E.MAINTENANCE INSTRUCTION E. MAINTENANCE INSTRUCTION 1.Regular checks + 2. Oil supply 3. Mechanical maintenance 4. Maintenance of clutch 5. Maintenance of pneumatic and hydraulic devices 6. Electrical maintenanceE,MAINTENANCE Regular checks Inspection before operating and daily inspection, NSTRUCTION The belowed regular inspection items are minimum items to guarantee long-term security usage of the pressing machine , Please increase inspection items according to the situation of your company Regular inspection of oil (oil-supply and oil-change),please inspect according to maintenance instruction (chapter E 2.2) ‘The inspectors must inspect the items regularly, please inspect according to safety instruction (chapter A 4.4), after inspection the inspectors would take certain corresponding measurement into effect. 1.1 Inspection items of per month (250hours) If you find any trouble, must solve it in time. Inspection items_ 7 Solution | 1. Inspect if the plastic vessel of filter is broken or not Replace 2. Inspect V-type belt (1) If the tension is within the set-up range (2)Whether it is cracked or damaged _| 3. Inspect the solenoid valve of the clutch (1) If the loop has the abnormal sound (2) If the exhaust pipe has damaged (3) If water or oil flow out from the exhaust pipe (4) The function test by monitor (1) Adjust tension (2) Replace (1)@) Please contact service department of our company (2) Replace 4. Inspect the air power pump of hydraulic overload protector whether it can hear the sound of pump without load every thirty minutes to two hours Please contact service department of our company 5. Please inspect the buttons and switches (1) Without any waste or any oil (2) Throw over switch or button is normal (1)Please clear the buttons < switches and its surrounding part «make sure that you can see the sign clearly (2) @) Replace |G) Without any damage =E.MAINTENANCE INSTRUCTION Inspection items Solution 6.Please inspect. the residual current circuit breaker (1)press the test button ,stops on OFF position 7 Inspect the relay (1) No shake (2) If the contact point and loop has burnt (3) The crust has damaged (4)The fixed position of the serew becomes loose (5) Whether it will reach life span soon (6)The pin department is not crooked (7ythe department that welds t have welding a 8.Check electric wires for movable parts and sockets of electric wires outside the move button station (1) If the insulating barrier has been dama (2) I the electric wires have been | damaged does Please contact service department of our (1)(2)(3)(6)(7) Please contact the service department of our company (4) Tighten it up (5) Replace 9.Checking the guardrail (1) The screw has become flexible (2)Whether the ability of the atmospheric pressure spring has dropped (30 the wire clip has become flexible (1)Q) Tighten it up Please contact the — service department of our company 10.The filter (in the side of the filter) and the core of the filter are blocked Clear or replace 11.Whether air cleaner for the fan in the electric box has damaged Clear or replace —_—_—}E.MAINTENANCE INSTRUCTION 1.2 Midyear checks and maintenance are effective for 1,500 working hours per six months If you find any question , solve it in time Inspection items Solution 1. Inspect the instruments (1) Crank angle instrument shows | (1)(2) Please contact service 180 degrees when the slide stop at the | department of our company bottom dead center (3) Replace 2) The shut height of die is the same as the actual observed value (3) Pressure gauge After exhausting completely, whether the indicator tum to zero 2.Determine the insulation resistance normal insulation value Please contact the service department of our company Binspect whether the solenoid valve | Please contact service department of leaks air our company it does not leak air when the solenoid valve was connected 4inspect the life-span of electrical parts whether electric parts will reach life | Replace span soonINSTRUCTION E.MAINTENAN 1.3 Annual checks and maintenance are effective for no longer than 3,000 working hours per day Inspect all the items every month and half a year If you find any question, must solve it in time Inspection items Solution L Inspect the slide guide clearance Inspect if the guide clearance is within standard range Please contact service department of our company 2.Change oil groove of gear case , lubricating oil for clutch , pontes of slide Replace 3.Inspect the strokes of clutch Inspect if the strokes is within | standard