Mineral Insulated

Heating Cables
Isomil - t + m + H

MIL GmbH

World-wide increasing precision, reliability, and safety requirements in Temperature, Control

and Measurement Engineering can no longer be satisfied by conventional cables causing a

rising need for mineral insulated lines. Applications cover everything from the simple build-

ing of furnaces to the production of nuclear power plants.

Our product catalogue will guide you through a selection of state-of-the-art mineral insulated

thermocouples and heating cables. We can offer thereby 35 years of experience.

Norbert Baumann
The close collaboration with leading customers - world-wide - is the guarantor for a broadly

varied offer, with a maximum flexibility and highest reliability. Our head office is in the city of

Hanau, Germany. From here we service our national and international customers.

The MiL GmbH is both a manufacturer and a service provider. We offer to our customers

everything from professional consultation to custom-made products.

Manfred Böhnke

Yours sincerely

Norbert Baumann

Walter Wagner
 Contents

The MIL GmbH����������������������������������������������������������������������������������������������������������������������������������������� 2

MI Sheathed Heating Cable

300 V Double Conductor����������������������������������������������������������������������������������������������������������������������� 4

600 V Single Conductor��������������������������������������������������������������������������������������������������������������������������6

400 V Single Conductor������������������������������������������������������������������������������������������������������������������������� 8

MI Long Line Heat Tracing Cable ����������������������������������������������������������������������������������������������� 10

Standard MI Sheathed Heating Cable at 800 V ����������������������������������������������������������������� 11

3
Isomil - t + m + H

MI Sheathed
Heating Cable

300 V Double Conductor

Cable Resistance Diameter Production Lengths
Reference Ohm/m @ 20°C (mm) (m)
36,102V2A38 36,089 3,80 90,00
29,522V2A38 29,527 3,80 90,00
24,602V2A38 24,606 3,80 90,00
19,682V2A38 19,685 3,80 90,00
16,402V2A38 16,404 3,80 90,00
13,122V2A38 13,123 3,80 600,00
9,022V2A38 9,022 3,80 600,00
8,202V2A38 8,202 3,80 600,00
6,562V2A40 6,562 4,00 530,00
5,5772V2A40 5,577 4,00 530,00
4,602V2A40 4,593 4,00 530,00
3,282CN2A40 3,281 4,00 530,00
2,302CN2A40 2,297 4,00 530,00
1,972CN2A45 1,968 4,50 430,00
1,642CN2A45 1,640 4,50 430,00
1,312CN2A45 1,312 4,50 430,00
0,982CN2A45 0,984 4,50 430,00
0,822CN2A40 0,820 4,00 530,00
0,662CN2A40 0,656 4,00 530,00
0,4922CN2A40 0,492 4,00 530,00
0,412CN2A40 0,410 4,00 530,00
0,322CN2A40 0,328 4,00 530,00
0,282CN2A48 0,279 4,80 370,00
0,232CN2A48 0,230 4,80 370,00
0,162C2A43 0,164 4,30 470,00
0,1312C2A48 0,131 4,80 370,00
0,112C2A48 0,115 4,80 370,00
0,0982C2A45 0,098 4,50 430,00

Description
Max. Voltage Rating 300 V
Number of Conductors 2
Resistance 36089 = 36,089 Ohm/m @ 20°C
A = AISI 321, S = AISI 316L, Q = AISI 310,
Sheath Material
L = Alloy 600, Z = Alloy 825
V = Nichrome, C = Copper, T = Alloy 180, P = Alloy 30
Conductor Material
Q = Alloy 60, B = Constantan, R = Alloy 90
 Resistance
Correction Factor
Power ON
3,0
C
Resistance multiplier for

2,5
conductor materials

2,0

P
1,5
Q,r
T
1,0 B,V

0,5

0
0 50 100 150 200 250 300 350 400
32 122 212 302 392 482 572 662 752

Pipe temperature to be maintained (°C / °F)

Power OFF
3,0 Note
C
1) Tolerance on conductor
Resistance multiplier for

2,5
resistance is ± 5 % for all
conductor materials

300 volt 2/C cables.

