1 4 5, 6, Preparation ***+ Transport and installation +** . Air-supply _Power-supply “tt Oil-supply Inspection afler installationC.INSTALLATION INSTRUCTION 1, Preparation 1.1 Foundation Importance © Before planning the foundation, you are sure to consider carrying capacity of the foundation. © = The foundation, which press machine will be installed, should be reinforced by some steel bolts, the whole-conerete foundation will be easy to rupture. (1) The foundation should be constructed according to the foundation plan our company submitted, (2) If the foundation is too soft, some reinforcing steel should be used to strengthen. (3) Please refer to the weight of press in our catalogue. 1.2 The position of padding-plate 1.2.1 Using foundation bolts Please refer the diagram of foundation bolts installation. Before the press machine arrives at the customer’s company, you should do preparation as follows: (1) Put the padding-plate on the determined place, according to the foundation plan. (2) Screw the bolts into the padding-plate. (3) Adjust the precision of padding-plate. The horizontal precision <0.5mm/1000mm. The height difference between padding-plates_ | <3mm (4) Grout un-shrink mortar under the padding-plates, be sure that the mortar is adhesive to the padding-plate. (5) Confirm the horizontal precision of padding-plates again. 1.2.2. Using anti-shock pads Please refer the 1.3.2C.INSTALLATION INSTRUCTION 1.3 Pre-installation 1.3.1 Using foundation bolts (1) Pull out the foundation bolts. ‘ (2) Cut off the adjustable bolts on the padding-plates, be sure that the height of adjustable bolts is lower than the surface of padding-plates. The diagram of foundation bolts installation Pfoundation bolts @rubber @padding-plate @adjustable bolts ®the base of press machine @un-shrink mortar @un-shrink mortar ®un-shrink mortar for installation @concrete 1.3.2. Using anti-shock pads (1) Please lay the anti-shock pads or make concrete, The difference height between four pads is less than 4mm (2) Put the padding-plates on the concrete. © Anti-shock pad device @® Washer @® Screw @ Bolt The diagram of anti-shock device installationC.INSTALLATION INSTRUCTION, 2. Transport and installation Importance Make sure to install the foundation bolis vertically, otherwise, the bolts will be not tightened or cause being broken, 2.1 Using foundation bolts Please refer the diagram of foundation bolts installation. (1) Clear the antirust grease by the mineral oil, and clear the base of the press machine. (2) Install the press on the determined place. (3) Install the washer and nuts on the foundation bolts. (4) Put rubbers between the foundation bolts and padding-plates, and adjust the precision ( < 0.03mnv/1m) (5) Grout the un-shrink mortars, please pay attention to prevent the foundation bolts from inclining. (6) After the mortars solidifying, tighten the nuts. (7) Check the installation precision again. (8) Pile up the mortars on the base of press to cover the spacers. 2.2 Using anti-shock pads device (1) Clear the antirust grease by the mineral oil. (2) Install the anti-shock pads on the determined place, and disassemble the bolts of anti-shock pads device. (3) Put the press on the anti-shock pads. (4) Tighten the disassembled bolts of anti-shock device. (5) Adjust the horizontal precision of working table( to reach < 0.03mm/Im). (6) Tighten the nuts enough. (7) Check the installation precision again. (8) It should prepare to prevent the press from moving when it is punching.__CINSTALLATION INSTRUCTION 3. Air-supply Picase supply clear and dry compressed air, If you use the air with waste and water, it will cause valves damaged, and the air tank will be rusted. | @ Please take the air consumption into consideration, according to press machine | and automatic devices. © Ifthe compressed air consumption is not enough, the press will be abnormal. u 3.1 Air connection (1) Turn off the air cuting valve, and be connected to your company’s air tube.then supply the compressed air which the pressure is 0.5-0,7MPa. (2) If the distance is over Sm from air source to ess machine, the diameter of pipe should be up to G3/4. = Air cuting valve Air supply caliber is G1/2 3.2 Air consumption ; —— Mould | JL21-25-JL21-125 JL21-160-JL21-400 Quantity of the air(m® /min) | 0.2 per set of machine 0.3 per set of machine ee | Air pipe(mm) 12X 6 10 requested [______—— =I » — Quantity of the air means the sum of air supply for the clutch in intermittent strokes and the wastage for blow equipment, but the air for other equipment is not included,CINSTALLATION INSTRUCTION 4. Power-supply | Importance the main motor will rotate inversely. controlled by frequency transformer, even connect L1, L2, L3 versely, but the other motor will rotate inversely. } Fo If the pre «the flywheel will no! 4.1 Connect power and wire (1) Ples Q) refer the Item 4.2 of Chapter A to operate the press machine, epare a power switch for the press. If the press is controlled by the frequency former, the customer should adopt breaker which is suitable for frequency transformer to prevent from being harmed. Please turn off the power and then connect the terminal with the power. (4) The customer should connect the terminal with the power, please connect L1, L2, .3 correctly. .¢ customer should connect the terminal with ground wire. 6 Power supply of the press (kW) 55 [75 [un [is [22 [30 | 37 Current (A) 25 [30 [45] 60_|80_| 120 [140 Ground wite]4 [4 [6 [10 |i6 |25 |30 (mm’) Supply voltage 400V Current (A) 42.5 | 56.8 | 69. Ground wire [2.5 [ 2. 10 [10 [16 (mm’) | ‘According to the electrical diagram records [the capacity of breakerC.INSTALLATION INSTRUCTION 5. Oil-supply A Notice © Pour into lubrication oil, hydraulic oil and grease, then run the press, otherwise, the press will be damaged. © The customer should adopt necessary measurement to prevent from causing emergency, leak oil and fire. © The customer should clean the leaked oil, sometimes, it will lead to damage. © The customer should pour the oil into the gear box, using safety ladder or stair plate. It is forbidden to take some high parts as table or ladder, the customer also should tie safety belt to prevent from dropping. Please prepare the lubrication oil or grease according to the kinds of lubricant, quantity refer to Item 2.2 of Chapter E Supply position Methods of supplying lubricant Disassemble the gearbox cover on the top of frame; pour the Gear box pure oil, which height should be reach to the half of the : gauge. Connecting part of | Disassemble the plug on the worm-cover inside slide; pour slide __| the pure oil, which height should reach the worm and gear, “Open the pump cover, pour the pure oil, which the height } should reach the upper limit of pump. ‘Automatic pump Pour00# lithium lubrication with special tool. "Manual pump6. Check after installati C.INSTALLATION INSTRUCTION. on Hem 1. Check oil-supply Gearbox, Connecting part of slide Manual pump Connecting rod Overload protector Clutch-brake. Auto lubrication pump “Methods of adjustment Check the oil gauges Remedy Check the then operate the manual pump for 10 cycles. gauges, 2. Check air-supply Tum on the valves slowly, check the gauges whether it reach the predetermined pressure ; Within the pre-determined range Air pressure is determined at 0.5-0.7Mpa 3, Check power-supply Whether the ground wire is connected? Whether the voltage is correct? Whether the pilot lamps are light? Check optically Connect the ground wire. Check the power source