range Please contact service department of our company 4 Inspect the rubber hose of moving element the rubber has damaged Replace 5.Inspect the installation accuracy of the press machine if the levels for the table is not correct Please contact service department of our company 6.Replace the paper of filter and the core of the filter Replace 7.Inspect the solenoid valve outside clutch The same solution as the solenoid valve of clutch1.4 Inspection items for three years (overhaul) After a three-year usage of the machine, you must perform all-around inspection and maintenance 1.4.1 General inspection and maintenance The following inspection and maintenance need to disassemble the press machine, please contact service department of our company (1) Inspect and adjust the accuracy of the press machine. (2) Inspect and maintain the ball seat ,adjust screws, worm and chain (3) Inspect and maintain the drive shaft , other shafls tooth surface of the gear, clearance of the gear. (4) Inspect and maintain the slide guide rail , bearing and the slide unit so on (5) Inspect the seal ring , 0-type ring and so on (6) Inspect the clutch-brake 1.4.2. Replace the rubber hose and the electric wires. (1) The rubber hose is installed between the solenoid valve and flywheel ,it must be replaced once every three years whether it has damaged or not (2)The rubber hose of moving element and the material for electric wires will become older, it must be replaced every five years whether it has damaged or not. > For the specification of the accessories. hardware and standard component please contact service department of our companyE. MAINTENANCE INSTRUCTION 1.5 Inspection and maintenance for ambient device of the machines. Please maintain and inspect the ambient device regulatly. For the content of inspection and maintenance, you can consult the instruction If the following devices are not inspected and maintained in time ,it will cause the accident or damage the machine. If you find any question , you must solve it in time . If you want to inspect and maintain other devices except the followings, please consult the instruction [| Names’ Regular inspection and maintenance Per [Per |Per |Three |Half | A | Three a day __| week _| month | months | a year_| year _| years Main motor | @ e e elele Disk motor e : e Convertor @ VS controller 6 | Photo safety | @ ° e e ele device ‘Die clamp e ® e 7 | Quick retooling @ e e e deviceE.MAINTENANCE INSTRUCTION 2. Supply oil Please according to the notice of the safety instruction ACaution Fe itis Forbidden to use other grease except the No.00. | Or it will damage the moveable parts of press machine. | © Irmust use the stated grease, it is forbidden to use different kinds of grease. | ation function and damage the moveable parts of Or it will lose the lubri press machine __ snder to use the lubrication oil, hydraulic transmission oi. grease safely, art that the manufacturer recommend, you should accept the safety data ch. to the requirements, you should adopt correlative steps. Especially, ordi I pay attention to the emengency, fire and leakage oil and so on. you s! © Use various oils must be carefully, protect glasses, glove must be used. press machine was just used is often in high |. please operate it may cause the accident if you are not car | Especially: the if that the p | temperats atter it cool © If finding metal slice, metal powder or other matters interfuse into the service department of our company, the internal laced oil, please contac part may be damaged @ It should be wiped away immediately after the oil has flown out, if it flows jnto the control parts, it is easy to cause moving mistakes of control parts 2.1 Clear Clear is a means that prevent the old oil or other matters mixing into the new oil when replacing the oil Please operate as follows when replacing the oil. When clearing the clutch-brake, Alywheel rotate for twenty to thirty minutes. Then drain out the oil (suit the wet clutch) (1) Before supplying the new oil, drain out the other matters and dirty oil by injecting the new oil, clearing the oil ~injection device outside oil pump (2) After discharging the dirty oil, you shall inject the same circulated hydraulic device for 20~30 minutes, and clear the interior. (2)You do not supply the oil until clear the pump after giving enough oil, start main motor, make the kind washing oil. And run theE.MAINTENANCE INSTRUCTION, tion oil 2.2 The types and amount of lubri The time table of changing the oil is based on the