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EI 042 COLLECTION
-------------------------
METALLIC BRANCH
SIGNING :
WRITER :DIQL NAME : (At the creation)
This document is the property of EUROCOPTER, no part of it shall be reproduced or transmitted without the express prior written authorization of
EUROCOPTER; and its contents shall not be disclosed. « Copyright EUROCOPTER 09/1971. All rights reserved
CONTENTS
I GENERAL
I.1 PURPOSE
I.2 SCOPE OF APPLICATION
I.3 TIGHTENING OF MULTIPLE BOLTS
I.4 HOW TO HOLD A TORQUE WRENCH
I.5 TERMS USED
I.6 APPLICABLE DOCUMENTS
II MEANS
III PROCEDURE
3.2.1 Dry
3.2.2 With lubricants
3.2.3 With interfacing compound
IV CASTELLATED NUTS
V FINAL CHECK
I.1 PURPOSE
Specify the preliminary precautions to be taken and the procedure to be applied for screw-type
assemblies and more specifically for tightening to the torque specified on the drawing.
Quality control:
Proper control of the exactness of the tightening torques applied to the threaded elements of
helicopter assemblies depends on:
- perfect knowledge of the function of each operator in the design, manufacturing and
inspection process. These functions and associated means are briefly called out in the
following table:
This document applies to all standard bolts and screws, calibrated or not, and to assembling
elements with a threaded section.
Unless otherwise specified on drawing, a tightening torque can only be applied after a
counterbored flat, washer has been inserted or a lockwasher has been placed under the nut or
under the screw head for screw head tightening.
- After tightening, the threaded section end shall protrude from the nut and the nut locking
device by at least 1 thread, rounded section and lead-out chamfer of thread excluded.
Note:
Whatever the type of safetying device (cotter pin, lockwire or lock plate), safetying must be
performed immediately after torquing.
When marking with a paint line is required on the drawing, this marking must be applied
immediately after torquing.
- prevent the assembled parts of tensile loaded assemblies from separating under the effect of
the load.
EXAMPLE:
Follow the chronological sequence.
11 3 1 5 9
7 8
10 6 2 4 12
5 8
3 4
6
7
Since the position of the torque wrench has a direct effect on the torque applied, it is essential
to:
- do not jerk ; the motion imparted to the wrench shall be smooth and regular
CORRECT INCORRECT
This phenomenon applies particularly when setting the wrench on ACRATORK. Pay special
attention to this operation.
II- MEANS
Before first use, torque wrenches shall be tested, calibrated and stamped by the calibration
Department (Measuring Department).
Torque wrenches shall be submitted to a periodic inspection (IGC 04.14.100) and shall only be
used within their validity limits. In all cases, if during setting, the value read on "ACRATORK"
exceeds the set value by ± 15% of the indicated value, the wrench shall be recalibrated.
Dial or vernier type torque wrenches shall be exclusively reserved for measurement, test and
checking operations.
Wrenches with automatic release, declutching or break action are the most used.
1°) Release wrench, without ratchet: Loosening is possible provided the adapters are inverted
by 180° so that the load applied on the wrench is always in the same direction. Otherwise,
the setting is lost. A new setting is required before any new torquing operation.
2°) Release wrench with ratchet: Loosening is possible after ratchet has been inverted but with
loss of adjustment. In this case, the wrench has to be readjusted before any new torquing
action.
In all the cases the maximum capacity of the wrench must not be exceeded.
SELECTION OF THE TORQUE WRENCH
a) The value of the torque to be applied shall be within the top 80% of the scale.
Example:
80% of (5 - 0.5)
USABLE RANGE
b) The minimum and maximum values of the torque to be applied shall be readable on the
graduated scale of the wrench.
WRENCH A 0 10 20 30 40 50
WRENCH B
0 10 20 30 40 50
Note:
The other tools (such as flat wrench, ratchet, screwdriver, screwing machine, if permitted), will be
used to tighten when no specific torque is required. These tools shall be used without adapters
(e.g. extension, larger screwdriver handle etc.).
II.2 USE OF ADAPTERS
- Extensions or adapters can only be used if they have been set along with the wrench, on
ACRATORK.
15° max.
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They are submitted to periodic inspection. Limit date is displayed on top. Never adjust a
wrench on an instrument whose limit date has expired. Immediately inform the workshop
supervision for appropriate remedial action.
The "ACRATORK" torquemeter accuracy is 2.5% of its full scale.
Note: The "ACRATORK" must not be used with dynamic screwing sets like pneumatic
screwer. For this kind of tool a specific torquemeter must be used.
550 0
570 cmN
PROHIBITED RANGE : 0 to 57
b) The value of the torque to be set shall be readable on the ACRATORK graduated scale.
