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06-09-25 B TR1-08E
Introduction
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Contents
1. GENERAL .....................................................................................4
1.1 Applicable standards ...................................................................................... 4
2. SERVICE CONDITIONS...................................................................5
2.1. Ambient temperature ..................................................................................... 5
2.2. Ice and Wind ................................................................................................... 5
2.3 Pollution ............................................................................................................ 6
3. DEFINITIONS ...................................................................................6
4. RATING ...........................................................................................6
4.1 Rated insulation level ...................................................................................... 6
4.2 Rated frequency. .............................................................................................. 8
4.3 Rated current .................................................................................................... 8
4.4 Rated duration of short-circuit........................................................................ 8
4.5 Rated short-circuit breaking current.............................................................. 8
4.6 Rated operating cycle ...................................................................................... 8
4.7 Capacitive current switching .......................................................................... 9
4.7.1 Rated breaking current, line at no load....................................................... 9
4.7.2 Rated breaking current, cable at no load.................................................... 9
4.8 Inductive current switching............................................................................. 9
4.9 Interrupting time .............................................................................................10
4.10 Mechanical capability ..................................................................................10
4.11 Electrical capability......................................................................................10
4.12 Tightness.......................................................................................................10
5. CIRCUIT-BREAKER DESIGN........................................................10
5.1 General ............................................................................................................10
5.2 Indications.......................................................................................................10
5.3 Gas and Gas-control ......................................................................................10
5.4 Rating plates ...................................................................................................11
5.5 Protection against corrosion ........................................................................11
5.6 Insulators ........................................................................................................11
5.7 H.V. Terminals................................................................................................14
5.8 Arrangement ...................................................................................................15
5.9 Earthing. ..........................................................................................................15
5.10 Condition control .........................................................................................15
5.11 Specific requirements for disconnecting circuit-breaker ........................15
5.12 Maintenance..................................................................................................15
6. DESIGN OF OPERATING DEVICE ................................................16
6.1 Mechanical design .........................................................................................16
6.2 Electrical design .............................................................................................17
6.3 Specific requirements on motor-operated spring mechanism..................20
6.4 Specific requirements on compressed air operated mechanism .............21
6.5 Specific requirements on hydrualic operated mechanism ........................22
7. LABELS .........................................................................................23
7.1 Indication.........................................................................................................23
7.2 Switch for operating circuit...........................................................................23
7.3 Motor-protective circuit-breaker ...................................................................23
7.4 Switch for heating circuit ..............................................................................23
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1. GENERAL
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2. SERVICE CONDITIONS
2.1. Ambient temperature
It shall be informed at which conditions the breaker shall be installed on
site and which temperature interval is applicable. For indoor installation
+40 °C to -25 °C is stated. In normally heated rooms -5 °C can be accepted.
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2.3 Pollution
At installation in dirty and/or salty environment reinforced requirements for
corrosion protection, wash ability and creep distance of insulators will be
specified. See also item 5.5 and 5.6.
3. DEFINITIONS
Definitions are specified in applicable standards.
Rated voltage
the rated voltage indicates the upper limit of the highest voltage of systems
for which the circuit breaker is intended. (same voltage as the highest
voltage for equipment)
Rated value
a quantity value assigned, generally by the manufacturer, for a specified
operating condition of a component, device or equipment. (IEV 151-04-03)
4. RATING
4.1 Rated insulation level
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12.5, 16, 20, 25, 31.5, 40, 50, 63, 80, 100 kA
(It can be an advantage to use circuit-breakers with only one rated breaking
capacity in a network for reason of spare parts.)
For some circuit-breakers on the lower side of transformers with extra high
short-circuit currents, higher values may be necessary.
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4.12 Tightness
Circuit-breaker filled with SF6-gas may not leak more than 0,5 % per year.
5. CIRCUIT-BREAKER DESIGN
5.1 General
Reaction forces at operation and permissible oscillations in the supporting
structure shall be stated for dimensioning of the foundation and the
supporting frame.
5.2 Indications
The circuit-breakers position shall be indicated mechanically at circuit-
breaker poles, linkages or operating mechanisms. The indicator shall be
easy to read during operation.