principle of working eight hours every day .if the actual time exceeds eight hours every day. the time table of changing the oil ng hours. if working hours is less than eight hours, oil must be shortened according to wor! changing should be made according to the time table of eight hours working and chain in time, If the peripheral Please lubricate to slide department, screw lowing chart, please consult the equipment’s lubricating is not recorded in the foll operation instruction.E.MAINTENANCE INSTRUCTION or] Oi ‘Quantum Time pose find Pan [aa [oe [om fan [aa [nx [an [on [on fam n cis feos fase | osan | toon fies | ion | 20 ass | -«0 cor | azo | aw [= | om | am | om | om | am | om fon | vm | vom | Each year, vox | gear Snonths ail first Yorn | 180 V6 2.5-3L Every year ana | 100 hee \ Coan | Norma 0. 1g~0. 2g Ghang it ci | when ve | grees Fenaering rod fe ‘wer | 32m aL Semiannally tons | hydra ing | utie prot | ofl eet tom | 1506 iL ‘dd it when allies used out rome onli +6.3L Add it shen vate } thiua used out ry | greas ot fe 0. 1g~0. 2g Semiannally 1 areas “ B h =o very wont ‘oui | Norma 0. 4g~0. 5. * dor | 1 areas . Wot | Refer to the sotor instruction orE.MAINTENANCE INSTRUCTION 2.3 Lubrication position The following chart shows the normal place of supplying the oil can be changed according to the special requirements of your company 10 a @® Balance cylinder oil inlet ® Gear box oil gauge @ Overload protector oil tank ® Connecting rod screw oil inlet © Worm and worm-wheel oil inlet Slide oil outlet ® Gear box oil inlet ® Gear box oil outlet © Chains for adjusting the slide @ Air pump unit Add oil ea month Check oil daily Change oil once half a year ‘Add oil once three months Add oil once three months Clean up once half a year Change oil once half a year Spread oil once half a year add oil automaticlyE.MAINTENANCE INSTRUCTION. 2.4 Lubrication method (1) Gear box Change the oil once a year , remove the gate valve below the gear box drain out all oil in it, then lift the top cover for the frame and fill in cleansing oil up to the marked line on the left side of the frame . (2) Worm and worm gear Change the oil every six months, remove oil plug on the right of the slide drain out all oil in it and cover it remove the inlet plug of spherical cover board and fill in the stated oil (3)Connecting rod thread Refiuel every three months, inject the cleaning oil from the pouring orifice by oil gun (4)Hydraulic overload protector device Change the oil every six months , remove the oil plug on the bottom of the oil tank ,drain out all the oil in it then screw on .then remove the oil plug on the top of the oil tank and fill in the clean oil and cover it (5) Manual oil pump Open the cover on the top ,inject into the thin oil ,then close it. (© Grease pump Forbid using the butter except O# lithium based grease inject into the oil from pouring orifice by oil gun . (7)Chain Grease on the chains with a brush once three months (8)The bar of the balancing cylinders Inject the oil once a month when the machine stop at the bottom dead centre ,brushing on the bar of the balancing cylinders directly. (9)Clutch (wet clutch) ‘After changing oil for the first time ,it must be changed once when single action use for 15000 times or continuing action use for 25000 times ,it must be changed once when use per for 150 million to 200 million times , Make oil drain to the lowest position when changing the oil, put off oil plug and air exhausting plug ,drain out the oil in flywheel and make oil drain in the highest position, inject stipulated oil, until oil reach the oil scale reticle ,screw on oil plug and air exhaust plug . (10)Main motor Consult the instruction for main motorE. MAINTENANCE INSTRUCTION 3. Mechanical parts maintenance Please refer to the notice of safety instruction to maintain machinery parts 3.1 Determine the clearance of slide guide Importance When the measured value for guide clearance deviates from the appropriate value, please contract the service department of our company adjust the clearance or check precision after adjusting If disregard adjustment and continue operating the press machine, it may affect precision of the products and life-span of the mould, it will probably cause the slide-guide rail is locked L Debus the die from press machine, make the slide stop on the bottom dead center 2.Execute the introduction as the five point of Chapter A except the NO.8. 