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ITU-T L.12
TELECOMMUNICATION (05/2000)
STANDARDIZATION SECTOR
OF ITU
Summary
Splices are critical points in the optical fibre network, as they strongly affect not only the quality of
the links, but also their lifetime. In fact the splice shall ensure high quality and stability of
performance with time. High quality in splicing is usually defined as low splice loss and tensile
strength near that of the fibre proof-test level. Splices shall be stable over the design life of the
system under its expected environmental conditions.
At present two technologies, fusion and mechanical, can be used for splicing glass optical fibres and
the choice between them depends upon the expected functional performance and considerations of
installation and maintenance. These splices are designed to provide permanent connections.
Source
ITU-T Recommendation L.12 was prepared by ITU-T Study Group 6 (1997-2000) and approved
under the WTSC Resolution 1 procedure on 12 May 2000.
NOTE
In this Recommendation, the expression "Administration" is used for conciseness to indicate both a
telecommunication administration and a recognized operating agency.
ITU 2001
All rights reserved. No part of this publication may be reproduced or utilized in any form or by any means,
electronic or mechanical, including photocopying and microfilm, without permission in writing from ITU.
1 Scope
This Recommendation deals with the manufacture of splices of single-mode and multimode optical
fibres. It describes a suitable procedure for splicing that shall be carefully followed in order to obtain
reliable splices between optical fibres or ribbons. This procedure applies both to single fibres or
ribbons (mass splicing). In addition, this Recommendation advises on the optical, mechanical and
environmental characteristics of the splices and advises on suitable testing methods. Further
information is provided in the CCITT Manual "Construction, installation, jointing and protection of
optical fibre cables".
The fibres shall be in accordance with ITU-T Recommendations [1], [2], [3], [4] and [5].
2 Normative references
The following ITU-T Recommendations and other references contain provisions which, through
reference in this text, constitute provisions of this Recommendation. At the time of publication, the
editions indicated were valid. All Recommendations and other references are subject to revision;
users of this Recommendation are therefore encouraged to investigate the possibility of applying the
most recent edition of the Recommendations and other references listed below. A list of the currently
valid ITU-T Recommendations is published regularly.
[1] ITU-T G.651 (1998), Characteristics of a 50/125 µm multimode graded index optical fibre
cable.
[2] ITU-T G.652 (2000), Characteristics of a single-mode optical fibre cable.
[3] ITU-T G.653 (2000), Characteristics of a dispersion-shifted single-mode optical fibre cable.
[4] ITU-T G.654 (2000), Characteristics of a cut-off shifted single-mode optical fibre cable.
[5] ITU-T G.655 (2000), Characteristics of a non-zero dispersion-shifted single-mode optical
fibre cable.
[6] IEC 61300 series, Fibre optic interconnecting devices and passive components – Basic test
and measurement procedures.
[7] IEC 61073 series, Mechanical splices and fusion splice protectors for optical fibres and
cables.
4.5.1.3 Proof-test
After the splice is completed, its minimum strength shall be checked. It is very important to establish
a defined level of mechanical strength for the splice that is related to its expected lifetime. As
performed for optical fibres just after manufacturing, the splice is subjected to a tensile proof-test for
a short period of time. Some splicing machines perform this test with the spliced fibres in the
splicing chucks and some perform it after placing the spliced fibres in the holders for heat shrink
protector application. Splices which have their strength below the proof-test level will be eliminated.
The splicing machine shall be able to perform the proof-test automatically or manually. The
unloading time shall be short in order to minimize the strength reduction during the unloading.
Fibre identification
Fusion splicing
Proof-test
PASS Optional:
NO
Attenuation estimation
or measurement
YES
Splice protection
END
Field measurements
T0604540-99
START
Fibre identification
Splice assembly
END
Field measurements
T0604550-99
APPENDIX I
Index of refraction matching materials for mechanical optical fibre splices
The most common index matching materials are silicon gels and silicon greases. UV-curable
adhesives and epoxies are also sometimes used as matching materials.
Gels and greases are used more often because they provide superior strain relief and viscoelasticity
in the fibre-to-fibre gap. This allows them to accommodate differential thermal expansion and
mechanical stresses without causing delamination in the gap or inducing excessive stress in the fiber.
Curing silicone gels, UV-curable adhesives and epoxies are cross-linked, cured materials. As such,
they are chemically active until they are cured and they have limited shelf life in their uncured state
(6 months is typical). Curing gels must be cured at the time of splicing by means of mixing two
component fluids or by exposure of an uncured fluid to elevated temperature. They should be
chemically and physically stable once cured.
Non-curing silicone and other greases are suspensions of a microscopic powder thickener in an
optical fluid and are sometimes also called gels, optical coupling compounds, or optical couplants.
They are non-curing, ready-to-use, single component materials, with no intrinsic shelf life limit due
to cure reaction components. Their physical consistency is that of a grease – while they will flow
from a dispensing syringe under pressure, they do not migrate when at rest in the fiber splice joint.
APPENDIX II
Italian experience on optical fibres splicing
Telecom Italia optical network involves several kilometres of optical cables (more than
60 000 kilometres) made of different type of fibres (ITU-T G.651 [1] and ITU-T G.653 [3]) and
fibres organizations (single fibres and ribbons). That means Italian experience concerning optical
fibre splicing technique (above all the fusion one) is very deep.