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5.4 Rating plates
Rating plates shall have text in Swedish. Rating plate can be placed
separately on circuit-breaker and operating device or be combined where
the equipment is one unit.
Besides the compulsory data the appropriate rated pressure for gas and
liquid shall be stated at breaker and operating device.
On the operating mechanisms shall be stated voltage and frequency for the
circuits in the mechanism (control- and auxiliary-circuits).
5.6 Insulators
Composite insulators shall be used at 245 and 420kV. For rated voltages
below 245kV composit insulators shall be preferred.
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When the load carrying insulator tube is strengthened with glass fibre,
decomposition products from SF6 can affect the glass fibre. In this case the
insulator shall be provided with a protective layer or in another way
designed not be damaged by the decomposition products.
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60507, salt layer method (section three). The salinity in test shall be 40 g/l
which correspond to the conditions of polluted atmosphere in the west
coast of Sweden.
In some exposed areas washing may be required. The possibility for washing
shall then be specified in the inquiry. Circuit-breakers can be washable,
washable with limitations or not washable. If the circuit-breaker is washable
with limitations, the supplier shall specify the limitation in the tender.
1
In accordance with table II in IEC 60815
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Rated voltage
Minimum creepage distance, mm
kV (r.m.s)
Clean
Polluted atmosphere (class II
atmosphere
och III)1
(class I)1
12 400 250
24 750 500
36 1150 750
52 1600 1050
82,5 2600 1650
145 4500 2950
170 5300 3450
245 7650 4950
420 13100 8500
1) Are based on 54 mm/kV and 35 mm/kV (phase/earth) respectively.
The H.V. terminal can be either a plate or a bolt. The selected thickness of
the plate shall be verified at the temperature-rise test. Additional part added
to the H.V. terminal to fulfill the required dimensions should be avoided.
Dimensions of the terminals are shown in Appendix 1.
Terminal plates are selected on the basis of rated current for the circuit
breaker as follows:
Size Rated current of circuit-breaker
(A)
4 - 75 630 - 1250
9 - 125 1600 - 3150
12 – 165 *) 4000
*) Terminal plate 9 – 125 can be chosen if the manufacturer by temperature rise
test can prove that the permitted rise of temperature will not be exceeded at loads
up to 4000 A.
Terminal bolts are selected on the basis of rated current for the circuit
breaker as follows:
Size Rated current of Rated current of
circuit-breaker (A) circuit-breaker (A)
Bolt of aluminium Bolt of copper
30 630 - 1250 630 - 1600
40 1600 2000 - 2500
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5.8 Arrangement
Unless otherwise specified the following pole distance shall be used:
Rated voltage Distance mm
kV c/c
82,5 1500
145 – 170 2500
245 4000
420 6500
5.9 Earthing.
The earthing terminal shall be designed for cable lugs with two holes.
5.12 Maintenance
The manufacturer shall state the need for maintenance as a function of
time, operation- and fault-currents, number of operations and environment
and also specify life-time, intervals of overhaul, needed auxiliary devices,
spare parts, costs for these and needed time for overhaul.
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6.1.1 Accessibility
The vital parts shall be easily accessible for inspection and service
The enclosure shall be easily to dismantle and shall have at least one easy-
to-open door, which in outdoor application shall be lockable with a padlock
in accordance with annex 3. Opening and closing shall be possible by
means of a single permanently attached hand-grip which is easily
accessible.
The enclosure for the operating mechanism shall be ventilated and the
ventilation openings shall be covered with fine-mesh wire netting or
similar.
6.1.3 Earthing
The metal enclosure shall be provided with an outer terminal for protective
earthing.
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6.2.1 General
Control and motor circuits shall, if not other is specified, be designed for
DC, 110 V or 220 V.
Heating circuits shall be designed for 230 V, 50 Hz.
Live part near device for service shall be protected against unintentional
contact.
6.2.2 Function
Breakers shall be designed for electrical closing (TILL) and opening (FRÅN)
by remote control and locally for electrical opening (FRÅN).
Both plus and plus and minus control shall be possible. Exception for
breaker with voltage < 82,5 kV where plus-pole operating impulse is used.