3.Determine the clearance from 1 to 6 by gap gauge, there is very small clearance guide When the gap gauge is inserted above 30mm it should supply grease fully after determining it > The appropriate clearance :each clearance is under 0.07mm Opposite clearance and (Madd®@, @add®, @add®) :0.03~0. 14mmLE MAINTENANCE INSTRUCT! 3.2 Adjust the tension of V-type belt een eecnie / va PO operations according to part $ safety instructon distance ’ ©) Cheek if the tension of / belt is normal | strap wheel of V-belt wtype Press the center point of every V-type with the strength of Freer to the following chart), the 16mm vertical length of V-belt is for Im, which indicate the jon is normal MOULD (3) If the tension is abnormal, you shall axijust it. Loosen the tight bolts @and the tight nats Don the four position, rotate the adjustable bolts evenly, and strain the V-belt by raising the motor so that reach the height. (4) After adjusting, daub the LOCKTITL NO.242 on the tight bolts and tight s, and then tighten the tight bolts nut up, > This motor in the right picture may be don’t like the actual > Remark: We advise that use a pressure machain to mensurate the tensile force please contact with sell parment of the beltseller or our company. “I = E.MAINTENANCE INSTRUCTION 3.3 Replace the V-shape belts AWarning @ Replace the belts on your own is strictly prohibited It needs special technologies , then the belts must be replaced by service department of our company It needs debus the clutch when replacing the belts ,therefore ,if replaced by other personnel in place of the service department of our company ,it may cause trouble to clutch Importance @ All the old belts must be replaced at the same time ‘The V-belts with the same nominal length, but the actual length maybe is different. So you shall measure the actual size, and use the V-belts with same length. | Te will cause stretch and tension asymmetrically, reduce the durability, when mixing the old belts with the mew ones or using different length belt © [is forbidden that V-type belt touches soil or other matters from the \Vatype trench of flywheel, or it will cause slipping © After three days running, the V-belts will be matched with V oil slots. ‘Therefore, after the running, belt tension should be reexamined and regulated once again. © ‘The spare belts should be put in the cool and drying place Replace the belts according to the following procedures. (1) Please operate according to the notice of safety instruction (2) Loosen the belts according to 3.2 the procedure of adjustment tension (3) Disassemble the arm board between clutch and frame, and disassemble the rubber hose between clutch and solenoid valve. (4) Replace the new belts (5) Install the rubber hose and the arm board of clutch (Adjust the belts tension according tothe 3.2 procedure of adjustment tension._E-MAINTENANCE Ih ICTION, 4, Clutch and brake maintenance Standard equipment :J1.21-16---JL21-400 KB series clutches (ITALY OMPI) It may be changed with the requirement of the customer ries clutches ) 4.1 Usage and maintenance of( KB s (1) Contact Yang Zhou metal forming machine for the disassembly the clutch brake, never take the device apart on your own, the manufacturer take no responsibility for accident .if find the quality problems, please contact the service department of our company . (2) The friction disks of clutch will be worn when the machine worked for a while ,it must be replaced when the friction disks have weared out badly (3) When connection time for clutch exceeds 0.02 second , and can not reach the rated ability of clutch-brake .you should check the friction disks in time .when the friction | exceed the rated level, the user must contact service department of our company in time 4.2 The trouble and solution of clutch solution Cause Trouble The clutch is too | The clearance of friction disk is too small ‘Adjust the clearance heat _ The friction disk is worn or there soil init Replace the frietion disk Replace the spring Brake slips Clear or replace it valve 7 _ ao Z a — The friction disk is worn or there is oil in it Replace the friction disk. Slip when | The air course is blocked Check the air course clutching Air pressure is not enough Check air pressure The seal is damaged Replace the seal Brake angle is oo | The frietion disk is worn, then the clearance is | Adjust the clearance of friction big too big disk [A r 7 Replace the pin and the lining, ‘Abnormal noise | The clearance between the pin and lining is too when the elutch | big runs without load | The problem does not affect the usage the gap must be