D.OPERATION INSTRUCTION D. OPERATION INSTRUCTION @ 1. Operation +++ 2. Runnings***** 3. Adjustment 4, Settle abnormal condition1. Operation D.OPERATION INSTRUCTION ‘The diagram is standard ordonnance diagram, Our company can decide to change the position of ordonnance according to the customer's requirement, 1.1 Main control interface ——_—<—<$<$<—$<$< <_< POWER TOP DEAD CENTER MAIN MOTOR RUN MAIN MOTOR STOP SA2 OVERLOAD © RESET NORMAL AR MOTOR RUN OVERLOAD UB. FAULT COUNTER COUNTER RESET 000! BueCT SAL TROL CIRCUIT OFF ON pyran conc sad SAB STROKE ADUST Manualrun Inch OE CONT OFF ON1.2 Two-hand buttons’ cabinet Press run 1.3 Function and operation instruction 1.3.1 Main control interface © Indicator for crank angle + Angle of crank + 0° the top dead center + 180° the bottom dead center © Power light (white) + The power is put through, the light will be lighting. It indicates that the control circuit and motor power are on-state. © Prepare light (green) + When the light is on, the customer can press the “Two-hand starting” button, the slide can start. © The top dead light (white) _ * When the slide is stopping at the top dead, the light ison © Main motor light (green) _* When the main motor is running, the light will be green. © Overload light (red) + If the light is on, the press is overloadedD OPERATION INSTRUCTION @ Lubrication trouble button (red) * When the lubrication is in trouble, the light ison © Main motor start button (xzreen) + When press the button of main motor, the alternating contractor is engaged, the main motor will start @ Reset button(blue) “When press the button at TDC, it will reset or cancel the trouble, © Lubrication + There are three grades of lubrication time and period + The functionary should keep the key carefilly. © Main motor stop (red) + When press the stop button of main motor, the alternating contractor is disengaged, the main motor will stop. © Counter + Once the press runs a stroke, the counter will work one time. © Stroke adjust + adjusting the stroke of the slide © Control power * Once tums on the control power, the control interface and buttons’ cabinet can be operated. Besides, the lubrication pump starts to lubricate. © Counter reset (blue) *Once press the button, the counter resets “0” © Speed invertor * Adjust the speed of slide. 1.3.2 Two-hand buttons’ cabinet © ‘Two-hand button (black) * Press two buttons by both hands © Emergency stop button (red) * During the press machine being running, ‘once the customer press the button, the slide stops at once. © Hand/foot change switch + Optional accessory ‘© CONT pre-set button (green) + Turn the switch to“CONT™ position, press thisD OPERATION INSTRUCTION button, the light is on, press the “two-hand running” button by both hands, after three seconds, the light will go out, and then loosen both hands, the slide will move continuously Stroke-stop button(red) * While the press moving continuously, once press this button, the slide will stop at the top dead. Slide adjust + Tum the “slide adjust” button to “on” position, the slide can be adjusted, and the press cannot punch. Slide up (red) + Turn the “slide adjust” button to “on” position, once press this button, the slide moves up at once. Slide down (red) + Turn the “slide adjust” button to “on” position, once press this button, the slide moves down at once, Foot switch socket * Optional accessory Joint box + When buttons cabinet is fixed, it is a metal joint. + When buttons cabinet is movable, it is a socket.D.OPERATION INSTRUCTION. 2. Running ANotice It is forbidden to punch steel by the “inch” mode. If the clutch is not engaged completely, it will damage the clutch © Before running the press, the customer should prepare procedures following the Chapter C. © Before starting or having run for eight hours, you should check the press machine according to Item 2.2 of Chapter D. © During operation, once there is abnormal sound,, smell and other situation, you should stop operating at once, and then check and repair. © If the press machine has been stopped running for over twenty-four hours, the customer should check it as follows in order to avoid an accident. 1) Check and operate according to Item 2.2 of Chapter D 2) The press should be firstly trial-run for five minutes, and then the customer can operate it © If the press machine has been stopped running for over one week, the customer should do as follows, 1) Check and operate according to Item 2.2 of Chapter D, but you should pay attention to the items as follows. © Operate the grease pump ten times @ Turn on and off the control power four or five times with interval of 20 seconds 2) Check the press every month. 3) Disassemble the mould, run the press machine for thirty minutes, and check whether there is abnormal sound, heat and shock and so on. Before running and operating, be sure to understand Chapter A, if the customer install photo electric protector, you should read the operation instruction carefully.D OPERATION INSTRU 2.1 Check before operating Following as belows 1) Check “inch” running, please confirm that slide is moved when the customer Press the “two-hand start” button by two hands, stopped once two hands is loose. 2) Check whether the crankshaft, flywheel, slide, connecting rod and adjustable screw is loose 3) Check the function of the single stroke ‘When running the press by single, press the start button by both hands ,if the angle ranges between 0 and 180 degrees ,loosen the button it will stops at once if the angle ranges between 180 and 360 degrees ,it will stops at the top dead center 4) Check the function of the emergency stop button Please confirm that the slide can emergency stop when press the emergency button during running 5) Check the function of safety devices A. Barrier Please confirm that the hands of the workers can not enter into working area after the barrier is closed B. Photo-electrical safety curtain Please confirm that the slide will stop moving when the curtain is warded off. C. Two-hand button Please confirm that the slide can not move if you have not pressed two buttons at the same time 6) Check the mould and others Please confirm that there are not any tools and goods on the table or inside the mould 2.2 Check daily and running operation ‘The item with vx must be done by idiographic functionary. © Clean the press and ground © YePlease check whether all kinds of lubrication reach lower limit, if not, you should inject lubrication oil. Besides, you should check whether there is oil leak Manual pump should operated for five times. Should check whether there is garbage on the filter. ‘Once there is dirty, the customer should clean the filter and we suggest the customer should clean it every week. © Open the drain valve Please check by sound method whether there i © FShould ensure the pressure of clutch is within the regular limits and the ir leak with pneumatic device. 1D.OPERATION INSTRUCTION pressure of balance cylinder is fit for the weight of upper moulds. @ Should ensure there is no water in air pipe. And the customer should also check the air compressor whether there is water. @ s£It should have been connected to the electricity supply , and turn breaker to the “on” position, and the indicator light of “power” should be light. © It is forbid to pull out the key when the key insert into the switch of control power and turn it right. @ = ¥yThe customer should make function test of solenoid valve. © s&The customer should turn the “emergency” to reset position, and then press the “emergency”, but the “emergency” button is still on previous condition © s:The customer should check the exhausting voice whether is ringing and muffler exhaust continuously by pressing two buttons of press run and then loose them @ The customer should press the button of “main motor”, and check whether the indicator light of main motor is light @ Ifyou can not know the reason ,please contact service department of our company