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intelligent Global Electronics Module

MAINTENANCE MODE
(iGEM)

For internal use only


Endast internt bruk
Nur für den internen
Gebrauch
Pour usage interne seulement
WM023838 Только для внутреннего
2011-06-28 Rev 12 пользования
Product Liability Produkthaftung Produktansvar Oтветственнoсть
The supplier’s product Damit die Produkthaftung För att en leverantörs пoставщика
liability is only valid if no des Lieferanten ihre produktansvar skall gälla Для сохранения
alterations, additions etc. Gültigkeit behält, dürfen får ändringar, komplette- ответственности нельзя
have been made to the ohne ausdrückliche ringar och liknande ej вводить в оборудование
equipment without the Genehmigung des göras i utrustningen utan изменения, дополнения
supplier’s express permis- Lieferanten keine leverantörens godkän- и т.п. без разрешения
sion. Änderungen, nande. поставщика.
Use only genuine parts. Ergänzungen o. Ä. an der Originalreservdelar skall Пользуйтесь только
Ausrüstung alltid användas. оригинальными
vorgenommen werden. запасными частями,
Verwenden Sie nur выпущенным
Originalteile. изготовителем
бензоколонки.

Caution Vorsicht Varning Осторожно


To prevent damage that Um Beschädigungen zu Gör pumpen/enheten Во избежание
might result in electric vermeiden, die zu einem strömlös innan Du gör поражения
shock or fire, disconnect elektrischen Schlag oder ingrepp i den. I annat fall электрическим током
the main power prior to Feuer führen können, föreligger risk för skada. или пожара отключайте
any work. unterbrechen Sie vor напряжение питания
jeder Arbeit die перед началом любых
Stromzufuhr. работ.

Warning Warnung Varning Предупреждение


Never run a leaking Betreiben Sie nie eine Använd aldrig en Не пользуйтесь
pump! undichte Zapfsäule! Seien läckande pump. колонкой при наличии
Be careful with the Sie umweltbewusst und Tänk på miljön och halk- утечки топлива!
environment and mind the denken Sie an die risken, sanera utläckt Охраняйте окружающую
skidding risk; take care of Rutschgefahr; beseitigen drivmedel snarast. среду, помните об
leaking fuel immediately. Sie austretenden опасности скольжения: в
Kraftstoff umgehend. случае утечки топлива
на дорожное покрытие
возле колонки, примите
меры немедленно.

The contents of this Der Inhalt dieses Innehållet i denna Не разрешается


publication may not Handbuches darf publikation får ej helt копировать полностью или
be copied either ohne die Erlaubnis eller delvis kopieras частично содержание
wholly or in part von Dresser Wayne utan medgivande från настоящей публикации
без разрешения фирмы
without the consent of AB weder ganz noch Dresser Wayne AB. Dresser Wayne АВ.
Dresser Wayne AB. teilweise kopiert Dresser Wayne AB
werden. Dresser Wayne АВ
Dresser Wayne AB förbehåller sig rätten оставляет за собой право
reserves the right to Dresser Wayne AB att utan särskilt вносить изменения в
change specifications behält sich das Recht meddelande ändra спецификации,
contained in the text vor, textliche oder specifikationer givna i содержащиеся в тексте и
and illustrations bildliche Inhalte ohne text och bild. иллюстрациях, без
without notice. besondere Mitteilung предварительного
zu ändern. уведомления.

© Copyright
2011-06-28 Rev 12 -2- wm023838
Table of Contents:

Introduction ............................................................................................................................................ 8
1.1 Technical Support................................................................................................................. 8
1.2 Revision history: ................................................................................................................... 8
1.2.1 Release overview: .......................................................................................................... 16
2 Maintenance Mode Overview ...................................................................................................... 18
2.1 General Description ............................................................................................................ 18
2.1.1 Accessing the Maintenance Mode.................................................................................. 18
2.1.2 Performing Tasks Through the Maintenance Mode........................................................ 18
2.2 Service Terminal Program STP .......................................................................................... 18
2.3 Software loading ................................................................................................................. 18
2.4 Infrared Interface ................................................................................................................ 18
3 Programming IGEM .................................................................................................................... 19
3.1 Introduction ......................................................................................................................... 19
3.2 Infrared Interface ................................................................................................................ 19
3.3 Service Terminal Program STP .......................................................................................... 21
3.4 Maintenance Mode Display ................................................................................................ 22
3.5 Maintenance Mode Exit ...................................................................................................... 23
3.5.1 Exit and Save Changes .................................................................................................. 23
3.5.2 Quick Exit ....................................................................................................................... 23
3.6 Function or Statistic Entry Level ......................................................................................... 24
3.7 Sub Entry Level .................................................................................................................. 25
3.8 Function List ....................................................................................................................... 26
3.8.1 F00 - Exit Function ......................................................................................................... 26
3.8.2 F01 - Filling Modes ......................................................................................................... 26
3.8.3 F02 - Clock Configuration............................................................................................... 26
3.8.4 F03 - Set Side A Unit Prices ........................................................................................... 27
3.8.5 F04 - Set Side B Unit Prices ........................................................................................... 27
3.8.6 F05 - Set Side A Fuelling Point Address ........................................................................ 27
3.8.7 F06- Set Side B Fuelling Point Address ........................................................................ 27
3.8.8 F07 - Dispenser Configuration........................................................................................ 28
3.8.9 F08- Side A Dispenser Type Configuration Part #1........................................................ 29
3.8.10 F09 - Side B Dispenser Type Configuration Part #1 .................................................. 29
3.8.11 F10 - Side A Dispenser type Configuration Part #2 .................................................. 30
3.8.12 F11 - Side B Dispenser Type Configuration Part #2 .................................................. 30
3.8.13 F12 - Side A Pump Assignments ............................................................................... 31
3.8.14 F13 - Side B Pump Assignments ............................................................................... 31
3.8.15 F14 - Dispenser Display Configuration (both sides) ................................................... 32

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2011-06-28 Rev 12 -3- wm023838
3.8.16 F15 - Dispenser Annunciator Configuration ............................................................... 33
3.8.17 F16 - WIP Configuration ............................................................................................. 34
3.8.18 F17 - Dispenser Limits Configuration ......................................................................... 35
3.8.19 F18 - Blend Ratio Configuration ................................................................................. 35
3.8.20 F19 - Volume Unit Specific Configuration................................................................... 36
3.8.21 F20 - Dispenser Serial Link Configuration .................................................................. 37
3.8.22 F21 - Miscellaneous Configuration ............................................................................. 39
3.8.23 F22 - Sales Amount Calculation ................................................................................. 40
3.8.24 F23 - Miscellaneous Timers ....................................................................................... 41
3.8.25 F24 - Local Preset Configuration................................................................................ 41
3.8.26 F25 - Local Preset By Button Configuration ............................................................... 42
3.8.27 F26 - VAP Configuration ............................................................................................ 43
3.8.28 F27 - Side A Dispenser Configuration ........................................................................ 44
3.8.29 F28 - Side B Dispenser Configuration ........................................................................ 44
3.8.30 F29 - Side A Litre Flow Rate Configuration ................................................................ 44
3.8.31 F30 - Side B Litre Flow Rate Configuration ................................................................ 44
3.8.32 F31 - Side A Gallon Flow Rate Configuration............................................................. 44
3.8.33 F32 - Side B Gallon Flow Rate Configuration............................................................. 44
3.8.34 F33 - Password Change............................................................................................. 45
3.8.35 F34 - Diagnostics ....................................................................................................... 45
3.8.36 F35 = Side A Satellite Configuration .......................................................................... 45
3.8.37 F36 = Side B Satellite Configuration .......................................................................... 45
3.8.38 F37 - Pump Model Configuration ............................................................................... 46
3.8.39 F38 - Country Configuration: ...................................................................................... 47
3.8.40 F39 – Error level assignment ..................................................................................... 47
3.8.41 F40 – Manual VAP calibration without the Buerkert Handterminal ............................. 47
3.8.42 F41 – Backlight, Red/Green outputs, Spare In/Outputs assignment .......................... 48
3.8.43 F42 – GHM rotation.................................................................................................... 50
3.8.44 F43 - Motor feedback ................................................................................................ 50
3.8.45 F44 – Hydro Filter Configuration ................................................................................ 51
3.8.46 F45 – Extended Manager Access .............................................................................. 51
3.8.47 F46 – Reserved.......................................................................................................... 51
3.8.48 F47 – Vapour Recovery Settings, Side A ................................................................... 52
3.8.49 F48 – Vapour Recovery Settings, Side B ................................................................... 52
3.8.50 F49 – Vapour Gate VR Meter Calibration Data .......................................................... 53
3.8.51 F50 – ATC, Product Type Assignment ....................................................................... 54
3.8.52 F51 – ATC, Density Assignment ................................................................................ 54
3.8.53 F52 – ATC, Probe # Assignment................................................................................ 54
3.8.54 F53 – ATC, Temperature Offset Adjustment .............................................................. 54
3.8.55 F54 – Miscellaneous Configuration Part 2.................................................................. 55

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2011-06-28 Rev 12 -4- wm023838
3.8.56 F55 – Extended Electronic calibration (Only in V11.xx) ............................................. 56
3.8.57 F56 – WIP Calibration curve number (Only in V11.xx) ............................................... 57
3.8.58 F57 – WIP Upload service (Only in V11.xx) ............................................................... 57
3.8.59 F58 – WIP Download service (Only in V11.xx) .......................................................... 58
3.8.60 F59 – GHM Warming (anti clogging of filter) .............................................................. 61
3.8.61 F60 – Calibration of Wayne VR.................................................................................. 62
3.8.62 F61 – Filter Clogging Detection.................................................................................. 63
3.8.63 F62 – iSense parameters ........................................................................................... 63
3.8.64 F70 - Access level ..................................................................................................... 64
3.8.65 F93 – Pump Serial Number........................................................................................ 65
3.8.66 F94 – iGem data dump upload (Only in V11.xx) ........................................................ 65
3.8.67 F95 – Reserved (Only in V11.xx) ............................................................................... 65
3.8.68 F96 – Upload Flash Program ..................................................................................... 65
3.8.69 F97 – Reserved ......................................................................................................... 65
3.8.70 F98 – Download Flash Program ................................................................................ 65
3.8.71 F99 – Reserved ......................................................................................................... 65
3.9 Statistics List....................................................................................................................... 66
3.9.1 S01 - Side A Totals by Logical Nozzle ........................................................................... 66
3.9.2 S02 - Side B Totals by Logical Nozzle ........................................................................... 66
3.9.3 S03 - Side A Error/Event Counter Totals........................................................................ 66
3.9.4 S04 - Side B Error/Event Counter Totals........................................................................ 66
3.9.5 S05 - Side A Meter Volume Totals ................................................................................. 67
3.9.6 S06 - Side B Meter Volume Totals ................................................................................. 67
3.9.7 S07- S10: RESERVED ................................................................................................... 67
3.9.8 S11 - Side A Totalizers by Logical Nozzle...................................................................... 67
3.9.9 S12 - Side B Totalizers by Logical Nozzle...................................................................... 67
3.9.10 S13 - Side A Error/Event Counter Totalizers.............................................................. 67
3.9.11 S14 - Side B Error/Event Counter Totalizers.............................................................. 67
3.9.12 S15 - Side A Meter Volume Totalizers ....................................................................... 67
3.9.13 S16 - Side B Meter Volume Totalizers ....................................................................... 67
3.9.14 S17 - S20: RESERVED ............................................................................................. 68
3.9.15 S21 - Side A Error/Event Log ..................................................................................... 68
3.9.16 S22 - Side B Error/Event Log ..................................................................................... 68
3.9.17 S23 - Side A Transaction History Log ........................................................................ 68
3.9.18 S24 - Side B Transaction History Log ........................................................................ 69
3.9.19 S25 - Total Number of Power Cycles ......................................................................... 70
3.9.20 S26 - Reset history..................................................................................................... 70
3.9.21 S27 – Statistic of the WIPs......................................................................................... 71
3.9.22 S28 - Side A Vapour Recovery Filling History Log ..................................................... 72
3.9.23 S29 - Side B Vapour Recovery Filling History Log ..................................................... 72

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2011-06-28 Rev 12 -5- wm023838
3.9.24 S30 - Reserved .......................................................................................................... 72
3.9.25 S31 - Side A Vapour Recovery Log ........................................................................... 73
3.9.26 S32 - Side B Vapour Recovery Log ........................................................................... 74
3.9.27 S33 - Side A Vapour Recovery Log, Error period....................................................... 74
3.9.28 S34 - Side B Vapour Recovery Log, Error period....................................................... 74
3.9.29 S35 – WIP calibration history ..................................................................................... 74
3.9.30 S36 – Meter calibration history ................................................................................... 75
3.9.31 S37 – Reserved for future diagnostic log ................................................................... 75
3.9.32 S38 – Side A Average Flow rates for the last 3 fillings ............................................... 76
3.9.33 S39 – Side B Average Flow rates for the last 3 fillings ............................................... 76
3.9.34 S40 – Side A Vapour Gate VRM Statistics ................................................................. 76
3.9.35 S41 – Side B Vapour Gate VRM Statistics ................................................................. 76
3.9.36 S42 - Maintenance Mode Entry log ............................................................................ 77
3.9.37 S43 - Side A VR Error log .......................................................................................... 77
3.9.38 S44 - Side B VR Error log .......................................................................................... 78
3.9.39 S45 - Side A Vapour Gate Daily Average................................................................... 78
3.9.40 S46 - Side B Vapour Gate Daily Average................................................................... 78
3.10 Weights and Measures Mode ............................................................................................. 79
3.10.1 Blend Ratio Change Event Logs ................................................................................ 80
3.10.2 Volume Metering Unit Change Event Logs ................................................................ 81
3.10.3 ATC Configuration Change Event Logs ..................................................................... 82
3.10.4 General Parameter change Event Log ....................................................................... 83
3.10.5 Data Download Event Logs (Only in V11.xx) ............................................................. 84
3.10.6 Program Change Event Logs (Only in V11.xx)........................................................... 85
3.10.7 Vapour Gate VR Monitoring Configuration Change Event Logs................................. 86
3.10.8 Volume totals/totalizers .............................................................................................. 86
3.11 Readout of Totalizers/Totals in Weights and Measures Mode ............................................ 87
4 Error Codes ................................................................................................................................. 88
4.1 Error/Event Classification.................................................................................................... 88
4.2 Error/Event Types ............................................................................................................... 89
5 Miscellaneous IGEM Functions ................................................................................................... 92
5.1 Performing a Cold Start ...................................................................................................... 92
5.1.1 Alternative 1: Perform a cold start to reset statistical and functional values. .................. 92
5.1.2 Alternative 2: Perform a Soft cold start to reset all statistical and functional values by
Function Register F00. ................................................................................................................ 92
5.1.3 Data Never cleared on Cold Start ................................................................................... 92
5.1.4 Data Not Cleared on Cold Start unless W&M seal is broken (PRG LOAD switch ç) .... 93
5.2 IGEM Data Dump ............................................................................................................... 93
5.3 Pumping unit flow lost check to avoid dry operation when two meters are assigned to one
nozzle 94
5.4 Calibration when two meters are assigned to one nozzle ................................................... 94

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2011-06-28 Rev 12 -6- wm023838
5.5 Pump Motor Feedback ....................................................................................................... 94
5.6 Nozzle out identification at power ON ................................................................................. 94
5.7 40/90 Models ...................................................................................................................... 94
5.8 Vapour Gate VR Monitoring................................................................................................ 95
5.8.1 Activation........................................................................................................................ 95
5.8.2 Error Indication ............................................................................................................... 95
5.8.3 Status Value in VRM log ................................................................................................ 95
5.8.4 Remote Status Indication ............................................................................................... 95
5.8.5 Vapour Gate Auto calibration ......................................................................................... 96
5.8.6 Vapour Gate Commissioning Mode................................................................................ 96
5.9 Vapour Flow Switch VR Monitoring .................................................................................... 97
5.9.1 Activation........................................................................................................................ 97
5.9.2 Error Indication ............................................................................................................... 97
5.9.3 Status Value in VRM log ................................................................................................ 97
5.10 VRM Bürkert error indication .............................................................................................. 98
5.10.1 Activation ................................................................................................................... 98
5.10.2 Error Indication........................................................................................................... 98
5.11 ATC .................................................................................................................................... 98
5.12 Transaction history ............................................................................................................. 99
5.13 XWIP Phase 2 Calibration Data Handling........................................................................... 99
6 Software Download ....................................................................................................................102
6.1 General ..............................................................................................................................102
6.2 Differences Between iGEM Boards ...................................................................................103
6.2.1 Straps & Buttons ...........................................................................................................103
6.2.2 PROGRAM MEMORY ...................................................................................................103
6.3 Download on 1:st Generation iGEM Board ........................................................................104
6.3.1 Bootstrapp Download PC (Notebook) to iGEM Board (pump) .......................................104
6.3.2 Bootstrapp Download, iGEM Master (supporter Kid) to iGEM Board in pump ..............105
6.3.3 Function 98 Download PC (Notebook) to iGEM Board................................................106
Set jumper according link type ...................................................................................................................................... 106

6.3.4 Function 98 iGEM Master to iGEM Board (pump) .........................................................107


Set jumper according link type ...................................................................................................................................... 107

6.4 Download on 2:nd Generation iGEM Board.......................................................................108


6.4.1 Bootstrapp Download PC (Notebook) to iGEM Board (pump) with J14.........................108
6.4.2 Bootstrapp Download,iGEM Master (supporter Kid) to iGEM Board in pump ...............109
6.4.3 Function 98 Download PC Notebook to IGEM Board with J14 ....................................110
6.4.4 Function 98 iGEM Master to iGEM Board (pump) .........................................................111
7 Notes..........................................................................................................................................112
8 Market & Service ........................................................................................................................113

© Copyright
2011-06-28 Rev 12 -7- wm023838
INTRODUCTION
This manual describes how to operate the maintenance mode of a dispenser equipped with the Global Electronics Module
(iGEM).

1.1 Technical Support


Refer service problems to tech support.
Technical Support Office Locations and Phone Numbers:
See page 113 of this document.

1.2 Revision history:

Revision Release Description


1.0 Creation
1.1 7.13 Added: F00.04 soft Coldstart
7.13 Added: F16.02, Confirm WIP serial number change (when WIP has been replaced)
Added: F16.04, Verify WIP serial number change
7.13 Added: F20.00 new Protocol type 7 = ATCL
7.13 Added/changed F20.01 new Baud rate structure
7.13 Added: F26.01 Manual VAP Calibration without the Buerkert Handterminal
7.13 Added: F29.3N, F30.3N Max. full flow rate (to be used for flow selection by button -40/80 l/min.) ,
10-180 (units of Liters/min.)
7.13
Added: F37 sub-functions
.01 Maximum logical nozzle number for each side
7.13
.02 Dispenser geometry
.03 General valve type for all primary, secondary and third valves
.04 UPD re-orientation, left to right or right to left
.05 UPD mapping
7.13
Added: F39, Error level assignment
7.13
Added: F40, Manual VAP calibration without the Buerkert Handterminal
7.13
Added: F41, Backlight, Red/Green outputs, Spare In/Outputs assignment
7.13
Added: F42, GHM rotation (meter + valves)
7.13
Added: S27.01-08, Statistic of the WIP (WIP serial number)
S27.11-18, Number of WIP change
1.2 7.15 Added: F10/11.6N High capacity button assignment
F10/11.7N Low capacity button assignment
7.15 Added: F14.01 Display mode after sale paid
5 = Money and Volume is actual, Unit Price is for 5 sec. actual (U.K. request)
Added: F19.16 and F19.25 hose test volume
7.15 Changed: F19.10 = Range from 0-9.
7.15 Added: F21.06 = 4 Show primary volume at the amount display and secondary volume at the unit
price display
7.15 F21.06 = 5 flow rate indication (U.K. request)
F21.06 = 6 flow rate indication (U.K. request)
F21.06 = 7 flow rate indication (U.K. request)
F21.06 = 8 flow rate indication (U.K. request)
Added: F23.06, hose test time
7.15 Changed: F38, Country Configuration, 6 is now Netherlands
7.15 Added: F41.05-08 Pulse output (e.g.Vaporix vap control system)
7.15 Added: F41.09 Extra maintenance key (U.K. request)
7.15 Changed: F42, GHM rotation (exchange meter only)
7.15 Added: F43, Motor feedback indication

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2011-06-28 Rev 12 -8- wm023838
Revision Release Description
7.15 Added: F70, Access level configuration
7.15 Added: S27.31-38, WIP pulse errors indication
7.15 S27.41-48, WIP back pulses indication
Added: Error 16+17, hose test volume out of tolerance
1.5 Added: Error 36, now flow on one meter at high speed pump
1.3 7.15 Revised, F14.07/08, F20, F26.02/03, F38, F70
1.4 7.16 Added: F27/28.01, cash button assignment
Changed: error level 54 classification changed from A to B
1.5 7.17 Added: F10/11.8N, maximum volume limit
Added: F10/11.9N, grade code assignment
Added: F22.04, Money rounding method
Revised: F37.04, text for function
Enhanced: S27, from 8 to 12 meters
Revised: Maintenance Mode Display, chapt. 3.4, money display = current transaction side B,
volume display = current transaction side A.
Revised: chapt. 3.9 Statistics list
Revised: error/event types, test error 36

1.6 7.19 Document revised to new template format


(V1.1 of Added: Introduction of pump model "PUMP MODEL 59, C11-11 S160 SAT":
461330)
Added:Descriptions of
- LPG-configuration (F08/09.1N = 3)
- Enable to always enter FILLING COMPLETED on nozzle in (F20.03)
- Preset softKey#5 in F24
- Pump Motor Feedback
- Calibration when two meters are assigned to one nozzle
- Pumping unit flow lost check to avoid dry operation when two meters are assigned to one
nozzle
- Readout of Totalizers/Totals in Weights and Measures Mode
- Bootstrapp Download PC (Notebook) to iGEM Board (pump)
- Bootstrapp Download, iGEM Master (supporter Kid) to iGEM Board in pump
- Function 98 Download PC (Notebook) to iGEM Board
- Function 98 iGEM Master to iGEM Board (pump)

Changed:Swapped sub functions F10/11.08 and F10/11.09. Grade number is now function
F10/11.08 and individual nozzle limit is function F10/11.09.
1.7 7.19 Adjusted veriosn number of document to this table +
- added grade code description for DART (F10/11.8n)
-added description of how to Strap HW for Ferranti/US Current Loop in F20
1.8 7.19 - added LPG Nozzle timeout description F23.07
- corrected release overview table, date was in wrong order

1.9 7.20 Added:


- F26.04 Vapor recovery monitoring (Fafnir Vaporix) configuration
– Vapor recovery monitoring error/event codes 37-40
- F20.04 Use logical nozzle Totals/Totalisers Statistics as grade Totals/Totalisers Statistics
1.10 7.22 Added:

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2011-06-28 Rev 12 -9- wm023838
Revision Release Description
- OPT lamp control, OPT lamp connected to iGEM Red/Green output (J9), enabled via
F41.03/04, = 5 (continuously ON); = 6 (blinking 0,5 Hz).
Controlled by DART command CD7
- Minimum time between fillings (nozzle In timeout) F23.01
nozzle WILL NOT be recognised when timeout ends if set to 01-20
nozzle WILL be recognised when timeout ends if set to 21-40
Changed:
- default (after coldstart) flowrate setting (F29/30.2N) from 40 to 38 l/min for pump model 50 and
above.
Revised:
- description to F35.02

1.10 7.24 Added:


- Money preset configuration, new parameter
F22.03 = 03 Calculate a volume amount that will ensure a money amount is greater than or
equal to the preset amount and show the actual amount at the end of the sale.
- Nozzle out identification at power ON, see chapter 5.x Nozzle out identification at power ON
- Download LPG calibration factor to WIP in F16.05.
- Satellite configuration, F35.04 = 03 start filling on Master or SAT, simultaneous not allowed
- Third pump (motor) configuration by F12/13.2N
- Local authorise functionality by spare inputs, F41.09/10 = 05
- Nozzle Out indication by spare output 3 and 4, F41.07/08 = 7
- Pulses/litre configuration on spare outputs 1-4, F19.07 Changed:
- F23.02, Stop for offline error, max value changed from 30 to 60
1.11 7.26 Added:
- Configuration of product ID output signals (4+4) on expansion board connector J13 (pins 17 to
24 = signals, pins 15-16 = GND) by F41.11.
- Physical link type configuration/strapping for new iGEM board (2. Generation of iGEM Boards).
- Added download descriptions for new iGEM board design.
- Added country code for Spain F38.00=9.
- F21.08 can be set to display WIP totalizers in W&M mode (stop/clear button).