controlled above 0.2mm,it will affect the normal usage for the clutch if the gas is too small [Abnormal noise | The elearance between the pin and lining is too | Replace the pin and the lining, when the clutch | small, the gap must be controlled working Which leads the problem that the base | above 0.2mm plate unable to move normally, cause the | Install the pin of the clutch base plate to embrace againa= — eee ees ss —_—_— E.MAINTENANCE STRUCTION mat we | usa | ata | toon | aanee Kastoo | Ki200 | e200 | KRs00 | Kas00 | KRSO | [ed en | se | ] w | Kpsoo | KI1200 joj 5. Maintain pneumatic and hydraulic device se operate according to the notice of safety Maintain p matic and hydraulic device, insteuct SL Air filter A Caution it it is necessary to install the drier i amount of w If you use the moist air, solenond valve will make wrong actions, if may rust in the cylinder, and it may cause an accident / [Polycarbonate | smc} 5.1.2 Structure Please refer to the chart in right. Prinpicle of the air filter 1-spring 2-cover 3-water cup 4-water baffle 5-fitter 6-oriented flake 7-clip 8-subulate 9-valve central 10-button ”E.MAINTENANCE INSTRUCTION 5.1.3 Drain water by manual Press the drain water button on the bottom of filter by hands and drain the water 5.1.4 Clear interior and the replacing method Please refers to 5.1.2 in last page Importance @ Cup components ©) are plastic products, when washing with the organic solvent (dilution, alcohol) ,it will cause crack and chaos and it might cause air leakage (1) Stop the air source, drain out residual pressure of the machine . (2) Press the drain water button on the bottom of filter by instrument, then drains water and residual pressure (3) Press the lock button, does not loose, rotate the cup components and protecting cover (4) Then pull to the underside, debus the cup components and the covers of cup components (5) Debus the core of the filters and mangers (6) Put the core of the filters into the kerosene for five to ten minutes, then clear it with neutral detergent, and dry it (7) Clear mangers with neutral detergent (8) Install the components which is cleared or replaced (9) It must be sure that the Jock button is locked, before the air source has been connectedE.MAINTENANCE INSTRUCTION 5.2 Atomized lubricator A Caution @ Oil level must be within the upper and lower scales in the oil cup ,if exceed the upper limit, atomized lubricator may be unable to work normally, so it must inject lubrication oil in time 5.2.1 Specifications Model a Pneumatic test pressure Extreme serv ressure Environment and fluid temperature _| Polycarbonate | MC §.2.2 Structure Please refer to the chart in the next page 5. ‘The atomized lubricator can inject oil without stopping air, when it needs to inject oil, screw off the oil plug, the pressure of oil level drops to the atmospheric pressure, the steel balls of seat valve and the steel balls of one way valve all pressed on its own valve seat, it has blocked the inlet of air piping, now you can inject the oil from oil inlet, after lubricating, then tighten the oil plug up, because there are some small grooves on the seat valve, compressed air can reach the oil cup by the groove leaks ,make the pressure rise constantly ,until the steel balls are pushed away from the seat valves , the atomized lubricator will work normally again . 3 Inject oilE.MAINTENANCE INSTRUCTION ligulate valve Atomized lubricator 1-Ligulate valve groupware 2-Ligulate valve 3-window 4-Oil-dripting 5-Oil filler plug 6-Appliance 7-O-ring 8-Oil cup 9-Cover 10-Oil grip cannulation 11-Seat valve 12-Single-line valve 13-Reduce valve .TP MAINTENANCE INSTRU 5.3 Automatic grease pump = = | Importance @ i. is forbidden to open the cover of pump, oF it will interfuse air and \ | you shall fill the oil up to the upper limit of oil gage. rubbish, besides The operator lubricating insufficiently. If the oil is interfused air and dust, it will cause and guide are too heat, and damage hall often fill the oil properly in order to prevent from | | lubricating improperly, the bearing | them. | @ 11 is forbidden to adjust the flooding valve. Otherwise, the lubrication pressure will be changed, the cause the lubrication improper, result in the |__bearing and guide is too heat, and damage them. ___— 5.3.1 Specifications [Nominal pressure Nominal 5.3.2 The method of injecting grease controled by the PLC automaticly. The oil pump can be disciplin 5.3.3 The method of exhausting air Ife great amount of air mixed into the lubricating