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Programming
Instructions
RT60 Control System Programming Instructions
Valid from software version 608
1. General 1
2. Range of Application 1
3. Operating elements and displays 1
4. Switching on 2
5. Switching off 2
6. Displays 3
7. Programming 6
8. Appendix 22
1. General
The RT60 control system is a compact, microprocessor control system. It contains operating elements and displays as
well as integrated control and performance electronics components.
2. Range of application
The RT60 control system was developed and built for use in Regloplas temperature control units.
It is not intended for use in other applications. Use in combustible or explosive conditions is expressly forbidden.
Optional features: 20 mA serial interface or 0/4-20 mA, or analogue input/outputs 0 /4-20 mA, 0-10 V scaleable, or
digital input/outputs with F150 flowrate measurement and/or external Start/Stop.
PA RT60 0703/e 1
«SUCTION» key for suction/evacuation
- Suction, configuration Suct. = Pu.
This function is possible only if the temperature of the heat transfer fluid is below the value P.tE. (factory setting:
unit specific). If this is not the case, the temperature control unit will first cool the fluid to this value. The
«ON/OFF» LED will blink and the «SUCTION» key LED will light up. Once P.tE. has been reached, the pump
motor will switch off. After the run-out time dt.P. has elapsed (factory setting: 5 s), the pump will run in suction
mode during the time period t.Suc. (factory setting: unit specific). To switch suction mode off during this period,
press the «ON/OFF» key.
Suction mode can be initiated only once while the temperature control unit is switched off (display showing
OFF).
- Evacuating the consumer, configuration Suct. = P.AIr.
This function is possible only if the temperature of the heat transfer fluid is below the value P.tE. (factory setting:
unit specific). If this is not the case, the temperature control unit will first cool the fluid to this value; the
«ON/OFF» LED will blink and the «SUCTION» key LED will light up. Once P.tE. has been reached, the
temperature control unit will switch to drainage mode during the time period t.Suc. (factory setting: unit specific).
Note: When setting t.Suc. = 0, the temperature control unit will cool to the value P.tE. and switch off.
Press the «ALARM RESET» key to reset the acoustic alarm and alarm display manually.
4. Switching on
5. Switching off
2 PA RT60 0703/e
5.2 By previous evacuation of the consumer
Press the «SUCTION» key.
- Suction: Configuration Suct. = Pu.
This function is possible only if the temperature of the heat transfer fluid is below the value P.tE. (factory setting:
unit specific). If this is not the case, the temperature control unit will first cool the fluid to this value. The
«ON/OFF» LED will blink and the «SUCTION» key LED will light up. Once P.tE. has been reached, the pump will
switch off. After the run-out time dt.P. has elapsed (factory setting: 5 s), the pump will run in suction mode
during the time period t.Suc. (factory setting: unit specific). To switch the function off during this period, press
the «ON/OFF» key.
Suction mode can be initiated while the temperature control unit is switched off (display showing OFF).
- Evacuation (90smart, 150smart and P140smart not valid): Configuration Suct. = P.AIr.
This function is possible only if the temperature of the heat transfer fluid is below the value P.tE. (factory setting:
unit specific). If this is not the case, the temperature control unit will first cool the fluid to this value. The
«ON/OFF» LED will blink and the «SUCTION» key LED will light up. Once P.tE. has been reached, the pump will
switch off. After the run-out time dt.P. has elapsed (factory setting: 5 s), the pump will run in evacuation mode
during the time period t.Suc. (factory setting: unit specific).
6. Displays
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Display in interface mode. The Display after pressing the
address of the unit is shown in leakstop key (leakstop mode
the lower field. switched off: L.S. = no.
Example: A.13. The transferred
set-point value can be retrieved
using the keys.
The following list shows the priority of alarms in the event of more than one simultaneous alarm.
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Pump motor phase or L3 phase at mains input open. Appears after«ON/OFF» switch has been
actuated.
11 Check mains cable, back-up fuse and internal fuses F1 to F3 (20A F).
Low mains voltage (< 340 V).
Check mains cable.
