—— —— = Se eS ee ee eee = Cd. JL21-Series C-FRAME FIXED TABLE PRESS aah] fete eo YANGZHOU METALFORMING MACHINE GROUP CO.,LTD. THE PEOPL.E’S REPUBLIC OF CHINA.Forewords jecting and purchasing the Cd. machinery, we fee! gratefully . For yout It's deeply believed that many technologies of YangZhou Metal forming machine Group CO.,LTD , will sure to bring many beneficial help for your company. Awarning © Please read this manual carefully before using the machine , please operate, inspect, debug and maintain the machine following the proper procedures | as this manual guides. Fspecially after the installation, debugging and maintaining of the machine must be made by the specialists who have | received special training | | @ People who have not received special training or who are disqualified could not operate this press machine. © Our company will take no responsibility for the accidents and the troubles due to ignoring the instructions in the manual. @ Please place this operation manual beside the machine, so as that the operators can get a consult at any moment. © If this machine will be transferred , please transfer this operation manual to the new user at the same time.FOREWORDS_ <> Everyone conceming with the machine must read this operation manual carefully and understand filly. <> If you still have confusion or any further questions, please contact our service Please supply the message about the model, the tonnae, the manufacture date and department or technical department. the machine number when inquired. | Tel: ++86-514-7849486 Fax: ++86-514-7849479 ference between the > Our products are improving unceasingly, If have some instruction and the machine, Please subject to the machine .CATALOGUE Catalogue A. Safety For the notes, statute and warning of operating press B, specication For the techn C ¢ Installation For the preparation, transport, installation and debug of the press data of the press D « Operation For required tools, check daily, manipulation and replacing moulds. E « Maintenance For the regular check, lubrication and disposal failures. F, sigue For all drawingsA.SAFETYINSTRUCTION A. SAFETY INSTRUCTION 1, Warning 2, Safety procedures 3. Safety equipments 4, Safety notices -***1. Warning, © The dangers are classified in three degrees in this operation manual, and indicated by the warning signs. > ADanger in case of this condition, the operator will be severely harmed even led to death, > AWarning in case of this condition. the operator may be severely harmed even led to death > A\Notice incase of this condition, the operator may be mildly wound or harmed Importance: Once the press machine happens as the above-mentioned situation, the machine won't keep out of damage! AWaming _ ee We cannot enumerate all the warnings in the world, the warnings signed or wn manual are only the lowest limit ones in the safety. mentioned in the oper Please abide and understand the warnings. _ In case that the operator or the press machiné is harmed, due to the operator’s ignoring of the warnings, our company will take no responsibility.A.SAFETYINSTRUCTION AWarning © The administrator, Aumctionary, trainer for the mould and the repairer must abide the law and regular of the safety law of labor, prevent (o causing the danger. / will take no responsibilty, if you do not abide the safety notice. @ Ourcom The press is suitable for many crafts, but the producing and technical department in your company decides the production method. Our company does not understand your special crafts or the safety device you hoped, so we advise your company regulate and execute the safety device. Please execute the notice strictly that our company have illustrated as following. 2.1 Administrator should do as follows: (1) Should supply safety working circumstance, prevent the operator from dying or being harm (2) Should install safety device t rotating components and spark. (3) Should install and adjust safety di disassemble the safety device. (4) Should assign the functionary, trainer for mi repairer should have the maintain ability. Should bring up and educate the functionary, trainer, they know how to operate the press machine. Should institute the brief with the danger of press machine, education of operation, and bring up the administrator, functionary, trainer for 10 prevent the operator being harmed by the moving oF levice and forbidden to reconstructive or oulds, operator and repairer, and the ©) operator and repairer so that () reparation, maintenance the mould and the repairer (7) Should check whether the adminis repairer understand the operation process , strator, functionary, trainer for the mould and the preparation process and maintenance process. nual as follows, and bring up the administrator, (8) Should compile a operation ma functionary, trainer for the mould and the repairer, make them operate according to the operation manual, @ assemble the moulds and try to press ® process @® operate continuously @® check daily and operate regularly (9) Should institute the plan of checking press regularly, barrier and safety device, besides, ensure the all components, accessory device and safety device should be in the good working condition. Once there is any problem, please repair it at once,ASAFETYINSTRUCHION, SAFE and make the repairing record. (10) Should check the press machine once # w ‘machine before starting it. (11) Should use the mould with safety design (12) Should let the works know that if the press machine happens ident, they should stop the machine at once, after settling the problems, than they ean start the vreshine. I is forbidden to open the machine before setting the problems (13) Should translate or interpret the necessary information to the Worker who can not read or understand the operation instruction (14) Should fulfill other obligation according to eek, and maintain, repair the press the law and stature. 