ol, it will cause the problem thatthe of separator cannot work, then the press machine cannot work normally, open the exhaust valve, switch on electric source, make automatic pump operate and drain air fully, close exhaust valve until lubricating oil can flow out properly uE.MAINTENANCE INSTRUCTION 5.3.4 The cause of the trouble and solution Cause Solution NO. | Trouble 1, |The motor | @The wires is not connected @ There are other matters in @ Replace the wires @ Clear the matters can not run the place of plunger @ Fueling relay could not | @Check the relay and circuit work normally | | _ 2, | Oil leaks | Main pipeline and others has | Replace it or lock it been ruptured 3. | When you press the | @The type of lubricating oi main motor | _ is wrong start button, | @ There is plenty of air in detector pumping switch is abnormal @ There is no lubricating oil in the pumping @ The distributor is blocked , the butter can not pour out then the distributor is blocked, replace the distributor @ The plunger is locked @ Replace the distributor @ The lubrication point is| @Clear the inlet of lubrication blocked point @ The plug of pumping is | @Replace the pumping ,use the wom clean lubricating oil © Detector switch is @ Detect by ammeter ,if it is damaged damaged .please replace it @ inject lubricating oil, press the main motor start button © Choose NO.O0# lithium based grease @ Open the screw of pumping inlet, make the pumping operate and drain air fully, until Iubricating oil can flow ‘out properly @ Check — the instruction stick disassemble the outlet connection of distributor ifSn E.MAINTENANCE INSTRUCTION 5.4 Manual pump Manual oil pump is chiefly used for balancing cylinder and other optional equipments Importance oO S = fen the handle action feels too heavy ,it is generally believed that oil sill | pipe is damaged or oil separator is blocked , repair it immediately If you ignore it, it will cause the damage to the slide parts 5.4.1 Specifications Model L-8R Nominal delivery | 2-7mUCY |___capacity _ 7 Nominal capacity | _0.5Mpa_| Volume for tank os | | [Applicable oi! | Thin oil | Manufacturer | YONGJIA 5.4.2 Inject lubricating oil by manual pump Lubricating oil must be injected before it has fallen to the lower limit Open the cover of the pump, the lubricating oil must be injected to the upper limit 2EMAINTI VANCE INSTRUCTION __ 5.5 Hydraulic overload protection device Hydraulic overload protection device is chiefly used to prevent the damage when the press machine exceeds the workload capacity. A Warning overload pump are adjusted well before the Parameters of hydraul machine leaves the factory it is forbidden to adjust the pressure adjustment screw, the manufacturer take no responsibility for accident. 5.5.1 Fundamental circuit travel switch ST pm many, ag L ral | oil rn supply air solenoid valve over flow tubet é x ‘oil souction filterE.MAINTENANCE INSTRUCTION > Omen; . . 5.5.2 Operation sequence of overload protection device The press machine starts working 4 Overload 1 Overload protection device starts working, the slide tank pressure drops, the indicator light is on(red),the press machine will promptly stops working ,connect the electrical source ,cut off the air source of overload |__ protection pump ,the travel switch starts working _ 1 Make the slide moves to the top dead center by inching mode, solenoid valve is broken , connect the air passage ,hydraulic overload pump will start working |<—_________ the slide tank pressure reaches the setup pressure , the travel switch starts Exclude the cause of overload, press the reset button, the indicator light is off(red) / The press machines has finished preparation works | ~ 3sMAINTENANCE INSTRUCTION 5.5.3 Oil tank capacity ‘The oil tank capacity is 3.8L,after supply the slide with lubricating oil , the residual lubricating oil in the tank should exceed the lower limit .when all the lubricating oil for slide tank has come back to the tank ,the tank should have 20% remainder supply alr intet §.5.4 Eliminate air in hydraulic overload pump. a) The oil in the tank must reach the upper limit b) Inject the compressed air from air supply inlet, make the hydraulic overload pump start working ©) Loosen the air outlet plug, tighten it up after ten seconds 4) The compressed air rising to the stated pressure ¢)When the pressure in the slide tank will rise the hydraulic overload pump stops working, then finished exhausting air, If the pressure in the slide tank can not rise ,please do c-e again 5.5.5 Travel