2,0
2) The maximum recom-
mended loading is 200
1,5 P
watts per metre for all
Q,r
300 volt 2/C cables.
T
1,0 B,V
3) For pipe tracing, the
maximum recommend-
0,5
ed watts per metre of
cable may be reduced to
0
the pipe to maintain or
0 50 100 150 200 250 300 350 400 process temperature.
32 122 212 302 392 482 572 662 752
4) Minimum bend radius
Pipe temperature to be maintained (°C / °F) is 5 times nominal cable
diameter.

5
Isomil - t + m + H

MI Sheathed
Heating Cable

600 V Single Conductor

Cable Resistance Diameter Production Lengths
Reference Ohm/m @ 20°C (mm) (m)
6,56V2A35 6,562 3,50 200,00
5,24V2A40 5,249 4,00 530,00
4,26V2A40 4,265 4,00 530,00
3,28V2A40 3,281 4,00 530,00
2,78V2A40 2,789 4,00 530,00
2,297V2A40 2,297 4,00 530,00
1,64V2A40 1,640 4,00 530,00
1,247V2A40 1,247 4,00 530,00
0,984CN2A40 0,984 4,00 530,00
0,82CN2A40 0,820 4,00 530,00
0,658CN2A40 0,656 4,00 530,00
0,558CN2A40 0,558 4,00 530,00
0,492CN2A40 0,492 4,00 530,00
0,328CN2A40 0,328 4,00 530,00
0,262CN2A40 0,262 4,00 530,00
0,230CN2A40 0,230 4,00 530,00
0,197CN2A40 0,197 4,00 530,00
0,131CN2A40 0,131 4,00 530,00
0,118CN2A40 0,118 4,00 530,00
0,098CN2A50 0,098 5,00 330,00
0,066CN2A50 0,066 5,00 330,00
0,052CN2A40 0,052 4,00 530,00
0,043CN2A40 0,043 4,00 530,00
0,033C2A40 0,033 4,00 530,00
0,021C2A40 0,021 4,00 530,00
0,013C2A50 0,013 5,00 330,00
0,008C2A58 0,008 5,80 220,00
0,0055C2A50 0,005 5,00 330,00
0,0033C2A61 0,003 6,10 195,00
0,002C2A72 0,002 7,20 140,00

Beschreibung
Max. Betriebsspannung 600 V
Anzahl der Innenleiter 1
Widerstand 06562 = 6,56200 Ohm / m @ 20°C
Mantelmaterial A = 1.4541, S = 1.4404, Q = 1.4845,
L = Alloy 600, Z = Alloy 825
Innenleitermaterial V = Nichrome, C = Kupfer, T = Alloy 180, P = Alloy 30
Q = Alloy 60, B = Konstantan, R = Alloy 90
 Resistance
Correction Factor
Power ON
3,0
C
Resistance multiplier for

2,5
conductor materials

2,0

P
1,5
Q,r
T
1,0 B,V

0,5

0
0 50 100 150 200 250 300 350 400
32 122 212 302 392 482 572 662 752

Pipe temperature to be maintained (°C / °F)

Power OFF
3,0 Note
C
1) Tolerance on conductor
Resistance multiplier for

2,5
resistance is ± 5 % for all
conductor materials

600 Volt 1/C cables.

2,0
2) The maximum recom-
mended loading is 210
1,5 P
watts per metre for all
Q,r
600 volt 1/C cables.
T
1,0 B,V
3) For pipe tracing, the
maximum recommend-
0,5
ed watts per metre of
cable may be reduced to
0
the pipe to maintain or
0 50 100 150 200 250 300 350 400 process temperature.
32 122 212 302 392 482 572 662 752
4) Minimum bend radius
Pipe temperature to be maintained (°C / °F) is 5 times nominal cable
diameter.