Motor-circuit shall be designed for plus and minus operation from
motor relays, protection devices and possible contactor.
6.2.3 Alarms
Low gas-pressure
And:
From motor- spring type mechanism:
• Not fully charged spring
• Alarm after motor protection trip
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• High pressure
• Not full pressure in high-pressure system
• Long operating time for hydraulic pump
Additional contacts needed for control circuits in electric counters and for
the construction shall be provided if necessary.
Data for auxiliary contacts shall be adapted to actual loads, but according
to IEC 60694 the break and close current shall be minimum 2 A at 220 V dc
with a current time-constant of at least 20 ms.
6.2.5 Motor
Motor shall be protected against switching over-voltages caused by the
operating mechanism itself. The amplitude of the voltage must not exceed
50 % of the r.m.s. value of the test voltage.
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6.2.7 Fuse
Short-circuit protection in the operating mechanism is not required. Feeders
shall be fused in the switch-board. The manufacturer shall state the
minimum fuse possible to use and the maximum permissible.
6.2.8 Contactor
Contactor shall be chosen with at least operation frequency class 0,3 and
for minimum 1 million operating cycles.
6.2.12 Heating
The control unit shall be equipped with continuous basic heating to ensure
ventilation. If additional heating is necessary for reliable operation it shall
be controlled by a thermostat. Low heating power is preferred. This can for
example be achieved by insulation of the enclosure. Power requirement and
set values shall be stated.
Heating equipment may not cause icing of the linkage system or heating
points resulting in accelerated ageing of any component.
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The number of terminal blocks is chosen so that each from outside coming
cable can be connected to own terminal block. For test purpose there shall
be at least 5 terminal blocks of which 2 shall be connected and be marked +
respective -. There shall also be 5 extra terminal blocks.
Terminal block shall be visible labeled and be placed for easy access.
Terminal blocks shall be disconnectable only possible by tools.
Disconnection device shall be so designed that unintended opening of
circuits as a result of vibrations etc. shall be prevented. Disconnection shall
be downwards.
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The data of end-limit switches shall be chosen so that full opening and
closing capacity is obtained in the circuit they belong to. However the
breaking and making current for auxiliary contacts shall in accordance with
SS-EN 60694 be at least 2 A at 220 V dc with a current-time constant of at
least 20 ms.
The function of the end limit switches compared to the main contact is
shown in Appendix 5.
Feeding tubes in a system for a single circuit breaker or common for many
breakers into a air pressure vessel shall at the entrance be equipped with a
hand-controlled two-way valve and after that a filter and possibly a reducing
device and a non-return valve.
There shall be a pressure gauge for measuring the pressure in the pressure
vessel. The pressure gauge shall comply with applicable Swedish Standard,
SMS and be easy to read. The pressure gauge shall be of accuracy class 1,0
and have a centric scale. The measuring range shall be 50-67% of the scale.
The maximum permissible operating-pressure shall be indicated with a red
line on the scale. The pressure gauge shall be fitted with or connected to a
damping device.
For control of the pressure gauge there shall be a flange at the pressure
gauge for connection of a control gauge. The flange shall comply with SMS
1645/75 and 1647/75 respectively. The flange shall be easily accessible
with a free space of at least 200 mm.
There shall, besides for contacts for operational function and alarm
function, be at least the following contacts at pressure supervision devices:
2 closed at pressure < rated pressure, for control of motor and/or magnetic
valve and for a time-delayed alarm.
1 closed at pressure > rated pressure for control of any magnetic valve for
reducing an un-permitted high pressure.
2 closed at a pressure > the lowest pressure that permit the function CO to
be completed with retaining guarantee performance for the breaker.
Designation TL.
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1 closed at a pressure > the lowest pressure that permit the function 0 to be
completed with retaining guarantee performance for the breaker.
Designation UL.
The contact data shall be chosen that full opening- and closing-ability is
obtained in their own circuit. Data shall be stated. Pressure levels shall be
easy to set and be stable and shall give good margins for function.
Quick fill and draining of oil in the hydraulic system shall be possible by a
hand-operated two-way valve.