switch adjustment _ Loosen exhaust valve ,stop supplying air, it should leave 0.5mm between screw of sinker bar and contact point of travel switch ,use the gauge to confirm ,it may through the set screw to the end ,then return to semi circle ,.Jocks it with the locknmutE.MAINTENANCE INSTRUCTION 5.5.6 The trouble and solution NO | TROUBLE CAUSE. SOLUTION aes Soya mg ul a Hydraulic eu ae + zt ne | etc aly cnet pg fa cn two es ey tne ee Tal py ot ee bos a | mon Saveunmanarae hiclower! + Use the ISO V32 hydraulic il is A thet “s i + Inject the oil canes a haus a + Exhaust ai cE : J “ i a + Clear it * eee » + Clear it or replace it overload pump can work, the 3 | pressure raise, but the hydraulic ‘matters and do not seal + It is damaged to sealing surface of one way valve drain valve overflow valve, soit does not seat + Exhaust valve is not tighened up or the seal ring is + Replace it + Tighten it up or replace the seal ring overload pump | damaged does not stop | Drain valve has become flexible o the searing is damaged | + Adjust seal ring or replace it + Pipeline of slie cylinder leas oi + Repair eaten + Confirm it and revise it machine does | + The travel switch is wrong ee 4 | not operate or | + The position of the travel switch is wrong. ee the alacm signal | + The contact point of wayel switch is damaged is abnormal Whenurairgtit trated amghoe + the position of adjustment screw is wrong, + adjust it again FP pesare & at | + the external circuit is abnormal + check the circuit cotkret ih compudvaeE. MAINTENANCE INSTRUCLION 6. Electrical parts maintenance Maintain electrical parts, please operate according to the regulation of safety instruction ACaution © “After replacing the parts, carry out the daily inspection, it should be confirmed that there is no anomaly after the test run then start operating, again © When increasing induction loads, you must take some measures to prevent noise © When maintaining electrical parts .you should try to avoid soiling them with the rubbish, oil and water © Besides, except the position where maintaining the inside of control disk ,the door of the control disk must be clos @ =When clectrical parts has soiled with the rubbish. ot! and water, it will affect the life span or make wrong actions | 6.1 Determine with megohmmeter (determine insulation re ACaution © It is forbidden to determine the megohmmeter under the conditions that the electrical device and terminal have been connected must be performed by :ohmmieter checks, electrical parts maintenane | a qualified personnel For example A. Please operate according to the notice of safety instruction B. Debus grounding wires of transformer C. The ground plate in the control disk must be connected to the earth plate of megohmmeter. the other should be connected to the terminal of control circuit(4) @® determine it When the result is above $M @ it is normal value If the result is less than SM®_please contact the service department of our companyE.MAINTENANCE INSTRUCTION, 6.2 Life -span for electrical parts Before the life-span has been reached .it must be replaced ,even it is running well when it was replaced , the parts must used the same form, model and manufacturer products It need special technologies to replace the solenoid valve, please contact service department of our company The life span will vary with the circumstance and frequency Names Manufacturer Life time Electromagnetic switch Schneider Five years Relief relay cE th two years Terminal relay ‘OMRON two years Button Schneider Five years Limit switch | __DELIXT_|_Five years Solenoid valve of clutch TACO.ROSE Five years ayE.MAINTENANCE INSTRUCTION 6.3 The residual current circuit breaker checks ADanger ‘© When inspecting the residual current circuit the inside of control disk except the residual current circuit breaker, if not, it will eause an accident @) Handle @ Test button @)Leak electricity ~showing button A. Press the test button© B. Confirm that the residual current circuit breaker make the following operations + Leak electricity showing button @ jumps out . convex + Handle @ moves to the middle position C. Confirm that the residual current circuit breaker make the following operations + Press the handle to the OFF position ,and then put the handle to ON position +The action will make button into concave , the residual current circuit breaker has finished a reset D. After pressing the test button that the residual current circuit breaker still does not operate , you ought to stop operation and