Changed:
- F16.03 default value is depending on countrycode.
- Country code for Ireland (F38) = 3.
- Reference to template specification #174308 replaced with reference to new document
WM005057.

Revised:
- F20, Physical link type configuration, 4-wire DART, added
- F23.01, description revised
1.12 7.27 Added:
(1.13) - new parameter choise in F41.01 and F41.02 = 2 to configure that backlight is turned off in
maintenance mode. This default after coldstart.
- Two-stage valves is supported and can be configured in F08 and F09. F08/09.5n = valve
number of “fast flow valve”
F08/09.6n = 4 → two-stage valve
F08/09.7n = valve number of “slow flow valve”
F08/09.8n = 4 → two-stage valve
1.14 7.28 Added:

© Copyright
2011-06-28 Rev 12 - 10 - wm023838
Revision Release Description
- new parameter choise in F20.00 = 10 for IFSF Stand Alone Mode. Also
added ISFS strappings in F20 (same as RS-485).
- possibility to configure hose leak test for France in F23.06 by setting parameter to 21-30 (leak
test performed after filling.
- new parmeter for COPOS display timeout in F23.08
- Clean Air VAP signal as new option for Spare output 2 by setting
F41.06 = 6
- F44 for configuration of Hydro Filter Clogging detection. Function is mapped per meter.
- Error code 76 (SEMI fatal error closing pump side) in part 4.2 (Error/Event Types).
1.15 (7.29) Added parameter to configure 40-90 Hi/Low flow functionality (or only 90) by setting product type in
7.30 F08.1N and F09.1N to 4. This is only required for double sided pump (two users) models.
1.16 (7.31) Added:
7.32 - sub parameter 37.06 where display type can be selected (to support VISTA display as well).
- Function 45, Extended Manager access. Up to 5 functions can be changed to read/write
access for manager level entry.
- Added statistics S28 and S29 where logical nozzle no. of the ten (10) last VR fillings are
logged.
- Added error codes 77 (battery low) and 78 (LPG excess flowrate).
1.17 7.33 Added:
- Country code 10 (Italy) with restricted access according to Italian W&M demands.
- CASH-button status output on Spare out 3 and 4.
- General adjustments on parameters values that were incorrect.
2 (7.34) Added:
(7.35) - Country code 11 (Turkey) with same access to functions as Italiy. No access to change mode
(F01).
7.36
- Nuovo Pignone serial protocol for SINP (F20.00=11) and RS485 (F20.00=12).
- Tank Level Low detection on spare inputs 1 and 2 (F41.09/10=6)
- Inverted nozzle switch sense to be able to use “normally open” switches (F37.07 = 1)
- New configuration for EMT (F21.05 = 4)
- Dry test of VR (functional test using remote control to simulate VR flow at 10/35 lpm) without
having to enter maintenance mode (F26.05).
- Added error code for corrupted VR data (manual calibration).
- Configuration of MPI to have longer pulse width.
- Clarification for 40/90 pumps without flowrate selection buttons.
2.1 7.40 - Added function F37.08 to map the EMT to position on the totalizer board (to get same left-right
and right-left as UPD’s and nozzle positions)
3 9.00 - Added IFSF LON (13) and IFSF LON Stand Alone (14) as selectable protocols in F20.00.
NOTE! IFSF has slightly different error levels for different error types.
See IFSF protocol specification for Dispenser Application for details.

- Added new option for backlight control selectable in F41.01.

- ServTerm2.09 or newer required in order to download V9.00.


3.1 9.01 - Corrected max value of F24.03 (preset entry timeout) from 60 to 180 seconds
3.2 9.03 - F07.02: Added description of function for oilmix pump.
- F08/09.1N: Added two new product assignment types, 5 = Oilmix, 6 = AdBlue
- F20.05: New parameter, alarm reporting in DART protocol.
- F23.04: Changed description.
- F41.05: New value, 8 = Oil barrel refill
- F41.09: New values, 7 = UPS functionality, 8 = Oil barrel low
- F41.10: New value, 9 = Oil barrel full

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Revision Release Description
- Added new error codes, 49 (Illegal WIP incrementation ) and 88 (UPS mode)
- F70.00: New access level, 7 = Brazil International
3.3 10.00 - Automatic Temperature Compensation (ATC).
- CRC’s and SW versions of additional ATC related HW/SW devices are
displayed as well on CRC-button press.
- F01 Added ATC W&M modes (Serial and Stand Alone)
- F50 Assignment of Product Type per Meter
- F51 Assignment of Density per Meter
- F52 Assignment of Probe # to Meter #
- F53 Assignment of correction offset per Meter.
- Both gross and net volume (non-temperature corrected) in totals and
totalizers.
- S01, S02, S05, S06, S11, S12, S15 and S16:
Added gross volume totals and totalizers.
- New error codes for ATC: 21, 22, 23, 24 & 87.
- Weight & Measures Mode corrected.
More information on the ATC functionality is available in manual WM020465.
3.4 10.01 - Vapour Gate VR Monitoring.
- Alternative to FAFNIR Vaporix system.
- Activated by setting F26.04 = 3. Other related parameters are F26.06-08.
- System status (Timer started and Timer elapsed) reset in F47.01 = 0 (side A) and F48.01 =0
(side B). System problems (such as bad VR meter, disturbances and similar) resulting in error
OFF2 will reset by itself after some minutes or when error disappear.
- Same error indication on UPD’s as for Vaporix VRM (OFF1, OFF2, dashes etc).
- Calibration of the VR meters done in F47.09 and F48.09. Calibration tables are stored and
editable in F49.
- Vapour Gate Error Beep configurable in F15.04
- Vapour Gate Remote status indication configurable in F41.03 and F41.04
- A/L and other VR related results of fillings are logged in S31-S34.
- F14.09 Unit Price Display decimal point indication can be set from 0-10.
Ver 3.5 for 10.02 - Added configuration of UPS action time using parameter F23.09.
461330
- Added values to F26.04, 4 (Reserved), 5 (Vapour flow Switch) and 6 (Bürkert indication).
- Added values to F41.09/F41.10, 10 (Vapour flow switch)
Rev 01 for
WM023838 - Added configuration for Physical nozzle input 4 side A in parameter F41.12.
- Added configuration of “Pump GUI on iX” using parameter F54.01.
- Added configuration of LED indication using parameter F54.02
- Updated F01.00, Filling mode, to have correct value.
- Updated F10.0N. Increase max value for Octane number
- Updated F47/F48 to include settings for Vapour Flow Switch and Bürkert indication as well.
- Updated S31-S34 to include Vapour Flow switch. Changed sub statistics to correct value.
- Added Error code #48 for VRM systems.
- Added Error code #89, Low tank level
- Added description of ATC security switch handling in part 5.10
02 10.03 - F17.09: Added parameter for minimum unit price.
- F20.00: Added value for protocol selection, #15, DART via CAN
- F26.04: Updated descriptions for Vapour Gate closed loop regulation, value #4
- F27.04/F28.04: Added parameter for button for Transaction history
- F47/F48.06: Added parameter for Vapour Gate closed loop regulation factor.
- F54.03: Added debug parameter.
- F54.04: Added parameter for ATC W&M mode. Option for what volume to display during filling.
- Added error code #79, CAN bus error.
- Updated chapter 3.2 and 5.10 with double CRC-push button press to enter ATC W&M mode.
- Description for F23.04 changed to match what it does.
- Updated F29.0# to match real limits. Updated when oilmix was implemented.

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Revision Release Description
- Updated default value of F26.02.
- Updated F20.03 to match redefinition of parameter.
- Updated chapter 5.10 with ATC filling data view mode.
- Chapter 5.8.5 Vapour Gate Auto calibration added.
- Chapter 5.11 “Transaction history” added.
- Chapter 5.12 VRM Bürkert error indication added.
- S35, S36 and S37 added.
04 11.00 - Added Wayne Service Access (WSA) in description of entry to maintenance mode.
- Added text for access level to “Read but only write if W&M seal is broken.” In part 3.8
- Note in part 3.8.7
- Max suppression of preset overflow reduced from 99cl to 9 cl
- Chapter 3.8.16, Added sub parameter F15.05.
- Chapter 3.8.17, Added sub parameter F16.08
- Chapter 3.8.22, Changed description for F21.09
- Chapter 3.8.23, Added parameter F22.05 rounding of volume.
- Chapter 3.8.27, Changed description for F26.04, Added F26.09
- Chapter 3.8.35, Added F34.05, WIP operation mode, and F34.06, reserved.
- Chapter 3.8.40, Option values added
- Chapter 3.8.51 and 3.8.52, Added new product types with density for ATC.
- Chapter 3.8.55, Added description for F54.05, changed description in F54.02
- Chapter 3.8.56, Chapter added, F55, Electronic calibration.
- Chapter 3.8.57, Chapter added, F56, WIP calibration curve number.
- Chapter 3.8.58, Chapter added, F57, WIP upload service
- Chapter 3.8.59, Chapter added, F58, WIP download service.
- Chapter 3.8.60, Changed description for F70.00
- Chapter 3.8.61, Chapter added, F94, iGem data dump upload
- Chapter 3.8.62, Chapter added, F95, reserved.
- Chapter 3.9.29, Chapter added, S35, WIP calibration history.
- Chapter 3.9.30, Chapter added, S36, Meter calibration history.
- Chapter 3.10.##, Descriptions for event logs added.
- Chapter 4.1, Error classification added, H.
- Chapter 4.2, Updated iGem errors E19, E60, E61
- Chapter 5.1.3, Chapter added, data not cleared on cold start.
- Chapter 3.9.21 corrected. Whole Liters is displayed (not centilitres).
05 10.07 - Chapter 3.8.55 If F54.05 = 2 cold start only via F00=4.
- Chapter 3.8.8 Added option 3 for F07.07 Stop button Mode
- Chapter 3.8.9 Text for LPG Prod type changed.
- Chapter 3.8.16 Nozzle out alert not available in V10.07.
- Chapter 3.8.21 Changed text in F20.03 for dialects. Added dialect for NPCL when CPC in
Taiwan.
- Chapter 3.8.23 F22.05 not available in V10.07
- Chapter 3.8.27 Added parameters F26.10 (no indication of VRM timer started on UPD) and
F26.11 (No 60 sec delay to end VRM transaction).
- Chapter 3.8.35 F34.05 and F34.06 not available in V10.07.
- Chapter 3.8.42 Added options for spare outputs 3 & 4 to be used for indication of physical
nozzle out. Added parameters F41.13 – F41.16 to configure spare I/O on expansion board.

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Revision Release Description
F41.13 used in V10.07 to for safety switch input to inhibit start of GHM warming when service
is being performed on pump. Also added option to use inputs as block signal.
- Chapter 3.8.54 Corrected ATC offset text to 0.7°C range (incorrectly stated 7°C before)
- Chapter 3.8.60 Configuration of GHM warming for anti clogging of inlet filter.
- Chapter 3.9.29 S35 not available in V10.07
- Chapter 3.9.32 Added log of average filling flow rates of 3 last fillings on side A
- Chapter 3.9.33 Added log of average filling flow rates of 3 last fillings on side B
- Chapter 5.8.6 Added description of Vapour Gate commissioning mode in F01.
06 10.08 - Misc changes in text to clarify between V11.xx with it’s LR related features and V10.xx and
older.
- Chapter 3.8.21 Added dialect option for Ljungman in F20.03 = 3 (Scandinavian dialect 2)
- Chapter 3.8.55 Added sub parameters F54.06 and F54.07.
- Chapter 4.2 Changed severity level of error codes 71 and 73 to SEMI FATAL (C).
07 11.01 - Chapter 3.8.27 Added parameter option F26.00 = 3 for selection of Wayne VR.
- Chapter 3.8.61 Added function F60 for calibration of Wayne VR.
- Chapter 3.8.63 Added Function F93 – Pump serial number
- Chapter 3.9.34 Added statistics S40 – Vapour Gate VRM Statistics Side A
- Chapter 3.9.35 Added statistics S41 – Vapour Gate VRM Statistics Side B
- Chapter 3.8.27 Added parameter option F26.08 = 3
- Chapter 3.8.21 Added parameter option F20.03 = 3 for IFSF
- Chapter 3.8.55 Added parameter F54.08
- Chapter 3.8.27 Description for F26.02 updated.
- Chapter 3.8.48 Clarification in description of F47/F48.05
- Chapter 5.8.5 updated. Description to match software.
- Chapter 3.8.25 Added soft key functions in F24.04 to F24.08
- Chapter 3.9.20 updated. Number of sub-statistics was incorrect.
08 11.03 - Chapter 3.8.15 Added note for F14.00
- Chapter 3.8.21 Added parameter option F20.00 = 16 for IFSF over CAN. .
- Chapter 3.8.21 Added parameter option F20.03 = 3 for DART
- Chapter 3.8.55 Added sub function F54.09 – Expansion UART 2 functionality.
- Chapter 3.8.61 Added parameter option F60.S0
- Chapter 3.8.62 Added Function F61 – Filter Clogging Detection
- Chapter 3.8.63 Added Function F62 – iSense parameters
- Chapter 4.2 Added alarm 33 for low flow rate.
09 11.05 - Chapter 3.8.21 Added parameter option F20.03 = 4 for DART
- Chapter 3.8.21 Added sub function F20.06.
- Chapter 3.8.28 Added sub function F27.05 – LPG dead-mans button assignment.
- Chapter 4.2 Added error code 15 (has been used since V11.00)
10 11.06 - Chapter 3.2 Added display of WIP/XWIP data in CRC-view mode
- Chapter 3.8.55 changed. Added description for new option in F54.07
11 11.07 - Chapter 3.8.39 updated. Added Australia country code.
- Chapter 3.8.40 updated. Power cycle needed for new error levels to be loaded.
- Chapter 3.8.48 updated. Added Vapour Gate OFF2 triggers levels.
- Chapter 3.8.55 updated. Added Vapour Gate frequency indication.
- Chapter 3.8.63 updated. Added parameters Diagnostic functions
- Chapter 3.9.36 added. S42, Maintenance entry log.

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Revision Release Description
- Chapter 3.9.37 added. S43, VR error log side A.
- Chapter 3.9.38 added. S44, VR error log side B
- Chapter 3.9.39 added. S45, Vapour gate daily average side A
- Chapter 3.9.40 added. S46, Vapour gate daily average side B
- Chapter 4.2 updated. E53 description added.
- Chapter 5.1.3 updated. New parameters
- Chapter 5.1.4 added. Simple statistics view mode
12 11.09 - Chapter 3.8.21 updated description in F20.03 for US current loop.
- Chapter 3.8.24 updated description in F23.06 for value 29-30
- Chapter 3.8.40 updated description to include error 30.
- Chapter 3.8.48 updated default value to 2 for sub function 03

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1.2.1 Release overview:

Release Date (MMDDYY) Program checksum P-xxxx


7.13 11.08.01 b912
7.15 05.21.02 cd5A
7.16 07.01.02 2232
7.17 09.11.02 5E15
7.18 09.26.02 45B0
7.19 01.21.03 175F
7.20 03.26.03 A5EE
7.21 03.27.03 B42E
7.22 05.19.03 86EC
7.23 05.23.03 2337
7.24 06.13.03 2173
7.25 07.08.03 8E22
7.26 09.26.03 813C
7.27 10.17.03 95BB
7.28 11.24.03 98C9
7.29 12.19.03 A0FD
7.30 02.27.04 D263
7.31 Not rel.
7.32 05.07.04 A890
7.33 11.08.04 1B4A
7.34 02.21.05 FF0A
7.35 03.31.05 9F4A
7.36 04.26.05 6667
7.37 06.15.05 A4C4
7.39 17.08.05 BE6E
7.40 18.08.05 9FED
1MB 1MB 512 KB

0x555F 0x0BE5 0x0BE5


--- --- 7.41 01.20.06 87B6
--- 9.00 --- 02.11.06 E53B
--- 9.01 --- 04.06.06 F811
--- 9.02 --- 06.21.06 E23D
--- 9.03 --- 03.23.07 013E
--- 10.00 --- 06.11.07 (Not rel.) 139C
--- 10.01 --- 08.09.07 A16C
--- 10.02 --- 12.06.07 4E49
--- 10.03 --- 04.11.08 7A4F
--- 10.05 --- 10.03.08 (Not rel.) 81EC
--- 10.06 --- 11.14.08 FEE9
11.00 --- --- 03.23.09 AD67
--- 10.07 --- 06.08.09 2870

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--- 10.08 --- 08.26.09 1D22
11.01 --- --- 11.25.09 5F94
11.02 --- --- 12.09.09 3CA4
11.03 --- --- 04.29.10 51A9
11.04 -- -- 06.30.10 305E
11.05 --- --- 08.31.10 84F0
11.06 --- --- 10.25.10 6A79
11.07 --- --- 02.18.11 DE2F
11.08 --- --- 03.17.11 17CB
11.09 --- --- 07.14.11 A618
Not rel. = not released

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2 MAINTENANCE MODE OVERVIEW

2.1 General Description


You will need to access the maintenance mode in order to program functions and/or view statistics. This section explains the
two ways that you can enter the maintenance mode as well as the tasks you can perform while in the maintenance mode. The
function and statistics data appear in the money, volume, and unit price display windows.

2.1.1 Accessing the Maintenance Mode


Access the Maintenance Mode through one of the following interfaces:
• Service Terminal Program (STP)
• Infrared Interface

2.1.2 Performing Tasks Through the Maintenance Mode


Perform the following IGEM Operations through the Maintenance Mode:
• Configuration set-up and statistics viewing
• Diagnostics
• Remote download and upload of program code

2.2 Service Terminal Program STP


Use a laptop computer (PC) to access dispenser functions, statistics, and diagnostics. This interface can also be used to
download and upload the software. The communication is through a serial link. Although you perform the programming through
the pump display, a description of the various functions and statistics appear on the laptop display.
If PC is connected with RS232 cable via D-SUB on iGEM board, make sure to set
servTerm TYPE = 3 (TTL-LEVEL).

2.3 Software loading


The Software can either be loaded by a laptop (PC) as described above or by another IGEM computer board. The
communication is through the serial link. The software is loaded from the IGEM board (master) to the IGEM board in the pump.

2.4 Infrared Interface


The infrared interface has 16 buttons. Use the infrared interface to access dispenser functions and diagnostics. This interface
uses only the pump display for user feedback. There is no additional display.

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3 PROGRAMMING IGEM

3.1 Introduction
This section discusses how to enter the maintenance mode and what functions are available for IGEM programming.

3.2 Infrared Interface


The infrared device communicates with the IGEM via an infrared link. Access the maintenance mode by pressing the CRC-push
button on the computer board, upon this the program CRC values and SW Version number are indicated at the display.
If Automatic Temperature Compensation (ATC) is activated, the CRC’s and SW versions of related additional HW/SW devices
(CAN-ISB board and TM-board) will be displayed as well one after the other. By pressing the CRC-push button when any of the
CRC’s are viewed (Program CRC, CAN-ISB CRC or TM-board CRC) will activate ATC W&M mode for 30 minutes or until CRC-
push button is pressed again.
In addition to above information ithe CRC, SW version and type also displayed for all connected WIP/XWIPs.
A quick way to exit the CRC-view is to press CLEAR when any information is viewed. (Only works in V11.06 and later)

Example

Program CRC value (6A79)


P-6A79

E-555F W&M CRC value (555F)

11.06 SW version number (11.06)

WIP CRC views

1 5 Meters # (1 and 5)

0 0045 WIP device type (0) and WIP SW CRC value (0045)

2.02 SW version (2.02)

After the CRC values are cleared, press one of the following keys within 20 sec.:
ENTER Field service engineer entry using field engineer password
5 Wayne Service Access entry using dynamic password (require special user account)
1 Station manager entry using station manager password
2 Operator entry using operator password
3 Read program CRC checksums
CLEAR Weights and Measures entry using weights and measures password

The maintenance mode asks you for a password twice before allowing access to the maintenance mode functions and statistics.
A 10 second time-out is built into the password entry code.

PASS 1 When the word PASS 1 appears on the sale display, you have 10 seconds to start entering
the password. The timer restarts after you press a key. When you finish entering the
password and press ENTER,
------

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PASS 2 appears in the sale display window, prompting you to enter the password again.
PASS 2

------

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3.3 Service Terminal Program STP
Field service engineers can use a laptop computer to run the service terminal program (STP). To run the STP, perform the
following steps:

1. Remove the dispenser bezel.


2. Connect the serial data cable to the serial channel of the laptop and the serial channel on the iGEM computer
board. Make sure that the straps to select the link type are set correctly.
3. Start the STP (SERVTERM.EXE).
4. Select type of Hardware interface by pressing the “TYPE” button

5. For entry to iGEM SW version 10.06 or older,


select “üOld Igem Login” in “Options” menu (see
below).

6. Or for entry at Wayne Service Access level, select


“ü Wayne Service Access” in “Options” menu (se
below).

7. Establish the communication by pressing the CRC-button on the computer board. When communication is
established iGEM enters maintenance mode.

When PASS 1 appears on the sale display, enter the password and press ENTER.
PASS 1

------

When PASS 2 appears in the sale display window, enter the password again, then press
PASS 2 ENTER.

------

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3.4 Maintenance Mode Display
When you enter the maintenance mode, the unit price display windows show "F - - ", the money display window shows the
software version number, and the volume display window shows the date of the software version. This is the start of the function
programming mode.
To edit or view specific functions, enter any function number using the number keys and press ENTER. The corresponding
number appears in the money display window.

Software Version or Release number, (i.e. 7.17)


7.17
Date (MMDDYY, i.e. 04. April 2002)
100402

F --

To enter the statistics viewing mode press either the UP or DOWN arrow when the unit price is displaying "F - - ". When you
enter the statistics viewing mode, the unit price display window shows "S - - ", the money display window shows the current
transaction count for side B, and the volume display window shows the current transaction count for side A.
To view specific statistics, enter any statistic number using the number keys and press ENTER. The corresponding number
shows in the money display window.

i.e. 1456 fillings on side B


1456

3456
i.e. 3456 fillings on side A
S --

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3.5 Maintenance Mode Exit
There are two ways that you can exit the maintenance mode:
• Exit and Save Changes
• Quick Exit

3.5.1 Exit and Save Changes


Use Function 00 - Exit Function to exit the maintenance mode and save changes. When you are in the function, Enter 3 for the
sub function, then press ENTER twice. See F00 - Exit Function for more information on the Exit Function. If you entered
maintenance mode using the infrared interface, the maintenance mode becomes inactive. If you entered maintenance mode
using the Service Terminal Program, the maintenance becomes idle, but will still be active until you remove the cable from the
interface or terminate the Service Terminal Program.

3.5.2 Quick Exit


If you use a Quick Exit, you will lose changes you have made. To perform a Quick Exit, do the following:
• If you used the Service Terminal Program to enter the maintenance mode, deactivate the maintenance mode by
removing the cable from the RS232 interface or terminate the Service Terminal Program.
• If you used the Infrared Interface, press the CLEAR key until the unit price display windows shows "F - - " or "S - -".
Then press ENTER three times. This causes the maintenance mode task to immediately terminate.

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3.6 Function or Statistic Entry Level
You must access all function and statistic data through sublevels before you can view or write any data. The initial display
shows dashes on the money display, the volume display is blank, and the unit price display shows the function or statistic
number. The function or statistic number is preceded by an F or an S. Functionality for this screen is defined as follows:

Button Description
CLEAR Returns control to initial screen.
ENTER Opens the first sublevel to which you have access.
UP Advances to the next function or statistic
DOWN Returns to the previous function or statistic
# Ignored.
NEXT Advances to the next function or statistic
NUMBER (1- Goes to function or statistic number entered. If the number is beyond the range of the available functions or
9) statistics, the maximum function or statistic is used.
When you begin to enter numbers, the non-numeric keys have the following functionality:
CLEAR Backspace key if there is numeric input, otherwise returns control to initial screen.
ENTER Accepts any numeric input already entered, otherwise opens the first sublevel to which you have access.
UP Ignored when numeric input has been entered, otherwise advances to next function or statistic.
DOWN Ignored when numeric input has been entered, otherwise returns to previous function or statistic.
NEXT Ignored when numeric input has been entered, otherwise advances to next function or statistic
# Ignored
NEXT Ignored when numeric input has been entered, otherwise returns to previous function or statistic.
CLEAR If you press the CLEAR key before you enter numeric data, the system will not accept the numeric data,
because it has returned to the initial screen.

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3.7 Sub Entry Level
When you enter the sub entry level, the unit price display shows the function/statistic number in the two left-most digits and the
sub level number in the two right-most digits separated with a decimal point. The F or S no longer appears. The following list
shows functionality provided at this level. Not all functionality is available depending on user access.