7
Isomil - t + m + H

MI Sheathed
Heating Cable

400 V Single Conductor

Cable Resistance Diameter Production Lengths
Reference Ohm/m @ 20°C (mm) (m)
2,5V2A34 2,500 3,40 500,00
1,6V2A36 1,600 3,60 450,00
1,0V2A39 1,000 3,90 400,00
0,63V2A43 0,630 4,30 350,00
0,40V2A47 0,400 4,70 300,00
0,25V2A53 0,250 5,30 280,00
1,6CN2A32 1,600 3,20 700,00
1,0CN2A34 1,000 3,40 650,00
0,63CN2A37 0,630 3,70 580,00
0,40CN2A40 0,400 4,00 500,00
0,25CN2A44 0,250 4,40 430,00
0,16CN2A49 0,160 4,90 430,00
0,063C2A32 0,063 3,20 800,00
0,040C2A34 0,040 3,40 750,00
0,025C2A37 0,025 3,70 600,00
0,017C2A46 0,017 4,60 350,00
0,011C2A49 0,011 4,90 300,00
0,007C2A49 0,007 4,90 300,00
0,007C2A53 0,007 5,30 230,00
0,004C2A59 0,004 5,90 100,00
 Description
Max. Voltage Rating Up to 300 V / 500 V
Sheath Material AISI 321; Other sheath materials available upon request
Conductor Material V = Nichrome, CN = Copper-Nickel, C = Copper

Sheath Material Maximum Cable Sheath Temp. (°C)

Stainless Steel 400

Maximum Operation Follow Ratings A, B & C below to obtain sheath tempera-

Temperatures ture guidelines from the graph, for ordinary area applications.

Rating Factor Table

400
35
0°C
tai
n Cable Rating
ain
CABLE SHEATH TEMPERATURE °C

350 ° C
m
Reference Factor
3 00
ain
nt
ai 1,6CN2A32 1.000
300
m
C
0°

a in 1,0CN2A34 0.941
25

nt
ai
m

0,63CN2A37 0.865
C
0°

in
20

ta
0,40CN2A40 0.800
n

200
ai
m
°C

0
0,25CN2A44 0.727
in
15

ta
ai n
m

0,16CN2A49 0.653
C
0°
10

in
ta
n

100 0,063C2A32 1.000

ai
m

n
ai
C

nt
°

ai
60

m
0,040C2A34 0.941
°C
20

0 0,025C2A37 0.865

0 20 40 60 64 80 100 120 0,017C2A46 0.696

0,011C2A49 0.653
WATTS / METRE 0,007C2A49 0.653
0,007C2A53 0.604
By design, identify cable reference to be used and calculate 0,004C2A59 0.542
Rating A watts / metre rating of cable / element
e.g. 0,40CN2A40; 80 W / m.
Refer to rating factor table and multiply watts / metre
Rating B rating of cable / element by rating factor to obtain adjusted
watts / metre value. (80 W / m x 0.800 = 64.00 W / m)
Using adjusted value, enter graph on watts / metre axis
and obtain cable sheath temperature for application
Rating C
maintain temperature. Cable sheath temperature = 350°C
for 100°C maintain – see graph.

9
Isomil - t + m + H

MI Long Line
Heat Tracing Cable

Description Conductor Cable Max. Conductor Production

Cable Diameter Resistance Lengths
Max.
Voltage 750 V Reference Size Ohm/km
No. (mm) (m)
Rating (mm2) @ 20°C
SS, 1AC1.5 1 1,5 4,9 12,1 350,00
Sheath
Alloy 825, 1AC2.5 1 2,5 5,0 7,4 320,00
Material
Copper
1AC4 1 4,0 5,1 4,6 300,00
Conductor
Copper 1AC6 1 6,0 6,4 3,1 190,00
Material
1AC10 1 10,0 7,3 1,8 150,00
1AC16 1 16,0 8,3 1,2 115,00
1AC25 1 25,0 9,6 0,7 84,00
1AC35 1 35,0 10,7 0,5
1AC50 1 50,0 12,1 0,387
1AC70 1 70,0 13,7 0,268
1AC95 1 95,0 15,4 0,193
2AC1.5 2 1,5 7,9 12,10 123,00
2AC2.5 2 2,5 8,7 7,41 100,00
2AC4 2 4,0 9,8 4,61 83,00
2AC6 2 6,0 10,9 3,08 65,00
2AC10 2 10,0 12,7 1,83 48,00
2AC16 2 16,0 14,7 1,15 35,00
2AC25 2 25,0 17,1 0,73 26,00
 Standard MI Sheathed
Heating Cable at 800 V

