EBC10003 Reference Design

Reference Design
EBC10003
iW1677-00 for 5V 1A
Small-Size Adapter Design
Table of Contents
iW1677-00 For Small-Size Adapter Design

(AC Input 90–264VAC, Output 5V 1A)
EBC10003
1.0. Introduction��3
2.0. Design Features��3
3.0. Power Supply Design Specification��4
4.0. Schematic��5
5.0. PCB Layout��5
6.0. Bill Of Materials��6
7.0. Transformer drawing��7
8.0. Performance��8
8.1. Regulation, Ripple and Efficiency Measurement��8
8.2. CV and CC Regulation ��8
8.3. Conducted EMI��8
www.iwatt.com
Rev. 1.1 EBC10003 Page 2
Apr, 2012
5V 1A Small-Size Adapter
with iW1677-00 EBC10003
1.0 Introduction
This document provides a reference design for a universal input, 5V 1A isolated flyback power supply. For this design the
iW1677-00 is used. This document contains the complete specification of the power supply, a detailed circuit diagram,
an entire bill of materials required to build the power supply, a drawing of the power transformer, and the test data of
the most important performance.
EEM12.4
AC Input DC Output
Figure 1.1 PCB Top View
33.5mm
22mm
iW1677-00
(No Cable-Drop-Compensation)
Figure 1.2 PCB Bottom View
2.0 Design Features
●● AC input range 90-264VAC

●● DC output 5V 1A
●● Meet “30mW” no-load standby power consumption requirement
●● Meet “EPA 2.0” requirement
●● Meet “USB 3.0” dynamic load response requirement
●● Meet “MoU” requirement
www.iwatt.com

Apr, 2012
with iW1677-00 EBC10003
3.0 Power Supply Design Specification
The information in the table below represents the minimum acceptable performance of the design.
Description Symbol Min Typ Max Units Comment

Input
Voltage VIN 90 264 VAC
Frequency fLINE 47 50/60 63 Hz
No-load input power (230VAC) 30 mW
Output
Output voltage VOUT 4.75 5.00 5.25 V Measured at end of output DC-Cable
Output current IOUT 0 1 A

Measured at end of output DC-Cable
Output ripple voltage VRIPPLE 80 mVP_P IOUT=1A @TA = 25 °C
20MHz bandwidth
Total Output Power
Continuous output power POUT 5 W
Over-current protection IOUT_MAX 1.2 A Auto-restart
Measured at end of output DC-Cable,

Active mode protection η 68.2 % VIN=115VAC and 230VAC (TAMB = 25°C)
Environmental
Conducted EMI Meets CISPR22B / EN55022B
Safety Designed to meet IEC950, UL1950 Class II
Ambient temperature TAMB 0 40 °C
www.iwatt.com

Apr, 2012
with iW1677-00 EBC10003
4.0 Schematic
F1
10 Ω / 1 W
L
L1 T1 D7
470 μH EE12.4 SCD34
AC Input BD1
ABS8 5V
R5 C3
470 kΩ 1 nF
N
+ C1 + C2 R10 R3
3.3 μF 6.8 μF 1 MΩ 330 Ω + C4 + C7 R14
330 µF 330 µF 3.9 kΩ
L2 D6
10 μH SRGC10MH
C9 GND
470 pF
Q2
DMZ6005 R4 D5
3.3 Ω SRGC10DH
U1
R1 iW1677 - 00
15 kΩ
1 VCC OUTPUT 6 Q1
3DD4612DT
2 VSENSE GND 5
3 ASU ISENSE 4
R2 C8 C6 C5
3.9 kΩ 10pF 4.7μF 0.1 μF
R16
2.26 Ω
Figure 4.1 Design Schematic
5.0 PCB Layout
PCB Top PCB Bottom
Figure 5.1 PCB Layout 33.5 mm x 22.0 mm
www.iwatt.com

Apr, 2012
with iW1677-00 EBC10003
6.0 Bill of Materials
Item Qty. Ref. Description Manufacturer P/N Manufacturer

