BB. SPECIFICATION INSTRUCTION 1. Specifications *********" 2. Curve chart 3. Other sizes of the machine s+-rrtsttssttereeees* 4, Major component names 5. Important Notice1. Specifications B. SPI SATION INSTRUCTION 1.1Technical Data Specifications Serial | — = number Hames Ont 21-16 JL21-25A 1 ‘Nominal capacity KN 160 250 2 ‘Nominal capacity stroke | mm 3 3 3 Stroke of slide mm 83-80 10.5-100 4 Strokes SPM 85-140 70-120 Max, permissible engaging 5 | number of clutch in intermittent | SPM 18 18 strokes(per minute) | _ 6 Max. Die set height mm 220 250 1 Die height adjustment mm 30 50 8 Size of table(FB x LR) mm 320X600 350X700 9 Thickness of table mm 60 70 10 Size of opening in table mm 110 M10 11 | Bottom size of slide (PB x LR) | mm 240X400 270X460 L for punch shark (ameter : np | ie Gameer x | 30x50 © 40x60 depth) mm 13 Distance between uprights mm 360 440 14 | Overaldimensions(LRxFBxH) | mm | 780X10S0X2100 | 980X1260X2300 15 Main motor(power) kw 22 3 16 Air pressure MPa 05 0S 17 | Total weight (approximately) | Kg 2500 3000¥ INSTRUCTION Specifications Senal u or number Names m JL2-45A, JL21-63A, | Nominal capacity KN 450 630 2 | Nominal capacity stoke | mm 4 4 | 3 | Stroke of slide mm 11.5-110 12.5-120 4 Strokes SPM 60-100 50-80 Max. permissible engaging 5 | number of clutch in intemitent | SPM 24 24 steokes(per minute) 6 | Max. Die set height mm 290 300 L 7 Die height adjustment mm 10 80 | 8 Size of table(FB x LR) mm 450X800 500X850 ; 9 | ‘Thickness of table mm 80 90 | 10 | — Size of opening in table mm P10 125 4 11 | Bottom size of slide (FB x LR) | mm 300X500 350X600 | “Hole f shank (diner |e ileceeecneno ee 50X60 50X60 | _ eps) mm 13 Distance between uprights mm 510 570 14 | Gusdldimersions(LRxFBxH) | mm | 1000X1330X2650 | 1145X15S0X2870 | 15 Main motor(power) KW" 55 1S eee ee | 16 Air pressure MPa 0s 05 17 | Total weight (approximately) | Kg 4200 6200B. SPECIFICATION INSTRUCTION Specifications Serial vei number Names Unit | > s121-1000 SL21-125 « 1 Nominal capacity KN 1000 1250 2 Nominal capacity stroke | mm 5 5 3 Stroke of slide mm 15-140 15-140 4 Strokes SPM 45-65 42-60 Max. permissible engaging 5 | mumber of clutch in intermittent | SPM 24 24 strokes(per minute) 6 Max. Die set height mm 360 400 7 Die height adjustment — | mm 90 90 8 Size of table(FBxLR) | mm | 630X100 630X1100 9 Thickness of table mm 125 150 10 Size of opening in table | mm 125 140 11 | Bottom size of stide (FB xLR) | mm | 400X700 400x700 Hoke forpanchsherk (lameer x 12 60x80 ® cept) mn 60x80 13 | _ Distance between uprights | mm 570 600 14 | Overaldimensions(LRxFBxH) | mm | 1320X1760X3080 } 1400X1860X3150 15 | Main motor(power) kw " 5 16 Air pressure MPa 0s 05 17 | Total weight (approximately) | Kg 9200 10500B. SPECIFICATION INSTRUCTION Specifications Serial number ee Unit | 3121-1608, 3121-200 1 ‘Nominal capacity KN 1600 2000 2 Nominal capacity stroke | mm 6 1 3 Stroke of slide mm 16.5-160 18.7-180 4 Strokes PM 35.55 30-50 Max permissible engaging 5 | mumber of clutch in intermitent | SPM 24 PY strokes(per minute) : I 6 Max. Die set height mm 460 480 7 Dis beightadjusiment | mm 100 110 8 SaeofubiegrBxiRy | mm | 650X1200 800X1350 | 9 Thickness oftale | mm 180 = 10 Size of opening in table | mm oi | 180 11 | Bottom size of slide (FBXLR) | mm | 450X760 $70X900 R ae x | | 70x80 ©70X80 [13 Distance between uprights | mm 690 820 a | Owmlldinasions(.RxFBxi) | mm | 1410X1900X3550 | 1500X2650X3950 15. | Main motor(power) kw 15 2 16 Ait pressure MPa os 0s 17 | Total weight (approximately) | Ke 14300 21000B. SPECIFICATION INSTRUCTION Specifications Serial N ae number ames mY jia1-250 si2i-315 | 3L21-400 1 Nominal capacity KN 2500 3150 4000 2 Nominal capacity stroke | mm 8 8 8 3 Stroke of slide mm | 21-220 250 250 4 Strokes SPM 30-45 25-40 25-35 Max. permissible engaging 5 | number of clutch in intermittent | SPM 24 2 24 strokes{per minute) 6 Max. Die set height mm 500 550 550 7 Die height adjustment mm 120 120 120 8 Size of table(FBxLR) | mm | sooxt4o0 | 940x170 | 940x1850 9 Thickness of table mm 200 200 200 10 Size of opening in table mm D180 250 250 11 | Bottom size of slide (FB xLR) | mm | 620x950 | 720X1300 | 720x130 f (Gameter 12_|_ Holeforpunchsterk camels x ©70x100 | ©70x100 | ©70x100 depth) mm. 13. | _ Distance between uprights |_mm 820 1050 1050 dime an 1600x2900x4 | 2250X3500x | 2250X3900 14 | Ovenlidimersions(LRxFBxH) | mm 150 4250 4310 15. | Main motor(power) Kw 30 37 37 16 Air pressure MPa 0s 0s 05 17 | Total weight (approximately) | Kg 25000 34700 43000STRUCTION 1.2 Air cushion specifications(optional equipments) Model Tonnage for air cushion(ton) | Stokes for air cushion(mm) MI-28A | 2S) 45 : 24 J 62 2.8 02 45 2 62 115 98 100 12.5 90. 