To ensure a sufficient
Cable Resistance Diameter Production Lengths level of dielectric strength
Reference Ohm/m @ 20°C (mm) (m) between conductor and
sheath, the insulation lay-
10V2A32 10,00 3,20 200,00 er thickness was selected
6,3V2A32 6,30 3,20 200,00 as ≥ 1.0 mm for all types
in the standard program
4,0V2A32 4,00 3,20 600,00
including the cold cable.
2,5V2A36 2,50 3,60 550,00 It follows that all cables can
1,6V2A38 1,60 3,80 500,00 be operated up to 800 V.
1,0V2A41 1,00 4,10 450,00
0,63V2A45 0,63 4,50 350,00
0,40V2A50 0,40 5,00 270,00
0,25V2A56 0,25 5,60 220,00
0,16V2A65 0,16 6,50 150,00

Description
Note
Max. Voltage Rating 800 V
Sheath Material A = AISI 321, S = AISI 316L, Q = AISI310, L = Alloy 600, Z = Alloy 825 1) T
 olerance on conductor
resistance is ± 5 % for all
Conductor Material Nichrome 800 volt cables.

Maximum Operation Follow Ratings A, B & C below to obtain sheath tempera-

Temperatures ture guidelines from the graph, for ordinary area applications.

Rating Factor Table

600
CABLE SHEATH TEMPERATURE °C

°C m ainta
in
Cable Rating
500
500
Reference Factor
ain
int
ma
0° C 10V2A32 1.000
40
a in
int 6,3V2A32 1.000
400 C
ma
0°
30 ain
ain
t 4,0V2A32 1.000
m
0 °C
20
ta
in 2,5V2A36 0.889
ai n
200 0°
C
m
1,6V2A38 0.842
10
in
ta
m
a in 1,0V2A41 0.780
°C
20
0 0,63V2A45 0.711
0 50 88,9100 150 200 250 0,40V2A50 0.640
0,25V2A56 0.571
WATTS / METRE
0,16V2A65 0.492

Rating A By design, identify cable reference to be used and calculate watts / metre

rating of cable / element e.g. 2,5V2A36; 100 W / m.
Rating B Refer to rating factor table and multiply watts / metre rating of cable / element by
rating factor to obtain adjusted watts / metre value. (100 W / m x 0.889 = 88.9 W / m)
Rating C Using adjusted value, enter graph on watts / metre axis and obtain cable
sheath temperature for application maintain temperature. Cable sheath
temperature = 500°C for 300°C maintain – see graph.

11
 Mineral Insulated
HEating Cables

MiL GmbH
Industriepark Hanau • Halle 4

Ehrichstraße 10 • 63450 Hanau

Tel. +49 (0) 61 81 - 93 15 50

Fax +49 (0) 61 81 - 31 71 0

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݈Ì
>˜>ÕÊ>vi˜ e-mail info@isomil.de

internet www.isomil.de

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How to find Us

A3 Frankfurt

Direction: München / Würzburg / Hanau

Next: Direction B45 Hanau

Next: Direction B43a Fulda

Exit: Hanau - Hafen

A45 Giessen

Direction: Hanauer Kreuz

(Motorway intersection Hanau)
Next: Direction B43a Dieburg
Exit: Hanau - Hafen

Now
Turn right, direction Hanau - Hafen.
Then left, direction Industriegebiet (Industrial area)

Hafenstraße.
Next right, Ehrichstraße 10, Industriepark Gebäude 4
(Industrial park, Building No. 4) on the left.