Example: Setting value = 32
ACRATORK A
0 10 20 30 40 50
ACRATORK B
0 10 20 30 40 50
In most torquing cases, the three components required for performing the operation are
expressed in different measurement units.
TORQUES OBTAINED IN
mkg cmkg mdaN mN cmN
mkg 1 100 1 10 1000
REQUIRED cmkg 0.01 1 0.01 0.1 10
TORQUES mdaN 1 100 1 10 1000
mN 0.1 10 0.1 1 100
cmN 0.001 0.1 0.001 0.01 1
II.5 ASN 501.17 TABLE OF STANDARD TORQUES (in mdaN for dry torquing)
These tables have been extracted from AS.N 50.17. They are provided for information
purposes, the ASN remains the reference document for these values.
I Standard screws and bolts are coded as per NFL 09-752 for materials codes and NFL 01-753
for surface treatment codes.
35NC6 = BC ( L / M / T )
30NCD16 = BE ( L / M )
T-A6V = TK ( X / XA )
Note : For "Nylstop" and "castellated" nuts, the torque is determined by the Design Office and
marked on the drawing.
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These torques are applicable only to conventional nuts (ordinary nuts or with elliptical
deformation locking).
The values provided below apply to dry assembly with bolts coated with "MoS2".
The torque value is determined by the Design Office and is marked on the drawing.
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NOTE:
For countersunk head screws, unless a specific fit is required (bore H or G), the values of these tables
shall be increased by 18% if the tightening is via the bolt head.
NOTE:
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Mastinox and Loctite compounds are not lubricants (use values for dry torquing).
Unless otherwise specified on the drawing, no lubricating compound is required with T-A6V
screws since they are initially lubricated with MoS2.
These factors do not apply to nuts with nylon or fiber locking which have to be dry
assembled.
III.6
SAFETYING
if required
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- Before any assembly, the operator must check the part numbers of the nuts and bolts to
avoid any possibility of mixing between ISO M and ISO MJ standards.
− The operator shall also ensure that the parts and their hardware are free from :
. burrs
. scratches
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. damaged threads
. corrosion traces
. paint runs and other dirt or foreign matter.
- The operator shall know the required tightening values and the correction factors to be
apply.
- All cleaning products commonly used in workshops can be used except on Titanium
fasteners and fasteners with a surface treatment other than cadmium-plating.
- Screws and bolts shall be installed without being stressed. Unless particular cases specified
on the drawing, the head shall always be placed upwards or towards the nose of the aircraft.
Similarly for all rotating parts, the nut shall be installed on the trailing edge side.
III.2.1 Dry
A dry assembly is an assembly made without any product being applied on the threads.
Only an insulating product (such as Mastinox) is allowed on plain sections.
After application of insulating compound (e.g.: PR) the tightening torque must be
applied as soon as possible and before the compound has cured (refer to the IF specific
to the products).
To determine the torque value, use the table of correction factors as per the standard, if
no indication is provided on the drawing.
Since wrench setting is highly dependent on the operator (position of the arm, torquing rate,
sensitivity), the operator will have to perform his setting himself.
To perform wrench setting, the operator will adhere as closely as possible to the working
configuration.
He will perform setting smoothly and regularly (without jerking), keeping his wrist straight and
his arm perpendicular to the wrench during the motion.
Important note: The wrench shall be set to the required nominal value.
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2250 mm x
ADJUSTMENT
USE
F
1F
PROHIBITED
F
- Before each operation and for each wrench, take 3 measurements (at 20%, 60%
and 100% of the wrench capacity).
- Each time the wrench configuration is changed (extension).
- In case of impacts on the wrench.
- In case of any doubt arising about setting.
- Nuts without internal locking shall be tightened by hand until mating faces are in contact.
- Perform one or more tightening actions to nominal torque followed by a loosening action,
without separating the components (about 1/8 turn).
Caution: do not tighten a given self-locking nut more than three times.
III.5 TORQUING
- Using a torque wrench, tighten to the nominal torque value as per the procedure
defined in paragraphs I.3 and I.4
NOTE:
Values are given for torquing the nut or the bolt head if no specific fit indication is required and
in case of dry assembly.
When torquing a countersunk head screw, this torque shall be increased by 18%.
When torquing a nut, hold the bolt head using a wrench or equivalent, if required.
When torquing a locknut (rod), hold the nut already torqued using an appropriate wrench and
apply the same torque to the locknut.
After an internal safetying nut has been torqued three times, it shall be replaced.
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a) General case
The safetying torque value shall be included in the values specified in working
documents This value should be given on the drawing (set of working documents).
The safetying torque value is given in applicable standards.
b) Specific cases
This requirement shall be explicitly mentioned on the set of drawings and therefore on the
working documents.