19.6 120 19.6 120 > If the above specification can not meet your demand, please contact the service department of our company.B. SPECIFICATION INSTRUCTION 2. Curve chart This page record the specifications in normal. 2.1 Pressure curve chart Brace angle PRESSURE CURVE CHARTB, SPECIFICATION INSTRUCTION 3. Other sizes of the machine 3.1 T-slot size on the bottom of the slide acl [ —~Parameter Bottom size of slide Model A B © D E F G A ci [_s12i-16 | 400 | 240 | 200 | 30 | 14 | 23 | 9 | 23 JL21-25A__| 460 | 270 | 200 | 40 | 18 | 30 | 12 | 30 W21-45a__| 500 | 300 | 250 | so | 18 | 30 | 12 | 30 321-63A__|{ 600 | 350 | 250 | so [ 22 | 37 | 16 | 38 JL21-100A_| 700 | 400 | 360 | 60 | 22 | 37 | 16 | 38 JL21-125, 700 | 400 | 360 60 22 37, 16 38 JL21-160A 760 _| 450 | 360 70 28 | 46 20 48 JL21-200 900 | $70 | 400 70 28 46 20 48 300 JL21-250 950 | 620 | 400 70 28 46 20 48 300 JL21-315 950 | 650 | 400 75 28 46 20 48 300 2121-400 | 1100 [ 720 | 400 | 75_[ 28 | 46 20 | 48 360B. SPECIFICATION INSTRUCTION 3.2 T-slot size on the table (without air cushion) site W77 A J Z MILL ZF Size_of table arameter Model E = BL 200 130 io 14 240 180. 130 110 240 275 140 110 18 280. 245 160 125 22 340 300 160, 125 22 520 320 180 140 22 520 350 200 160, 28 540 425 240 180 28 600 450, 240 180, 28 600 425 240 180 28 640 525 280 680 220 28 | 463.3 Air cushion holes on the table Pl] sink hole 4 depth F By c ress of JL21-634 oth F press of JL21-100A. 125cephtiE Si iakAnlelBE depth F ress of JL21-200. 250, 315 A B Cc D E F G H 300] [75 [20 [28 10 300 [100 | 75 20 28 10 454 300 100 75 20 28 10 460 [JL21-160A 500 100 75 28 36 10 280 rm] JL21-200 300 100 90 28 36 10 400 600 JL21-250 300 95 90 28 36 10 379 00 | (JL21-315 300 9S 90 28 36 10 400 600B. SPECIFICATION INSTRUCTION 3.3 Foundation plan for the machine PRESS UNDER 250T THE PRESS FWERB. SPECIFICATION INSTRUCTION PRESS ABOVE 250T DXBOLT CXL 6B799-€8 J |_DXNUT C_ GHEI 70-86 DXGASKET C 6B97.2-85 nn 7 Meese ocd Bip | A BE ae 4 —B. SPECIFICATION INSTRUCTION JL21- 25A | 45A | 63A | 100A | 125 160A 200 250 315 400 A j 1245 | 1375 | 1680 | 1720 | 1920 | 2200 | 2500 | 2800 | 3000 | 3400 [ B 1160 “1210 1400 | 1520 | 1570 | 1850 | 2100 | 2200 | 2000 | 2200 a 1100 1180 | 1380 | 1310 1670 1900 | 1020 | 1165 | | b 710 760 | 920 | 1000] 1050 | 1150 | 1300 1400 1360 1600 ' u 500 | 600 | 800 | 1000} 1000 | 1500 }| 1500 | 1500 | 1500 | 1500 I ht 80 80 100 | 120 120 120 130 130 140 140 h2 400 | 400 | 600 | 800 | 800 1000 | 1000 | 1000 | 1000 | 1000 ml 150 150 150 200 | 200 200 200 200 200 200 m2 150 150 150 | 200 200 200 200 200 200 200 Cc 20 24 30 30 30 42 42 42 42 42 L 400° 400 | 600 | 800 | 800 800 800 800 800 800 p dD 4 4 | 4 4 4 4 4 4 4 4B. SPECIFICATION INSTRUCTION 4. Major component names untj3a5 J0u;U0> __/ wpaya xO” Hitt : Hi [ % i ,B. SPECIFICATION INSTRUCTION 5.This series of press has a function of slide adjustment. Here is the steps of the slide of each tonnage press: JL21-] 16 25A |45A |63A | 100A] 160A | 200 | 250 1 83 | 10.4 J ILS ]12.5 |14.6 16.6 |18.7 |22.9 24.7 | 30.9 | 34 37.1 |43.3 |49.5 |55.6 | 68 2 3 40 50 55 60 |70 80 90 110 4 [53.5 |67 73.7 | 80.4 | 93.8 | 107.2 | 120.6 | 147.4 Is 64.7 |80.9 /89 [97 113.3 | 129.4 | 145.6 | 178 6 73 91.3 | 100.4 109.6 | 127.8} 146 | 164.3 | 200.9 7 78 97.8 | 107.6 | 117.4 | 136.9} 156.5/176 | 215 8 80 100/110 |120 |140 | 160 |180 {220 6.STEPS OF SLIDE STROKE ADJUSME! Please proceed by the following steps while adjusting the slide stroke. 1. Read the stroke adjustment process in electric instruction before operation. . You should make the slide stop on TDC position, and then turn the xR stroke adjustment switch SA7 to “ON” position, the adjusting valve YV4 is engaged, at the same time, can hear a crack sound and the air cylinder push the adjusting bar out a little. You can turn on or turn off the switch SA7 many times in order to push the adjusting bar out completely. 