Button Description
CLEAR Returns control to the function or statistic entry level screen.
UP Increases the value of the displayed parameter; value rolls over when the maximum value is reached.
ENTER Returns control to the function or statistic entry level screen.
DOWN Decreases the value of the displayed parameter; value rolls over when the minimum value is reached.
# Clears the money display and allows you to enter a new value for the given parameter. Out of range values are
ignored.
NEXT Advances to the next sub function or sub-statistic within the current function or statistic.
NUMBER (1- If you enter numeric data without first pressing the # key, the system goes to the sub function or sub-statistic of
9) the corresponding number that you entered. If the number is beyond the range of available sub-functions or
sub-statistics, the maximum sub function or sub-statistic is used.
When you begin to enter numbers (preceded by the # key or not), the non-numeric keys have the following
functionality.
CLEAR Backspace key if there is numeric input, otherwise returns control to initial screen.
ENTER Accepts any numeric input already entered.
UP Ignored when numeric input has been entered, otherwise returns control to the sub entry level.
DOWN Ignored when numeric input has been entered, otherwise returns control to the sub entry level.
# Ignored when numeric input has been entered, otherwise returns control to sub entry level.
NEXT Ignored when numeric input has been entered, otherwise returns control to the sub entry level.

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3.8 Function List
The software controls access to functions and sub-functions. It contains an access level table that determines what functions
each user has access to. Access levels are as follows:
• Read and Write
• Read but only write if W&M seal is broken.
• Read only
• No access

3.8.1 F00 - Exit Function


Use this function to select one of three maintenance mode exits.
Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows:
.00 Exit Option, 1 through 4
1 = Do not exit and do not save changes
2 = Exit, but do not save changes
3 = Exit and save changes
4= Soft cold-start, PASS appears in the money display, enter Password and ENTER to get the cold-start executed.
NOTE! Don’t perform cold start unless absolutely necessary.

3.8.2 F01 - Filling Modes


Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows:
.00 Filling Mode, 1 through 6
1 = Serial Mode, dispenser controlled by site controller via serial link
2 = Stand Alone Mode, dispenser not supervised by a site controller
3 = Serial W&M Mode, same as #1, but 3 volume decimals ( .xxx volume units) Non-temperature compensated.
4 = Stand Alone W&M Mode, same as #2, but 3 volume decimals ( .xxx units) Non-temperature compensated.
5 = Serial ATC W&M Mode. Displaying ATC related data.
6 = Stand Alone ATC W&M Mode. Displaying ATC related data.
7 = Serial Vapour Gate Commissioning Mode
8 = Stand Alone Vapour Gate Commissioning Mode

NOTE! Flow loss check (on high-speed blenders) is disabled in any of the W&M modes.
See chapter: Pumping unit flow lost check to avoid dry operation when two meters are assigned to one nozzle

3.8.3 F02 - Clock Configuration


Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows:
.00 Time in the format HH.MM
.01 Date in the format MM.DD
.02 Year in the format YY.YY

NOTE: Clock configuration is not supported by all iGEM CPU boards.

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3.8.4 F03 - Set Side A Unit Prices
Sub-function numbers are in the format below.
.0N Set prices
.1N Not used (Set cash prices)
N Logical nozzle number 1-4 (5-8 optional)
NOTE! The Unit Prices are initialised after Coldstart to 99.01, 99.02, 99.03, 99.04 and so on.

3.8.5 F04 - Set Side B Unit Prices


This function provides the same functionality on side B as F03
NOTE! The Unit Prices are initialised after Coldstart to 9911, 9912, 9913, 9914.

3.8.6 F05 - Set Side A Fuelling Point Address


.00 Fuelling Point Address, 1 through 99, where 0 = None Assigned

3.8.7 F06- Set Side B Fuelling Point Address


.00 Fuelling Point Address, 1 through 99, where 0 = None Assigned
NOTE! Some systems require that a fictive (not used) address is set in F06 for single sided pumps.

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3.8.8 F07 - Dispenser Configuration

Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows:
Sub Description Notes
.00 Maximum logical nozzle number for each side Read-Only, Writeable in F37.01
1-4 (5-8 optional)
.01 Dispenser geometry Read-Only, Writeable in F37.02
1 = single sided
2 = double sided
.02 Maximum blend error allowed, 1-5 (units of %).
For Oil mix the value is in ‰. Oilmix = 2
.03 First check set for blending if litres,
2-200 (units of 1/10 Litres). Set same as MMQ
.04 First check set for blending if gallons,
5-50 (units of 1/10 Gallons) Set same as MMQ
.05 Number of Dispenser Displays per side
0 = one Display per side
1 = second Display on side A
2 = second Display on side B
3 = second Display on side A and side B
.06 Wayne Integrated Pulser (WIP) Type
1 = serial WIP
.07 Stop button configuration Now edited in F54.06
1 = Stop Both Sides
2 = Stop Side
3 = Close FP for further use until pressing “CRC-button” or ‘3’. Introduced in V10.07.
.08 Stop button assignment
0 = Stop Button input on display keyboard input disabled
(but remains on original stop button input display connector J4)
1 – 24 = used button number on display keyboard input

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3.8.9 F08- Side A Dispenser Type Configuration Part #1

Sub-function numbers are in the format: `.XN' where X = the selected configuration parameters and
N = the logical nozzle number 1-4 (5-8 optional) as follows:
Sub Description Notes
.0N Physical nozzle number assignment
0-4 where 0 = None (5-8 optional),
.1N Product type assignment, 1-7
1 = Normal + high-speed,
2 = blend
3 = LPG with Mech. Cal Require WIP const = 8320
4 = 40-90 (double sided pump)
5 = Oil mix
6 = AdBlue
7 = LPG without fixed calibration factor Can use Function 55 if V11.xx
.2N Unit Price display assignment
0-4 where 0 = None (5-8 optional),
.3N Primary meter number assignment
0-8 where 0 = None (9-12 optional),
.4N Secondary meter number assignment
0-8 where 0 = None (9-12 optional),
.5N Primary valve number assignment
0-10 where 0 = None (11-14 optional),
.6N Primary valve type, 1-5
1 = ASCO On/Off
2 = Skinner Prop. (Not used)
3 = ASCO Proportional
4 = Two-stage (fast flow)
5 = ASCO Oilmix valve
.7N Secondary valve number assignment
0-10 where 0 = None (11-14 optional)
.8N Secondary valve type, 1-5 (4 = Two-stage slow flow)
.9N Third valve number assignment (ON/OFF type only)
0-14 where 0 = None

3.8.10 F09 - Side B Dispenser Type Configuration Part #1


This function provides the same functionality on side B as F08

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3.8.11 F10 - Side A Dispenser type Configuration Part #2

Sub-function numbers are in the format: `.XN' where X = the selected configuration parameters and
N = the logical nozzle number 1-4 (5-8 optional):
Sub Description Notes
.0N Octane number Displayed for 1 second @ grade
select
0-110 where 0 = None assigned
.1N Product select button input number
0-24 where 0 = None assigned
.2N Push-to-Start button input number
0-24 where 0 = None assigned
.3N Vapour recovery system enabled
1 = Yes
2 = No
.4N Beep on physical nozzle lift in a series of six beeps
1 = Yes
2 = No
.5N High/Low flow toggle button # assignment Toggle between flow at F29/30.2x
and F29/30.3x
0-24 where 0 = None assigned
.6N High capacity button # assignment Flow at F29/30.3x
0-24 where 0 = None assigned (default iGEM keyboard = 10)
.7N Low capacity button # assignment Flow at F29/30.2x
0-24 where 0 = None assigned (default iGEM keyboard = 9)
.8N Grade code assignment
0 – 9 where 0 = grade code same as Log. Nozzle no.
Possible grade codes for Ferranti CL: 0 – 9
Possible grade codes for LJCL: 1 – 5,
where 1 = grade 0 etc, 0 = not assigned
Possible grade codes for DART: 1 – 7
.9N Maximum volume limit 1-6 digits
0-990000 where 0 = None assigned

3.8.12 F11 - Side B Dispenser Type Configuration Part #2


This function provides the same functionality on side B as F10

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3.8.13 F12 - Side A Pump Assignments

Sub-function numbers are in the format: `.XN' where X = the selected configuration parameters and
N = the logical nozzle number 1-4 (5-8 optional):
Sub Description Notes
.0N Primary pump assignment
0-4 where 0 = None (5-8 optional)
.1N Secondary pump assignment
0-4 where 0 = None (5-8 optional)
.2N Third pump assignment E g extra feeder pump to gain extra
high flow.
0-4 where 0 = None (5-8 optional)

3.8.14 F13 - Side B Pump Assignments


This function provides the same functionality on side B as F12

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3.8.15 F14 - Dispenser Display Configuration (both sides)

Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows:
Sub Description Notes
.00 Number of unit price displays per side
0-4 (5-8 optional)
0 = None = Fleet Mode Fleet mode only for V11.03 and newer
.01 Display mode after sale paid
1 = Money is actual, volume is actual, unit price is actual
2 = Money is zeros, volume is zeros, unit price is actual
3 = Money is zeros, volume is zeros, unit price is blanks
4 = Money and Volume actual, Unit Price blank
5 = Money is actual, volume is actual, unit price is for 5sec.
actual
.02 Money display digits right of decimal point
0-4
.03 Volume display digits right of decimal point
0-4
.04 Unit Price display digits right of decimal point used as base for the money calculation
0-4
.05 Flash unit price display when selected after 8 – blanks – 0
1 = No Flash
2 = Flash until flow
3 = Flash always
.06 Suppress display of leading zeros in normal mode
1 = Yes
2 = No
.07 Totals and totalizer amount display digits right of the decimal point has to be set to 2 for ATCL, DART and
LJCL totals to be correct
0-4
.08 Totals and totalizer volume display digits right of the decimal point has to be set to 2 for ATCL, DART and
LJCL totals to be correct
0-4
.09 Unit Price display decimal point indication digits right of decimal point, (to
be used only when the indicated decimal point shall differ from the setting
in F14.04).
0 – 4 = forced decimal position regardless of F14.04. E g with DART in Germany = 1
5 = disabled = use setting in 14.04.
6 – 10 = forced decimal position regardless of F14.04 (6 = 0 decimals, 7 = Used when running against S&B POS
1 decimal and so on). running IFSF LON with iGEM SW
version 10.01 or newer

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3.8.16 F15 - Dispenser Annunciator Configuration

Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows:
Sub Description Notes
.00 Beep annunciator on any button
1 = Yes
2 = No
.01 Beep annunciator on physical nozzle lift
1 = Yes
2 = No
.02 Repeat annunciator beep if physical nozzle out and Push-to-start (or grade
select) NOT satisfied
1 = Yes
2 = No
.03 Beep annunciator once for each eight's, blanks and zeros
1 = Yes
2 = No
.04 Five short beeps in series on nozzle return when Vapour Gate VRM timer
is activated
1 = Yes
2 = No
.05 Nozzle Out Alert. Beep if no flow after X seconds. Only for V11.xx
0 = Disabled
1-60 = Beep when there has been no fuel flow for (1 to 20) State FUELLING is reached when
seconds in state FUELLING. number of centilitres set in F19.11 is
passed
61-120 = Beep when there has been No fuel flow for (61=1) to
(120=60) seconds in state FUELLING.
Will in addition to this also beep if there is No fuel flow
for (61-60+10 = 11) to (120-60+10 = 70) seconds
BEFORE pump has entered state FUELLING

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3.8.17 F16 - WIP Configuration

Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows:
Sub Description Notes
.00 Measurement mode
1 = Litres
2 = Gallons
3 = Imperial Gallons
.01 WIP reverse pulse hysteresis, 1-64
.02 Confirm WIP serial number change (when WIP has been replaced)
0 = Serial number stored
1 = Confirm new serial WIP numbers (needs to be done when
WIP has been replaced and F16.04=1, this parameter will be
automatically reset when Maintenance Mode is exited and new
serial number is stored)
.03 Reverse pulse Limit (after hysteresis) on an idle/unused WIP
1-255 (value in number of ¼ cl decrements)
.04 Verify WIP serial number change
0 = disabled
1 = enabled
.05 Download calibration factor (8320) to WIP if product type (F08/09.1N) is set Require W&M seal of WIP to be broken
to “LPG with mechanical calibration” (= 3). and calibration magnet to be removed.
1 = Download calibration constant 8320 on exit&save (F00=3)
.06 Fraud detection by WIP totalizer verification
0 = Disabled
1 = Enabled
.07 Reserved
.08 WIP protocol revision
0 = Std
1 = Enhanced

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3.8.18 F17 - Dispenser Limits Configuration

Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows:
Sub Description Notes
.00 Maximum number of pulse errors on an "in use" WIP Used in a transaction
1-59 in number of ¼ cl increments
.01 Maximum number of pulse errors on an idle/unused WIP
1-99 in number of ¼ cl increments
.02 Maximum number of display errors per filling
0 – 99 where 0 = disabled
.03 Stop for "no flow" or "flow lost" time limit
0 - 1000 seconds where 0 = disabled
.04 Maximum number of consecutive no flow events without error Pump will CLOSE down if limit is
reached.
0 – 10 where 0 = disabled
.05 Maximum number of flow lost events without error
0 – 10 where 0 = disabled
.06 Maximum number of consecutive unfinished fillings Pump will CLOSE down if limit is
reached.
0 – 10 where 0 = disabled
.07 Maximum Money amount per filling, 1 – 6 digits
0 – 990000
.08 Maximum volume amount/filling, 1 – 6 digits
0 – 990000
.09 Minimum unit price, 1 – 4 digits Default 30p in UK
default 1 in other country codes
0 – 9999

3.8.19 F18 - Blend Ratio Configuration


Sub-function numbers are in the format: `SN' where S = the Side number (1=A, 2=B) and N = the logical nozzle number 1-4 (5-8
optional).
SN. Blend ratio (the allowed range for data is 0-101)
100 = primary valve only, secondary valve closed
0 = secondary valve only, primary valve closed
101 = primary and secondary valve assignment (high capacity pumps 130 l/m)

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3.8.20 F19 - Volume Unit Specific Configuration

Sub-function numbers in the format `.VX' where V= volume unit selection (1= litres, 2=gallons) and X = the selected
configuration parameters defined a follows:
Sub Description Notes
.10 Suppressed volume @ start of filling, 0-9 cl
.11 Maximum volume for selection of new product, 0-9 cl
.12 Suppress overflow of preset limit, 0-9 cl
.13 Preset/Prepay slow down volume delta OFFSET. 38 lpm = 75 cl
70 lpm = 90 cl
The slowdown delta volume depends on the max flow rate (F29/F30) of the logical 130 lpm = 150 cl
nozzle according to the following:
Delta volume (cl) = MAX(55lpm, Qmax[LNOZ] ) - 20 + DeltaOffset.
Example: MAX (55, 38 (lpm)) – 20 + 40 (default) = 75 cl slow down delta volume
.14 Forward pulse limit on idle/unused WIP, 0-99 cl
.15 Second Clear volume limit, 0-15 cl where 0 = disabled
.16 Hose test volume, 0-15 cl where 0 = disabled Time is set in F23.06
.17 MPI Pulse weight configuration on spare outputs 1-4
1 = 1 cl per pulse Pulse width 2,1 ms Pulse width = 2,1ms,
10 = 10 cl per pulse max flowrate > 130 lpm
100 = 100 cl per pulse
101 = 1 cl per pulse Pulse width 3,75 ms Pulse width = 3,75ms,
110 = 10 cl per pulse max flowrate = 80 lpm
200 = 100 cl per pulse

.20 Suppressed volume @ start of filling, 0-99 (units of 1/1000 Gallons)


.21 Maximum volume for selection of new product,
0-99 (units of 1/1000 Gallons)
.22 Suppress overflow of preset limit, 0-99 (units of 1/1000 Gallons)
.23 Preset/Prepay slow down volume delta, NOTE! In Gallon mode it is NOT an
offset but the actual delta volume as
2-999 (units of 1/1000 Gallons) in V10.06 and older.
.24 Forward pulse limit on idle/unused WIP, 1-999 (units of 1/1000 Gallons)
.25 Second Clear volume limit, 0-4 cg , 0 = disabled
.26 Hose test volume. (Set time in F23.06), 0-65 cg, 0 = disabled
.27 MPI Pulse weight configuration on spare outputs 1-4 NOTE! Not in cg but in cl
1 = 1 cl per pulse Pulse width 2,1 ms Pulse width = 2,1ms,
10 = 10 cl per pulse max flowrate > 130 lpm
100 = 100 cl per pulse
101 = 1 cl per pulse Pulse width 3,75 ms Pulse width = 3,75ms,
110 = 10 cl per pulse max flowrate = 80 lpm
200 = 100 cl per pulse

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3.8.21 F20 - Dispenser Serial Link Configuration
Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows:
.00 Protocol
0 = Off link
1 = Standard DART
2 = FULL DART
3 = FULL DART for IFSF LON (for DART/IFSF protocol converter board)
4 = US current loop,
5 = Ljungmans current loop
6 = Ferranti A
7 = ATCL
8 = Ferranti B
9 = Ferranti C (copos)
10 = IFSF Stand Alone Mode (special DART mode)
11 = Nuovo Pignone current loop (SINP)
12 = Nuovo Pignone protocol on RS485
13 = IFSF LON (for iGEM piggyback board, cycle power after saved change)
14 = IFSF LON Stand Alone
15 = FULL DART via CAN-bus
16 = IFSF over CAN

.01 Baud rate


1 = 1200
2 = 2400
3 = 4800
4 = 9600
5 = 19200
6 = 38400
9600 is default
NOTE1: DART and Ljungmans current loop is approved on 9600 Baud only
NOTE2: When running IFSF LON Baud rate is automatically set to 76800 (not reflected in this parameter)
.02 Reserved
.03 Protocol dialect parameter
DART:
1 = German dialect
2 = Scandinavian dialect
3 = Scandinavian dialect 2
4 = Scandinavian dialect 3
Ljungman (LJCL):
1 = German dialect
2 = Scandinavian dialect 1
3 = Scandinavian dialect 2 (Scandinavian dialect 2 differs compared to 1 by using GRM of block 0 based
on RTU instead of DTU)
IFSF (IFSF LON and IFSF LON stand alone):
1 = Do not request configuration after reset
2 = Request configuration after reset
3 = Reserved
Nuovo Pignone (SINP):
Always enter FILLING COMPLETE on nozzle return (including grade change).
1 = Yes
2 = No
3 = No (CPC dialect)
US current loop (from V11.09):
Clear error 30 when receiving a new command (POS back again) after POS is offline
1 = No
2 = Yes
Ferranti, ATCL:
Not used.
.04 Use logical nozzle Totals/Totalisers Statistics as grade Totals/Totalisers Statistics
1 = Yes, statistics will be updated based on grade code assigned by F10/11.8N
2 = No, statistics will be updated based logical nozzle numbers

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.05 Alarm-reporting in Dart protocol
1 = Report alarm on occurrence and all alarms on status request. Alarms reset by RESET command.
2 = Report alarm at end of filling (only last alarm that occurred). Default.
.06 Transaction payable only when nozzle when nozzle returned (currently only for IFSF)
0 = disabled
1 = only applies for LPG nozzles
2 = applies for all product types

Physical link type configuration (1. Generation of iGEM Boards)

2-wire DART (RS485) 4-wire (LJCL) ATCL Ferranti/US


IFSF DART 4-wire (DART) Current Loop

S19 S4 S21 S20 S19 S4 S21 S20 S19 S4 S21 S20 S19 S4 S21 S20

S17 S16 S18 S17 S16 S18 S17 S16 S18


S17 S16 S18

Physical link type configuration (2. Generation of iGEM Boards)

2-wire DART (RS485) 4-wire (LJCL) ATCL Ferranti/US


IFSF-DART 4-wire (DART) (no HW repetition) Current Loop
(HW repetition)

S12A S12B S12C S12D S12A S12B S12C S12D S12A S12B S12C S12D S12A S12B S12C S12D

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3.8.22 F21 - Miscellaneous Configuration

Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows:
.00 Pump Motor ON configuration
1= ON at end of display test
2= ON at start of display test, to be used on dispensers (submersible operated) set delay time
in F23.00
3= ON at product selection
.01 Block access to F01 (filling mode configuration) 1 = Yes 2 = No
.02 Standalone indication enabled 1 = Yes 2 = No
(show four digits right of decimal point)
.03 Blank or dash unselected unit price displays 1 = Blank 2 = Dash
on product selection
.04 Product change allowed after fuelling started 1 = Yes 2 = No
.05 Electro-mechanical totalizer configuration and
1= One EMT per meter. EMT 1 on J6 is mapped to meter 1 and EMT5 on J7 is mapped to meter 5.
2= One EMT per WIP/GHM. EMT 1 on J6 is mapped to WIP 1 and EMT 4 on J6 is mapped to WIP 4.
3= One EMT per logical nozzle. EMT 1 on J6 is mapped to logical nozzle 1 on side A and EMT 5 on J7 is mapped
to logical nozzle 1 on side B.
Note! Maximum 4 logical nozzles per side unless expansion board is used (in which case up to 6 can be used).
4= One EMT per logical nozzle following electronic totals behaviour. EMT 1 on J6 is mapped to logical nozzle 1 on
side A and EMT 5 on J7 is mapped to logical nozzle 1 on side B.
Note! Maximum 4 logical nozzles per side unless expansion board is used (in which case up to 6 can be used).
.06 Flow Rate Indication while filling at the amount display
0= Disabled
1= show primary volume
2= show secondary volume
3= show primary plus secondary volume
4= show primary volume at the amount display and secondary volume at the unit price display
5= same as "1", function enabled if "crc-button" is pressed before filling, flow rate indicated for 10 sec if button "7" is
pressed while filling
6= same as "2", function enabled if "crc-button" is pressed before filling, flow rate indicated for 10 sec if button "7" is
pressed while filling
7= same as "3", function enabled if "crc-button" is pressed before filling, flow rate indicated for 10 sec if button "7" is
pressed while filling
8= same as "4", function enabled if "crc-button" is pressed before filling, flow rate indicated for 10 sec if button "7" is
pressed while filling
.07 Error/Event indication at the pump display
0= flash display and show “CLOSED” from error level C
1= flash display only from error level B
2= flash display, show “CLOSED” and show the error code on the unit price display from error level C
3= flash display and show the error code on the unit price display from error level B
.08 Weight and Measures Totalizer or Totals indication at the pump display and transmission to the site controller
(activated by Remote Control CLEAR button)
0 = Totalizer per meter
1 = Totalizer per logical nozzle
2 = Totals per meter
3 = Totals per logical nozzle
4 = WIP Totalizer Totals (as if set to 2 or 3) are sent via POS.

.09 Maintenance Mode access through Remote Control without pressing the CRC button on the IGEM computer first

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0= entry possible at all levels
1= entry with button 1, 2, 3, 5, CLEAR. But not ENTER CRC button needs to be pressed first
2= entry with button 3, 5, CLEAR. But not ENTER, 1, 2 CRC button needs to be pressed first
3= entry with button 3, 5 and CLEAR. But not ENTER, 1, 2, CRC button needs to be pressed first
4= entry with button 5. But not 1, 2, 3, CLEAR and ENTER CRC button needs to be pressed first.
5= No entry without pressing the CRC button first

3.8.23 F22 - Sales Amount Calculation


Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows:
.00 Denomination ratio between Money display and Unit Price display
1 = 1/1 (money = 1 x unit price)
2 = 10/1 (money = 10 x unit price)
3 = 100/1 (money = 100 x unit price)
4 = 1/10 (money = unit price / 10)
5 = 1/100 (money = unit price / 100)
6 = 1/1000 (money = unit price / 1000)
.01 Count by ones or fives in least significant digit of Money display
1 = Ones
2 = Fives
.02 Volume digits to the right of the decimal point used in amount calculation 0-5, where 5 = use volume decimal point as
defined in function 14.03.
.03 Money preset configuration.
As the unit price increases, the system reaches a point when certain preset money amounts cannot be set due to the
resolution of the metering system and/or the configured resolution of the volume used for the money calculation.
Program this sub-function to give the desired result when this occurs.
0= Calculate the closest volume from the money and the unit price and show the actual money amount at the end
of the sale.
1= Calculate the closest volume from the money and the unit price but show the preset money amount at the end
of sale as long as the sale hasn't reached the maximum overrun volume.
2= Calculate a volume amount that will ensure a money amount that is greater than or equal to the preset amount
and show the preset money amount at the end of the sale as long as the sale hasn't reach the maximum
overrun volume (recommended).
3 = Calculate a volume amount that will ensure a money amount that is greater than or equal to the preset amount
and show the actual amount at the end of the sale.
04 Money rounding method
0 = money value is rounded up, if rounding digit is greater or equal to 5 (i.e. 21,2350 -> 21,24)
1= round to even, money value is rounded up only if value is odd and rounding digit is greater or equal to 5.
(i.e. 21,2350 -> 21,24, 21,2450 -> 21,24)
05 Volume rounding method (only in V11.xx)
0 = Volume value is truncated to number of decimals.
NOTE. EMT partials between fillings are also truncated to same decimals to match.
1= Volume value is “rounded to even”. I e value is rounded up only if least significant visible digit is odd and
rounding digit (not visible) is greater or equal to 5 (e.g. 21,2350 -> 21,24, 21,2450 -> 21,24).
NOTE. EMT partials between fillings are also rounded to even to match.