iW1677-00, off-line digital PSR & PWM &
1 1 U1 iW1677-00 iWatt, Inc
VMS controller, SOT23-6
2 1 C1 3.3μF, 400V, E-Cap, (Φ6.3mmx11.5mm) 2GUTWHS3R3M0E12 TOSHIN KOGYO Co.
3 1 C2 6.8μF, 400V, E-Cap, (Φ8mmx12mm) 2GUTWHS6R8M0G12 TOSHIN KOGYO Co.
4 1 C3 1nF, 250V, X7R, SMD-0805 C2012X7R2E102K TDK Coporation
5 2 C4, C7 330μF, 6.3V, solid-Cap, (Φ5mmx9mm) ULR337M0JD09RR Man Yue Technology
6 1 C5 100nF, 50V, X7R, SMD-0603 C1608X7R1H104M TDK Coporation
7 1 C6 4.7μF, 25V, E-Cap, (Φ4mmx7mm) PKSH-025V4R7MB070 KOSHIN
8 1 C8 10pF, 50V, X7R, SMD-0603 06035C100KAT2A AVX Corporation
9 1 C9 470pF, 100V, X7R, SMD-0603 06031C471KAT2A AVX Corporation
10 1 R1 15KΩ, ±1﹪, SMD-0603 RC0603FR-0715KL Yageo
11 1 R2 3.9KΩ, ±1﹪, SMD-0603 RC0603FR-073K9L Yageo
12 1 R4 3.3Ω, ±5﹪, SMD-0805 RC0805JR-073R3L Yageo
13 1 R5 470KΩ, ±5﹪, SMD-0805 RC0805JR-07470KL Yageo
14 1 R6 330Ω, ±5﹪, SMD-0805 RC0805JR-07330RL Yageo
15 1 R10 1MΩ, ±5﹪, SMD-1206 RC1206JR-071ML Yageo
16 1 R14 3.9KΩ, ±5﹪, SMD-0805 RC0805JR-073K9L Yageo
17 1 R16 2.26Ω, ±1﹪, SMD-0805 RC0805FR-072R26L Yageo
18 1 BR1 1A, 800V, bridge rectifier, ABS ABS8 Taiwan Semiconductor
19 1 D5 1A, 200V, fast recovery rectifier, 1206-S SRGC10DH ZOWIE
20 1 D6 1A, 1000V, fast recovery rectifier, 1206-S SRGC10MH ZOWIE
21 1 D7 3A, 40V, Schottky, SMA(DO-214AC) SCD34H ZOWIE
22 1 F1 10Ω, 1W, fusible resistor FRM1WJT-52-10R Yageo
23 1 L1 470μH, color ring inductor, 0410 78F471J-RC JW Miller A Bourns
24 1 L2 10μH, 100mA, inductor, 0805 LQM21FN100M80L Murata Electronics
25 1 Q1 1.5A, 800V, NPN transistor, TO-92 3DD4612DT Sino-Microelectronics
12mA, 600V, depletion-mode power
26 1 Q2 DMZ6005 ARK Microelectronics
MOSFET, SOT23-3
27 1 T1 EE12.4, transformer, vertical type
www.iwatt.com

Apr, 2012
with iW1677-00 EBC10003
7.0 Transformer drawing
Schematic:
1 A
Primary 1 156Ts
11Ts Secondary
5
B
3
Notes:
Bias 16Ts • Dot (●) denotes electrical
start.
4 • Electrical start could be

different from
mechanical or winding start.
Electrical Specifications:
1. Primary inductance (Lp) = 1.23mH ± (7%) @10KHz
2. Primary leakage inductance (Lk) < 5% * Lp
3. Electrical strength = 3KV, 50/60Hz, 1Min.
Materials:
1. Core: EEM12.4 (ferrite material TDK PC40 or equivalent)
2. Bobbin: EEM12.4 vertical
3. Magnet wires (pri): type 2-UEW
4. Magnet wire (sec): triple insulated wires
5. Layer insulation tape : 3M1298 or equivalent
Finished:
1. Varnish the complete assembly
www.iwatt.com

Apr, 2012
with iW1677-00 EBC10003
8.0 Performance
8.1 Regulation, Ripple and Efficiency Measurement
* Note: Output voltage is measured at end of PCB
Vin Pin Vout Iout VRIPPLE Pout η OCP Average η

(VAC) (W) (V) (mA) (mVP-P) (W) (%) (A) (%)
0.021 5.05 0 8
1.663 5.04 250 20 1.26 75.77
90 3.326 5.06 500 32 2.53 76.07 1.11 74.84
5.113 5.08 750 40 3.81 74.52
7.000 5.11 1000 56 5.11 73.00
0.022 5.05 0 8
1.655 5.04 250 20 1.26 76.13
115 3.286 5.06 500 32 2.53 76.99 1.13 76.26
4.998 5.08 750 40 3.81 76.23
6.752 5.11 1000 52 5.11 75.68
0.026 5.05 0 8
1.697 5.04 250 20 1.26 74.25
230 3.343 5.06 500 32 2.53 75.68 1.09 75.69
4.996 5.08 750 36 3.81 76.26
6.674 5.11 1000 56 5.11 76.57
0.029 5.05 0 8
1.715 5.04 250 32 1.26 73.47
264 3.378 5.06 500 32 2.53 74.90 1.08 75.09
5.031 5.08 750 36 3.81 75.73
6.702 5.11 1000 56 5.11 76.25
8.2 CV and CC Regulation 8.3 Conducted EMI