2.2 Functionary should do as follows: (1) Should check the press carefully before starting It. and check the barrier and safety device daily and regularly. (2) Should stop the press mac! administrators and repairer to settle it (3) Should keep the Keys of press machine and safety device care (4) Should carry out the administrators’ order and assignment. hine, if there is any problem, then, inform the fully 2.3 Trainer for mould and operator should do as follows: Trainer; Should know how to assemble and train the moulds and below-mentioned for the operator. ‘Should know the damage of press machin you should check and maintain the press Operator: e, the ways of the barrier, safety device and the operation process, besides machine. 2.4 The repair should do: (1) Should check press machine, barrier and safety device regularly. (2) Should stop the press machine immediately and repair‘ if there is any problem. td —A SAFETYINSIRUCTION 3. Safety device 3.1 Preventive dangerous [ AWarning © Before operate the press machine, the administrators should abide the items as follows: (1) The customer should design the safety device according to your company required. (2) Before installing decoiler, feeder and other automatic peripherals. it must taking | safety precautions j (3) The device is installed in front of the press machine, if you assign an assistant, | sary steps to prevent operator’s body entering into the i | you should adopt necé | dangerous area, |G) Should ensure the safety idea, barrier and safety device will not disturb producing. L SSS 3.2 Two-hand buttons When you press the buttons by your hands, the slide starts. When the slide move down, the operator loose his hands, so the stide stops at once. There is a distance between the hands button and working area so that prevents the hands entering into the working area. When the width of working table is over 1300mm, the hands button do not have function avoiding danger, therefore, you should install barrier and photo electric protection device AWaming ©@ = Icis forbidden to change the installation position. © Iris forbidden that the size of upper die is over the size of bottom slide, it will cause body harm when the operator’s body enter into dangerous area. 3.3 Barrier (Optional equipment) Afier closing barrier, it will prevent the operator's hand entering imo the working area Besides, except “manual”, “inch”, if the barrier is not closed. the slide can not work When the wic'h of working table is less than 1300mm. the press can move singly byhands button when the barrier is opened AWaming It is forbidden to run the press, when the sensitive switch. © [tis easy to cause an accident, if looses the barrier’s protection. barrier is on the invalid position by the © It should be replaced, if the plexiglass is cracked 3.4 Photoelectric protector mergency stop which the infrared is The photo electric protector can make the press ei ly or shaded, When the photo electric protector is working, and the slide move sing] once the infrared is shaded, the slide will stop at once oe _continuously, AWarning, [@- Iris forbidden to change the installtion position without permission. @ The size of upper mould should be less than the bottom size of slide. It is easy to make body harm after the operator’s body entering into the dangerous area. © Before working, the operator should check the photoelectric protector according | to the manual of the photo electric protector whether it is good oF not. © 1f the operator finds there is in problem, you should stop and repair the press machine, however, if you ignore the problems, it will maybe make body harm. 3.5 Other auxiliary equipments ‘Although the following equipments do not belong to safety device, but the device can prevent the operation mistakes. 3.5.1 Power switch ‘The power switch is used for cutting the power, when the switch is tum off and pull out the key, it can make the slide and main motor stop. 3.5.2 Breaker Turn off the breaker of electrical cabinet to off position, it can cut the current, when open the electrical cabinet, please turn the breaker to “off” position. 3.5.3 Safety block When the customer repairs the press machine, please be sure to put the safety block ‘on the working table, and keep the repairer and press machine safe. 'A.SAFETYINSTRUCTION 4. Safety notice 4.1 Basic notice A Warning © It is forbidden to disassemble or reform the press machine and circuit without permission, © It is absolutely forbidden to disassemble or reform safety parts, do not have to change the position of safety device without authorization. © It is forbidden to operate the press machine in the case of exceeding its specifications, and it is also forbidden to operate the press machine deviation specification, otherwise, the safety device will not work normally, and maybe cause an accident © It is forbidden to wear robe and accessory, which can be involved the press machine, and make body harm. Besides, as the requirement, the operator should wear safety helmet, protecting glass, safety shoes, gauze mask and gloves etc. © The operator should be educated and trained safety knowledge. © It is likely to make body harm if the operator do not know the danger of operation press, or can not operate correctly. © It should install, operate and maintain the press machine according to the operation introduction. © The customer owns the right of design, produce and usuftuct of mould, and the customer should adopt necessary safety device according to the danger of the mould and causing by punching. © The size of upper mould should be less than the bottom size of slide, otherwise, it maybe make body harm.ASAPETYINSIRUCTION 4.2 