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3.8.24 F23 - Miscellaneous Timers
Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows:
.00 Display test time 2-24 (units of 1/2 Sec)
(total test time - also used as valve on delay time for submersibles)
.01 Minimum time between fillings (nozzle In timeout)
(units of 1/2 Sec), 0 = disabled
nozzle WILL NOT be recognised when timeout ends 0-20,
nozzle WILL be recognised when timeout ends 21-40
(offset of 20, f.e. 24 = 2 seconds)
.02 Stop for offline error, (seconds), 0-60 0 = disabled
.03 Maximum time allowed for filling (minutes), 0-60, 0 = disabled
.04 Time delay of valve opening first sale after unit price change from POS 0-15 sec.
.05 High/Low flow (80/40l/min) capacity 0-60
and Master/Satellite selection timeout (seconds)
.06 Hose test time (units of 1/2 Sec.),
- before filling 0-10 0 = disabled
- controlled via LJCL/DART, 11-20 ( = 0,5 - 5 sec)
- after filling (for France) 21-28 ( = 0,5 - 4 sec)
- after filling (Hose test for all nozzles) 29-30 (29 = 2 sec, 30= 4 sec)
.07 LPG nozzle timeout (units of sec.) 1-15
used when valve type assigned by F08/09.1N = 3 or 7 = LPG
.08 COPOS Display Timeout (seconds) 0-60 0 = disabled
.09 UPS action time (minutes) 20-60

3.8.25 F24 - Local Preset Configuration


Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows:
.00 Operation Mode
1 = Money amount only entry
2 = Volume amount only entry
3 = Default to money, toggle by button
4 = Default to volume, toggle by button
.01 Preset entry required before filling start 1 = Yes 2 = No
.02 Preset Keyboard type and US preset fill mode display
0= preset disabled, the buttons are used for other appl.s (f. e. Prod. select on a Single hose pump)
1= 5 button preset keyboard, displaying blanks (“ “)
2= 12 button preset keyboard, displaying blanks (“ “)-
(button 6= soft key 1, button 12= soft key 2)
3= 5 button preset keyboard, displaying dashes (“------“)
4= 12 button preset keyboard, displaying dashes (“------“)
5= 5 button preset keyboard, displaying fill (“FILL“)
6= 12 button preset keyboard, displaying fill (“FILL“)
7= 5 button preset keyboard, displaying preset (“PrESEt“)
8= 12 button preset keyboard, displaying preset (“PrESEt“)
9= 5 button preset keyboard, ARAL application, preset value is not indicated at the display, instead a LED beside
the preset button is lit for identification,
.03 Preset entry time-out, (seconds) 0-180
.04 Soft key #1 function configuration, 0-10
0 = Disabled
1 = Select Money Pre-set
2 = Select Volume Pre-set
3 = Toggle between Money or Volume Pre-set
4 = Select FILL Mode
5 = Select Pre-set Value #1

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6 = Select Pre-set Value #2
7 = Select Pre-set Value #3
8 = Clear Key
9 = Enter Key
10 = Select Pre-set Value #4
11 = Reserved
12 = Reserved
13 = Reserved
14 = Reset Key, preset value is reset to zero, remains in preset mode.
.05 Soft key #2 function configuration, 0-10
(See .04 for definitions of configuration items.)
.06 Soft key #3 function configuration, 0-10
(See .04 for definitions of configuration items.)
.07 Soft key #4 function configuration,. 0-10
(See .04 for definitions of configuration items.)
.08 Soft key #5 function configuration,. 0-10
(See .04 for definitions of configuration items.)
.09 First display digit entry point for money preset, 1-6
.10 First display digit entry point for volume preset, 1-6

3.8.26 F25 - Local Preset By Button Configuration


Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows:
.00 Preset value #1 operation mode 1 = Money 2 = Volume
.01 Preset value #2 operation mode 1 = Money 2 = Volume
.02 Preset value #3 operation mode 1 = Money 2 = Volume
.03 Preset value #4 operation mode 1 = Money 2 = Volume
.04 Preset value #1 money/volume limit, 0-999999
.05 Preset value #2 money/volume limit, 0-999999
.06 Preset value #3 money/volume limit, 0-999999
.07 Preset value #4 money/volume limit, 0-999999

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3.8.27 F26 - VAP Configuration

Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows
Sub Description Notes
.00 Vapour recovery control
0 = Disabled
1 = Bürkert: generate pulses l/min (no nozzle information)
2 = Bürkert: generate pulses l/min and nozzle information 0-4 where 0 =
None (5-8 optional)
3 = Wayne VR: VR valves and motor controlled by iGEM From V11.01
.01 Manual Calibration without the Buerkert Handterminal
0 = Disabled
1 = Enabled (Swedish Application)
.02 K-factor 1 (V/L) used for manual calibration and Vapour Gate self check.
Default = 104 (Buerkert + ASF Pump)
.03 K-factor 2 (general) used for manual calibration.
Can be used to adjust the overall vapour regulation.
Default = 100
.04 Vapour recovery monitoring configuration.
0= Disabled
1= FAFNIR VAPORIX Enabled, show monitoring errors on pump display
only
(connect Vaporix System to expansion interface pulse and error
signals) Attention, make sure that System has
2= FAFNIR VAPOIRX Enabled, show monitoring errors on pump display been loaded with specific Software
and transmit via DART to System Version to handle the DART Alarm
codes.
3= Wayne VAPOUR GATE Enabled, show monitoring errors on pump
display and transmit via DART to System.
4= Wayne VAPOUR GATE enabled, show monitoring errors on pump
display.
5= Vapour Flow Switch. Show monitoring errors on display LED if
configured so.
6= Bürkert LED indication. Show monitoring errors on display LED if
configured so
.05 Dry test
0 = Disabled
1-25 = Duration time in seconds.
.06 Vapour Gate meter averaging time
1-5 seconds (default 5)
.07 Vapour Gate VRM Shut down timer. Activated on 10 consecutive
erroneous VRM fillings.
0 = Disabled
1 - 250 = Duration time in hours (default 72 hours).
.08 Vapour Gate Flow data on Display If fuel flow rate is set to be displayed
(F21.06 > 0) then, fuel flow rate is
0 = Disabled displayed in Volume display instead
1 = Vapour Volume displayed on Money display
2 = Vapour Flow rate displayed on Money display.
3 = Reference vapour flow rate displayed on Money display during VR test. From V11.01
.09 Self Adjusting VR using Vapour Gate
0 = Disable
1 = Enable

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Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows
Sub Description Notes
.10 Indicate VRM Timer started by displaying dashes (‘-‘) on UPD.
0 = Disabled UK default
1 = Enabled German/Swizz default
.11 60 seconds delay to determine VRM filling ended.
0 = Disabled (terminate as soon as possible) UK default
1 = Enabled German/Swizz default

3.8.28 F27 - Side A Dispenser Configuration


.00 Button input for local authorise function, 0-24, 0 = disabled
.01 Cash button assignment, 0-24, 0 = disabled
.02 reserved
.03 reserved
.04 Transaction history button assignment 0-24, 0 = disabled
.05 LPG dead-mans button assignment 0-24, 0 = disabled
(for operation together with nozzle switch)

3.8.29 F28 - Side B Dispenser Configuration


This function provides the same functionality on side B as F27

3.8.30 F29 - Side A Litre Flow Rate Configuration


.0N Maximum slow flow rate, (units of 1/10 litres/min) 0-50
.1N reserved
.2N Maximum fast flow rate, (units of litres/min) 10-180
.3N Maximum full flow rate (units of litres/min) 10-180
(to be used for flow selection by button -40/80 l/min.)

N Logical nozzle

3.8.31 F30 - Side B Litre Flow Rate Configuration


This function provides the same functionality on side B as F29

3.8.32 F31 - Side A Gallon Flow Rate Configuration

.0N Maximum slow flow rate, (units of 1/10 Gallons/min.) 1-10


.1N reserved
Minimum slow flow rate,
.2N Maximum fast flow rate, (units of Gallons/min.) 3-48
.3N Maximum full flow rate (units of Gallons/min.) 0-48
(to be used for flow selection by button -10/20 Gallons/min.),

N Logical nozzle

3.8.33 F32 - Side B Gallon Flow Rate Configuration

This function provides the same functionality on side B as F31

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3.8.34 F33 - Password Change
Dashes appear in the money display window, and the word PASS appears on the volume display. When you begin editing, the
money display goes blank and dashes appear instead of the regular entries. Enter the new password twice. The sub-function
numbers are defined as follows:
.00 Service Engineer Password, max. of 6 numbers
.01 Station Manager Password, max. of 6 numbers
.02 Station Operator Password, max. of 6 numbers
.03 Weights and Measures Password, max. of 6 numbers

3.8.35 F34 - Diagnostics


These functions provide a way to test various parts of the hardware, including all switches, displays, beeper and vapour
recovery. Other motors and valves are not available for security and safely reasons. When a test is invoked, press CLEAR or
ENTER to end the test.
.01 Switch test.
The money display shows 4 dashes until a switch is activated. A description of the activated switch and side (1 or 2) is
displayed on the money display. For example, nozzle switch 3 on side 2 is displayed as 2n3 as long as the switch is
depressed (n = nozzle, S = Stop switch, b = bitbus e.g. preset, high/low flow, satellite buttons, ).
When the nozzle is deactivated the display reverts to dashes.
.02 Display test . A "walking segment" test is performed in which each segment of the display is turned on and off. Each
digit of the display is tested at the same time.
.03 Vapour Recovery test, Side A
.04 Vapour Recovery test, Side B
These sub-functions simulate a flow rate to the vapour recovery system, which turns on the recovery motor
accordingly. Lift the nozzle on the specified side to start the test. The volume display shows the simulated flow rate.
The UP key increases the simulated flow rate. The DOWN key decreases the flow rate in steps of 1l/min.

----- The following are only available in V11.xx----

.05 WIP operation mode.


Money display shows WIP operation mode. Volume display shows WIP number. To change WIP use UP and DOWN
key.
.06 Reserved

3.8.36 F35 = Side A Satellite Configuration


Sub-function numbers in the format ‘.XN’ where N = the logical nozzle number 1-4 (5-8 optional) and X = the selected
configuration parameters defined as follows:
.00 Satellite Nozzle, logical nozzle no. 0-4 (5-8 opt.), 0 = None
.01 Master Nozzle, logical nozzle no. 0-4 (5-8 opt.), 0 = None
Both SAT and Master nozzle has to be assigned on SAT pump
.02 Satellite Enable Button, Button no. 0-24, 0 = None
(0 = start filling on SAT or Master without any button press before)
.03 Master Enable Button, Button no. 0-24, 0 = None
If no button is assigned, flow will be re-directed within
the timeout F23.05 based on nozzle lift/returned.
.04 Satellite behaviour
0 = Limited (can’t start on SAT nozzle, no dual nozzle filling e t c).
1 = Can not start on satellite, dual and sequential filling possible
2 = Full (any combinations).
3 = start filling on Master or SAT, simultaneous not allowed
.05 Single Meter SAT, 0 = Disabled. 1 = Enabled
(one meter with duplex valve 1 and 9).

3.8.37 F36 = Side B Satellite Configuration


This function provides the same functionality on side B as F35

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3.8.38 F37 - Pump Model Configuration
Setting the pump model number will write the default values specified for the specific model.
Default values will always be written to F07, 08, 09, 10, 11, 12, 13, 18, 29, 30, 31, 32, 35, and 36.
Make sure that you always select the pump model number first before setting a specific function.
Any change to the model number will overwrite previous settings of the above Function registers!
Enter pump model number (01-99) to be configured:
.00 model number
see iGEM Template Models document (#WM005547)
.01 Maximum logical nozzle number for each side, 1-4 (5-8 optional),
.02 Dispenser geometry, single sided / double sided, 1 = single (side A)
2 = double or single (side B)
.03 General valve type, 1-3
(0 = Use default in template for all primary, secondary valves; see F08/F09)
1 = ASCO On/Off
2 = Skinner Proportional Not used
3 = ASCO Proportional
.04 UPD re-orientation, side A, 0 = Disabled
(inverts selected orientation for) 1 = side A
2 = side B
3 = side A+B
.05 UPD mapping
0 = Disabled
1 = map all UPD to second UPD panel
2 = map 1st UPD to UPD panel 2 and 2nd on panel 3 ‘
(when a 4 UP Display is used in a 4/2 pump)
3 = map 1st UPD to UPD panel 1 and 2nd on panel 3
(when a 3 UP Display is used in a 4/2 pump)
.06 Display Type, 0 = standard display (default)
1 = VISTA type display
.07 Nozzle switch sense, 0 = “normally closed” (default)
1 = “normally open”.
.08 EMT mapping
0 = standard mapping EMT
1 = standard mapping on side A and product M1 to M4 is mapped as M4 to M1 on totalizer board side B
2 = standard mapping on side B and product M1 to M4 is mapped as M4 to M1 on totalizer board side A

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3.8.39 F38 - Country Configuration:

Setting the Country Configuration number will write the default values specified for the specific Country.
Default values will always be written to F14, 16, 17, 19, 20, 21, 22, 23, 24, 25, 26 and 70.
Make sure that you always select the country configuration number first before setting a related function.
Any change to the country configuration will overwrite previous settings of the above Function registers!
Enter country number to be configured:
.00 country number
1 = Brazil
2 = Germany
3 = UK, Ireland
4 = Sweden
5 = EURO
6 = BeNeLux
7 = Poland
8 = Brazil Export
9 = Spain
10 = Italy
11 = Turkey
12 = Australia

3.8.40 F39 – Error level assignment


.00 - .99
Cycle power after saved change to use new error level.
Restricted for the vapour recovery error levels only (42, 43, 44, 45, 46, 47), also in V11.XX only, CAN-bus error level (79) and
also from V11.09 only, POS communication lost error (30).
0 = LOG
1 = Termination, terminate filling
2 = SEMI Fatal, close current dispenser side
3 = Fully Fatal, close both dispenser sides
4 = Catastrophic, close both dispenser sides
5 = Indication, close both dispenser sides
6 = Disabled
7 = Count, only increase error counters

3.8.41 F40 – Manual VAP calibration without the Buerkert Handterminal


See manual VAP description

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3.8.42 F41 – Backlight, Red/Green outputs, Spare In/Outputs assignment

.01 side A backlight functionality


0 = disabled
1 = backlight on in all dispenser states except closed, off when in closed state.
Recommended for displays with built in LED back light.
2 = backlight turned OFF in maintenance mode.
3 = backlight turned OFF in maintenance mode. Backlight output common for side A and B.
I e if any of sides A or B are open backlight will be turned on (not in maintenance mode).
.02 side B backlight functionality
This function provides the same functionality on side B as 01
.03 side A Red/Green functionality
0= disabled
1= Green lamp application, lamp OFF when nozzle replaced until cashed, otherwise ON
2= Red lamp application 1, Idle state = OFF, nozzle out = OFF, volume > suppressed volume = OFF, nozzle in =
ON, filling cashed = OFF
3 = Red lamp application 2, Idle state = OFF, nozzle out = OFF, volume > suppressed volume = ON, nozzle in =
FLASHING, filling cashed = OFF
4 = Video output
5 = OPT Lamp control continuously ON (activated via DART command CD7)
6 = OPT Lamp control blinking 0,5Hz (activated via DART command CD7)
8 = Vapour Gate VRM status signal. To control OPT lamp or to be read by other system via junction box.
VRM OK = off,
Timer running = 0.25Hz (OFF 2 seconds, ON 2 seconds),
Timer elapsed = 0.5Hz (OFF 1 second, ON 1 second),
HW error detected = 1Hz (OFF 0.5 seconds, ON 0.5 seconds)
9 = AdBlue door status. Blink if AdBlue door is not closed properly.
10 = RED/GREEN Light via IFSF
.04 side B Red/Green functionality
This function provides the same functionality on side B as 03
.05 Spare Out 1 functionality
0 = disabled
1 = Vapour recovery pulse output side A (no pulses if vapour recovery is disabled in F10/F11)
2 = Pulse output for side A (pulse output always enabled)
5 = Speaker Relay Control
8 = Oil barrel refill signal (Oilmix pump)
9 = Vapour Gate Self Check Valve side A
.06 Spare Out 2 functionality
0 = disabled
1 = Vapour recovery pulse output side B (no pulses if vapour recovery is disabled in F10/F11)
2 = Pulse output for side B (pulse output always enabled)
6 = Clean Air VAP signal (if filling on VAP nozzle on any of the sides the output is activated)
9 = Vapour Gate Self Check Valve side B
.07 Spare Out 3 functionality
0 = disabled
1 = Vapour recovery pulse output side A (no pulses if vapour recovery is disabled in F10/F11)
2 = Pulse output for side A (pulse output always enabled)
3 = CASH-button status
7 = Logical Nozzle out indication side A
9 = Vapour Gate Self Check Valve side A
13 = Physical Nozzle out on any of sides A or B
14 = Physical Nozzle out on side A
.08 Spare Out 4 functionality
0 = disabled
1 = Vapour recovery pulse output side B (no pulses if vapour recovery is disabled in F10/F11)
2 = Pulse output for side B (pulse output always enabled)
3 = CASH-button status
7 = Logical Nozzle out indication side B
9 = Vapour Gate Self Check Valve side B
14 = Physical Nozzle out on side B
.09 Spare In 1 functionality
0 = not assigned
3 = Vapour Gate VR Meter Input side A (set automatically when configuring F26.04 = 3).

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4 = Maintenance key is enabled (connector J12 pin 1+2)
5 = Local authorize input side A
6 = Tank Level Low detection
7 = UPS signal (Run on battery backup or not)
8 = Oil barrel low signal (Oil mix pump)
10 = Vapour Flow Switch input
.10 Spare In 2 functionality
0 = not assigned
3 = Vapour Gate VR Meter Input side B (set automatically when configuring F26.04 = 3).
5 = Local authorize input side B
6 = Tank Level Low detection
9 = Oil barrel full signal (Oil mix pump)
10 = Vapour Flow Switch input
.11 Spare output for product ID on Expansion board (4 grades/nozzles per side) used for eg voice synthesizer.
0 = disabled
1 = active low signal. Grade bit = 0 for selected nozzle.
2 = active high signal. Grade bit = 1 for selected nozzle.
.12 Spare in, Physical nozzle input 4 on side A
4 = Maintenance key is enabled
.13 Spare in 3 on Expansion board
0 = not assigned
11 = safety switch input to block GHM warming to start round pumping.
(set default when activating GHM warming in F59)
12 = Vaporix VRM status
(set default when activating Vaporix VRM in F26.04)
13 = Block both fuelling points. If input is “closed” the pump will not react on nozzle
lift on any of the sides. Can be used for interlocking logic e g between LPG
dispenser and MGD dispenser.
14 = Block side A. If input is “closed” the pump will not react on nozzle lift on side A.
Can be used for interlocking logic e g between LPG dispenser and MGD dispenser.
.14 Spare in 4 on Expansion board
0 = not assigned
12 = Vaporix VRM status
(set default when activating Vaporix VRM in F26.04)
14 = Block side B. If input is “closed” the pump will not react on nozzle lift on side B.
Can be used for interlocking logic e g between LPG dispenser and MGD dispenser.
.15 Spare in 5 on Expansion board
0 = not assigned
12 = Vaporix VRM status
(set default when activating Vaporix VRM in F26.04)
.16 Spare in 6 on Expansion board
0 = not assigned
12 = Vaporix VRM status
(set default when activating Vaporix VRM in F26.04)

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3.8.43 F42 – GHM rotation
.01 GHM 1, exchange meter assignment
0 = disabled
1 = exchange
.02 GHM 2, exchange meter assignment
0 = disabled
1 = exchange
.03 GHM 3, exchange meter assignment
0 = disabled
1 = exchange
.04 GHM 4, exchange meter assignment
0 = disabled
1 = exchange
.05 GHM 5, exchange meter assignment, reserved
0 = disabled
1 = exchange
.06 GHM 6, exchange meter assignment, reserved
0 = disabled
1 = exchange

3.8.44 F43 - Motor feedback

.00 0 = Motor feedback disabled for all motors


1 = Motor feedback enabled for all motors. Reset via F43.01=0 in maintenance mode.
2 = Motor feedback enabled for all motors. Reset via Power cycle.
3 = Motor feedback enabled for all motors. Reset via maintenance mode entry (CRC-button or Remote Control).
4 = Motor feedback enabled for all motors. Reset via any of the above.

.01 Motor feedback status


Motor 1 = value 1
Motor 2 = value 2
Motor 3 = value 4
Motor 4 = value 8
For example :
If no motor has shut off -> F43.01 = 0
If motor 2 and 3 has shut off -> F43.01 = 6 (2+4)
Further fillings (which use the erroneous motor) are inhibited until "flag" is cleared in F43.01
For example :
If F43.01 = 3-> motors 1 and 2 has shut off.
If one write 1 in F43.01 only motor 1 is shut off.
If 0 (zero) is written in F43.01 then all motor errors are cleared.

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3.8.45 F44 – Hydro Filter Configuration
Sub-function numbers are in the format: `.MM' where MM = the meter number 01-12.
.MM Meter mapped to inlet with Hydro Filter mounted 0-5,
where…
0 = No
1-5 = number of consecutive fillings allowed with filter clogged before closing pump.

3.8.46 F45 – Extended Manager Access


Sub-function numbers are in the format: `.0F' where F = the function number 1-5.
.0F Function number that shall be accessible (read/write) in Manager level. 0-99,

3.8.47 F46 – Reserved

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3.8.48 F47 – Vapour Recovery Settings, Side A
Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows
Sub Description Notes
.00 Reserved

.01 Vapour Recovery monitor system status. Restore system after corrective
0 = Ok action by clearing this parameter (=0)
Other values depends on VRM system

.02 Vapour Gate self check reference level. 85-115


.03 Vapour Gate OFF2 trigger levels. From V11.07
0 = OFF2 for frequencies over 12Hz
1 = OFF2 for frequencies over 100Hz
2 = OFF2 for frequencies over 1kHz (default)
3 = Ghost pulse and frequency timeout 60 seconds.
4 = Ghost pulse and frequency timeout 60 seconds and OFF2 for
frequencies over 100Hz
.04 Quick set for Vapour Gate Self Check valve. 0-2
0 = No quick set.
1 = Spare output 1 is used.
2 = Spare output 3 is used (default)
.05 Max consecutive erroneous filling, 1-10 Not used by Vapour Gate VRM system,
which always have 10 consecutive
Used by Vapour Flow Switch and Bürkert indication. erroneous fillings.

.06 Vapour Gate closed loop regulation factor 85-115


.07 Not Used
.08 Not Used
.09 Auto calibration of Vapour Gate VR Meter. See Vapour Gate Maintenance Manual.

3.8.49 F48 – Vapour Recovery Settings, Side B


This function provides the same functionality on Side B as F47 with exception on
.04 Quick set for Vapour Gate Self Check valve. 0-2
0 = No quick set.
1 = Spare output 2 is used.
2 = Spare output 4 is used (default)

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3.8.50 F49 – Vapour Gate VR Meter Calibration Data
Sub-function numbers are in the format: `.SX' where S = Side (0=A, 1=B). Each subfunction holds the calibration constant for a
specific flowrate (X). Calibration value is represented in tenths of millilitre per Vapour Gate VR Meter pulse.
Default values are 200 (20ml per pulse)

F49.00 Side A, 5 lpm F49.10 Side B, 5 lpm


F49.01 Side A, 10 lpm F49.11 Side B, 10 lpm
F49.02 Side A, 15 lpm F49.12 Side B, 15 lpm
F49.03 Side A, 20 lpm F49.13 Side B, 20 lpm
F49.04 Side A, 25 lpm F49.14 Side B, 25 lpm
F49.05 Side A, 30 lpm F49.15 Side B, 30 lpm
F49.06 Side A, 35 lpm F49.16 Side B, 35 lpm
F49.07 Side A, 40 lpm F49.17 Side B, 40 lpm
F49.08 Side A, 45 lpm F49.18 Side B, 45 lpm
F49.09 Side A, 50 lpm F49.19 Side B, 50 lpm

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3.8.51 F50 – ATC, Product Type Assignment
Sub-function numbers are in the format: `.MM' where MM = the meter number 01-12.
.MM Product type mapped to a meter number.
Product type…
0 = Gasoline
1 = Diesel
2 = LPG
3 = Ethanol mixed with water
4 = AdBlue Diesel
5 = Ethanol mixed with gasoline
. 6 = Home fuel
7 – 8 = Reserved for future fuel types to be supported by ATC
9 = no product mapped
NOTE! Access to this parameter is not possible without W&M switch on TM board being in
un-protected position.