Since this procedure is extremely long, its application shall be limited as far as
possible.
Safetying torque: to be measured by the operator on each nut and at each tightening action (if
pre-assembly is required).
Fully engage nut and safetying device. Tighten using a dial type torque wrench providing torque
reading. The value to be considered is the constant load value after break-away.
III.6 SAFETYING
IV - CASTELLATED NUTS
It is advisable to use a wrench that allows the both safetying system and the nut position on the bolt to
be seen in order to avoid going beyond the position of the cotter pin. In case of improper pin
positioning, the tightening cycle shall be repeated.
The requirement to align one castellation with a cotter hole must in no case cause the maximum
torque value to be exceeded.
PROCEDURE
III.4 PRE ASSEMBLY
if required III.5.B.b
MEASUREMENT OF
SAFETYING TORQUE
if required
HOLE IN POSITION
(see NOTE 1)
III.6 SAFETY
if required
NOTE 1: Whenever the tolerance range or the type of assembly makes it possible (bolt with two
holes), apply the highest possible torque value before safetying.
NOTE 2: Castellated nuts with nylon or fiber locking shall be replaced (discarded) after 3 tightening
actions provided that a minimum locking torque is maintained.
NOTE 3: The components of non self-locking nuts (see § VII "Case of reuse") shall be replaced if
proper positioning cannot be obtained after several tightening attempts.
NOTE 4: Nuts with nylon or fiber internal locking provision shall systematically be replaced.
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V - FINAL CHECK
Upon completion of operation, the operator will remove any excess compound, whatever its nature,
and will check for satisfactory workmanship:
- twisted lockwire, tensioned in the appropriate direction and unmarked (MP 71.28.11)
- Etc.
This checking procedure is designed to make sure that the minimum torque value is maintained.
Important note: Never check tightening torque by loosening the nut.
Within the context of sample inspection, checking a tightening torque will be made according
to IGC 04 . 62 . 130 as follows:
With an ink or paint line, mark the position of the bolt nut and the washer on the fixed section (or on
the bolt head, washer and fixed section in case of bolt head torquing).
Important note: For checking, loosen only one fastener at the same time to prevent separation of the
parts.
Re-tighten until the minimum prescribed torque.
- If the mark on the nut or bolt does not reach that on the fixed section, complete tightening until
the two marks coincide.
In case of lockplate, replace it systematically before completing tightening operation.
- If the mark on the nut or bolt moves beyond that on the fixed mark (min. torque), replace the
bolt/nut assembly and re-tighten as per chapter III.5 or IV, depending on the type of nut.
Modif. I 17.11.2009
This document is the property of EUROCOPTER, no part of it shall be reproduced or transmitted without the express prior written authorization of EUROCOPTER;
and its contents shall not be disclosed. « Copyright EUROCOPTER 09/1971. All rights reserved
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- In case of an internally locked nut (nylon or fiber), systematically replace it and retighten it
according to Chapter IV.
In all cases, safetying elements (pin, lockplate, etc.) shall systematically be replaced. Safetying will be
achieved in compliance with IFMA 527-25.
With an ink or paint line, mark the position of the nut and washer on the fixed section (or on the bolt
head, washer and fixed section in case of bolt head torquing).
Important note: For checking, loosen only one fastener at the same time to prevent separation of the
parts.
Using a wrench set to the minimum permissible torque, tighten until release of the wrench.
- If after release of the wrench, the mark on the nut or bolt does not reach that on the fixed section,
complete tightening until the marks coincide. In the case of lockplate, replace it systematically
before completing tightening operation.
- If the mark on the nut or bolt moves beyond that on the fixed mark (min. torque), replace the
bolt/nut assembly and re-tighten as per chapter III.5 or IV, depending on the type of nut.
- In case of a nut with internal locking (nylon or fiber), replace it systematically and retighten
according to Chapter IV.
In all cases, safetying elements (pin, lockplate, etc.) must systematically be replaced. Safetying will be
achieved in compliance with IFMA 527-25.
Modif. I 17.11.2009
This document is the property of EUROCOPTER, no part of it shall be reproduced or transmitted without the express prior written authorization of EUROCOPTER;
and its contents shall not be disclosed. « Copyright EUROCOPTER 09/1971. All rights reserved
Page
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On dry product:
(See IFMA specific to the product).
On fresh product:
The bolt + nut assemblies fitted with non-cured interfaying compound shall be retightened. Failing
that preloading could be definitively lost after curing.
This condition results from the fact that the compound does not squeeze out instantaneously.
Modif. I 17.11.2009
This document is the property of EUROCOPTER, no part of it shall be reproduced or transmitted without the express prior written authorization of EUROCOPTER;
and its contents shall not be disclosed. « Copyright EUROCOPTER 09/1971. All rights reserved