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MASOOD TEXTILE MILLS LIMITED

FAISALABAD – PAKISTAN

Head Office: Sargodha Road, Faisalabad, Pakistan

Factory: Sargodha Road, Faisalabad, Pakistan

Mills: 32 Km, Shiekhupura Road, Faisalabad, Pakistan

Lahore Office: 16/3A, Eden Homes, Main Gulberg, Lahore

Phone: (92-41) 787931~34, (92-41) 748001~13

Fax: (92-41) 781361

Email: shahid@masoodtextile.com
tayab@masoodtextile.com

Products: Yarn, Knitted Fabric, & Garments (Tops & Bottoms)

Labels: Polo Ralph Lauren, Calvin Klein, GAP, Nautica, Chaps Ralph Lauren
Russell, JCPenney, Speedo, Polo Jeans, Champion, Vantage, Hanes,
Tommy Helifiger, Levi's and Tom Tailor.

Employees: 7,500

Contacts: Shahid Nazir Ahmad (CEO)


Tayab Masood (Genral Manager Marketing)

WHY PAKISTAN?

ƒ Cotton Rich Country


Pakistan is the fourth largest cotton producer in the world having the state of
the art, most modern spinning sectors in the world, producing a variety of
combed, ring spun & heather yarns. There are about 400 spinning mills with
over 10 million spindles. Pakistan has 37% share in the cotton yarn market
of the world. The staple length and strength of Pakistan’s cotton fibers is
ideal for yarn counts up to 30s, which is best suited for knitwear, woven
twills & household textiles.

ƒ Matured Knitwear Industry


Knitwear is the highest value-added cotton-based industry in Pakistan. Over
last 15 years, it has matured to the extent that brands like Polo Ralph
Lauren, Calvin Klein, Levi’s, Tommy Hilfiger, Nautica, Chaps Ralph Lauren,

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Champion, JCPenney, Russell, Levi's and Gap are being
manufactured. Pakistan’s knitwear industry is recognized for its continuous
improving quality levels, latest technology and cost efficiency with regard to
labor & raw material.

WHY MASOOD?

• Back Track System


Masood Textile Mills is the only textile mill in Pakistan with latest
computerized Barcode System that assures quality in every operation of
production from spinning to packing. Products of each department carry bar
coded stickers, which bear all the details and history of the operations of that
product. Hence if any problem is reported, one can trace back the root of the
problem and enable to prevent occurrence of the same in future.

• Vertically Integrated Operations


Besides, Masood is one of the few fully vertical textile mills in Pakistan having
in-house Ginning, Spinning, Knitting, Fabric dyeing, Processing, Laundry and
Apparel Manufacturing facilities. The vertically integrated operations help us
in achieving shorter lead times and greater flexibility to cater to the
customers’ demand.

• Customer Profile
Masood has also a pride to work with the world’s best labels like POLO RALPH
LAUREN, CALVIN KLEIN, GAP, NAUTICA, CHAPS RALPH LAUREN, JCPENNEY,
RUSSELL, CHAMPION, HANES, POLO JEANS, SPEEDO, GJM, DISCUSS
ATHLETIC, CATALINA, LEVI'S, CARLI GRY, and TOM TAILOR etc.
Currently, 85% of production is exported to U.S. while rest 15% to Europe.

• Stitching Diversity
With over 1,749 stitching machines, Masood is producing about 120,000 dozens
per month of fashion garments like Polo, Rugby, Henley shirts along with
basic garments like Crew Neck Tee, Sweat shirt, Boxer shorts, Hood Jackets
and Bikinis. Masood has in-house Embroidery facility equipped with Tajima machines.

• Experienced Professional Management


The Masood Team comprises a balanced blend of experienced professionals
including over 200 MBA’s, Textile Engineers and Industrial Engineers.
Continuous training and development keeps them abreast with modern
technical and management tools. Masood is ISO 9002 certified as well.

• Aggressive R&D Facility


A very aggressive and creative R&D department is always busy in exploring
innovative product development enabling Masood to be ahead of many in
the field. Our keen, extensive and aggressive Merchandising team comprising
experienced and trained MBA’s functions with the core objective of rendering
ultimate customer satisfaction through product development and smooth
execution of orders. They are capable and keen to meet an average 3~4
days lead time for proto samples.

• Social & Environmental Responsibilities


Masood, as a corporate citizen, recognizes and believes in fulfilling its
responsibility towards the society and the environment. An effluent treatment
plant is in the phase of completion. The compliance standards of international
community are fully implemented and ensured at all times.

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OUR PERFORMANCE

Masood ranks among the top three textile and apparel manufacturers in
Pakistan in terms of annual turnover and brand profile, having achieved an
Annual Turnover of US$ 28 million in 2001.

OUR STRENGTHS

PEOPLE
Masood has invested heavily in the training and development of
truly professional team. This has resulted in developing a team of MBA’s, Textile Engineers and
Industrial Engineers working at various levels in operations, marketing & merchandising,
production and quality management and logistics. They are supported by a team of highly
educated and experienced IT professionals to ensure building and implementing systems. This
long term investment in Human Resource Development provides an edge to Masood to meet
the challenges of the 21st century.

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SPINNING

Spinning Division of Masood Textiles is capable of


producing 25,000 lbs. of carded and 10,000 lbs. of
combed Ring spun yarn every day (based on 20/s
count). The division, equipped with most modern
machinery from Japan, England and Switzerland,
produces a vast range of yarn counts from 10/s to
40/s. To ensure consistent quality, spinning
laboratory has been equipped with latest and most
modern testing equipment. 60% of yarn production
is exported to Hong Kong, Japan, Korea, Malaysia
and Thailand. The rest of capacity is used for in-
house production of fabric, converted subsequently into apparel.

KNITTING

Knitting Department has 115 machines capable of


making Jersey, Pique, Fleece, Interlock and Rib in
addition to the mini jacquard designs of single knit
jersey. The gauge ranges from 20 to 28 for single
knit, 20 to 24 for Interlock and 15 for Rib machines.
Most of the machines are equipped with Lycra
attachment.Moreover, it has 9 flat bed machines for
collar and armband making. 100% production is
inspected and only ‘A’ grade fabric is transferred to
the subsequent operations.

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DYEING, PROCESSING & LAUNDRY

The Processing Department has an installed capacity of dyeing 290 Tons per week.
Equipped with Thies dyeing machines from Germany, it is capable of dyeing both 100 %
cotton and Poly-cotton blended fabrics. The machine size selection provides flexibility in dye
lot size ranging from 100 Kgs to 1,000 Kgs.

The department has three Santex finishing lines from Switzerland including hydro
extractors, dryers and compactors for tubular as well as open width fabrics.
Moreover state of the art sueding equipment makes Masood capable of adding value
to the delicate knit fabrics. A separate testing Laboratory with latest equipment is in
place to ensure that the processed fabric quality is maintained to meet the required
parameters of our buyers.

STITCHING

With over 1,749 stitching machines, manned with the most skilled
and expert operators, Masood is capable of producing about
120,000 dozens per month versatile garments ranging from basic
to high fashion, men’s, women’s and kids with maximum
flexibility in size and color assortments. The Quality control and
Quality Assurance departments are in place to make sure the
company’s objective of zero defect. Computerized Bar coding
and Back Track systems provide Masood 100% predictability and
tracking performance.

EMBROIDERY
Latest Tajima embroidery machines, fully automated, 6 color 40 heads provide
Masood the flexibility and capability to cater to the customer requirements.

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