For check of the condition there shall be a diagram stating the lowest
pressure at which the operating mechanism can be operated within the
whole range of temperature.
In the sucking pipe to the hydraulic pump a filter shall be installed which
shall be easy accessible for internal inspection. At change of filter it shall be
possible to close the pumping-circuit with a hand-driven two-way valve.
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Gas accumulator shall be filled up with nitrogen or another suitable dry gas
and be equipped with a valve for gas control, fill and discharge.
7. LABELS
7.1 Indication
Indication in accordance with clause 5.2 shall be:
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8.2 Type-acceptance
Before start of manufacturing the design drawings and control plans,
showing the material- and manufacturing control intended to be carried
out, shall be accepted.
9. DOCUMENTATION
9.1 General
Instructions, dimension drawings and diagrams, handed over at delivery of
the circuit-breaker, shall be in Swedish.
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• Bases for evaluation of the need and costs for maintenance, such as:
o The interval for condition control and other measures of
maintenance and the time necessary for these works.
o Necessary spares, special tools and accessories and the costs for
these.
• Environmental information as below (see also TR 13-01):
o The interval for condition control and other measures of
maintenance and the time necessary for these works.
o Information about the main content of the equipment (type of
material in percentage of weight) Information about the content of
dangerous substances (for example heavy metals, carcinogenic
compounds and compounds hard to biodegrade, xenobiotic
substances)
o Handling and treating of the equipment when it has served its
time.
To the actual delivery exactly defined bases for the purchaser's maintenance
work shall be delivered. The technical documentation shall make it possible
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At the first delivery all documents specified in the list (circuit-breaker chart)
and possible to copy, shall be delivered put together in one file as base for
the purchaser's maintenance handbook. For succeeding deliveries changed
drawings and instructions possible to copy shall be delivered.
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10 Appendix
10.1 Appendix 1 Terminal Plate och Bolt, dimensions.
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- Application: Indoor/Outdoor
- Earthing: Solidly/Resonant network
- Lowest ambient temperature: -5° C or -25° C or -40° C or -50° C
- Air pollution: clean or salt or industry
- Washable or not washable
- Corrosion protection: normal or increased
- Creapage distance, insulators: normal or increased
- Protection class: IP 51 or IP 54 or IP 55
Rated voltage: 12, 24, 36, 52, 82.5, 145, 170, 245, 420 kV
Rated current: 630, 800, 1000, 1250, 1600, 2000, 2500, 3150, 4000A
Rated breaking current symmetrical: 12.5, 16, 20, 25, 31.5, 40, 50, 63, 80,
100 kA
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This gives rise to particular requirements for type testing and acceptance
test of the breaker.
Type-tests
These tests can be performed during, or in certain cases be placed together
from the record from regular type test program for Mechanical endurance
test and high- and low-temperature test.
1. Definitions
Measured data:
For reactor breaking:
Opening time: Time from impulse to opening coil to the moment
when contact separation is performed. (topen)
For connection:
Closing time: Time from impulse to closing coil to the moment
when first contact between main contacts is performed. (tclose)
2. Accuracy test
Goal: To show the repetition possibility in breaking times.
Test:
At least 10 successive opening operations shall be recorded, where opening
time (topen), respective closing operation time (tclose) are registered
Requirement:
For breaking:
All registered data (topen) shall be within TOpen = ± 2 msec. TOpen is the average
of all recorded opening times (topen)
For connection:
All registered data (tclose) shall be within TClose = ± 1 msec. TClose is the average
of all recorded closing times (tclose).
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3. Temperature dependence
Goal: To show the breakers capacity in the breakers whole temperature
range.
Test:
At the breakers lowest temperature and at temperatures with about 10°K
intervals up to the highest temperature topen respective tclose shall be
recorded.
Requirement:
For breakers where operation at lowest temperature is considered to be less
probable or less critical:
For reactor breaker:
topen = TOpen = ± 3 msec. for lowest temperature
topen = TOpen = ± 2 msec. for other temperatures
For connection:
tclose = TClose = ± 2 msec. for lowest temperature
tclose = TClose = ± 1 msec. for other temperatures
5. Long-duration stability
Shall be stated by the manufacturer.