3.8.52 F51 – ATC, Density Assignment


Sub-function numbers are in the format: `.MM' where MM = the meter number 01-12.
.MM Density mapped to a meter number. Allowed density range is determined by product type…

Product Type Min Density Max Density


3
Gasoline 600 g/dm 770 g/dm3
Diesel 788 g/dm3 838 g/dm3
LPG 500 g/dm³ 600 g/dm³
Ethanol mixed 800 g/dm³ 999 g/dm³
with water
AdBlue Diesel 500 g/dm³ 999 g/dm³
Ethanol mixed 5, 10, 80 and 85% mixed allowed.
with Gasoline
Home Fuel 839 g/dm³ 1200 g/dm³
NOTE! Access to this parameter is not possible without W&M switch on TM board being in
un-protected position.

3.8.53 F52 – ATC, Probe # Assignment


Sub-function numbers are in the format: `.MM' where MM = the meter number 01-12.
.MM Temperature Probe # mapped to a meter number.
Probe numbers 0 – 10 can be assigned. 0 = no probe assigned.
NOTE! Access to this parameter is not possible without W&M switch on TM board being in
un-protected position.

3.8.54 F53 – ATC, Temperature Offset Adjustment


Sub-function numbers are in the format: `.MM' where MM = the meter number 01-12.
.MM A temperature offset of -7 up to +7 can be set (default 0) representing -0.7ºC to +0.7ºC.
Only possible to set negative values using the UP and DOWN keys since no “minus” (-) key
on the remote control.
The temperature offset can be used to adjust an offset if detected during calibration. Normally
this is not required.
NOTE! Access to this parameter is not possible without W&M switch on TM board being in
un-protected position.

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3.8.55 F54 – Miscellaneous Configuration Part 2

Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows
Sub Description Notes
.00 CAN bus
1 = enabled,
2 = disabled (default)
.01 iGem user interface via iX.
0 = No application (default)
1 = iGem user interface enabled.
.02 Display LED applications
1 = Product select indication
2 = Vapour Flow switch indication (default)
3 = Bürkert Status indication
4 = Aral Preset indication
5 = Vapour Gate Status indication
6 = Vapour Gate frequency indication (Yellow blink) From V11.07
.03 CAN Error log option Not available in V11.xx.
0 = Disabled
1 = Low level CAN bus error (E79) logged in S21 and S22.
.04 ATC W&M mode filling volume
0 = Gross volume is showed during filling (default)
1 = Net volume is showed during filling
.05 Enhanced maintenance restrictions Only in V11.xx
0= No extra restrictions (default)
1= POS (DART and IFSF) sets pump in OFFLINE mode to enter
maintenance mode When set to 2, cold start can only be
2= WSA required to change parameters. performed via F00=4

.06 Stop button configuration Mirrored from F07.07. Edited here.


1 = Stop Both Sides
2 = Stop Side
3 = Close FP for further use until pressing “CRC-button” or ‘3’.
.07 Simultaneous fillings on LPG pumps For B2B models to control if possible to
fill LPG on e g side A and non-LPG on
0 = Simultaneous fillings on LPG and non LPG nozzles not allowed side B simultaneously.
1 = Simultaneous fillings on LPG and non LPG nozzles allowed
2 = Simultaneous fillings on LPG nozzle and other nozzle not allowed. When set to 2 is two simultaneously
LPG fillings on pump not allowed
.08 Expansion UART 1 (D-Sub contact, J14) functionality
0 = Disabled
1 = GMP for Vapour Gate From V11.01
.09 Expansion UART 2 (Flat cable contact, J12) functionality
0 = Disabled
1 = GMP for Vapour Gate From V11.03

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3.8.56 F55 – Extended Electronic calibration (Only in V11.xx)
To perform an electronic calibration a non-blend filling has to have been performed prior. It is the volume information
of this filling that is used.
NOTE 1: There is a 2 second filter to discard meter movements due to pressure peaks at start etc. For this reason one shall wait
2 seconds after motor has started before starting delivery of the fuel.
1. Select grade and lift nozzle then wait until 2 seconds after display test has finished and motor has started. 2. Open nozzle to
deliver fuel in the reference canister.
NOTE 2: To calibrate nozzle with > 1 meter (e g 130 lpm Diesel), the filling has to be done with only one meter so do as with
normal one step procedure but instead of keeping the magnet out, return it again before filling. E g do step one above then
remove magnet of meter to be calibrated, then return it again after 1 second. After this, start deliver the fuel in the reference
canister.
Sub functions are in the format .0S where S is side.
.01 Electronic calibration on side A
.02 Electronic calibration on side B

Follow the steps below to complete an electronic calibration after the filling has been done:

Step Display Description


1 1) Amount display: Meter number used

1 2 Volume display: Calibration volume


€ 1 3 4 2) Amount display: “Error”
5 6
L 7.330 7 8
Volume display: “Vol”, Volume to small
“BLEnd”, blend filling.
9 0
55.01 E C
UPD: 55.01 Side A or 55.02 Side B
To proceed with side, press ENTER
2

1 2 Amount display: “ref”


€ re f 3 4
5 6
L 0.000 7 8
Volume display: “0.000”
9 0
55.01 E C
UPD: 55.01 Side A or 55.02 Side B
To proceed, press pound and enter reference volume.
3 Amount display: New calibration factor

1 2 Volume display: “Good”, calibration constant OK


€ 8320 3 4 “HI”, calibration constant is to high
“Lo”, calibration constant is to low.
5 6
L Good 7 8 UPD: 55.01 Side A or 55.02 Side B
9 0 To proceed, press ENTER. Aborted if not “Good”
55.01 E C

4 Amount display: “rEnoVE”

1 2 Volume display: Meter number that calibration magnet should be


€ rEnoVE 3 4 removed on.
5 6 UPD: 55.01 Side A or 55.02 Side B
L 1 7 8
To proceed, remove calibration magnet on correct meter.
9 0
55.01 E C

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Step Display Description
5 Amount display: “rEtUrn”

1 2 Volume display: Meter number that calibration magnet should be


€ rEtUrn 3 4 returned on.
5 6 UPD: 55.01 Side A or 55.02 Side B
L 1 7 8
To proceed, return calibration magnet on correct meter.
9 0
55.01 E C

6 Amount display: “CAL”

1 2 Volume display: “SUCCESS”, calibration was successful.


€ CAL 3 4 “FAIL”, calibration was unsuccessful. WIP did
not accept new calibration constant.
5 6
L SUCCES 7 8 UPD: 55.01 Side A or 55.02 Side B
9 0 To proceed, press ENTER.
55.01 E C

If FAIL is displayed at any time before last step is that because communication with WIP was broken.
CLEAR button can be pressed in step 1-4 to abort the electronic calibration.
Note: For one step calibration: Upon successful calibration beeps the annunciator ones for 200ms, if an unsuccessful calibration
beeps the annunciator twice.

3.8.57 F56 – WIP Calibration curve number (Only in V11.xx)


Sub-function numbers are in the format: `.MM' where MM = the meter number 01-12.
.MM Active calibration curve number
0 – 2 can be assigned.
In volume display is also current calibration curve number in WIP showed when applicable.

1 2
€ -- --- - 3 4
5 6
L _2 ¯2 7 8
“_2”, Calibration curve number in xWIP Phase II.
9 0 “_-“ indicate that there is no xWIP PII connected (WIP, XWIP Phase I or none
56.01 E C at all).
“¯2”, Calibration curve number in iGem.

NOTE! WIP calibration magnet must be removed to change calibration curve number in xWIP phase II.

3.8.58 F57 – WIP Upload service (Only in V11.xx)


.01 Upload WIP calibration data from one single meter.
0 – 12, 0 = no upload
.02 Upload WIP calibration data from all connected meters.
0-200, 99 = upload

After an upload attempted is SUCCES or FAIL displayed in money display.


FAIL indicates that communication with WIP was lost.

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3.8.59 F58 – WIP Download service (Only in V11.xx)
.01 Download WIP calibration data to one single meter
0-12, 0 = no download
Steps for WIP and XWIP Phase II.

Step Display Description


1 Amount display: “to WIP”, F58.01
“ALL”, F58.02
1 2
€ to WIP 3 4 Volume display: “d-LoAd”
5 6
L d – LoAd 7 8
To start download, enter meter number to download to.
9 0
58.01 E C

2 This step is only active if calibration door on WIP is closed.

1 2
€ door 3 4 Amount display: “door”
5 6
L mEtE 1 7 8
Volume display: “mete #”, # = meter number to open calibration
door on.
9 0
58.01 E C To proceed, open calibration door on meter #.

3 Amount display: “mEte #”, # = meter number that data is


downloaded to.
1 2
€ mEtE 1 3 4 Volume display: “d-LoAd”
5 6 To proceed, wait until download is finished.
L d - LoAd 7 8
9 0
58.01 E C

4 Amount display: “rEtUrn”

1 2 Volume display: “mete #”, # = meter number to close calibration


€ REtUrn 3 4 door on.
5 6 To proceed, close calibration door on meter #.
L mEtE 1 7 8
9 0
58.01 E C

5 Amount display: “SUCCESS”, calibration data sent


successfully.
1 2 “FAIL”, calibration data sent with failure.
€ SUCCES 3 4
Volume display: “d-LoAd”
5 6
L d - LoAd 7 8 To proceed, press ENTER or CLEAR.
9 0
58.01 E C

Steps for XWIP Phase I

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Step Display Description
1 Amount display: “to WIP”, F58.01
“ALL”, F58.02
1 2
€ to WIP 3 4 Volume display: “d-LoAd”
5 6
L d – LoAd 7 8
To start download, enter meter number to download to.
9 0
58.01 E C

2 This step is only active if calibration door on WIP is closed.

1 2
€ door 3 4 Amount display: “door”
5 6
L mEtE 1 7 8
Volume display: “mete #”, # = meter number to open calibration
door on.
9 0
58.01 E C To proceed, open calibration door on meter #.

3 Amount display: “mEte #”, # = meter number that data is


downloaded to.
1 2
€ mEtE 1 3 4 Volume display: “d-LoAd”
5 6 To proceed, wait until download is finished.
L d - LoAd 7 8
9 0
58.01 E C

4 Amount display: “rEtUrn”

1 2 Volume display: “mete #”, # = meter number to close calibration


€ REtUrn 3 4 door on.
5 6 To proceed, close calibration door on meter #.
L mEtE 1 7 8
9 0
58.01 E C

5 Amount display: “rEmoVE”

1 2 Volume display: “mete #”, # = meter number to close calibration


€R E n o V E 3 4 door on.
5 6 To proceed, open calibration door on meter #.
L mEtE 1 7 8
9 0
58.01 E C

6 Amount display: “rEtUrn”

1 2 Volume display: “mete #”, # = meter number to close calibration


€ REtUrn 3 4 door on.
5 6 To proceed, close calibration door on meter #.
L mEtE 1 7 8
9 0
58.01 E C

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Step Display Description
7 Amount display: “SUCCESS”, calibration data sent
successfully.
1 2 “FAIL”, calibration data sent with failure.
€ SUCCES 3 4
Volume display: “d-LoAd”
5 6
L d - LoAd 7 8 To proceed, press ENTER or CLEAR.
9 0
58.01 E C

.02 Download WIP calibration data to all connected meters.


0-200, 88 = download

FAIL indicates that communications was lost, download of calibration data failed, incorrect curves or calibration constant out of
range, or download was aborted.

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3.8.60 F59 – GHM Warming (anti clogging of filter)

Sub-function numbers are in the format: `.MX' where M = the motor number and X = the timer type used for control
of the motor:
Sub Description Notes
. M1 Warming Timer 1, Time from motor stop until next automatic start of round The time between warming will be
pumping / warming GHM. decreased automatically if the
actual flow rate is less than 80% of
0 = Disable warming functionality the target flow rate. Similarly it will
1 – 120 = time in minutes be increased if the actual flow rate
is at least 90% of target flow rate
121 = Warming enabled but on hold until average flow rate of the GHM is
reduced to <80% of target flow rate. Activation of this functionality will
automatically set F41.13 = 11 but
you shall always verify that this is
done just to make sure that
motors will not start
automatically when cabinet is
opened for service access.
.M2 Warming Timer 2, ON time of the motor (duration of round pumping /
warming of GHM).
1 - 50 ten-second increments (1 =10 sec and 50 = 500 sec)

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3.8.61 F60 – Calibration of Wayne VR

Sub-function numbers are in the format: `.SP' where S = pump side (1=A, 2=B) and P = the parameter:
Sub Description Display Notes
.S0 Valve Type Not cleared on ColdStart
0 = ASCO or Bürkert. 1 2
No temperature compensation. € UALUE 3 4
1 = Bürkert valve 5 6
2 = ASCO valve L 1 7 8
9 0
60.10 E C

.S1 K-factor for VR system


100-125 % (default 100) 1 2
€ C-FAct 3 4
5 6
L 100 7 8
9 0
60.11 E C

.S2 Reference calibration constant


(“Kal-Faktor” of Bürkert meter).
1 2
0-20 (default 5) € rEFcon 3 4
5 6
L 5 7 8
9 0
60.12 E C

.S9 Perform calibration


1 = start calibration 1 2
€ caLibr 3 4
5 6
L 0 7 8
9 0
60.19 E C

For more information, see Service Manual for Wayne VR

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3.8.62 F61 – Filter Clogging Detection

Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows
Sub Description Notes
.00 Number of consecutive fillings of low flow rate (limit configured in F61.01) Blue LEDCOM lit when limit reached.
before triggering error/indication
0 – 15 (0 = disabled) WSA required to change value
.01 Minimum flow rate level in % of target flow rate If limit is reached of filling, Blue LED that
is lit will be turned off (auto recovery).
10 - 100

3.8.63 F62 – iSense parameters

Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows
Sub Description Notes
.00 General pump status, firmware information and alarms From V11.03
0 = deactivated Also in combination with F54.01 if on
1 = activated Global Ovation.
.01 Flow rate diagnostic data Via DART from V11.07
0 = deactivated
1 = activated
.02 VRM diagnostic data Via DART from V11.07
0 = deactivated
1 = activated

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3.8.64 F70 - Access level

Sub-function numbers are in the format `.0X' where X = the selected configuration parameters defined as follows
Sub Description Notes
.00 Access level configuration
1 = access table 1(Brazil)
2 = access table 2(Germany)
3 = access table 3(UK)
4 = access table 4(MID)
5 = access table 5(Netherlands)
6 = access table 6(Italy Turkey)
7 = access table 7(Brazil international)

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3.8.65 F93 – Pump Serial Number
Pump serial number (shall reflect same digits as on type plate).

3.8.66 F94 – iGem data dump upload (Only in V11.xx)


If PC is connected with RS232 cable via D-SUB on iGEM board, make sure to set
servTerm TYPE = 3 (TTL-LEVEL).
F94 is not needed to do upload of complete iGEM Data. This can be done using DATA-
button on servTerm.

By F94.00 – F94.21 = 1 using servTerm PC program, it is possible to upload all or parts


of the iGEM data.

Store the data to file with same name as the name of the oil company + the pumps serial number (type plate) + date.
Example: LUKOIL_4-920143-004_2008-12-24.BIN

3.8.67 F95 – Reserved (Only in V11.xx)

3.8.68 F96 – Upload Flash Program


This function requires the service terminal, NOT the remote control. Press ENTER to transmit the FLASH program data. The
servTerm program requests a filename to upload the data to. Select the file to begin the program upload. When the FLASH
program upload finishes, the IGEM goes back to function entry mode where you may access other functions.

3.8.69 F97 – Reserved

3.8.70 F98 – Download Flash Program


See chapter SW download, Function 98 Download at the end of this document

3.8.71 F99 – Reserved

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3.9 Statistics List
The software controls access to statistics and sub-statistics. It contains an access level table that determines what functions
each user has access to. Access levels are as follows:
• Read and Write
• Read only
• No access
To enter the statistics viewing mode press either the UP or DOWN arrow when the unit price is displaying "F - - ". When
you enter the statistics viewing mode, the unit price display window shows "S - - ", the money display window shows the current
transaction count for side B, and the volume display window shows the current transaction count for side A. To view specific
statistics, enter any statistic number using the number keys and press ENTER. The corresponding number shows in the money
display window.

1456 fillings on side B


1456

3456
3456 fillings on side A
S- -

The following is a comprehensive list of defined statistics:

3.9.1 S01 - Side A Totals by Logical Nozzle


Sub-statistic numbers in the format '.TN'
T = totals type:
1 = Volume
2 = Total Money
3 = Credit
4 = Cash
5 = Serial Filling Mode Filling Count
6 = Stand Alone Mode Filling Count
7 = Gross (un-compensated) Volume
N = logical nozzle number 0-8 (0 = None Assigned)
The least significant six (6) digits of the data value appear on the volume display. Higher order non-zero digits of the data value,
if present, appear on the money display. Leading zeros appear as blanks.
To reset totals:
1) Press #. Display indicates “CLEAr totALS”
2) Press “ENTER”. Display indicates “PASS”
3) ENTER PASSWORD “XY” and press ENTER (Enter Verification Code Password)

3.9.2 S02 - Side B Totals by Logical Nozzle


This statistic provides the same functionality on side B as S01

3.9.3 S03 - Side A Error/Event Counter Totals


The money display is in the form of dashes and sub-statistic displays on the unit price display in the range 1-99 representing the
set of error/events detectable by the program. The allowed range for the counter value is 0-255.
See Error/Events Types list.

3.9.4 S04 - Side B Error/Event Counter Totals


This statistic provides the same functionality on side B as S03

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3.9.5 S05 - Side A Meter Volume Totals
Sub-statistic numbers in the format '.MM' where 'MM' = meter number
MM = 1-12: Meter Volume
MM = 21 – 32: Gross (un-compensated) Volume for meters 1-12 (21→ meter 1, 32 meter→ 12)
The least significant six (6) digits of the data value appear on the volume display. Higher order non-zero digits of the data value,
if present, appear on the Money display. Leading zeros appear as blanks.
To set totals:
1. Press #.
2. Enter desired start value.
3. Press ENTER twice.

3.9.6 S06 - Side B Meter Volume Totals


This statistic provides the same functionality on side B as S05

3.9.7 S07- S10: RESERVED

3.9.8 S11 - Side A Totalizers by Logical Nozzle


Sub-statistic numbers in the format '.TN':
T = Totals type
1 = Volume
2 = Total Money
3 = Credit
4 = Cash
5 = Serial Filling Mode Filling Count
6 = Stand Alone Mode Filling Count
7 = Gross (un-compensated) Volume
N = logical nozzle number 0-8 where 0 = None Assigned
The least significant six (6) digits of the data value appear on the volume display. Higher order non-zero digits of the data value,
if present, appear on the Money display. Leading zeros appear as blanks.

3.9.9 S12 - Side B Totalizers by Logical Nozzle


This statistic provides the same functionality on side B as S11

3.9.10 S13 - Side A Error/Event Counter Totalizers


The money display shows dashes and the volume display shows the statistic data. The unit price display shows the statistic and
sub-statistic numbers in the format `14.XX' where `.XX' is in the range 0-99 representing the set of error/events detectable by
the program. The allowed range for the counter value is 0-999.
See Error/events types list.

3.9.11 S14 - Side B Error/Event Counter Totalizers


This statistic provides the same functionality on side B as S13

3.9.12 S15 - Side A Meter Volume Totalizers


Sub-statistic numbers in the format '.MM' where 'MM' = meter number
MM = 1-12: Meter Volume
MM = 21 – 32: Gross (un-compensated) Volume for meters 1-12 (21→ meter 1, 32 meter→ 12)
The least significant six (6) digits of the data value appear on the volume display. The higher order non-zero digits of the data
value, if present, appear on the Money display. Leading zeros appear as blanks.

3.9.13 S16 - Side B Meter Volume Totalizers


This statistic provides the same functionality on side B as S15

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3.9.14 S17 - S20: RESERVED

3.9.15 S21 - Side A Error/Event Log


Sub-statistic numbers in the format '.XX' with the range 01-50 representing the set of error/events records maintained by the
program, with the record in sub-statistic 01 being the most recent. Display error log data by using the two (2) data `pages'
shown in an alternating sequence at a 1 second per page.
See Error Codes for a list of error codes.
Page 1 has the following format:
Page 1 has the event time on the Money display in the format HH.MM. The volume display has data in the format CC.DD.NN
where CC = the error/event code in the range 1-99, DD = the device number associated with the error/event and NN = the
logical nozzle 0-8 selected at detection of the event (0 = none selected).

12.55 . HH.MM

580101
CC.DD.NN,
21.01 (i.e. 58=Com. Failure with WIP, 01=WIP no. 1, 01=LogNoz 1)

where:
HH = hour
MM = minute
CC = error code
DD = device number
NN = logical nozzle number

Page 2 has the following format:


Page 2 shows the event date on the Money display in the format MM.DD.YY and the filling count for the side on the volume
display.

42108 MM.DD.YY (April 21, 2008)

27456 C, filling count no.


(i.e. the error occurred on filling count number 27456)
21.01

Where:
MM = month
DD = day
YY = year
C = filling count
NOTE: Date and Time are not supported by all iGEM CPU boards.

3.9.16 S22 - Side B Error/Event Log


This statistic provides the same functionality on side B as S14

3.9.17 S23 - Side A Transaction History Log


This statistic is showing the last 10 fillings.
Sub-statistic numbers in the format '.XX' with the range 01-10 corresponding to the last 10 fillings.
The record displayed in sub-statistic 01 is the most recent and 10 is the oldest. View statistic data on the two (2) data 'pages'
shown in an alternating sequence at a frequency of 1 second per page.

Page 1 shows: amount on the money display and the volume on the volume display.

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Amount (i.e. 58,52 €)
58.52

47.23 Volume (i.e. 47,23 litre)

23.01

Page 2 shows the unit price on the money display and the volume on the volume display.

1,239 Unit price (i.e. 1,239 €)

47.23 Volume (i.e. 47,23 litre)

23.01

3.9.18 S24 - Side B Transaction History Log


This statistic provides the same functionality on side B as S23

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3.9.19 S25 - Total Number of Power Cycles
Sub-statistic numbers are displayed in the format '0X' where
X = the selected configuration parameter defined as follows:
00. Number of Power Cycles
01. Number of Software Resets
02. Number of Cold Start Power Cycles

3.9.20 S26 - Reset history


This statistic provides information for a software engineer to aid in troubleshooting.
Shows the date, time, reason, and return location for the last 25 resets. Sub-statistic numbers in the format '.XX' with the range
01-25 representing the set of reset event records maintained by the program. The record displayed in sub-statistic 01 is the
most recent and 25 is the oldest.
View statistic data on the two (2) data 'pages' shown in an alternating sequence at a frequency of 1 second per page. Page 1
shows the event time on the Money display in the format HH.MM. The volume display has data in the format TT.FFFF where TT
= the trap id, FFFF = the value of the trap flag register, (TFR) at detection of the reset.
Page 2 shows the event date on the Money display in the format MM.DD.YY and the return address as SS.OOOO where SS is
the hex code segment, and OOOO is the hex offset into the code segment. The return address can be used to determine the
PC contents when the trap occurred. This can be especially helpful for unexpected traps such as illegal instructions, odd word
fetches, etc.

NOTE! Code 80.xxxx in volume display means that watchdog reset has occurred.

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3.9.21 S27 – Statistic of the WIPs
The information below is requested from the serial WIP to be indicated on the iGEM display
M = Meter number, meter 1 - 12

0M, WIP serial number

010725 Batch number: 010725 (YYMMDD, i.e. 25. July 2001)

1004 Number 1004

27.01 Meter 01

2M, totalizer of the WIPs, 8 digits (least significant 6 digits of the data appear on the volume, higher order 2 digits to the
right of the money display)

121004 totalizer: (i.e. 121004 litre)

27.21 Meter 1

4M, previous WIP totalizer, (Totalizer of replaced WIP) (least significant 6 digits of the data appear on the volume, higher
order 2 digits to the right of the money display),
and counter of replaced WIPs, 3 digits to the left of the money display

1 4 Counter of replacements (i.e. 1)

156004 totalizer: (i.e. 4156004 litre)

27.41 Meter 1

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6M, pulse errors of the WIP

00059 pulse errors: (i.e. 169)

27.81 Meter 1

8M, back pulses of the WIP

backpulses: (i.e. 59)


00059

27.81 Meter 1

3.9.22 S28 - Side A Vapour Recovery Filling History Log


Logical nozzle number of the ten (10) last Vapour Recovery Fillings are logged here. Only fillings of > 8,3 liters are logged. This
statistic is useful when troubleshooting problems with VR Monitoring.

