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SHIVALIK is a company specialized in the joining of materials through various methods such as

diffusion bonding / Cladding, Electron Beam Welding, Solder Reflow and Resistance Welding. Our
present program includes Thermostatic Bimetal, Clad Metal, Spring Rolled Stainless Steels, Electron
Beam Welded Material with Multi - Gauge and Multi - Materials Strips and Thermostatic Edge -
Welded Strip for a broad spectrum of industries. We invite you to shorten your supply chain by
procuring your precision components from Shivalik whereby you have the source of the strip also
under the same roof giving you efficiency and reliability. Shivalik has been a single vendor to many
prestigious OEMs since 1986. We have met the most stringent of demands from many large global
companies. We invite you to use our specialized knowledge and experience to add more reliability and
quality to your products
ABOUT-

SHIVALIK is a company specialized in the joining of materials through various methods such as
diffusion bonding / Cladding, Electron Beam Welding, Solder Reflow and Resistance Welding. Its
present program includes Thermostatic Bimetal, Clad Metal, Spring Rolled Stainless Steels,
Electron Beam Welded Material with Multi - Gauge and Multi - Materials Strips and Thermostatic
Edge - Welded Strip for a broad spectrum of industries. We invite you to shorten your supply
chain by procuring your precision components from Shivalik whereby you have the source of the
strip also under the same roof giving you efficiency and reliability. Shivalik has been a single
vendor to many prestigious OEMs since 1986. We have met the most stringent of demands from
many large global companies. We invite you to use our specialized knowledge and experience to
add more reliability and quality to your products.
QUALITY-It is our objective to win and enhance the confidence of our customers by
our continuos endeavour to meet the needs of the customers through the
involvement of every individual in the company”.

We have a well established quality management system that is continuously


monitored, measured and analysed in accordance with ISO 9001 : 2000 standards

Testing of Thermostatic Bimetals

In quality section it focused o maintain the quality of the product supplied by us.
Every bimetal pass through the qualty section in the form of sample insection.
Inprocess inspection , finished good inspection & Raw material inspection are
conducted by Quality section. In the process of making bimetal many type of

Environmental Policy-

ENVIRONMENT POLICY Since employees’ occupational hygiene, health and safety are the
essential parts of our business ethics, we, at Shivalik Bimetal Controls Ltd. commit to allocate
suitable and proper resources in fulfilling our policy as follows :

We strictly conduct our operations in compliance with applicable occupational health and safety
laws and regulations as per Government regulations
All employees assume responsibility for this occupational health and safety commitment
including in daily work implementation

Risk minimization by process control and improvement is our aim. We focus on a safe and
healthy working environment.

We assure that our employees will be competent to perform assigned tasks safely. Education,
training and activities in occupation health and safety will be conducted continually to create and
maintain safety awareness

Objectives and targets of occupational health and safety will be established and displayed in
each section

We, at Shivalik Bimetal Controls Ltd. will take care that we do not degrade the environment in
any manner. Our processes are non-polluting and environment friendly

Sales Network

Application-
THERMOSTATIC BIMETALS Circuit Breakers, Fluorescent Lamp Starters, Time Delay and
Overload Relays, Motor and Transformer Protection, Air Dryers, Steam Traps, Electrical Furnaces,
Electrical Instruments, Pressure Gauges, Automatic Fuses, Light Flashers, Temperature
Indicators, Damper Controls, Energy Regulator, Flame Fail Devices and Fire Alarm Sensors,
Springs for Cathode Ray Tubes.

SOLDER TOP LAY - Glass Defogger Terminals.

SHUNT MATERIAL ( EB WELDED) - Energy Meters.

SNAP ACTION DISC - Overload Protection of Refrigeration Compressors, Automobiles,


Miniature Circuit Breakers.

Technology-

1: CLAD BONDING-

Process Flow Diagram-


Electron Beam Welding- ELECTRON BEAM WELDING

ELECTRON BEAM WELDING

PRECISION STAMPING-
Shivalik can supply precision components of Thermostatic Bimetal, Electron Beam Welded
Material, Stainless Steel Strips, Shunt Material and Solder Top Lay. The company has a well
equipped and a comprehensive TOOL ROOM to manufacture in-house tooling to produce
components according to customers specification.

Shunt/Precision Resistors-

Shivalik offers electron beam welded shunts/resistors for current sensing and energy
metering. A precision resistance alloy strip is welded by electron beam to copper on
each side. Custom made shunts are manufactured as per customers requirement and
then stamped out of the welded strip.Compared with current transformers these
resistors offer advantages of high precision, low temperature coefficient, high
stability of electric resistance, low watt loss and are magnetically tamper proof.
Besides these technical advantages they also offer space, cost savings and ease of
assembly. To design the most economical resistor/shunt please advise us the
resistance, current rating and mounting details. Resistors with conventional mounting
or surface mounting type (SMT), can be offered.
Snap Action Disc-

The Snap Acting Thermostat Metal Disc is getting increasingly popular as a cost-
effective protection of small motors and appliances.

A Disc of Thermostat Metal is pre-tensioned by dishing or doming. With a rise in


temperature, the thermal stresses produced due to the Bimetal action reach a point
where they equal the pre-tensioning stresses. At this point the Disc snap to the
opposite concave. Upon cooling the reverse action takes place but at a lower
temperature.

The Upper and Lower Snapping Temperatures depend upon the Disc geometry.

Formed and heat treated Discs can be produced on our special purpose machines as
per customers requirements

Solder Top Lay-

Shivalik offers Inlays, Top lays and Overlays of solder in any position on a wide
variety of base materials such as Copper Alloys, Brasses and Phosphor Bronzes etc.
Solder can be applied on either or both sides of the base material using selectively
deposited solder in continuous coil form helps automate your process with improved
solderability
Products- bimetal Component

2- CRT component

3- Shunt Material

4- Solder Reflow Material

5- Precision Stainless Steel

6- Snap action Disc

APPLICATION- THERMOSTATIC BIMETALS Voltage Regulators, Turn Indicators, Volt


Meters, Oil Pressure Gauges, Heaters, Cigarette Lighters, Exhaust, Manifold Controls,
Circuit Breakers, Oil Cooling Regulators, Carburetor Chokes, Radiator valves, Car
Brakes

SOLDER TOP LAY Glass Defogger Terminals

SNAP ACTION DISC Radiator Fan Actuators

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