7. Routine test
The test shall consist of at least ten closings where topen respective tciose is
recorded.
Requirement:
For reactor breaker:
All times topen shall be within ±2 msec.
For connection:
All times tciose shall be within ±1 msec.
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Scope
This test method is applicable for the determination of the power frequency
withstand characteristics of line and station class insulators (ceramic, glass,
polymeric) to be used outdoors and exposed to polluted environments close
to the sea coast on A.C. and D.C. systems with the highest voltage of the
system ranging from 72 kV to 800 kV.
Definitions
Test voltage: The r.m.s. voltage with which the test object is continuously
energized throughout the test.
Highest voltage of a system: Highest value of operating r.m.s. voltage (Um)
which occurs under normal operating conditions.
Maximum operating voltage across the insulation: Um/√3.
Specific creepage distance: The minimum nominal creepage distance divided
by the highest r.m.s. voltage for equipment, Um.
Salt Deposit Density (SDD): The amount of salt (NaCl) in the deposit on a
given surface of the insulator divided by the area of this surface, expressed
in mg/cm2
Equivalent Salt Deposit Density (ESDD): The amount of salt (NaCl) that,
when dissolved, gives the same conductance as that of the natural deposit
removed from a given surface of the insulator divided by the area of this
surface, expressed in mg/cm2.
Test severity: The time of exposure to the wind-born salt particles in the
DSL test.
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Both A.C. and D.C. tests are possible. The method is equally suitable for
composite as well as for ceramic insulators. It is suitable for line insulators
and apparatus insulators. Several investigations show that the repeatability
of the DSL method is below 6 % which is generally accepted in laboratory
pollution tests .
Deposit phase
During the deposit phase an air-flow, created by a blower array, is used to
deposit the pollutants in the form of humid salt particles to the test object.
The blower array comprises a series of electrical fans, installed in a cabinet
to improve the directionality of the air-flow. The salt spray is, however, not
directed towards the test object as its purpose is to suspend salt particles in
the airflow established in the laboratory (see Figure 1)
Measurement of the salt-in-air density at a coastal insulator testing station
has indicated that a realistic wind speed during the deposit phase is in the
order of 5 m/s. It was found that at this speed there is a remarkable
increase in the salt-in-air density because the wind is then strong enough to
break up the waves to the so called “white caps” which produce the humid
salt particles in the air.
Pollution measurements at coastal sites normally show a variation in the
pollution deposit, with a higher deposit on the side facing the sea. This
“directionality” of the coastal pollution is imitated by blowing salt particles
towards one side of the test object during the test.
In the laboratory, the humid salt particles are generated by a salt injection
system. This system is built up with standard IEC 60507 nozzles with a
reduced salt-water flow rate. The salt spray is, however, not directed toward
the test objects as in the salt-fog test. Its purpose is rather to suspend
humid salt particles in the airflow generated by the blower array. The
relative humidity in the test chamber during the deposit phase is
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The test severity of the DSL is quantified by the time of exposure to the
wind-born salt particles. Salt Deposit Density (SDD) measurements on
reference string or IEEE type porcelain cap and pin insulators according to
IEC, or any other type specified by the user are used to calibrate the
exposure time to the pollution severity specified.
The test object is energized to its intended service voltage during the whole
deposition phase to mimic the service conditions of the insulation during
salt storms as closely as possible. After the deposit phase the voltage is
switched off and the insulator is allowed to dry.
Wetting phase
The DSL uses a wetting method that gives optimal wetting of composite
insulators. Wetting by droplets colliding with the insulator surface is more
effective than wetting through condensation. This is because the polymeric
material of composite insulators tends to adjust quickly to the ambient
temperature. This leads to a smaller temperature difference between the
ambient and the composite insulator than for a porcelain insulator. The
smaller temperature difference inhibits condensation. A fog with small
droplet size e.g. steam, is more effective in wetting polymer insulators
completely than one with larger drop size e.g. cold fog. The wetting phase
lasts for 100 minutes and the acceptance criterion is the same as for the
Salt Fog test as described in IEC 60507.
Normative references:
The following normative documents contain provisions that, through
references in the text, constitute provisions of this specification.