The goal of this appendix is to show the results collected during field installation of Dispersion
Shifted and Reduced Single Mode fibres both single and ribbon splices and to list a number of tests
suitable to check the performances of both mechanical and fusion splices.
Table II.1 reports the statistical behaviour of splices for three different types of fibre, whereas
Figures II.1 to II.3 show the measured values as a bar graph. The number of the measured splices is
not representative of the number of the installed splices in Italy.
20
15
10
0
0.01 0.03 0.05 0.07 0.09 0.11 0.13 0.15 0.17 0.19 0.21 0.23 0.25 0.27 0.29
T0604560-99
Attenuation (dB)
Percentage
Splices losses: SM fibres ribbons
14
12
10
0
0.01 0.03 0.05 0.07 0.09 0.11 0.13 0.15 0.17 0.19 0.21 0.23 0.25 0.27 0.29
T0604570-99
Attenuation (dB)
14.00
12.00
10.00
Percentage
8.00
6.00
4.00
2.00
0.00
01
02
03
04
05
06
07
08
09
10
11
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29
30
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0.
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T0604580-99
Attenuation (dB)
Return loss
This measurement shall be performed on mechanical splices only, in accordance with IEC 61073-1,
clause 4.5.5, method 1 (launch fibre length between 2 and 3 m) or alternatively by using an OTDR in
accordance with IEC 61300-3-6, method 2, at least on 30 samples.
The allowable return loss shall be ≥55 dB (grade V) and ≥35 dB (grade T).
Mechanical performances
In order to assess the mechanical performances of the splices, the following set of tests is
recommended: visual inspection, tensile, bending, torsion and vibration test.
Visual inspection
Visual inspection shall be carried out in accordance with IEC 61073-1, clause 4.4.1, for fusion
splices only and before the application of the protection device, at least on 10 samples.
The splices shall be examined for defects using magnifying glass giving a magnification of
between 3 and 8 times. The fused region and the stripped fibre on each side of the fused region shall
be fully enclosed within the splice protector. It shall grip the fibre coating at each end of the splice.
The fibre shall emerge from the protector without any visible sign of bending or kinking.
The completed protector shall be free of debris and air voids.
The mechanical splices shall be properly packed: the package shall be marked with the name of
manufacturer and the production date.
Tensile tests
The samples, e.g. the splice with fibre tails, will be gripped on 6 cm diameter steel capstans and then
secured with a small clamp. The gauge length between capstans shall be 60 cm as shown in
Figure II.4 (typically, from each side of the splice the available fibre length is 1 m).
capstan
fibre
60 cm splice
capstan
T0604590-99
Power
F meter
fibre
source
T0604600-99
Fixing tools
Splice protection
Torsion test
This test shall be performed on fusion and mechanical single splices only.
At least 10 samples will be subjected to a torsion stress, according to IEC 61073-1, clause 4.5.31,
applied at a distance of 30 cm from the splice. In the meantime, a tensile load of 2 N will be applied.
The number of complete (±180°) cycles shall be 50, with 5 seconds interval between each cycle.
During the test (at least once every time when the torsion angle is at the maximum value) the
samples shall be actively monitored at 1550 ± 30 nm (by using an optical source and a power meter
Change of temperature
The samples shall be exposed to 12 temperature cycles at the relevant humidity and temperature for
the chosen category.
The temperature rate of change shall be 1 °C/min and 2 hours of stabilization time at each
temperature.
During the test (at least once every time when the temperature reaches the extreme values) the
attenuation shall be monitored at 1550 nm with an optical source and a power meter connected at the
ends. Before the test and 2 hours after the end of the test, the attenuation shall be measured at
1550 nm with the "cut-back" method, according to IEC 61300-3-4.
The attenuation shall be within ±0.10 dB of the initial value for fusion splices and ±0.20 dB for
mechanical splices. At the end of the test there shall be no differences between the initial and final
attenuation.
For mechanical splices, an additional measurement of the return loss shall be performed, during and
on completion of the test at 1550 ± 30 nm, and the measured value shall be above the value
requested in the previous clause ("Return loss").
Water immersion
The samples shall be immersed in de-ionized water (pH = 5.5 ± 5), with head of water of 1.5 metres,
for 30 days at a temperature of 43 °C ± 2 °C.
During the test the attenuation shall be monitored at 1550 nm with an optical source and a power
meter connected at the ends. Before the test and 2 hours after the end of the test, the attenuation shall
be measured at 1550 nm with the "cut-back" method (IEC 61300-3-4).
The attenuation shall be within ±0.10 dB of the initial value for fusion splices and ±0.20 dB for
mechanical splices. At the end of the test there shall be no differences between the initial and final
attenuation.
For mechanical splices, an additional measurement of the return loss shall be performed, during and
on completion of the test at 1550 ± 30 nm, and the measured value shall be above the value
requested in the previous clause ("Return loss").
Damp heat
The samples shall be exposed for 96 hours at 40 ± 2 °C, 93 ± 2% R.H. (IEC 61300-2-19).
During the test the attenuation shall be monitored at 1550 nm with an optical source and a power
meter connected at the ends. Before the test and 2 hours after the end of the test, the attenuation shall
APPENDIX III
Japanese experience on optical fibres splicing
Series E Overall network operation, telephone service, service operation and human factors
Series L Construction, installation and protection of cables and other elements of outside plant
Series M TMN and network maintenance: international transmission systems, telephone circuits,
telegraphy, facsimile and leased circuits
Series N Maintenance: international sound programme and television transmission circuits
Geneva, 2001