3.9.23 S29 - Side B Vapour Recovery Filling History Log


Same as S28 but for side B.

3.9.24 S30 - Reserved

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3.9.25 S31 - Side A Vapour Recovery Log
Sub-statistic numbers in the format '.XX' with the range 00-19 where lowest value represent latest filling. This log is used by
Vapour Gate system and Vapour Flow Switch system.
The full log is used when Vapour Gate system is activated.
Part of the log (pages 1, 3 and 4) is used when Vapour Flow Switch is activated, see Note below.

Layout of VRM history log


Page 1

1 2 Amount display: Status1 and consecutive error filling. (Status 1 and 2:nd
€ 1- - - -2 3 4 consecutive error filling)
5 6 Volume display: A/L and nozzle. (A/L of 113% on nozzle 1)
L 01.13-1 7 8
Unit price display: “P 1” altered with statistic and sub statistic (“30.xx”).
9 0
P 1 E C
Note: For Vapour Flow Switch application the A/L (01.13) are dashed (“----
“).
Page 2

1 2 Amount display: Vapour volume of monitoring part.


€ 20.1 3 4 Volume display: Fuel volume of monitoring part.
5 6
L 17.7 7 8
Unit price display: “P 2” altered with statistic and sub statistic (“30.xx”).
9 0
P 2 E C
Note: This page is not used by Vapour Flow Switch.

Page 3

1 2 Amount display: Vapour volume of complete transaction.


€ 20.2 3 4 Volume display: Fuel volume of complete transaction.
5 6
L 18.3 7 8
Unit price display: “P 3” altered with statistic and sub statistic (“30.xx”).
9 0
P 3 E C
Note: For Vapour Flow Switch is Amount display dashes ( - - - - - - ).
Note: There can be a difference between filled volume in display and fuel
volume in this log when ATC is activated.
Page 4

1 2 Amount display: Date of filling


€ 70406 3 4 Volume display: Time of filling
5 6
L 1036 7 8
Unit price display: “P 4” altered with statistic and sub statistic (“30.xx”).
9 0
P 4 E C

Page 5

1 2 Amount display: Reference A/L. (Reference A/L of 102%)


€ A 1.02 3 4 Volume display: A/L for self check (if done)
5 6
L S 1.06 7 8
Unit price display: “P 5” altered with statistic and sub statistic (“30.xx”).
9 0
P5 E C
Note: This page is not used by Vapour Flow Switch.

1
See separate Vapour Gate or Vapour Flow Switch section of this document.

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3.9.26 S32 - Side B Vapour Recovery Log
Same as S31 but for side B.

3.9.27 S33 - Side A Vapour Recovery Log, Error period


Sub-statistic numbers in the format '.XX' with the range 00-29.
Data is presented n same format as for S31 (se previous page).
This log is used by Vapour Gate system and Vapour Flow Switch system.
This log is empty until the VRM timer has triggered to start. When this occurs, the 10 consecutive erroneous fillings that
triggered the timer as well as the 10 preceding fillings are available. The log will keep updating with the 10 subsequent fillings
then freeze.
.00 - .09 Fillings that did not trigger the timer (not 10 consecutive erroneous fillings).
.10 - .19 The 10 consecutive fillings where .19 was the 10:th that triggered the VRM timer to start.
.20 - .29 The 10 subsequent fillings following after the timer started (will be added as they occur)

3.9.28 S34 - Side B Vapour Recovery Log, Error period


Same as S33 but for side B.

3.9.29 S35 – WIP calibration history


NOTE! Only available in V11.xx
To view the calibration history data stored in each of the WIP’s (not available in XWIP phase 1).
Sub-statistic numbers in the format 'MM.HH' where MM = meter number 1 – 12 and HH = history number 1 – 10.

To scroll through the different calibration events of a meter use UP and DOWN keys. To step to next meter (MM) press NEXT
key.

Layout of WIP calibration history


Page 1

1 2
€ 8234 3 4 Amount display: Calibration factor or raw value for history entry.
5 6
L 3 7 8
9 0 Volume display: Calibration order for history entry.
1 .01 E C

Unit price display: 1.01, MM.HH where MM is meter number (1- 12) and
HH is history number (1-10).
Page 2

1 2
€ 34 3 4 Amount and Volume display: Filled volume (liters) for calibration history
5 6 entry.
L 0789.1 3 7 8
9 0
1.01 E C Unit price display: 1.01, MM.HH where MM is meter number (1- 12) and
HH is history number (1-10).

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3.9.30 S36 – Meter calibration history
Holds all calibrations performed on the meters when in the pump (with the particular iGEM board). NOTE! In case any of
the iGEM board or WIP’s has been replaced, the data will not match that of S35.
Sub-statistic numbers in the format 'MM.HH' where MM = meter number 1 – 12 and HH = history number 1 – 10.

To scroll through the different calibration events of a meter use UP and DOWN keys. To step to next meter (MM) press NEXT
key.

Layout of Meter calibration history


Page 1

1 2 Amount display: Calibration factor or raw value for history entry.


€ 8234 3 4
5 6
L 3 7 8
Volume display: Calibration order for history entry.
9 0
1.01 E C
Unit price display: 1.01, MM.HH where MM is meter number (1- 12) and
HH is history number (1-10).

Page 2

1 2
€ 34 3 4 Amount and Volume display: iGem totalizer volume (liters) for calibration
5 6 history entry.
L 0789.1 3 7 8
9 0
1.01 E C Unit price display: 1.01, MM.HH where MM is meter number (1- 12) and
HH is history number (1-10).

Page 3

1 2 Amount display: Time of calibration for history entry. HH.MM


€ 10.18 3 4
5 6
L 1.08.09 7 8
Volume display: Date of calibration for history entry. MM.DD.YY
9 0
1.01 E C
Unit price display: 1.01, MM.HH where MM is meter number (1- 12) and
HH is history number (1-10).

3.9.31 S37 – Reserved for future diagnostic log

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3.9.32 S38 – Side A Average Flow rates for the last 3 fillings

Page 1 has the following format:


Amount display: Date of filling(YY.MM.DD)
YY = year
MM = month
DD = year
Volume display: Time of filling(HH.MM)
1 2 HH = hour
€ 9.03.05 3 4 MM = minute
5 6
L 15.30 7 8
9 0 Unit price display: 38.NT,where
38. 21 E C N = logical nozzle number (1 - 8)
T = flow rate type
1 = primary, 2 = secondary, 3 = total
To change flow rate type, press UP or DOWN

Page 2 has the following format:


Amount display: length of filling(HH:MM:SS)

1 2 HH = hour
€ 00.01.30 3 4 MM = minute
SS = second
5 6
L 38.28 7 8 Volume display: flow rate (with 2 decimals) in liter per minute
9 0
F 1 E C
Unit price display: F #, where
# = filling number on this nozzle (1 – 3, with 1 being the most
recent)
To view next filling data (if filling number = 3, will be next logical
nozzle data), press NEXT.

3.9.33 S39 – Side B Average Flow rates for the last 3 fillings
Same as S38 but for side-B.

3.9.34 S40 – Side A Vapour Gate VRM Statistics


Sub-statistic numbers in the format '.TN'
T = statistics type:
0 = Last reported status for logical nozzle
1 = Number of failed self checks
2 = Number of VRM fillings without error
3 = Number of VRM fillings with A/L to low (<85%)
4 = Number of VRM fillings with A/L to high (>115%)
5 = Number of VRM fillings with 50Hz bursts during filling
6 = Number of VRM fillings with high frequency (>1kHz)
N = logical nozzle number 1-8

3.9.35 S41 – Side B Vapour Gate VRM Statistics


This statistic provides the same functionality on side B as S40

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3.9.36 S42 - Maintenance Mode Entry log
Sub-statistic number in the format ‘.LN’
L = level of access
1 = Operator
2 = Manager
3 = Engineer
4 = Wayne Service Access (WSA)
N = log number 0-9
Each entry has two (2) data pages shown in alternating sequence at one (1) seconds interval.
Page 1

1 2 Amount display: Type of entry and entry status.


€ 1----1 3 4 Type of entry:
5 6 1 = Remote control entry
L 12 7 8 2 = ServTerm entry
9 0 Entry Status:
42 . 3 0 E C 1 = Success
2 = Fail
Volume display: Event count.
Unit price display: Sub-statistic number.
Page 2

1 2 Amount display: Date of event in format YY.MM.DD


€ 11.01.21 3 4 YY = Year
MM = Month
5 6
DD = day
L 8.25 7 8
9 0 Volume display: Time off event in format HH.MM (10.01)
HH = hour
42 . 3 0 E C
MM = minute
Unit price display: Sub-statistic number.

3.9.37 S43 - Side A VR Error log


Sub-statistic numbers in the format 'XX' with the range 01-100 representing the set of VR error/events records maintained by the
program, with the record in sub-statistic 1 being the most recent. Display error log data by using the two (2) data `pages' shown
in an alternating sequence at a 1 second per page.
Error codes 37-40 and 42-48 are logged in this log.
Page 1

1 2 Amount display: Time off event in format HH.MM (10.01)


€ 10.01 3 4 HH = hour
MM = minute
5 6
L 40.00.00 7 8 Volume display: Error/Event code in format CC.DD.NN
9 0 CC = error code
DD = Device code
1 E C
NN = Logical nozzle number
Unit price display: Error/Event number 1-100. Log 1 is the most recent.
Page 2

1 2 Amount display: Date of event in format YY.MM.DD


€ 11.01.21 3 4 YY = Year
MM = Month
5 6
DD = day
L Err A 7 8
9 0 Volume display: “Err A” Error and side indication VR error log.
1 E C Unit price display: Error/Event number 1-100. Log 1 is the most recent.

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3.9.38 S44 - Side B VR Error log
This statistic provides the same functionality on side B as S43

3.9.39 S45 - Side A Vapour Gate Daily Average


This statistic shows Vapour Gate daily average A/L for the last 365 days.

1 2 Amount display: Side indication (Side A)


€ A-L A 3 4 Volume display: Daily average A/L (Average of 102%)
5 6
L 102 7 8
Unit price display: Log number 1-365. Log 1 is for today and 2 for yesterday
and so on.
9 0
1 E C

3.9.40 S46 - Side B Vapour Gate Daily Average


This statistic provides the same functionality on side B as S45

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3.10 Weights and Measures Mode
By pressing CLEAR on the remote control when not in maintenance mode, the W&M audit trail is entered. In this mode one can
trace changes of some critical parameters.
• View Blend Ratio Change Event Logs (if configured to blend)
• View Volume Metering Unit Change Event Logs
• View ATC Configuration Change Event Logs (if configured to have ATC)
• View Vapour Gate VR Monitoring Configuration Change Event Logs
• View General Parameter Change Event Log of 100 latest changes (not ATC parameters 50-53).
• View Data Download Event Logs (5 latest)
• View Program Change Event Logs
• View volume totals/totalizers per side
(meter or nozzle totals depend on F21.05 and totals/totalizers depend on F21.08).

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3.10.1 Blend Ratio Change Event Logs
This event log is only entered if pump is configured as a blend pump.

Level Display layout Display description Navigation options


1 UPD: CLEAR:

1 2 Displays current blend ratio for all Next Change Event Log.
€ bLEnd 3 4 blend nozzles.
UP/DOWN/ENTER/
5 6
L rAtioS 7 8
NEXT:
9 0 Enter level 2.
60 E C

2 Amount display: UP/DOWN/ENTER:

1 2 “Ch ##”, where ## = change order. Enter level 3.


€ Ch 1 3 4 Volume display: CLEAR/NEXT:
5 6
L Br 60 7 8
“Br ##”, where ## = blend ratio for
last change.
Next Blend Ratio Change
Event.
9 0
Pr 3 E C UPD:
“PR #”, where # = product number
for change.

3 Amount display: UP/DOWN/NEXT:

1 2 Origin of change LOCAL / Next change event number


€ LOCAL 3 4 REMOTE
5 6 Volume display:
L 60 7 8
New blend ratio.
ENTER/CLEAR:
9 0 Next Event log
bC 1 E C UPD:
“bc #”, where # = event number.

Altered with…

1 2 Amount display:
€ 1.07.09 3 4
Date of change. MM.DD.YY
5 6
L 14.50 7 8 Volume display:
9 0
Time of change, HH.MM
bC 1 E C
UPD:
“bc #”, where # = event number

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3.10.2 Volume Metering Unit Change Event Logs

Level Display layout Display description Navigation options


1 Amount display: UP/DOWN/ENTER:

1 2 Number of changes. Next level 2.


€ 1 3 4 Volume display: CLEAR/NEXT:
5 6
L LItErS 7 8
Current metering unit. Next event log
9 0 UPD:
Unit E C
“Unit”

2 Amount display: UP/DOWN/NEXT:

1 2 Date: MM.DD.YY Change unit change event.


€ 1.07.09 3 4 Volume display: CLEAR/ENTER:
5 6
L 14.50 7 8
Time: HH.MM Go to next event log.
9 0 UPD:
UC 1 E C
“UC #”, where # is change number
Altered with

1 2 Volume display:
€ 3 4 Metering unit for event.
5 6
L LItErS 7 8 UPD:
9 0 “UC #”, where # is change number
UC 1 E C

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3.10.3 ATC Configuration Change Event Logs
This event log is only entered if there are any ATC configuration change events.

Level Display layout Display description Navigation options


1 Amount display: UP/DOWN/ENTER:

1 2 Number of events. Enter level 2.


€ 1 3 4 Volume display: CLEAR/NEXT:
5 6
L tC ON 7 8
Status for last event. Next event log.
9 0
Atc E C

2 Amount display: ENTER:

1 2 Date: MM.DD.YY Enter level 3.


€ 1.07.09 3 4 Volume display: UP/DOWN/NEXT:
5 6
L 14.50 7 8
Time: HH.MM Change ATC configuration
event number.
9 0 UPD:
tC 1 E C CLEAR:
“tC #”, where # is event number.
Next Event log

Amount display:

1 2 Blank.
€ 3 4 Volume display:
5 6
L tC ON 7 8 Status for change event. TC
ON/OFF
9 0
tC 1 E C UPD:
“tC #”, where # is event number.

3 Amount display: UP/DOWN/NEXT:

1 2 “M P#”, where M = meter, P# = Next meter


€1 P1 3 4 assigned probe number.
CLEAR/ENTER:
5 6 Volume display:
L 1 830 7 8
“Product Type & Density”
Return to level 2.

0
9 0
tC 1 E C UPD:
“tC #”, change event number

Amount display:
“OFF”, offset.
Volume display:
1 2
€ OFF 3 4 Configured offset for meter.
5 6 UPD:
L 0 7 8
“tC #”, change event number
9 0
tC 1 E C

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3.10.4 General Parameter change Event Log
This event log is only entered if there are any general parameter change events.

Level Display layout Display description Navigation options


1 Amount display: ENTER/UP/DOWN:

1 2 Date for last change YY.MM.DD Enter level 2.


€ 9.01.07 3 4 Volume display: CLEAR/NEXT:
5 6
L 14.50 7 8
Time for last change: HH.MM Next event log.
9 0
CL E C

2 Amount display: UP/DOWN/NEXT.

1 2 “nFff.ss” where ff = function and ss Change parameter change


€ nF04.04 3 4 = sub function of changed event.
parameter
5 6 ENTER/CLEAR:
L 4.44 7 8 Volume display:
Next event log.
9 0 New value of parameter.
CL.01 E C
UPD:
“CL.##” where ## = change event
number.

Amount display:

1 2
“oFff.ss” where ff = function and ss
€ oF04.04 3 4
= sub function of change
parameter.
5 6
L 99.14 7 8 Volume display:
9 0 Old value of parameter.
CL.01 E C
UPD:
“CL.##” where ## = change event
number.

Amount display:
Date of change YY.MM.DD.
1 2
€ 9.01.07 3 4 Volume display:
5 6 Time of change: HH.MM
L 14.50 7 8
UPD:
9 0
CL.01 E C “CL.##” where ## = change event
number.

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3.10.5 Data Download Event Logs (Only in V11.xx)
The data download is used for configuration in factory. It can also be used in field after board replacement to set configuration
(parameters) to factory settings.
This event log is only entered if there are any data download events.

Level Display layout Display description Navigation options


1 Amount display: ENTER/UP/DOWN:

1 2 Number of download events Enter level 2, page 1.


€ 1 3 4 CLEAR/NEXT:
5 6
L UPD: Enter next event log.
7 8
9 0 “dd-L”
dd-L E C

2 Amount and volume display: UP/DOWN:


Page 1 1 2 Mask for downloaded data. Change displayed page.
€ 3 4 NEXT:
5 6
L 8803 7 8
UPD: Change event number
9 0 “dl #”, where # = download event CLEAR/ENTER:
dl 1 E C log number.
Next event log.

2 Amount and volume display: UP/DOWN:


Page 2 1 2 Origin of downloaded data. Change displayed page.
€ 156 3 4 NEXT:
5 6
L 90.0000 7 8
UPD: Change event number
9 0 “dl #”, where # = download event CLEAR/ENTER:
dl 1 E C log number.
Next event log.

2 Amount display: UP/DOWN:


Page 3 1 2 Date when data was downloaded. Change displayed page.
€ 1.07.09 3 4 MM.DD.YY
NEXT:
5 6 Volume display:
L 15.11 7 8
Time when data was downloaded.
Change event number
9 0 HH.MM CLEAR/ENTER:
dl 1 E C
Next event log.
UPD:
“dl #”, where # = download event
log number.

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3.10.6 Program Change Event Logs (Only in V11.xx)
This log holds the latest 10 download events of V11.00 or higher. The log is updated if any of the CRC’s or version differs. If
older SW version is downloaded, log will be cleared. When loading back V11.00 or higher, the log will start with a download
event of this version and the date of when this was done. This way it is possible to determine if someone has loaded an older
SW on the board.

Level Display layout Display description Navigation options


1 Amount display: ENTER/UP/DOWN:

1 2 Date for program change event. Enter level 2.


€ 9.01.07 3 4 YY.MM.DD
CLEAR/NEXT:
5 6 Volume display:
L 14.50 7 8
Time for program change evebt.
Next event log
9 0 HH.MM
PC.32 E C
UPD:
“PC.##”, where ## is total number
of change events (0-99).

2 Amount display: UP/DOWN/NEXT:

1 2 Program CRC Change program change


€ P-67D1 3 4 Volume display:
event number.
5 6 ENTER/CLEAR:
L E-42B5 7 8
W&M CRC
Next event log
9 0 UPD:
11.00 E C
Version
Altered with
Amount display:

1 2 Data of event: YY.MM.DD


€ 9.01.07 3 4 Volume display:
5 6
L 14.50 7 8 Time of event: HH.MM
9 0 UPD:
PC.00 E C
“PC.##”, where ## = event number
(00 being the latest)

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3.10.7 Vapour Gate VR Monitoring Configuration Change Event Logs
This event log is only entered if there are any VR Monitoring configuration change events.
Level Display layout Display description Navigation options
1 Amount display: ENTER/UP/DOWN:

12 Date of last change: YYMMDD Enter level 2.


€ 90107 34 Volume display: CLEAR/NEXT:
56
L 1516 78
Time of last change: HHMM Next event log.
90
VAP E C

2 Amount display: UP/DOWN/NEXT:

12 Function and sub function Change event number.


€ 26 04 34 Volume display: CLEAR/ENTER:
56
L 03 78
Old value and new value Next event log.
90 UPD:
VAP.0 E C
VAP.#: where # is event number, 0
– 9.
Altered with
Amount display:
12
€ 90107 34 Date of event YYMMDD.
56 Volume display:
L 1516 78
Time of event. HHMM
90
VAP.0 E C UPD:
VAP.#: where # is event number, 0
– 9.

3.10.8 Volume totals/totalizers


This event log is only entered if there is a volume to display.
For more details see chapter “3.11 Readout of Totalizers/Totals in Weights and Measures mode”

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3.11 Readout of Totalizers/Totals in Weights and Measures Mode

If you enter the maintenance mode through a weights and measures entry (CLEAR button on Remote Control), a special
weights and measures mode version of the maintenance mode automatically starts. This special mode is designed to make it as
easy as possible to display the Totals / Totalizers.
If you don’t press any other button within 20 seconds, the next values are automatically displayed.
Pressing NEXT displays the next totals/totalizer value.
Pressing CLEAR exits the weight and measure mode.
Weight and measure mode is exited when all totals/ totalizer are indicated.

Access the Totalizers/Totals readout by pressing the CLEAR button.


The display will show:

1
Indication, that the values are shown in Litres
LItErS

UNIT

Automatically after 20 sec. or when you press the NEXT button the totalizers/totals value appear:

The least significant six (6) digits of the data value appear on the volume display. Higher order non-zero digits of the data value,
if present, appear on the money display. Leading zeros appear as blanks.

15 i.e. 155661,48 litres

5661,48 Side A nozzle 1

A n1

The least significant six (6) digits of the data value appear on the volume display. Higher order non-zero digits of the data value,
if present, appear on the money display. Leading zeros appear as blanks.
To reset totals:

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4 ERROR CODES

4.1 Error/Event Classification


Depending on how serious an error or event is, it may be handled differently. Errors/Events shall be classified as specified in the
table below:

Error Type Classification Description

LOG A Error/event is only logged.

TERMINATION B Error/event is logged as specified above and filling is terminated.


SEMI-FATAL C Error/event is logged as specified above, filling is terminated and current
dispenser side is closed.
FULLY-FATAL D Error/event is logged as specified above, filling is terminated and both dispenser
sides are closed.

CATASTROPHIC E Error/event is logged as specified above, filling is terminated and both dispenser
sides are closed, power cycle must be done
INDICATION F Error/event is not logged, but certain message on display gives information
about error
DISABLED G Error is not logged, no action

COUNT H Error is not logged, error counter is increased.

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4.2 Error/Event Types
The following table specifies how error/events are classified. The template shall determine the classification of each error/event.
The error/event numbers in the first column of the table may be changed during implementation and are provided in this table
only as an aid in comprehending the information.

No. Error/Event Description Classification

1 Flash Program Memory Failure CRC on Flash Program Area is incorrect E

2 Flash Template Memory Failure CRC on Flash Template Area is incorrect E

3 RAM Memory Failure Read/Write/read test has failed E

4 Power Failure Power drops below 4.5VDC. Causes Reset


5 Error Log Database Failure CRC on Error Log Database is incorrect D + Clear DB

6 Configuration Database Failure CRC on Configuration Database is incorrect D + Clear DB

7 Unit Price Database Failure CRC on Unit Price Database is incorrect D + Clear DB

8 Statistics Database Failure CRC on Statistics Database is incorrect D + Clear DB


9 Event Log Database Failure CRC on Event Log Database is incorrect D + Clear DB

10 Totals Database Failure CRC on Totals Database is incorrect D + Clear DB

11 Totalizers Database Failure CRC on Totalizers Database is incorrect D + Clear DB

12 EM Totalizers Database Failure CRC on EM Totalizers Database is incorrect D + Clear DB


13 Identity Prom Data Error CRC on Identity Prom data is incorrect. A
Logged on reset / power-on
14 Manual VR calibration data error CRC on VR calibration data is incorrect A + Clear DB

15 XWIP calibration data error N/A N/A


16 Overflow Limit Reached Limit for suppressed overflow has been reached B

17 Hose test volume Hose test volume out of tolerance B

18 Hose test volume Hose test volume out of tolerance (on three consecutive C
fillings)

19 Non LR Clear A non Legal Relevant reset is performed. Program load F


switch in protected position (←) and MID access table
active.
20 Display Read back Error Configured maximum number of display read back errors B
has been reached ( -> F.17.02 )

21 ATC: Communication failure Communication lost with TM board or CAN/TTL B


converter.