IEC 60507: 1991 Artificial pollution tests on high-voltage insulators
to be used ac systems.
IEC 60815-1: 2002 Guide for the selection of insulators under polluted
conditions.
Cigré TF C4.13.01:2004 Polluted insulators: Guidelines for selection and
dimensioning. Part 1: General principles and the ac
case.
Test specimen:
One circuit breaker assembled on the production line shall be tested.
Reference tests:
A reference IEEE cap and pin insulator of approximately the same arcing
length as the test object is used for the calibration of the pollution severity.
The reference insulator is set up for the salt deposition with the same test
parameter settings as for the test object. The salt deposition time is set to
get the target SDD of 0.15 g/cm2.
Test procedure
Deposit phase
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Test Conditions
Table 0-1 Test parameters at the deposit phase
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Acceptance criterion
The test object passes the test if no flashover occurs during a series of three
consecutive tests. If only one flashover occurs, a fourth test shall be
performed and the insulator then passes the test if no flashover occurs
(Acceptance criterion according to IEC 60507).
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Allmänt
Ifylls av ställverksbyggaren EX
Station * Hagby, CT 65
Ifylls av ställverksbyggaren EX CL6
Objekt id/Littera * S5-S
Beskrivning * Brytare/Frånskiljande brytare
Inköpsnummer *
Leverantörens ordernummer *
Tillverkare *
Typbeteckning *
Levererad * ååmm
Utförandeform *
Märkspänning kV
Märkström A
Märkkorttidsström kA
Kapacitiv brytförmåga kA
Symmetrisk brytförmåga kA
Inkopplingsmotstånd ohm
Brytmotstånd per pol ohm
Isolationsnivå till jord - kort stöt kV
Isolationsnivå till jord - lång stöt kV
Isolationsnivå till jord - 50Hz 1 min kV
Isolationsnivå över pol - kort stöt kV
Isolationsnivå över pol - lång stöt kV
Isolationsnivå över pol - 50Hz 1 min kV
Lägsta omgivningstemp oC Ex -50
Spolbarhet * Ja/Nej/Begränsad
Brytmedium Ex. SF6, SF6/N2, SF6/CF4, Vakuum
Mängd brytarolja/gas kg
Tillslagstid mek ms
Frånslagstid mek ms
Märkmanövercykel O-0,3s-CO-1min-CO
Styrkapacitanser pF
Vikt per trepolig apparat kg
Pris per trepolig apparat SEK
Norm, Riktlinje * TR1-08, utgåva A
Standard * SS-EN 62271-100
Ombyggnadsdatum * ååmm
Senaste drifttagningsdatum * ååmm
Sammanställningsritning *
Måttskiss * nr
Utförandeform * Innomhus/utomhus
Vattenfall Eldistribution AB
Svenska Kraftnät 06-09-25 TR 1-08E rev B
Tekniska Riktlinjer
39(39)
Poler
Tillverkningsnr pol L1 *
Tillverkningsnr pol L2 *
Tillverkningsnr pol L3 *
Max tillåten statisk kraft - horisontalt N
Max tillåten statisk kraft - vertikalt N
Storlek uttagsplatta *
Diameter tapp mm
Längd tapp mm 125
Material tapp * Cu/Al
Typ av isolator * porslin/komposit
Krypsträcka isolator mm
Ritningsnr pol *
Ritningsnr isolator *
*
Manöverdon
Typ av manöverdon * Fjäder/hydraul/el
Mängd Hydraulolja (om tillämpligt) kg
Antal manöverdon per trepolig apparat st 1 eller 3
Typbeteckning manöverdon *
Tillverkningsnr don L1 *
Tillverkningsnr don L2 *
Tillverkningsnr don L3 *
Motorspänning V 110/220 V DC
Manöverspänning V 110/220 V DC
Värmespänning V 230 V AC
Motorström, max vid start A
Motorström under manöver A
Total effekt magneter W
Total effekt värmeelement W
Kapslingsklass * IP54/55
Vattenfall Eldistribution AB
Svenska Kraftnät 06-09-25 TR 1-08E rev B
Tekniska Riktlinjer