investigate the cause . ‘When the cause is unknown please contact service department of our company; ADanger © Itis forbidden to amend the circuit diagrams and disassemble it without permission © If you amend the circuit diagrams and disassemble it without permission, it Will cause a serious accident .our company take no responsibility for it © When the pressing machine arrived, if you need amend the circuit act the service department of our company The following diagrams Please consult from the next pageFEMAINT-NANCE INSTRUCTION Electric Element. Listing . - 7 ; Model 77 ca Applicable Yer00-40 1 131.21-63 Motor | YPE-4-4008 1 1121-63 N) > Contactor {Lc1-D3210 1 |JL21-63 | FR |Heat Relay }LR2-D1322-C 1 {3121-63 KXB3 |AC Coma “| ct-povn “3 [i216 QF1 | Circuitbreaker [NSC 1008 3050 1 3121-63 2 lovanso7.c hi |nares : Motor air switch | GV2-RS04-C 1 {321-63 [control wanstorner |3BKa-400 - Pt faze Mi | Main Motor YCT225-44, 1 {3121-100 M2 |Stide Motor | YPE-4-4008 1 |3L21-100 KM |AG Contactor |LC1-D3201 3 [3121-100 KM23 ae LC1-D0901 3° [JL21-100 re | Heat Relay LR2-D3353-C 1 [3121-100 QFE |Circuitbreaker NSC 100B 3060 1 {3121-100 or? [Motor air switch GY2-RS08-C 1_|JL21-100 Motor air switch |GV2-RS04C 1 {3121-100 {Control transformer |JBK4-400 1 [121-100 Main Motor YCT225-4B 1 {3121-160 M2__|Slide Motor YPE-4-7508 1 [3121-160 | fiat [Acconucor revpaon 3 firaiivo KM23 [AC Contactor LC1-D0901 3. [121-160E.MAINTENANCE INSTRUCTION Electric Element Listing Symbol | Name en ‘Applicable _ Press FR Heat Relay LR2-D3355-C 1 ; JL.21-160 QF Cireuitbreaker 100B 3080 1 jar2i-160 QF Motor air switch 1 {5121-160 QF | Motor air switch 1 |JL21-160 TCL [Control transformer [JBK4-400 1 |JL21-160 MI |Main Motor ‘lyer 0-418 a JL21-200 M2 |Slide Motor YPE 4-108 1 |JL21-200 Jac Contactor LcL-bso1 [3 |x.21-200 KM2.3 AC Contactor [Le1-pov01 3 |JL21-200 FR - [Heat Relay 7] LR2-D3357-C 1 |JL21-200 Jari [Cireuitbreaker NSC 100B 3100 1 {4121-200 QH2 [atotorair switch [av2Ksiec 1 {3121-200 Qr3 Motorair switch — |GV2-RS04-C 1 {JL21-200 Tcl Control transformer | JBK4-630 1 }3L21-200 Ml Main Motor YCT280-4A 1 |JL21-250 Ae |Slide Motor "| yPE-4-15008 1 [JL21-250 KMI.5.6 | AC Contactor LC1-D6SI1 3 |sL.21-250 FR LR2-D3359-C 1 |J1.21-250 ari Cireuitbreaker _ [NSC 160D 3160 1 {5121-250 Qr2 Motorair switch |GV2-RS14-C 1 |JL21-250 QF3 Motor air switch |GV2-RS04-C 1 3121-250 TC1 [Control transformer | JBK4-630 1 [3121-250 -33- | i |E.MAINTENANCE INSTRUCTION Electric Element Lis Symbol Name Model hl a MI Main Motor YCT280-4A 1 |yL21-315 M2 Slide Motor YPE-4-22008 1 |yL2i-315 KM15.6. | AC Contactor LCL-D8011 3. |yL21-315 [rR Heat Relay LR2-D3363-C 1 |yL2i-315 Qi Circuitbreaker 160D 3160 1 [yL21-315 QF2 Motor air switch | GV2-RS16-C 1 |L21-315 QF3|Motorairswiten |GV2-RS04-C 1 [yL21-315 | TC1 [Control transformer |JBK4-630 1 |s2i-3is | Controller for speed |DEC-8505A2 1 OF an C6SN-2P(17887+17432) 1 1c Voltage stabilized | 6 94 ; source M3 Oil Motor 20VAC 1 FU1-2__ [Fuse protector SSX2 206 1 Fu3 Fuse protector $SX2 106 1 Fus Fuse protector 5SX2 104 1 itcP | Counter H7EC-N 1 sql Limit switch LXK3-20H/Z 1 $Q10~16 |Cam switch LSK2-10DP 1|| [MAINTENANCE INSTRUCTION Electric Element. Listing Symbol | Name Model XB2-BVFIC 1 XB2-BVB3C 2 XB2-BVBIC 2 HLS |Plot lamp XB2-BVBIC 1 Isai |Key switch 7B2-BG4C+ZB2-BZ,103C 1 SAS | Knob switch |7B2-BG4C+ZB2-BZ105C 1 Knob switch 2B2-BD2C+ZB2-BZ101C 2 SBI | Button switeh ZB2-BA432C+ZB2-BZ102C | 1 SB2 Button switch ZB2-BA331C+ZB2-BZ101C_ | 1 + Button switeh ZB2-BS64C+ZB2-BZ102C 1 Button switeh ZB2-BR2CC+ZB2-BZ101C 2 Baton switch With | aws3pic ‘ lamp SB7 Button switeh ZB2-BC4C+ZB2-BZ102C 1 E89 2B2-BA3C+ZB2-BZ101C 2_|Slide adjustment Sad Changeover switch} K DOAN IKA af SA6 [Key switch 7B2-BGACZB2-BZ105C Slide adjustment -35-E.MAINIENANCE INSTRUCTION Electric Element Listing ] Tague] Applicable tity | + Symbol Nea || Model KAI Intermediate relay | {1 KMI JAC Contactor 1.C1-D2510 1 FR Heat Relay [NSC 1L00B 3030 + |GV2-RS03-C 1 |L21-45 [Motorair switch |GV2-RS08-C 1 |JL21-45 ‘Control transformer JBK4-400 1 |JL21-45 rT3.44 Sj} 6/7 ]e8ef9 | of] nm fre fix fi | 15 power switch] speed controller main notor | slide motor oil_ motor 24VDC power 3T Circuit Diagram= —S 2 fu tute Ts Te side motor 333 4 5 6 d 8 y) power switch] speed controller main motor [e [oe [uw [1s [is slide rotor | ol notor | _24VIC power —- | | wed 3 4 a4 hfe 0 va [vaya] 34 ircuit Diagram89 0 il 2 B th 6 | 6 power/PLC sour | wor \ Comn-a oo =o +00 . 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