22 ATC: Probe Shortened One of the PT100 probes are shortened. B

23 ATC: Probe open One of the PT100 probes is open/not connected. B


24 ATC: Invalid fuel type Fuel Type doesn’t match the density range. C
25 Filling Start with Zero Unit Price Attempted start of filling with Zero (0) Unit Price B

26 Filling Start with No Unit Price Attempted start of filling with no Unit Prices downloaded B
Downloaded from POS.
27 Filling Start after Unit Price Change Attempted start of filling before Unit Price change timeout B
( -> F23.04 )

28 Filling start without Preset Entry Nozzle Lifted without Preset Entry though required ( -> B
F24.01 = 1 )

29 Sale start price SAT not equal Attempted start of filling and the unit price is not equal at B
MASTER SAT and MASTER

30 POS Communication Lost No poll from POS for time exceeding configured C
maximum offline time -> F23.02
31 POS task buffers full Rx and/or Tx buffers in DART task is full A

32 POS CRC error CRC of received POS message is incorrect A

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No. Error/Event Description Classification

33 Consequtive number of # consequtive fillings (F61.00) with low flow rate (% level A
Low flow rate fillings set in F61.01) reached.
S21/S22 device no indicate which GHM had low flow rate
Possible cause can be Filter Clogged.
34 STOP button pushed Filling terminated due to STOP button press B
35 Blending out of tolerance Blend Error exceeds configured max value (%) ( -> F.18 ) B

36 No flow on one meter at high Volume ratio between the assigned meters is < 0,5% B
speed/blender pump
37 VAP Monitor 10 fillings bad 10 fillings in row with vapour recovery flowrate out of A
tolerance

38 VAP Monitor 72h elapsed 72 hours elapsed after error code 37 A


39 VAP Monitor internal error Internal VAP Monitor System (Vaporix) error or not A
connected

40 VAP Monitor Reset VAP Monitor System (Vaporix) has been reset A

41 Motor feedback Errors from motor B

42 Vap not calibrated VAP system not calibrated yet A


43 Vap valve current low Valve current is low (e.g. no valve connected) A

44 Vap valve current high Valve current is high (e.g. short circuit on valve output) A

45 Vap contactor error No contactor detected A

46 Vap external error Error detected via external signal input A


47 Vap electric error Vap hardware error A

48 VR consecutive filling For Vapour Flow Switch and Bürkert indication, A


maximum consecutive erroneous fillings reached.

49 Illegal WIP incrementation Possible fraud attempt. Contact Wayne. E

50 Error on WIP in use Errors from WIP used in Transaction ( -> F17.00 ) B
51 Error on idle WIP Errors from WIP not used in Transaction ( -> F17.01 ) A

52 No response from WIP in use No response from WIP used in Transaction A

53 Zero flow detection Zero fuel flow rate period detected during filling. H

54 Back pulses from idle WIP Back pulses from WIP not used in Transaction ( -> B
F16.03 )
55 N/A N/A N/A

56 Forward Flow on idle WIP Forward flow on WIP Not used in Transaction (indication B
of leakage) ( -> F19.14 )

57 N/A N/A N/A

58 Comm failure with WIP in use WIP used in transaction didn’t respond on re- B
transmission.

59 Comm failure with WIP in idle WIP didn’t respond to heart beat message A

60 WIP calibration data mismatch Only in V11.xx. B


Calibration constant, calibration curve number or
calibration curve are different in XWIP and in iGem.
This occur if one or more XWIP’s AND/OR the iGEM
board is replaced on a pump with XFLO meters.
61 General configuration error Configuration of iGem is incorrect. C

1) Every pump needs at least a primary meter


assigned to operate OK.
62 WIP serial number mismatch WIP is exchanged. C

63-65 N/A N/A N/A

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No. Error/Event Description Classification

66 LPG calibration factor mismatch LPG WIPs needs to be calibrated. C


To calibrate
1) enter maintenance mode and set parameter
F16.05=1.
2) Remove calibration magnet from meter to be
calibrated
3) exit and save
4) return calibration magnet.
67-69 N/A N/A N/A

70 No Flow Timeout Filling was started but no fuel has been dispensed for B
configurable time
( -> F17.03 )
71 Consecutive number of no flow Configured number of maximum consecutive No Flow C
events has been reached ( -> F17.04 )
72 Flow Lost Timeout Flow was lost for configured maximum time ( -> F17.03 ) B

73 Consecutive number of lost flow Configured number of maximum consecutive Flow Lost C
events has been reached
( -> F17.05 )

74 Unfinished filling Filling ended before preset or prepay limit was reached B

75 Consecutive number of unfinished Configured number of unfinished fillings has been B


fillings reached ( -> F17.06 )
76 Hydro Filter Clogged Consecutive number of fillings with Hydro Filter Clogged C
(F44)

77 Battery level Low Battery for non-volatile RAM is < 2,5 V A

78 LPG Excess Flowrate Flowrate > 80 lpm on LPG nozzle B

79 CAN bus error An error has been triggered in CAN driver H


80 RTOS mail buffer exhausted Mail buffer of RTOS is exhausted B

81 F03 not programmed F03 is not programmed and pump running in standalone F
mode

82 F04 not programmed F04 is not programmed and pump running in standalone F
mode

83 F05 not programmed F05 is not programmed and pump running in serial mode F
84 F06 not programmed F06 is not programmed and pump running in serial mode F

85 F37 not programmed F37 (pump model type) is not programmed F

86 F38 not programmed F38 (country code) is not programmed F

87 ATC: Configuration error Not same density or product type on meters sharing F
same probe.
88 UPS Error Power failure, we are running on Battery backup. E
89 Tank Level Low Tank level low is detected. C
90-99 N/A N/A N/A

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5 MISCELLANEOUS IGEM FUNCTIONS

5.1 Performing a Cold Start


ONLY PERFORM COLD START IF NECESSARY.

5.1.1 Alternative 1: Perform a cold start to reset statistical and functional values.
1. Turn off power to the pump computer board.
2. On the IGEM pump computer board, short across the cold start jumper S15.
3. While keeping it shorted, apply power to the pump computer board, keeping it shorted until the word COLd displays in
the volume display.
4. Remove the short across. The cold start procedure is now complete, the word Cold disappears from the display.

5.1.2 Alternative 2: Perform a Soft cold start to reset all statistical and functional values by
Function Register F00.

5.1.3 Data Never cleared on Cold Start


For Version 11.xx Not all data is cleared upon cold start. The following parameters are NEVER
cleared on cold start.
F15.05 Nozzle out alert
F16.07 Reserved
F16.08 WIP protocol revision
The only thing that can cause
F26.09 Vapour Gate closed loop activation reset of these parameters is if
the data is corrupt.
F49.## Vapour Gate VR meter calibration data
F50.## ATC, Product type assignment
F51.## ATC, Density assignment
F52.## ATC, Probe number assignment
F53.## ATC, Temperature offset adjustment.
F54.05 Enhanced maintenance restrictions
F56.## WIP calibration curve number
F61.00 Filter clogging detection (From V11.03)
F62.01 Flow rate Diagnostic activation (From V11.07)
F62.02 VRM Diagnostic activation (From V11.07)

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5.1.4 Data Not Cleared on Cold Start unless W&M seal is broken (PRG LOAD switch ç)
For Version 11.xx some data is NOT cleared/reset if PRG-LOAD switch is in Protected position (left ←) on cold start
when MID access level is used.
All EU countries use the MID access table (access table #4). Thus the following data is NOT CLEARED/RESET on COLD
START if PRG-LOAD switch is in protected position (left ←). Additionally, these parameters CAN NOT BE EDITED if
PRG-LOAD switch is in protected position (left ←).
Upon partial cold start “non LR CLEAr” is displayed to indicate a partial reset.

When “non LR CLEAr” is displayed the pump shall be treated in same way as if cold started and operator/technician
shall go through all relevant parameter settings to make sure pump gets configured properly again.

“non LR CLEAr” is displayed until a service engineer has done “Exit and Save”.
The display will NOT show “F37” after this reset.
F07.05 Number of Dispenser Displays per side
F08/F09.1# Product type assignment
F08/F09.3# Primary meter number assignment
F08/F09.4# Secondary meter number assignment
F16.00 Measurement mode, Volume unit
F16.01 WIP reverse pulse hysteresis
F16.03 Reverse pulse Limit (after hysteresis) on an idle/unused WIP.
F16.04 Verify WIP serial number change
F16.06 Fraud detection by WIP totalizer verification
F17.00 Maximum number of pulse error on an “in use” WIP
F17.02 Maximum number of display errors per filling
F19.15 Second clear volume limit, litre
F19.25 Second clear volume limit, gallon
F21.01 Block access to F01 (filling mode configuration)
F21.05 Electro-mechanical totalizer configuration
F22.02 Volume digits to the right of decimal point used in amount calculation.
F23.04 Time delay of valve opening first sale after unit price change from POS
F37.00 Pump model configuration
F38.00 Country code
F70.00 Access level configuration

5.2 IGEM Data Dump


To help diagnose problems at a site, the IGEM pump computer can dump function programming and statistical data through the
Service Terminal Program to a file on the laptop. This file can then be sent to Wayne for analysis.
The IGEM data dump is accessed by a special button on the Service Terminal Program called "IGEM DATA DUMP". This
button is active only if maintenance mode has been entered and the current state shown in the unit price displays is "F--". The
display on the Service Terminal program will show "ENTER FUNCTION". If the maintenance mode is in this state, then selecting
the IGEM DATA DUMP button causes the Service Terminal Program to request a filename to which to upload the IGEM data.
When the file is selected, the data dump is started.
Upon completion of the data dump, the IGEM will go back to function entry mode where other functions may be accessed.
For iGEM SW version 11.xx it is also possible to do a iGEM data dump in F94.

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5.3 Pumping unit flow lost check to avoid dry operation when two meters are assigned to
one nozzle
On pumps/dispensers where more than one meter (i.e. 130l/min or blenders) is used, the flow through the meters is checked. At
start of filling, after 5 litres are dispensed, the flow ratio is checked. If the ratio between the meters is smaller than 0,5%, the
filling will be terminated and error code 36 logged.
Example, Diesel pump 130 l/min:
1. No flow from 1st meter, flow from 2nd meter => iGEM will stop filling after 5 litres.

This functionality is disabled when W&M mode is selected by function F01.

5.4 Calibration when two meters are assigned to one nozzle


If a calibration of the GHM is performed and more than one meter is assigned to one nozzle, the valve of the meter which is not
being calibrated is closed automatically due to the open flap of the WIP pulser.
After calibration the flow lost check functionality is disabled for 3 fillings.

5.5 Pump Motor Feedback


Pumps in Europe (e.g. Global Star or Global Century) which are build with the ELNOR motor have a build in over load
protection.
The overload protection (thermal switch) doesn't have RESET on the motor. Instead iGEM detects if the motor protection has
turned off the motor. If so, filling will be terminated and error logged. New filling on that can't be started until error has been
reset.
The motor protection error (Error code 41) can be reset in different, see function F43.
That means, that in all pumps where this functionality is not requested (e.g. dispensers, LPG dispensers) or not wanted, the
motor feedback parameter has to be disabled manually by the remote control.
From iGEM Software release (7.19) the motor feedback functionality will be switched on automatically for all applications after
coldstart.

5.6 Nozzle out identification at power ON


An active nozzle switch (nozzle out) or defect/not connected nozzle switch will be recognised at the pump display. This
identification disappears automatically when nozzle switch is recognised as inactive.

n1 out f.e. N1 out

Closed

-00-

5.7 40/90 Models


When running 40/90 pump without flowselection (e.g. 40 on one side and 90 on the other), configure as follow:
90 (no truck/car button): set High (F10/11.61) and Low (F10/11.71) buttons to 0 (zero).
40 (no truck/car button): don’t change anything.

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5.8 Vapour Gate VR Monitoring
This section contains basic information about the Vapour Gate VR Monitoring functionality. For more information, see the
Vapour Gate Maintenance Manual.

5.8.1 Activation
To activate Vapour Gate first make sure that the Real Time Clock (RTC) is set correct in F02 then set F26.04 = 3, F41.07 = 9
and F41.08 = 9.

5.8.2 Error Indication

UPD displaying on dash indicates that Vapour Gate has detected 10 consecutive fillings with A/L out of limit
and that pump will shut down in less than 72 hours.
-
Two dashes in UPD indicate same as above but less than 48 hours less until pump is shut down.

--
Three dashes in UPD indicate same as above but less than 24 hours less until pump is shut down.

---
OFF1 indicate that the timer has elapsed and that pump is shut down for further use until problem is solved
OFF1 and error is reset.

OFF2 is displayed when internal Vapour Gate error is detected.


OFF2
It is possible to active a LED on display to indicate an error by setting F54.02 = 5. A RED LED is lit if any of above error occurs.
On errors, check statistic registers S31 to S34 as well as S21 and S22.
Note 1: If 10 consecutive self check errors on one nozzle, is only error for that nozzle indicated and only that nozzle is shut
down. Error indication may be different on nozzles.

5.8.3 Status Value in VRM log

Bit # Problem Description


0 (1) A/L out of limit. A/L for a filling is out of limits, less then 85% or greater then 115%.
Counts as an erroneous filling.
1 (2) Illegal meter signal (low Possibly VR is blocked after vacuum pump (pressure side). Can also be bad
frequency) sensor or incorrectly mounted sensor. System recovers automatically 20 seconds
after error disappear.
Counts as an erroneous filling.
2 (4) Reserved Not used at the moment.
3 (8) 10 consecutive errors, timer There have been 10 consecutive erroneous fillings in row and the timer is started.
started.
4 (16) Illegal meter signal (high Has deactivated meter signal input to iGEM and is not counting pulses at the
frequency) moment. System recovers automatically 5 minutes after error disappear after 1:st
occurrence and 30 minutes after subsequent occurrences. Also reset after power
cycle.
5 (32) Dirt in nozzle. It is dirt in the nozzle.
Counts as an erroneous filling. It also has a separate error counter per nozzle.
Example:
Status value = 0: OK VRM filling
Status value = 1: VRM filling out of limit
Status value = 9: A/L out of limit and timer is started.
Status value = 8: Timer started but last filling OK.

5.8.4 Remote Status Indication


Vapour Gate VR Monitoring does not support interface to so called Vaporix Master.

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The normal interface for VRM related data is via the POS protocol.
However if the POS doesn’t support the VRM alarm codes and other VRM related information there is another way. To facilitate
VRM related information remotely from the pump one can configure iGEM to beep 5 times in row (F15.04) on each nozzle return
when timer has started. This feature require pump to be fitted with announciator.
Additionally, one can configure iGEM to indicate Vapour Gate status (frequency) on red/green outputs of iGEM CPU board. If
pump is equipped with OPT (red/green) lamp the status can be seen by operator inside station. If pump is equipped with
junction box and suitable cabling to the red/green outputs, the signal can be interpreted by some other device/system.
If pump is running DART, the VRM status is reported to POS as alarm codes.

5.8.5 Vapour Gate Auto calibration


To perform a Vapour Gate auto calibration is extra hardware needed, a Calibration box who switches input signal and a
reference meter. If a calibration fails, is the error code indicated on the money display.

Err # Problem Description


1 No pulses from Fludistor Meter There are no pulses from the Fludistor meter. Cable not connected or switch on
Calibration box in incorrect position
2 No pulses from Reference meter There are no pulses from the reference meter. Cable not connected or switch on
(Bürkert) Calibration box in incorrect position.
3-4 Not viewed, no problem
5 Int dis Fludistor High frequency input on Fludisor meter. Reset iGem and try again.
6 Int dis Reference meter High frequency input on reference meter. Reset iGem and try again.
7 Could not reach target flow Not possible to hit target flow. Flow at max/min and still to low/high, or 8 attempts
without success.

5.8.6 Vapour Gate Commissioning Mode


To check that Vapour Gate is working correct at commissioning, do the following:
1. Set pump in Vapour Gate Commissioning Mode F01.00 = 7 or 8 then Exit and save.
2. Perform VR filling @ 25 lpm for minimum 20 consecutive seconds. Verify that there is no VRM error indication (no
RED LED lit and no dashes or error codes in UPD).
3. Perform VR filling @ 25 lpm for minimum 20 consecutive seconds while blocking the VR thus reducing the
performance to be out of limit. This can be achieved by either a) covering the VR inlet on the nozzle or b)
disconnecting the VR meter from the ISB.

NOTE! Self check may be activated for approximate 20 seconds after nozzle return.

Verify that RED LED is lit and or dash is displayed in UPD.


4. Lift and return any nozzle to simulate timer ended when timer has been started (step above). Verify that the RED
LED is lit and that “OFF1” is displayed in the UPD.
5. Lift nozzle and verify that not possible to start filling on VR nozzle.
6. Restore pump to normal operating mode in F01.

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5.9 Vapour Flow Switch VR Monitoring
This section contains basic information about the Vapour Flow Switch VR Monitoring functionality.

5.9.1 Activation
To activate Vapour Flow Switch first make sure that the Real Time Clock (RTC) is set correct in F02 then set F26.04 = 5.

5.9.2 Error Indication


Error is indicated by a LED on the display board.

Red LED for 1 second after Performed filling was erroneous.


filling
Red LED constantly There have been F47/F48.05 consecutive fillings with errors. VR system is not working
correctly.
Green LED for 1 second after Performed filling has no errors. This is lit even if red LED is lit constantly to indicate a filling
filling without error.

On error, check statistic registers S31 to S34 as well as S21 and S22.

5.9.3 Status Value in VRM log

Bit # Problem Description


0 (1) No vapour flow during filling Possibly VR is blocked. Can also be bad sensor or incorrectly mounted sensor.
Counts as an erroneous filling.
1 (2) Vapour flow between filling Possibly vapour leak. Can also be bad sensor or incorrectly mounted sensor.
Counts as an erroneous filling.
2 (4) X consecutive error in row There have been X (F47/f48.05) consecutive erroneous fillings in row and red LED
is lit constantly.
Example:
Status value = 0: OK VRM filling
Status value = 1: No vapour flow during filling.
Status value = 4: Max consecutive error occurred, but last filling OK.

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5.10 VRM Bürkert error indication
This section contains basic information about the Bürkert Error indication VR Monitoring functionality.

5.10.1 Activation
To activate Bürkert error indication set F26.04 = 6.

5.10.2 Error Indication


Error is indicated by a LED on the display board.

Red LED for 1 second after Performed filling was erroneous.


filling
Red LED constantly There have been F47/F48.05 consecutive fillings with errors. VR system is not working
correctly.
Green LED for 1 second after Performed filling has no errors. This is lit even if red LED is lit constantly to indicate a filling
filling without error.

On error, check statistic registers S21 and S22.

5.11 ATC
To be able to set ATC parameters (F50 – F53) the security switch on the ATC board must be in unprotected position. iGem
knows that the switch is in unprotected position 2-5 seconds after it has been changed.
The switch must be in protected position when leaving maintenance mode, or else an error is flashed “ATC CLOSED”. If this
happens, set the security switch in protected position and reset iGem.
It is possible to enter ATC W&M mode without entering maintenance mode and set F01.00 to 5 or 6. This is done by pressing
the CRC-push button a second time when any CRC’s are viewed. When ATC W&M mode is activated this way, it last for a
maximum of 30 minutes or until the CRC-push button is pressed again.
To view the gross volume for the latest filling, press “#” on Hoofer Doofer, there must be no filling on any side of the pump.
Each view is displayed for 3 seconds and they are side dependent.

18.25 Amount display: Amount of latest filling

9.47 Volume display: Net volume for latest filling. Compensated volume used for amount calculation.

nEt Unit price display: “nEt”, indicating that net volume is displayed.

18.25 Amount display: Amount of latest filling

9.38 Volume display: Gross volume for latest filling. Actual volume delivered.

GroS Unit price display: “GroS”, indicating that gross volume is displayed.

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5.12 Transaction history
This is a function to view transaction history for the last 10 fillings for one side by pressing a button on the membrane key-board.
The assigned button is configurable in iGem maintenance mode F27.04 for side A and F28.04 for side B. If no is button
assigned is the function disabled.
This mode is entered by pressing the button for 2 seconds. To see next transaction, press the button again.
To exit this mode, repeat button presses until all transactions are viewed or wait 10 seconds without any button presses.
In this mode are the displays according to this:

1 2 Initial display.
€ tr A n S 3 4
5 6
L HiSt 7 8
9 0
E C

1 2 Amount display: Amount for sale.


€ 2. 1 3 3 4
5 6
L 1. 5 2 7 8
Volume display: Volume for sale.
9 0
1. 4 0 0 E C
Unit price display: “t r #”, transaction number, will increase when
stepping thru the history, altered with the unit price for the sale.

1 2
€ 2. 1 3 3 4
5 6
L 1. 5 2 7 8
9 0
t r 1 E C

This mode exit when any of these conditions comes true:


• Button is not pressed for 10 seconds
• Last transaction is viewed and button is pressed.
• Preset button is pressed.
• Grade select button is pressed.
• State closed is entered on pump
• Maintenance mode is entered
• Filling is started
• IDLE state is entered.
It is not possible to enter this mode if any of these conditions are true:
• A logical nozzle is lifted
• Maintenance mode is entered.
• Nozzle out at power on
• Preset is entered and displayed

5.13 XWIP Phase 2 Calibration Data Handling


XWIP holds 3 calibration tables for different product/fuel types. Parameter F56 specify (per meter) what product type/table shall
be applied. To set product type in XWIP Phase 2 the calibration magnet has to be removed on the specific XWIP. Regular WIP
as well as XWIP Phase 1 don’t use product type but it shall still be set in F56 for these meters as well.

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Scenarios

# iGEM status XWIP status Scenario


1 Board Replaced Calibrated XWIP’s Phase 2 Replaced iGEM in field
2 Board Replaced Calibrated XWIP’s Phase 1&2 Replaced iGEM in field
3 Board Replaced and/or Calibrated XWIP’s Phase 1 V11.xx installed in field for service reasons not related to
SW Updated from XWIP Phase 2.
<=10.08 to >=11.00
4 Board Replaced and/or Calibrated XWIP’s Phase 1 + Replaced XWIP Phase 1 with XWIP Phase 2 for first time
SW Updated from uncalibrated XWIP Phase 2 (iGEM need to be updated to V11.xx).
<=10.08 to >=11.00 (replacement)
Alt. iGEM board is broken as well as the XWIP Phase 1
(replaced with XWIP Phase 2).
5 V11.xx Calibrated XWIP’s Phase 2 + XWIP Phase 2 replaced in existing pump in field
uncalibrated XWIP Phase 2
(replacement)
6 V11.xx Calibrated XWIP’s Phase 1 + XWIP Pahse 2 replacing XWIP Phase 1 in existing pump in
uncalibrated XWIP Phase 2 field
(replacement)
7 Board Replaced Calibrated XWIP’s Phase 2 + Both CPU + an XWIP Phase 2 are replaced.
XWIP Phase 2 replacing XWIP
Phase 2
Actions on scenarios above

Scenario # 1
Action: 1. Operator uploads all XWIP data unconditionally to iGEM via F57.
No seals need to be broken.
Special considerations: Since all XWIP’s are Phase 2 the product type will be automatically synchronized correct in
iGEM. I e F56 does not need to be changed.

Scenario # 2&3
Action: 1. Operator uploads all XWIP data unconditionally to iGEM via F57.02.
2. Product types for all XWIP Phase 1 meters need to be set in F56.
No seals need to be broken.
Special considerations: The product types will be automatically synchronized correct in iGEM for XWIP Phase 2. I e
F56 does not need to be changed for these meters..

Scenario # 4
Action: 1. The iGEM SW is updated to V11.xx and then programmed.
2. The broken XWIP Phase 1 is replaced as whole unit complete with Xflo + calibrated XWIP
Phase 2.
3. All XWIP data is unconditionally uploaded to iGEM via F57.
4. Product types are set manually in F56 for all meters of the XWIP’s.
Special considerations: NOTE1. The product type of the new XWIP Phase 2 needs to be set correct ni F56 before it is
sealed (magnet out).
NOTE 2. The new Xflo unit may have to be manually calibrated.

Scenario # 5
Action: 1. Operator downloads calibration data (3 tables + selected type) to the specific replacement
XWIP Phase 2 via function F58 in maintenance mode.
Seal need to be broken on the replacement XWIP.
Special considerations: None

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Scenario # 6
Action: 1. Operator downloads calibration data (3 identical tables + selected type) to the specific
Phase 2 meters via function F58.01 (enter meter no) in maintenance mode.
Seal need to be broken on the replacement XWIP.
Special considerations: NOTE 1. The download needs to be done for each meter side of an XWIP.
NOTE 2. The calibration magnet of the XWIP need to be removed to be able to download.

Scenario # 7
Action: 1. Replace the iGEM board and program the pump.
2. The broken XWIP Phase 2 is replaced as whole unit complete with Xflo + calibrated XWIP
Phase 2.
3. All XWIP data is unconditionally uploaded to iGEM via F57.
4. Product types are set manually in F56 for the meters of the replacement XWIP.
Before the XWIP Phase 2 of the new Xflo unit is sealed, the product type is set ni F56.
Special considerations: NOTE1. The product type of the new XWIP Phase 2 needs to be set correct ni F56 before it is
sealed (magnet out).
NOTE 2. The new Xflo unit may have to be manually calibrated.

