow rate of air
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Desiccant Wheel Dehumidification
1 1 C*
= + (5)
NTU thermal ,total NTU cold NTU hot
.
mair c p
min
C =
*
(6)
.
mair c p
max
Heat exchange effectiveness for a direct counterflow heat exchanger is then calculated
with total NTU:
where:
εcf = heat exchange effectiveness.
Heat exchange effectiveness (and thereby outlet temperatures) for a rotary exchanger is
then correlated using a parameter tailored to rotary devices that represents the thermal
capacitance of the matrix:
. .
m c p m c p
1 p TPO −TPI R TRI −TRO
ε = εcf
1 −
=
. = . (8)
9( Cr ) m c p TRI −TPI TRI −TPI
1.93
m c p
min min
( Mc p Φ) matrix
CR =
.
m c p
min
where:
M = the mass of the matrix
Φ = its rotational frequency.
These correlations are valid for values of Cr over 0.4 (high wheel speed; temperature
does not vary with rotational angle but with distance through the wheel only). This is the
case for enthalpy exchangers; dehumidifiers might have a heat capacitance one-tenth this
value.
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Desiccant Wheel Dehumidification
hm , j A j
NTU mass , j = . (9)
mj
where:
hm = the mass transfer analog to thermal convection coefficient h.
Mass transfer parameters are modeled analytically by heat transfer analogy or computed
numerically.
Diffusion and surface area are closely related in wheel dynamics. Given the restrictions
of residence time, the limitations of the former require a lot of the latter to achieve
acceptable grain depression. Air is in contact with the desiccant only for a few
hundredths of a second, making mass transfer for a given flute primarily a surface
phenomenon. When performance depends on a single pass, surface area is critical in
inherently slower processes like mass diffusion in solids.
Diffusion comes into play as the desiccant/matrix slowly rotates within the same airflow;
mass diffusion within the desiccant must keep the surface as dry as possible (on the
adsorption side) until it can be regenerated and vice-versa during desorption.
Maximizing surface area means packing a lot of matrix into as small an area as possible,
which leads to flutes with small cross sections. This is convenient because laminar flow
is best achieved in small flow channels. This also means matrix walls should be as thin
as possible to maximize open area and keep flute velocities as low and residence time as
long as possible. This too is convenient because thin walls are less likely to waste
unexposed desiccant by relying on slower solid-side diffusion to utilize drying potential.
Surface area as a function of matrix design is complimented by the effect chemistry can
produce with desiccant pore structure. Silica gels typically have on the order of 100
million square feet of surface area within their pores for each cubic foot of material.
Activated carbon has several times that volumetric surface area but has lower water
vapor uptake because its pore void space is too small to hold much water.
7000 MRC V fl V
∆GPPn = = ∆GPP fl (10)
3600 ρs tan d Q d 60 d
where:
ΔGPP = absolute humidity depression per second of residence time, grains/lbair/s
MRC = moisture removal capacity, lb/hr
Vfl = flute velocity, ft/min
Q = process air volume flow rate, ft3/min
d = wheel depth, ft.
RSHI is an indicator of energy consumed by the regeneration heater. RSHI does not
include the effect of a heat exchanger that can be employed at the process air outlet to
recover heat of adsorption and preheat regeneration air. This configuration is commonly
found in ventilation air conditioning applications. To include the effect of heat recovery,
we use the term RSHIHX:
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Desiccant Wheel Dehumidification
ε ( T − TPI )
RSHI HX = RSHI 1 − HX PO (11)
TRI − TPI
where:
εHX = the heat exchanger effectiveness.
This formulation assumes the PI and the heater receive air from the same source, and the
heat exchanger is operated with balanced airflows, as is the case with many ventilation
air pre-conditioners.
Regeneration specific heat drop (RSHD) is an indicator of the energy consumed by the
wheel.
. .
Edrop mRO c p ( TRI − TRO ) (12)
RSHD = =
MRC MRC
RSHD focuses on the energy performance of the matrix itself by focusing on sensible
energy drop in the regeneration air as it passes through the wheel rather than the energy
supplied to the regeneration air. It is very nearly independent of face velocity for many
wheel configurations, although there are exceptions. RSHD is also much less sensitive to
mass-flow ratio than RSHI, again for many wheels but not all, and trends in the opposite
direction as RSHI in some instances. Unlike high RSHI, high RSHD does not necessarily
indicate reduced efficiency. High RSHD may indicate poor grain depression, as might
RSHI, or it may show that the wheel is able to utilize lower temperature air for
regeneration, or that the matrix is picking up a lot of heat. RSHI does not register these
and other phenomena on it own. RSHD is a distinct parameter that adds to the
understanding of a wheel’s energy consumption characteristics.