12
Malfunction at phase-sequence indicator. Appears after «ON/OFF» switch has been actuated.
Switch parameter PHAS. in level «ConF.» to no. Setting no possible only using special code
13 (upon request). Note: The pump’s direction of rotation will no longer be monitored and must be
checked by the operator.
Short circuit at 24 V output.
Check leads, valve solenoid, and valve plug (when present).
14
Analogue I/O option: External set-point value outside of programmed range.
Check settings, scaling and values as well as analogue input. See 7.11.
15
Maintenance/Service due. Service interval factory setting: 2000 h. This message disappears
when the unit is switched on using the «ON/OFF» key, but reappears as soon as the unit is
switched off again.
After maintenance has been performed, enter the number of operating hours until the next
procedure is due (see separate Operating Instructions for the specific temperature control unit).
Procedure: Add 2000 to the current number of operating hours.
Example: Current number of operating hours: 37821 h. Value to be entered: 37821 + 2000 =
39821 h.
Incorrect security code entered.
Enter correct security code. Factory setting: 60.
Separate description see level 7.14.
PA RT60 0703/e 5
7. Programming
(See Fig.1)
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7.2 «Current actual values» level
On this level, current actual values and settings can be queried.
End of level.
PA RT60 0703/e 7
7.3 «Control parameters» level
Security code must be entered prior to any modifications. See 7.14.1.
On this level, the operator can choose from 10 fixed control parameter sets and one set of individually selectable
parameters.
Factory setting: 5.
Setting: 1 to 10
End of level.
8 PA RT60 0703/e
7.4 «Sensor settings» level
Security code must be entered for any modifications. See 7.14.1.
End of level.
PA RT60 0703/e 9
7.5 «Common alarm» level
Security code must be entered for all modifications. See 7.14.1.
Activates the alarm relays (Common alarm) for the malfunctions listed below.
Condition: Programming level «rEL.» rEL.I = ALA. and/or rEL.2 = ALA.
End of level.
10 PA RT60 0703/e
7.6 «Relay 1/2 function» level
Security code must be entered for all modifications. See 7.14.1.
Programming of
any desired outlet
temperature
(absolute value).
Range: 0.0 to 420.0.
Factory setting: 0.0.
Symmetrical
temperature band
(Example: 5.0).
Range: 0.0 to 99.0.
Factory setting: 0.0.
Control activated.
Pump running.
Heating activated.
Cooling activated.
End of level.
Programming example:
PA RT60 0703/e 11
7.7 «Unit configuration» level
Security code must be entered for all modifications. See 7.14.1.
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Unit behaviour after a power failure or switch-off using
main power switch (Emergency Off).
Options: no (Factory setting). The unit remains off after a
power failure.
YES: The unit continues to operate after a power failure.
Warning: Selecting YES disables the emergency off
function. See 5.4: «Emergency off by actuating the main
power switch».
End of level.
PA RT60 0703/e 13
7.8 «Level» level
Security code must be entered for all modifications. See 7.14.1.
To suppress an undesired alarm during automatic water refill, set the pump run-out time r.tP. to a value greater
than the refill time period FIL.t.
14 PA RT60 0703/e
End of level.
PA RT60 0703/e 15
7.9 «Individual control parameters» level
Security code must be entered for all modifications. See 7.14.1.
On this level, an individual parameter set can be entered if none of the ten parameter sets in F.Par., 7.3, provides
satisfactory control. Designing an individual control parameter set requires extensive knowledge of control
engineering.
End of level.
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7.10 «Operating hours and factory settings» level
Security code must be entered for all modifications. See 7.14.1.
End of level.
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7.11 «Digital Inputs/Flow rate» level
For changes, enter code as needed. See 7.14.1.
End of level.
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7.12 «Analogue Inputs/Outputs» level (optional equipment)
Security code must be entered for all modifications. See 7.14.1.
The analogue inputs and outputs are galvanically isolated.
PA RT60 0703/e 19
Upper limit of measuring range (Example: 400).
Settings:
(-4.0 to 788.0. Display in 0.1 °F).