VI Curve (Vin=90VAC/50Hz) Vin=230VAC/50Hz, Live
6.0
5.0
Amplitude(dBμV)
VOUT (V)
4.0
3.0
2.0
1.0
0.0
0 200 400 600 800 1000 1200 1400 1600
IOUT (mA) Frequency(MHz)
VI Curve (Vin=264VAC/50Hz) Vin=230VAC/50Hz, Neutral

6.0
5.0
Amplitude(dBμV)
VOUT (V)
4.0
3.0
2.0
1.0
0.0
0 200 400 600 800 1000 1200 1400 1600
IOUT (mA) Frequency(MHz)
www.iwatt.com

Apr, 2012
Trademark Information
© 2012 iWatt, Inc. All rights reserved. iWatt, BroadLED, EZ-EMI, Flickerless, Intelligent AC-DC and LED Power, and
PrimAccurate are trademarks of iWatt, Inc. All other trademarks and registered trademarks are the property of their
respective owners.
Contact Information
Web: http://www.iwatt.com
E-mail: info@iwatt.com
Phone: +1 (408) 374-4200
Fax: +1 (408) 341-0455
iWatt Inc.
675 Campbell Technology Parkway, Suite 150
Campbell, CA 95008
Disclaimer
iWatt reserves the right to make changes to its products and to discontinue products without notice. The applications
information, schematic diagrams, and other reference information included herein is provided as a design aid only
and are therefore provided as-is. iWatt makes no warranties with respect to this information and disclaims any implied
warranties of merchantability or non-infringement of third-party intellectual property rights.
iWatt cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in an iWatt product. No
circuit patent licenses are implied.
Certain applications using semiconductor products may involve potential risks of death, personal injury, or severe
property or environmental damage (“Critical Applications”).
IWATT SEMICONDUCTOR PRODUCTS ARE NOT DESIGNED, INTENDED, AUTHORIZED, OR WARRANTED TO

BE SUITABLE FOR USE IN LIFE‑SUPPORT APPLICATIONS, DEVICES OR SYSTEMS, OR OTHER CRITICAL
APPLICATIONS.
Inclusion of iWatt products in critical applications is understood to be fully at the risk of the customer. Questions
concerning potential risk applications should be directed to iWatt, Inc.
iWatt semiconductors are typically used in power supplies in which high voltages are present during operation. High-
voltage safety precautions should be observed in design and operation to minimize the chance of injury.
www.iwatt.com

Apr, 2012

EBC10003 Reference Design

Загружено:

Сведения о документе

Авторское право

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

EBC10003 Reference Design

Загружено:

Авторское право:

Reference Design

iW1677-00 For Small-Size Adapter Design

Figure 1.1 PCB Top View

Figure 1.2 PCB Bottom View

2.0 Design Features

●● AC input range 90-264VAC

Rev. 1.1 EBC10003 Page 3

3.0 Power Supply Design Specification

Description Symbol Min Typ Max Units Comment

Output current IOUT 0 1 A

Measured at end of output DC-Cable,

Ambient temperature TAMB 0 40 °C

Rev. 1.1 EBC10003 Page 4

Figure 4.1 Design Schematic

5.0 PCB Layout

PCB Top PCB Bottom

Figure 5.1 PCB Layout 33.5 mm x 22.0 mm

Rev. 1.1 EBC10003 Page 5

6.0 Bill of Materials

Item Qty. Ref. Description Manufacturer P/N Manufacturer

Rev. 1.1 EBC10003 Page 6

7.0 Transformer drawing

4 • Electrical start could be

Rev. 1.1 EBC10003 Page 7

Vin Pin Vout Iout VRIPPLE Pout η OCP Average η

8.2 CV and CC Regulation 8.3 Conducted EMI

VI Curve (Vin=264VAC/50Hz) Vin=230VAC/50Hz, Neutral

Rev. 1.1 EBC10003 Page 8

IWATT SEMICONDUCTOR PRODUCTS ARE NOT DESIGNED, INTENDED, AUTHORIZED, OR WARRANTED TO

Rev. 1.1 EBC10003 Page 9

Вам также может понравиться