Heat dump-back is another feature of dehumidifier wheels that becomes important when
process outlet temperature is a design requirement. Some processes benefit from the
sensible energy evolved from the desiccation process; for others, this represents a load
that must be removed. In quantifying heat dump-back, we calculate adsorption heat ratio:
where:
AHR = adsorption heat ratio
TPO = temperature achieved upon reaching measured grain depression.
TPO,adiabatic = is the temperature achieved upon reaching the measured grain depression
with no change in enthalpy-essentially evaporative cooling in reverse. If AHR = 1.0, the
process is adiabatic. Fractional AHR indicates the degree of heat dump-back.
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Desiccant Wheel Dehumidification
• Higher inlet process air humidity results in higher exit humidity and temperature
(more heat of sorption is released).
• Lower face velocity of the process stream results in lower exit humidity and
highher temperature.
• Higher regeneration temperatures result in deeper drying, hence lower exit
process air humidity and higher temperature.
When lower exit air temperature is required, the exit process air should be cooled by a
heat exchanger. The following is a range of typical parameters for rotary desiccant
wheels:
Vapor compression systems are inefficient below a dew point of 45 to 50gradF. When
used in supermarkets, they require high airflow rates, the air must be reheated for
comfort, and the evaporator coils must be defrosted frequently. Hybrid systems offer
improved performance and lower energy cost in these cases.
The figure shows a typical hybrid air-conditioning system for supermarkets. A mixture
of outdoor and recirculated air is first passed through the desiccant and sensible heat
exchanger wheels, where it is dehumidified and precooled. It then enters the
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Desiccant Wheel Dehumidification
The energy saving mechanism is presented using a Two Wheel Desiccant System.
As shown in the figure , a TWDS consists of a desiccant wheel, a rotary heat exchanger
(sometimes referred to as a sensible heat wheel), a supply fan, an exhaust fan, and a heat
source for regenerating the desiccant. The desiccant wheel is made of finely divided
desiccant material, usually silica gel, titanium silicates, or some type of zeolite (a mineral
containing hydrous silicates). The desiccant material is impregnated into a fibrous
support structure, which looks like corrugated cardboard that has been rolled into the
shape of a wheel or into a wheel-shaped rotor with a lightweight structural honeycomb
core of man-made, fire-retardant material.
The rotary heat exchanger, which exchanges (recovers) heat rather than moisture,
resembles the desiccant wheel in appearance and design.
Any form of thermal energy stream can be used to dry and regenerate the desiccant,
including electric - resistance heaters, solar hot water coils, heat reclaim coils, hot water
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Desiccant Wheel Dehumidification
or steam from boilers, or natural gas burners. Most commercial applications use either
direct- or indirect-fired natural gas burners.
The TWDS can control or lower humidity, but has a low ability to lower sensible heat.
Therefore, in most commercial applications the TWDS is supplemented with either a
vapor compression or an evaporative cooling system.
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Desiccant Wheel Dehumidification
Fig.
(a) Comparison of a Hybrid Desiccant-Based Dehumidification and Supplemental
Cooling Process with a Conventional Dehumidification and Cooling Process
(b) Desiccant Reactivation Process
Dehumidification
A: Intake--hot and humid outdoor air enters the desiccant wheel at point A on the
psychrometric chart (Figure (a)).
A-B: Dehumidification--as the moisture from the outdoor air is removed by sorption, the
heat generated when the water is sorbed remains in the air stream, increasing the air
stream's sensible load. There is a slight increase in the enthalpy (i.e., the energy content
of the air stream increases), when latent heat is being converted into sensible heat. At
state B, the air is hot and dry and cannot be directly used to cool the conditioned area.
Cooling
B-C: Heat loss or post-cooling--the dehumidified outdoor air enters the rotary heat
wheel, where it exchanges heat with the exhaust (return) air stream from the conditioned
space. In this process, the hot and dry outdoor air cools down, and the cold exhaust air is
pre-heated for reactivating the desiccant wheel.