3. Rotate the quadrate end ofthe adjusting bar by the spanner. The angle’ ”6 18, SPECIFICATION INSTRUCTION is Nadd’ (N Te8), When finished , push the adjusting, bar, if it can be pushed in , it shows that you get the right stroke, or continue to adjust the bar more slowly until it can be pushed in easy . Turn the stroke adjustment switch SA7 to the “OFF” position, at the ¢ end of the adjusting, bar return to the original same time, the quadri position. If the quadrate end doesn't return, adjust the quadrate end a little to make adjusting bar return. ‘Aller adjusting, the slide stroke, the slide perhaps does not stop on the ‘TDC position and the crankshaft angle of the TDC will be changed, m again. Firstly demount the hood shield for you should adjust the the chain wheel behind cam controller, and then move the slide to the ‘VDC position by inching. There is adjustment equipment behind the cam controller, which make the cam controller adjust very conveniently after adjusting stroke (see the attachment), Firstly loosen the socket head cap serew (1), then turn (2). If the turning is difficult, push (3) a little. Turn (1) to make the finger on the cam controller stop on the TDC position(end up), at this time, the TDC of the cam matches with the TDC of slide. 10. Loose (3) a little, and then tighten (1). |B. SPECIFICATION INSTRUCTION 11. Reinstall the hood shield for the chain wheel. Notice: pay attention to the position of the knockout rod and the knockout bar in order to avoiding damages them during adjusting. 7. Important notice Importance @ Before use the machine, the workers must pay attention as follows, (1) the machine must be used in the pressing capacity, exceeding the range could damage the slide the connecting rod. the crank shaft. the frame etc, (2) the machine must be used in the range of pressure curve charts , exceeding the range could damage the driving parts of the slide and the clutch-brake. (3) The machine must be used in the range of working force, exceeding the range could damage the main motor. © The pressing machine is suitable for metal sheet cold processing, please pay attention to the pressure capacity, the torque, the working force and Max. permissible engaging number of clutch in intermittent strokes(per minute), exceeding the range is not allowed. © Notice: this press machine can be used for bending ,lower drawing punching and ‘so on, but not suitable for incuseding ! ”B. SPECIFICATION INSTRUCTION 7.1 Pressure capacity yy of the press mechanism to safety sustaining the Pressure capacity means the abi ‘maximum pressure allowed, Because the working load can be effected by thickness of material, tensile strength , die lubrication or abrasion ,please leave some extra pressing force. Especially when doing punching or cutting, there exist an additional impact load therefore ,the pressure should be kept under the 60% nominal capacity and 70% nominal capacity. Besides, The pressure capacity is measured by the load equally distributed over the central 60% of the total bolster area. Therefore, avoid the load being concentrated on a smaller area, When there is no choice of the load being over-concentrated or of its deviation from the center, please contact the technical department of our company. 7.2 Torque capacity Torque capacity means the capacity that is required to produce pressure at the tonnage rating point between the initial point of nominal capacity and the bottom dead center 7.3 Pressure curve chart Pressure curve chart shows the relation between the bottom dead center and torque capacity 7.4 Working force Working capacity means the maximum tonnage released in one processing operation. Working force will be effected by the capacity of the flywheel and the output power of main motor. 7.5. Max.permissible engaging number of clutch in intermittent strokes(per minute) Max, permissible engaging number of clutch in intermittent strokes (per minute) refers to the numbers of the stroke to be allowed per minute by single ,inching, manual. If exceed this range, the clutch will be easy to be damaged.