5.14 Simple statistics view mode


By pressing ‘8’ on remote control when pump is in IDLE is it possible to access the simple statistics view mode (CRC-button
may be needed, depending on setting in F21.09).
By pressing different buttons in this mode is different statistics data viewed.
‘1’ Money totalizers Same information as in S11/S12.2N
‘2’ Net volume totalizers Same information as in S11/S12.1N
‘3’ Gross volume totalizers Same information as in S11/S12.7N
‘4’ VR error log. Same information as in S43/S44.
‘5’ Vapour Gate daily average log. Same information as in S45/S46.

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6 SOFTWARE DOWNLOAD

6.1 General
The iGEM program, the so called BIN-file (iGEMxxxx.BIN) can be loaded by either a PC or an iGEM Master calculator via the
serial interface (sitecontroller interface).
For the program loading, the pump computer’s load sequence has to be activated by authorised service personnel (see below).
The Software can be loaded by 2 alternatives:
1. Bootstrapp
Bootstrapp mode has to be executed when
- the W&M software version has been changed or
- on boards where no pump software has been loaded to before or
- when while downloading the transmission has been interrupted
In case of the events above the PRG LOAD switch on the iGEM has to be switched on. Make sure that you always fulfil the
local Weight and Measure demands.

2. Function 98
This mode can be executed only with iGEM software loaded to the board.
It is possible on RS485 (2 wire DART) or RS422 (4-wire LJCL) interface.

When program has been downloaded, a coldstart shall be performed.


To setup a specific pump model the Function F37 has to be assigned. This will load the default pump configuration.
To setup specific country parameters Function F38 has to be assigned to a defined country code.
Functions parameters modified by country and model selection should be programmed after F37 and F38 has been configured.
Beginning from iGEM software version 7.15 and PC Serviceterminal version 2.0 (SERVTERM2.0) the W&M software version is
checked at beginning of the download sequence.
If the W&M part of the software to be downloaded is different to the existing W&M software part on the iGEM board, the
download process is interrupted and “W&M different“ is displayed in the PC screen respectively “E-diff” on the iGEM Master’s
display.
Switch PRG LOAD switch on the iGEM board into ON position before retry. Make sure that you always full fill the local W&M
demands if the switch is covered by a seal.
Since breaking the seal on the switch is not allowed in Germany (on non-MID pumps) a new pre-approved board has to be
installed.

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6.2 Differences Between iGEM Boards

6.2.1 Straps & Buttons


On 2:nd generation iGEM boards the straps for boot, reset and coldstart (S13, S14, S15) are replaced with pushbuttons .
Also communication straps S16, S17, S18, S19 and S20 are replaced with only one strap each for RS422, USCL, RS485 etc. A
9 pin ”PC to PC” cable can be used (D-SUB connector) for download.

6.2.2 PROGRAM MEMORY


The first generation iGEM boards only had 512KB Program memory. Only program versions up to V7.xx can be loaded to these
boards.
List of boards with only 512KB program memory:

168857 iGEM EPC EU Low cost


168863 iGEM EPC EU Low cost w US-ISB

168861 iGEM EPC US

168865 iGEM EPC US w EU-ISB

173926 iGEM EPC US w DART

168862 iGEM EPC EU Full

168864 iGEM EPC EU Full w EU-ISB

The second generation iGEM boards has 1MB of program memory and can have program version higher than 7.xx loaded
(NOTE! servTerm 2.09 is required).
List of boards with 1MB program memory:

WM001908-0001 iGEM EPC IEC FULL

WM001908-0002 iGEM EPC IEC LOW COST

WM001908-0003 iGEM EPC US

WM001908-0004 iGEM EPC GLOBAL FULL

WM001908-0005 iGEM EPC IEC FULL w. CAN

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6.3 Download on 1:st Generation iGEM Board

6.3.1 Bootstrapp Download PC (Notebook) to iGEM Board (pump)

Jumper Display Side A, Side B


S21 S20 PRG LOAD
off - on switch sw 2
J14 J6 J15
Battery 3V CRC check
J7 J16 button sw 1
LED: CRC
System
S17 S16 S13 S14 S15
Display
J1 Power 24V Wip

F10 5A
Fuse
Valve

PC (Notebook) J2 J3 J4

1. Turn off the power to the iGEM in pump. 9. The file is now downloaded to the iGEM board, while
2. Connect PC and iGEM via download cable, (PC com port each downloaded block is shown at the display.
to J14 on the iGEM board)
3. Switch on PC If "W&M different” is displayed
4. Check Jumper on the iGEM (picture). Go to step 11
Set Jumper S21 ( 5 Volt to download box), 10. After downloading check if "COLDSTART" is required .
Jumper S20, S16 and Remove Jumper S13 (S15).
Jumper S13 (BOOT), When required switch PRG LOAD OFF.
if required S15 COLDSTART. (left position)
5. Switch on the iGEM Reprogram iGEM if required
-----------------------------------------------------
6. Start ServTerm.exe software at PC.
Select "Boot" by BOOT button. 11. Switch PRG LOAD ON. (right position)
"Entering GEM Boot Strap" appears. Go to step 1 and restart download.
Make sure that you always fulfil local W&M demands.
7. Confirm "Entering GEM Boot Strap".
8. Select new iGEM.BIN file.

When download is completed and COLDSTART jumper in place the display shows ”COLD” on the sales display until the
COLDSTART jumper (S15) is removed.
Also make sure to restore the communication jumpers to operate with POS protocol correct.

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6.3.2 Bootstrapp Download, iGEM Master (supporter Kid) to iGEM Board in pump

S21 S20

J14
white
brown
green
IGEM
yellow^ in pump
S17 S16 S18
datacable

J14
white
brown IGEM
green
yellow Master

Note:
Set the iGEM Master (supporter kit) in function F21.09 to 4 (no maintenance mode entry without pressing the CRC button first).

1. Turn off the power to the iGEM in pump. 6. Press the CRC button on the iGEM Master.
2. Connect iGEM Master (supporter kit) and iGEM in pump 7. On the iGEM Master display appears "bootld".
(J14) via data cable IF "E diff" appears go to step 10.
3. Connect power cable (24V) between IGEM Master, iGEM 8. The file is now downloaded to the iGEM board, while
in PUMP and power supply in pump. each downloaded block is shown on the master’s money
4. Check Jumper on the iGEM pump computer and display "PRO XX".
supporter kit (picture above). The volume display shows “0 242”.
Set Jumper S20 and Jumper S16. 9. After downloading check if "COLDSTART" is required .
(S21 has no effect). Remove Jumper S13 (S15).
Set jumper S13 (BOOT) on the iGEM in pump and if When required switch PRG LOAD off.
required set S15 COLDSTART. (left position)
Important: do not set Jumper S17! Reprogram iGEM if required
5. Switch on power. ------------------------------------------------------
10. Switch PRG LOAD ON (right position) and follow step 1
to restart the download.
Make sure that you always fulfil local W&M demands.

When download is completed and COLDSTART jumper in place the display shows ”COLD” on the sales display until the
COLDSTART jumper (S15) is removed.
Also make sure to restore the communication jumpers to operate with POS protocol correct.

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6.3.3 Function 98 Download PC (Notebook) to iGEM Board

Jumper Display Side A, Side B


S21 S20 PRG LOAD
off - on switch sw 2
J14
Battery 3V J6 J15 CRC check
button sw 1
J7 J16
LED: CRC
System
S17 S16 S18 S13 S14 S15
Display
J1 Power 24V Wip

F10 5A
Fuse
Valve

PC (Notebook) J2 J3 J4

Set jumper according link type


DART = S18, S20 and S21. LJCL = S16, S17, S20 and S21

1. Turn off the power to the iGEM in pump 11. Select Function Register 98, and confirm by ENTER
2. Connect PC and iGEM via download cable, (PC com port twice.
to J14 on the iGEM board). 12. On the pump display appears "PASS".
3. Switch on PC. 13. Enter Download Password "yy" from PC
4. Check Jumper on the iGEM (picture ). and press ENTER and select iGEM file.
DART: S18, S20 and S21 12. The file is now downloaded to the iGEM board, while
LJCL: S16, S17, S20 and S21 each downloaded block is shown at the PC “PRO XX“.
if required S15 COLDSTART. The pump display shows "burn".
5. Switch on the iGEM. If "W&M different” is displayed
6. Start ServTerm.exe software at PC and select protocol by Go to step 15
TYPE button. 14. After downloading check if COLDSTART is required .
7. Press the CRC button on the iGEM pump computer to Restore Jumpers.
start download process. When required switch PRG LOAD OFF.
8. On the pump display appears "PASS 1". (left position)
Reprogram iGEM if required.
9. Enter service password 1 "xxxx" on PC
-----------------------------------------------------
and confirm by ENTER. On the pump display appears
"PASS 2". 15. Switch PRG LOAD ON. (right position)
Go to step 1 and restart download
10. Enter service password 2 "xxxx" on PC
Make sure that you always fulfil local W&M demands.
and confirm by ENTER

When download is completed and COLDSTART jumper in place the display shows ”COLD” on the sales display until the
COLDSTART jumper (S15) is removed.
Also make sure to restore the communication jumpers to operate with POS protocol correct.

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6.3.4 Function 98 iGEM Master to iGEM Board (pump)

DART LJCL
J14 J14
Datacable Datacable
white
Does not brown
green
yellow

white J14
J14
brown
green
yellow

Set jumper according link type


DART = S18, S20 and S21. LJCL = S16, S17, S20 and S21

Note:
Set the iGEM Master (supporter kit) in function F21.09 to 4 (no maintenance mode entry without pressing the CRC button first).
1. Turn off the power to the iGEM in pump. 12. Press the CRC button on the supporter kit.
2. Connect via data cable (J14) iGEM into pump and IGEM 13. The display on the supporter kit shows
Master. "dLoAd". Press ENTER on the iGEM pump computer.
3. Connect power cable (24V) between iGEM Master and The display on the iGEM pump computer shows "PASS".
iGEM in pump and power supply. 14. Enter Pass "yy" on the iGEM pump computer
4. Check Jumper on the iGEM (picture ). and press ENTER.
DART: S18, S20 and S21 15. The file is now downloaded to the iGEM board, while
LJCL: S16, S20 and S21 each downloaded block is shown at the display "PRO
if required S15 COLDSTART. XX".
Important: do not set Jumper S17! The pump display shows "burn".
5. Switch On power to iGEM Master and iGEM in pump If "W&M different” is displayed
6. After 3 sec. Press the CRC button on the iGEM Master. Go to step 17
After indication of program CRC 16. After downloading check if COLDSTART is required.
press ENTER button. Remove Jumpers.
7. On the pump display appears "PASS 1". When required switch PRG LOAD off.
8. Enter password 1 "xxxx", and press ENTER. (left position)
Reprogram iGEM if required.
9. On the pump display appears "PASS 2".. Enter password
-------------------------------------------------
2 "xxxx", and press ENTER.
17. Switch PRG LOAD ON. (right position)
10. Select Function register 98 and press ENTER.
Go to step 1 and restart download
11. On the pump display appears "Press".
Make sure that you always fulfil local W&M demands.

When download is completed and COLDSTART jumper in place the display shows ”COLD” on the sales display until the
COLDSTART jumper (S15) is removed.
Also make sure to restore the communication straps to operate with POS protocol correct.

© Copyright
2011-06-28 Rev 12 - 107 - wm023838
6.4 Download on 2:nd Generation iGEM Board

6.4.1 Bootstrapp Download PC (Notebook) to iGEM Board (pump) with J14

Jumper Display
Display
SideSide
A, Side
A, Side
B B CRC check
S12A S12B S12C S12D button sw 1
PRG LOAD
switch sw 2
J14
J6 J15
Datacable off - on
J7 J16
J26 System Reset Boot Cold CRC
Display
Wip
J1 CAN
Power 24V

Battery 3V

F10 5A
Null-modem-
cable J3
J2 J4
PC (Notebook)

1. Turn off the power to the iGEM in pump. 11. The file is now downloaded to the iGEM board, while
2. Connect PC and iGEM via download cable, ( J14 or J26 each downloaded block is shown at the display.
on the iGEM Board). If "W&M different” is displayed
3. Switch on PC Go to step 12
4. Check Jumper and Communication- Switch J1 (picture) 12. If a COLDSTART is required press Reset and Cold
on iGEM button. Unhand Reset but hold Cold until the display
LJCL Datacable J1= shows “cold”.
Null-Modemcable When required switch PRG LOAD OFF.
J1=
5. Switch on the iGEM (left position)
Reprogram iGEM if required
6. Press Reset and Boot. Hold Boot button
---------------------------------------------------
7. Longer than Reset button.
13. Switch PRG LOAD ON. (right position)
8. Start ServTerm.exe software at PC.
Go to step 1 and restart download.
Select "Boot" by BOOT button.
Make sure that you always fulfil local W&M demands.
"Entering GEM Boot Strap" appears.
9. Confirm "Entering GEM Boot Strap".
10. Select new iGEM.BIN file.

Also make sure to restore the communication jumpers and communication switch to operate with POS protocol correct.

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2011-06-28 Rev 12 - 108 - wm023838
6.4.2 Bootstrapp Download,iGEM Master (supporter Kid) to iGEM Board in pump

S12A S12B S12C S12D

J6 J15
white
J7 J16
brown
green J26 IGEM
yellow In pump
J1

white
brown J6 J15
green J7 J16
yellow J26 IGEM
Master
J1
Null-Modem LJCL
Cable Datacable

Note:
Set the iGEM Master (supporter kit) in function F21.09 to 4 (no maintenance mode entry without pressing the CRC button first).

1. Turn off the power to the iGEM in pump. 8.


2. Connect iGEM Master (supporter kit) and iGEM in pump 9. The file is now downloaded to the iGEM board, while
(J14) via data cable each downloaded block is shown on the master’s money
3. Connect power cable (24V) between IGEM Master, iGEM display "PRO XX".
in PUMP and power supply in pump. The volume display shows “0 242”.
4. Check Jumper and communication switch J1 on the 10. If COLDSTART is required press Reset and Cold button.
iGEM pump computer and supporter kit (picture above). Unhand Reset but hold Cold until the display shows “cold”
When required switch PRG LOAD off.
LJCL Datacable J1= (left position)
Null-Modemcable Reprogram iGEM if required
J1= ---------------------------------------------------
5. Switch on power. Press Reset and Boot on the iGEM in 11. Switch PRG LOAD ON (right position) and follow step 1
pump. Hold Boot longer than Reset. to restart the download.
6. Press the CRC button on the iGEM Master Make sure that you always fulfil local W&M demands.
7. On the iGEM Master display appears "bootld".
IF "E diff" appears go to step 10

Also make sure to restore the communication jumpers and communication switch to operate with POS protocol correct.

© Copyright
2011-06-28 Rev 12 - 109 - wm023838
6.4.3 Function 98 Download PC Notebook to IGEM Board with J14

Jumper Display SideSide


Display A, Side B B
A, Side CRC check
Communication S12A S12B S12C S12D button sw 1
J26 or J14
PRG LOAD
J14 switch sw 2
J6 J15
Datacable off - on
J7 J16
J26
System Reset Boot Cold CRC
Display
Wip
J1 CAN
Power 24V

Battery 3V

Null-modem F10 5A
cable
PC (Notebook) J3
J2 J4

1. Turn off the power to the iGEM in pump 12. Select Function Register 98, and confirm by ENTER
2. Connect PC and iGEM via download cable, (PC com port twice.
to J14 or J26 on the bard) 13. On the pump display appears "PASS".
3. Switch on PC. 14. Enter Download Password "yy" from PC
4. Check Jumper and Communication-Switch J1 on the and press ENTER and select iGEM file.
iGEM 15. The file is now downloaded to the iGEM board, while
each downloaded block is shown at the PC “PRO XX“.
DART Datacable J1= The pump display shows "burn".
If "W&M different” is displayed
J1=
LJCL Datacable Go to step 16
J1= 16. If COLDSTART is required press Reset and Cold button.
Null- Modem Cable Unhand Reset but hold Cold until the display shows
“cold”.
5. Switch on the iGEM. When required switch PRG LOAD OFF.
6. Start ServTerm.exe software at PC and select protocol by (left position)
TYPE button.( DART, Reprogram iGEM if required.
7. LJCL or TTL). ---------------------------------------------------
8. Press the CRC button on the iGEM pump computer to 17. Switch PRG LOAD ON. (right position)
start download process. Go to step 1 and restart download
9. On the pump display appears "PASS 1". Make sure that you always fulfil local W&M demands.
10. Enter service password 1 "xxxx" on PC
and confirm by ENTER. On the pump display appears
"PASS 2".
11. Enter service password 2 "xxxx" on PC
and confirm by ENTER

Also make sure to restore the communication jumpers and communication switch to operate with POS protocol correct.

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2011-06-28 Rev 12 - 110 - wm023838
6.4.4 Function 98 iGEM Master to iGEM Board (pump)

PRG LOAD
Null-Modem IGEM in switch sw 2
S12A S12B S12C S12D
Datacable pump
Does not belong J14
to supporter kid
J6 J15
J7 J16
J26
Reset Boot Cold CRC
white
brown J1
green
yellow
IGEM
Comunication PRG LOAD
J26 or J14
Master switch sw 2
white J14
brown
green J6 J15
yellow
J7 J16
J26
Reset Boot Cold CRC

J1
LJCL DART
Datacable Datacable
Does not belong Belongs to
to supporter kid Supporter kit

Note:
Set the iGEM Master (supporter kit) in function F21.09 to 4 (no maintenance mode entry without pressing the CRC button first).
1. Turn off the power to the iGEM in pump. 12. Press the CRC button on the supporter kit.
2. Connect via data cable (J14) or (J26) iGEM into pump 13. The display on the supporter kit shows
and IGEM Master. "dLoAd". Press ENTER on the iGEM pump computer.
3. Connect power cable (24V) between iGEM Master and The display on the iGEM pump computer shows "PASS".
iGEM in pump and power supply 14. Enter Pass "yy" on the iGEM pump computer
4. Check Jumper and communication switch J1 on the iGEM and press ENTER.
(picture ). 15. The file is now downloaded to the iGEM board, while
each downloaded block is shown at the display "PRO
DART Datacable XX".
The pump display shows "burn".
LJCL Datacable J1= If "W&M different” is displayed
Go to step 17
J1=
Null-Modemcable 16. If COLDSTART is required press Reset and Cold
J1= button. Unhand Reset but hold Cold until the display
5. Switch On power to iGEM Master and iGEM in pump. shows “cold”.
6. After 3 sec. Press the CRC button on the iGEM in pump. When required switch PRG LOAD off.
After indication of program CRC (left position)
press ENTER button. Reprogram iGEM if required.
7. On the pump display appears "PASS 1". -------------------------------------------------
8. Enter password 1 "xxxx", and press ENTER. 17. Switch PRG LOAD ON. (right position)
9. On the pump display appears "PASS 2".. Enter password Go to step 1 and restart download
2 "xxxx", and press ENTER. Make sure that you always fulfil local W&M demands.
10. Select Function register 98 and press ENTER.
11. On the pump display appears "Press".

Also make sure to restore the communication straps and communication switch to operate with POS protocol correct.

© Copyright
2011-06-28 Rev 12 - 111 - wm023838
7 NOTES

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© Copyright
2011-06-28 Rev 12 - 112 - wm023838
8 MARKET & SERVICE

Sweden Italy UK
Dresser Wayne AB Dresser Wayne Dresser Wayne, DI UK Ltd
Hanögatan 10 Deg Italia S.p.a. Butlerfield Industrial Estate,
Box 50559 Via Giovanni Piantanida, 12 Bonnyrigg, Midlothian,
SE-202 15 Malmö 50127 FIRENZE (FI), Italy Scotland. EH19 3JQ
Tel + 46 40-36 05 00 Tel. +44 (0)1875 402140
Tel +39 055 3039 200
Fax + 46 40-15 03 81 Fax +44 (0)1875 400010
Fax +39 055 3039 007
E-mail: UK.Sales@Dresser.com

Germany European Parts Centre


Wayne Germany
Dresser Europe GmbH Wayne EPC
Grimsehlstr. 44 Grimsehlstr. 44
37574 Einbeck 37574 Einbeck
Germany
Tel. +49 (0) 5561 / 794 -0
Fax +49 (0) 5561 / 794 -187 Tel. +49 (0) 5561 794 557
Fax +49 (0) 5561 794 522
E-mail: info.de@dresser.com
E-mail: epc@dresser.com

© Copyright
2011-06-28 Rev 12 - 113 - wm023838
More than a century of experience
Über 100 Jahre Erfahrung
Mer än 100 års erfarenhet
Более, чем столетний опыт работы

Wayne Dresser develops, Wayne Dresser entwickelt, Wayne Dresser utvecklar, Wayne Dresser
manufactures and markets produziert und vermarktet tillverkar och marknadsför разрабатывает, производит и
complete operative systems komplette funktionierende kompletta operativa system продает совершенные
оперативные системы для
for fuel handling at service Systeme für die Abgabe von för drivmedelshantering på торговли топлива на станциях
stations. Everything from Kraftstoffen an Tankstellen. servicestationer. Under ett обслуживания. Все начиная от
development and design to Von der Entwicklung über och samma tak ryms allt från разработок и конструкции до
efficient production and das Design bis zur utveckling och konstruktion эффективного производства и
assembly of components is Herstellung und Installation till rationell tillverkning och сборки компонентов
pursued under one roof. liefern wir alles aus einer sammansättning av kompo- происходит в пределах одного
Hand. nenter. предприятия.

Wayne Dresser’s
Die Niederlassungen von Действия Wayne Dresser
Wayne Dresser umfassen Verksamheten omfattar fyra включают четыре
operations comprise four
vier ineinander greifende samverkande delar: взаимосвязанных
interdependent functions:
Bereiche: направления:
• Equipment such as petrol • Ausrüstungen wie • Utrustning som • Оборудование, например,
pumps, payment terminals, Zapfsäulen, Zahlterminals, bensinpumpar, betaltermina- топливораздаточные
point-of-sale terminals and Kassenterminals und ler, butiksterminaler och колонки, платежные
service station operative Tankstellensysteme stationsdatorer. терминалы, терминалы
systems. • Software für Registrierung • Programvara för registrering точек продажи и системы
• Software for recording and und Kommunikation auf der och kommunikation internt управления АЗС.
for internal communication Tankstelle u. zwischen på stationen samt mellan • Программное обеспечение
at the station, as well as Station und Mineralölfirma stationen och oljebolaget, для регистрации и для
between the station and the sowie Banken und banker och kreditinstitut. внутренней связи на АЗС, а
oil company, banks and Kreditinstituten. • Projektering med totalansvar также между АЗС и
credit institutes. • Projektgestaltung mit gentemot uppdragsgivaren. нефтяной компанией,
• банками и институциями
Project design with overall umfassender • Service på fältet, teknisk
responsibility to the Verantwortlichkeit dem кредитов.
support och reserv-
• Проектирование с полной
customer. Kunden gegenüber. delsförsörjning.
ответственностью к клиенту.
• Field service, technical • Service, technische Unter-
• Обслуживание на местах,
support and supply of spare stützung und Lieferung von
техническая поддержка и
parts. Ersatzteilen. поставка запасных частей.

Wayne Dresser makes it Wayne Dresser erleichtert Wayne Dresser gör det Wayne Dresser упрощает
easier for the motorist to fill dem Fahrer die Betankung lättare för bilisten att tanka процесс заправки и
up and make his motoring und damit verbundene och handla. Samtidigt приобретения покупок при
purchases, while effectively Einkäufe, unterstützt tillgodoses stationsägarens эффективном согласовании
meeting the needs of the gleichzeitig den Stationär krav på en effektiv drifts- потребностей владельца
service station owner for bei der übersichtlichen kontroll och myndighets- АЗС для оперативного
operating supervision and Führung seines Betriebes kraven på mätnoggrannhet, управления и для
for conforming to the unter Berücksichtigung der miljövänlighet och соблюдения требований
demands of the authorities behördlichen Vorschriften driftssäkerhet. государственных и
for measurement accuracy, hinsichtlich метрологических служб, а
minimising pollution and Messgenauigkeit, Umwelt- также уменьшения
ensuring safety. und Sicherheitsauflagen. загрязнения окружающей
среды и обеспечения
безопасности.

Headquarters Wayne Sweden Wayne Brazil Wayne China


3814 Jarrett Way Hanögatan 10 Estrada do Timbo 1221 Dong Lu Road
Austin, TX 78728 Box 50559 126-Bonsucesso Pudong, Shanghai 200135
Phone: +1 512.388.8311 SE-202 15 Malmö, Sweden Rio de Janeiro, Brazil China
Fax: +1 512.388.8302 Phone: +46 40 360500 Phone: +55-21-2598-7711 Phone: +21-5899-3976
Fax: +46 40150381 Fax: +55-21-2598-7860 Fax: +21-5899-0974