Notice of installment AWaring press machine, It should @ It needs expert to transport, hanger and install commission special or our service department. twill make body harm if make the common operator do these. | with electrical qualifications © It should be connected power by the technical according to the electrical equipments technical standard. ANotice ‘op which there is enough working © The press machine should be installed worksh« | tighting and work area. © The temperature is between 5°C and 40°C in the workshop. Ifthe temperature is less than 5°C, it will eause lubricating badly. If the temperature is over the 40°C, it will cause bearing and bushing being ‘damaged, and the function of cluteh-brake being reduce.A SAFE LYINS TRUCTION ADanger Itis forbidden to touch the ejector rod, when the shi AWaming Tris forbidden to run the press machine, when disassemble or open the shield of flywheel, rotating parts and moving parts, otherwise, the operator's body will be involved the press machine and make great harm. It is forbidden to put the operator hands under the slide or in between the dies, when the slide is moving or the press is training, otherwise, punch the hand or other parts of body. It is forbidden to enter the body into the press machine during the slide being moving. It is forbidden to run the press machine, when the photo electric protector is turned off, otherwise, it will make body harm. It is forbidden to run the press, when the barrier’s keys are turned to “on” position, otherwise, it will make body harm. oe - It should manage the press and safety device's keys, when the photo electric protector is working, Before working, the customer should check the press. If find there is problem, you'd better repair it, otherwise, it will make body harm. it should install safety device around the press and the operator to prevent the vaste metal and broken pieces from harming the operator's body. Before start the press machine, there is no other people and any obstacle near it. Besides, it is forbidden to put eny tools on the working table to prevent from harming the operator.A.SAFETYINSTRUCTION A Warning It should operate the press to do single movement with two hands. Besides. you should install the photo electric protector or barrier, if you make single movement by pedal. It should check whether the safety device is good firstly, when the customer Use outside operation patera. If the safety device is problem, the slide will move without pressing the “running” button, which will make body harm. | | | It is forbidden to operate the press machine exceeding the ringe of max connec ed times under single operating, otherwise, it will influence the clutch’s function and will make body harm. The press can move singly or continuously, when the operator change the mould or check the press. is under invalid condition when the press move singly or continuously, it is easy to make body harn ‘The barrier or safety devi It should press the to buttons by both hands, if you use other appliance or one hand to start the press, the operator’s hand or other parts will enter into the working area, it will make body harm. If there are many workers to operate the press machine, it should ensure every worker if under safety condition during the press running, otherwise, it will make body harm, It should press the makes problem, and then settle it under functionary’s instruction. | - wad mergency stop” button to stop the slide, when the slide |A.SAFETYINSTRUCTION A Warning, © It should check the press machine and safety device regularly. The worker who adjust, operate and maintain electrical equipments should have electrical qualification, otherwise, it is easy to get an electric shock and make body harm. © It should cut off the power before open the electrical cabinet, otherwise, it is easy to get an electric shock and make body harm. © It should replace the safety device, which reaches its deadline. Besides, the wrong parts should be replaced instead of repairing to prevent from making body harm. © It should pay attention the operation’s safety, when check or clear the press machine. © It should use safety ladder or stair plate to operate the press on the platform of 1.5m height or above. © It is forbidden to consider the press’s parts as platform. Besides, the operator should tie safety belt to prevent him from falling from high above the ground. © It should move the mould away the press when maintain the mould, otherwise, it is easy ‘to make body harm.5. Operation avoiding danger @ Before the operator operating, checking and m: AWaming ASAFETYINSTRUCTION ntaining the pre the functionary should do as follows, besides, the operator should keep the (1) Press the “emergency stop” button; (2) Turn the “running” switch to “off” position, then pull out the keys; (3) Turn the “power” switch to “off” position, then pull out the keys; (4) Check the flywheel whether stop rotating; (5) Pull out the slotting of safety piece, then insert the safety piece between the upper mould and bottom mould; (6 Turn the breaker to. the “off” position, then lock it (7) Cut off the power, and check it, if it can not be locked, you should hang the warning label of “stop operating” (8) Chose the air outlet valve, then lock it, and eject the rest pressure, if it can not be locked, you should hang the warning label of “stop operating”; (9) Put the “stop running” on the attractable position; keys after pull it out, otherwise, it will make body by 2 m. [rom] STOP RUNNINGA.SAFETYINSTRUCTION 6, Waming label AWarning @ The waming label record important information, so the operator should do as follows: (1) Abide by the contact of warning label; (2) Forbidden to damage and stain the warning label; (3) Forbidden to disassemble without authorization.