End of level
End of level.
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7.14 «Enter code» and «Change code» levels
7.14.1 Enter security code (modify settings)
End of level.
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8. Appendix
8.1 Electrical connections
Terminals 1 through to 40 are all insertable and are built into the bottom of one side of the board.
Attention: Service and maintenance procedures to the electrical equipment must be carried out by qualified
electricians only.
Procedure:
1 The temperature control unit must be switched off via the main power switch and the mains plug
disconnected before correcting any malfunctions or replacing fuses.
2 Replace defective fuses as follows:
3 Remove side panels and all connectors.
4 Remove front panel and pull out control system. Remove cover from control system.
5 Replace defective fuse(s) with identical models.
Fuse values:
Power circuit breakers 400 V F1 to 3: 20 F. Replacement part number 143-100037.
Power circuit breakers 440-480 V F1 to 3: 20 F. Replacement part number 143-100038.
Control component fuse F4: T 1.6 A L. Replacement part number 143-100010. See also electrical schematic.
Additional data: Supply voltage: 380 to 415 V/50/60 Hz or 440 to 480 V/60 Hz, 3PE. (Different hardware).
Back-up fuse: T 16A.
All local regulations and safety guidelines must be followed when connecting the unit to the power mains.
The RT60 control system is equipped with a direction of rotation monitor. In the event of incorrect phase
sequence, two phases are switched automatically to ensure that the pump operates in positive pressure mode.
Exception: Setting ConF. PHAS = no. Direction of rotation monitoring is switched off, and the correct direction of
rotation of the pump must be checked by the operator.
Check all settings as described in Section 8.3, «Unit-specific settings» for the temperature control unit model
used and set as necessary.
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8.3 Unit-specific settings
Level Parameter 90smart 150smart 150smart P140smart Individual setting
Using water Using water Using oil Using water Heat transfer fluid:
7.3 F.PAr. F.PAr. 5 5 5 5
7.9 S.rEG. - - - -
7.10 rESt h.
S. 2000 2000 2000 2000
rESE. no no no no
PA RT60 0703/e 23
8.4 Terminal markings
Terminals
No. Marking/Function 27 Reserved 24 VDC +
28 Reserved 24 VDC GND
1 Output PE Heater
29 Output air inlet valve 24 VDC +
2 Output L1 Heater
30 Output air inlet valve 24 VDC GND
3 Output L2 Heater
31 Output Filling valve 24 VDC +
4 Output L3 Heater
32 Output Filling valve 24 VDC GND
5 Input PE Power supply
33 Output Air inlet valve 24 VDC +
6 Input L1 Power supply
34 Output Air inlet valve 24 VDC GND
7 Input L2 Power supply
35 Output Cooling valve 24 VDC +
8 Input L3 Power supply
36 Output Cooling valve 24 VDC GND
9 Output L2 Motor
37 Output PE
10 Output L1 Motor
38 Output Relay 1 NC
11 Output L3 Motor
39 Input Relay 1 COM
12 Output PE Motor
40 Output Relay 1 NO
13 Input Safety thermostat NC
Options:
14 Input Safety thermostat NO
Digital Inputs/Flow rate (Print 171-045812)
15 Output Safety thermostat COM
84 Input external On/Off command
16 Input Level 2
88 Input/Output digital GND (F150 white)
17 Input Level 1
89 Input flow rate measurement (F150 brown)
18 Output Level
90 Input flow rate measurement (F150 green)
19 Input Sensor S.1 Pt100
Analogue Inputs/Outputs (Print 171-045811)
20 Input Sensor S.1 Pt100
101 Output analogue 1 set-point/actual value
21 --
102 Output analogue 2 set-point/actual value
22 --
104 Input analogue set-point value
23 --
105 Input/Output analogue GND
24 Output relay 2 NC
Serial interface (Print 172-045785)
25 Input relay 2 COM
111 Serial interface 20 mA CL R/T+
26 Output relay 2 NO
112 Serial interface 20 mA CL R/T-
24 PA RT60 0703/e
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