C-D: Supplemental cooling--the air leaving the rotary heat wheel is colder than the air
leaving the desiccant wheel, but further cooling is often required before it can enter the
conditioned space. This can be achieved by using a conventional direct-expansion vapor
compression cooling system.
D-E: Space cooling load--the exhaust air leaving the conditioned space is at state E.
Regeneration
E-H: Heat recovery--the exhaust air stream enters the rotary heat wheel where it
exchanges heat with the hot and dry air leaving the desiccant wheel. Part of the heat lost
in step B-C is recovered by this process (Figure (b)).
H-I: Heat addition--the hot exhaust air is further heated to increase the vapor pressure at
the desiccant.
I-J: Reactivation--the hot exhaust air stream dries and reactivates the saturated desiccant.
For comparing the above process with that of a conventional system, the following steps
for cooling and dehumidification with a conventional vapor compression system are
shown on the psychrometric chart (Figure (a)):
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Desiccant Wheel Dehumidification
Sensible cooling
A: Intake--hot and humid outdoor air enters the evaporator coil of a conventional vapor
compression system at point A on the psychrometric chart (Figure (a)).
A-F: Sensible cooling--the hot and humid outdoor air stream is cooled until it reaches
saturation. At this point, the air is cold enough to be used in the conditioned space, but
cannot be circulated because it is saturated with moisture. To remove moisture, the air
must be cooled to below its dew-point temperature.
Latent cooling (dehumidification) and reheat
F-G: Dehumidification--the evaporator continues to cool the saturated air stream and
condenses the moisture, further reducing the dry-bulb and the humidity. If the humidity
requirement is low (less than 40 grains/lb of dry air), the air must be cooled to less than
43°F in order to condense enough moisture. In this state, it is too cold to be circulated to
conditioned space.
G-D: Reheat--the cold, dry air stream is mixed with hot air or reheated to the desired
circulation temperature (state D).
D-E: Cooling load--the exhaust air leaves the conditioned space (state E).
The amount of energy saved depends primarily on the ability of the hybrid system to
shift part of the cooling load (dehumidification load) to a low-grade thermal source and
to eliminate reheat (step G-D). The fan power is slightly increased because of increased
air pressure drop through the desiccant and sensible wheels. The amount of energy saved
and the reduction in electric demand depend on several factors.
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Desiccant Wheel Dehumidification
4 Purge Sections/Carryover
(Ref [3])
As the matrix rotates out of the regeneration airflow, it carries with it both regeneration
air trapped in the flutes and heat, contained in the air and in the matrix itself. This
amounts to a small, constant rotation leak or carryover from RI to PO, which is
acceptable in most instances. Purging purposely misaligns one of the seals on the RI/PO
face of the wheel to eliminate this leak by forcing a purge leak from PI to RI. Figure 2
diagrams the purge concept. Purge sections are commonly used in industrial applications
when very low PO dew points are required.
Purges can also be necessary in applications that demand minimal carryover of
regeneration air into the supply air.
In the case of carryover, the purge prevents regeneration air trapped in the flutes from
carrying contaminants into the supply air. This could be a concern if the unit is
directfired and if there are combustion products in the regeneration air, or if the
regeneration air comes from an indoor or outdoor source that may have high levels of
volatile organic compounds (VOCs) or other pollutants.
Seal leakage and rotation carryover combined are not large enough to be a concern.
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Desiccant Wheel Dehumidification
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Desiccant Wheel Dehumidification
5 References
[1] Shan K. Wang, Zalman Lavan, Paul Norton, 2000,
“Air Conditioning and Refrigeration Engineering”,
CRC Press
[2] W. P. Jones, 1994,
“Air Conditioning Engineering”,
Edward Arnold
[3] S.J. Slayzak and J.P. Ryan, 2000,
“Desiccant Dehumidification Wheel Test Guide”
NREL, U.S. Department of Energy Laboratory
[4] Yunus A. Cengel, Michael A. Boles, 1998,
„Thermodynamics-An Engineering Approach“
Mc Graw-Hill Higher Education
[5] Thomas H. Kuehn, James W. Ramsey, James L. Threlked, 1998,
“Thermal Environmental Engineering”
Prentice Hall Inc.
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