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SERVICE HANDBOOK

PLAIN PAPER COPIER 65/5560


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Copyright TOSHIBA CORPORATION 1995


ALL RIGHTS RESERVED
GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND
THE SERVICE OF THE 6560

1. Transportation/Installation
• When transporting the copier, move it by the casters while lifting the stoppers.
The copier is quite heavy and weighs approximately 230 kg (507 lb); therefore, pay full attention
when handling it.

2. Installation
• Be sure to use a dedicated outlet with AC 115V/15A (220V, 230V, 240V/10A) or more for the
power source.
• The copier must be grounded for safety.
Never ground it to a gas pipe or a water pipe.
• Select a suitable place for installation.
Avoid excessive heat, high humidity, dust, vibration and direct sunlight.
Also provide proper ventilation as the copier emits a slight amount of ozone.
• To insure adequate working space for copying operations, keep a minimum clearance of 80 cm
(32") on the left, 80 cm (32") on the right and 10 cm (4") in the rear.

3. Service of Machines
• Basically, be sure to turn the main switch off and unplug the power cord during service.
• Be sure not to touch high temperature sections such as the exposure lamp, the fuser unit, the
damp heater and their periphery.
• Be sure not to touch high-voltages sections such as the chargers and the high-voltage transformer.
• Be sure not to touch rotating/operating sections such as gears, belts, pulleys,etc.
• When servicing the machines with the main switch turned on, be sure not to touch live sections
such as the lamp terminal etc.
• Use suitable measuring instruments and tools.

65/5560 PRECAUTIONS 1 MAY.1997 © TOSHIBA CORP.


4. Main Service Parts for Safety
• The thermofuse,thermistor,fuse,breaker and door switches,thermostat etc. are particularly important
for safety.Be sure to handle/install them properly.

5. Notice Labels
• Be sure to check the rating plate and the notice labels such as "Unplug the power cord during
service" ,"Hot area" ,etc. to see if there is any dirt on their surface or if they are properly stuck to
the copier during servicing.

6. Disposition of Consumable Parts/Packing Materials


• Regarding the recovery and disposal of the copier, supplies, consumable parts and packing
materials, it is recommended to follow the relevant local regulations or rules.

7. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise
noted in this manual or other related documents. Be careful not to reassemble small parts such as
screws, washers, pins, E-rings, toothed washers in the wrong places.

8. Basically, the machine should not be operated with any parts removed or disassembled.

9. Precautions Against Static Electricity


• The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband,
because the ICs on it may be damaged due to static electricity.

MAY.1997 © TOSHIBA CORP. 2 65/5560 PRECAUTIONS


1. SPECIFICATIONS, ACCESSORIES AND OPTIONS

1.1 Specifications
1.2 Accessories
1.3 Options
1.4 System List

COSMOS

Texts from 1-1 to 1-5 in the 6560 Service Handbook


are the same as texts from 1-1 to 1-5 in the 6560
Service Manual .

Do you refer to the 6560 Service Manual ?

OK Skip Cancel

65/5560 SPECIFICATIONS 1-1 MAY.1997 © TOSHIBA CORP


2. ADJUSTMENT
2.1 TOSHIBA Supplies List

COSMOS

Text 2-1 in the 65/5560 Service Handbook is same as


text 20-2 in the 65/5560 Service Manual.

Do you refer to the 65/5560 Service Manual ?

OK Skip Cancel

65/5560 ADJUSTMENT 2-1 MAY.1997 © TOSHIBA CORP.


2.2 List of Adjustment Jigs Used

COSMOS

Text 2-2 in the 65/5560 Service Handbook is same as


text 20-1in the 65/5560 Service Manual.

Do you refer to the 65/5560 Service Manual ?

OK Skip Cancel

MAY.1997 © TOSHIBA CORP. 2-2 65/5560 ADJUSTMENT


2.3 Error Codes

When either the CLEAR PAPER( )or CALL SERVICE( ) symbol appears,press the CLEAR/
STOP and "8"keys simuitaneously and the corresponding error code will be displayed.To clear the
error code,turn off the power.

Code Machine status


E1 Paper jam inside thr copier
E2 Paper jam near fuser unit
E3 Paper remaining inside the copier when the main switch is turned on
E4 The front cover is opened during copying
E5 Paper misfeed in LCF and manual feeding and paper jam in front of the aligning roller
E8 Paper misfeed (ADD)
E9 Paper misfeed (pedestal)
EC Paper misfeed (ADF)
ED Paper misfeed in ADF transport unit
EE Paper misfeed in ADF exit/reverse unit
C3 Abnormal serial transmission between main CPU and sub-CPU
C5 The optical system will not initialise;the optical system is locked
C7 Heat roller thermistor is open-circuited,
CB ADF feed motor locked
CC ADF transport motor locked
A0 Abnormal signal transmission in PFC interface
A1 Faulty charger wire cleaning operation
A2 ADD malfunction
A3 PFC (paper feed controller) malfunction
A4 Sorter malfunction
A5 Abnormal signal transmission between main CPU and IPC
A6 Abnormal signal transmission in sorter interface
A7 Abnormal signal transmission in ADF interface
A9 Blown exposure lamp or defective AES

65/5560 ADJUSTMENT 2-3 MAY.1997 © TOSHIBA CORP.


2.4 DIP Switch/Jumper/VR Functions
(1) Logic PC board
Jumper Name When shipped Remarks
JP1
ì
JP1 UNT No jumper Jumper:Factory adjustment mode
(open) No jumper:Normal mode

Note: Replacement PC boards are supplied with the jumper

PWA-F-LGC-154/155 installed.
Be sure to cut it when replacing the PC boards.

(2) Paper feed control PC board


JP3
(TP-SG) VR FUNCTION
íí VR1
VR2 For adjustment ofthe paper width guide position of the
R61
R60

VR2
stack guide unit.
PWA-F-PFC-154/155

Note: Adjustoment procedure

Plus terminal of the tester Minus COM terminal of the tester Adjustment value VR

Aroow side of R60 JP3(TP-SG) 0~0.1V VR2

(3) Paper feed drive PC board

VR Function
R19
R40

R39

VR1 For adjustment of the PFP lower aligning value.


VR2

VR1
VR3

ë ë ë
VR2 For adjustment of the PFP middle aligning value.
VR3 For adjustment of the PFP upper aligning value.
JP25
(TP-SG)

Note: Adjustment procedure


Plus teminal of the tester Minus COM terminal Adjustment value VR
PWA-F-PFD-152 of the tester

Arrow side of R19 JP25(TP-SG) 0~0.1V VR1

Arrow side of R39 JP25(TP-SG) 0~0.1V VR2

Arrow side of R40 JP25(TP-SG) 0~0.1V VR3

MAY.1997 © TOSHIBA CORP. 2-4 65/5560 ADJUSTMENT


(4) ADF logic PC board
At power on Duning independent operation mode
DIP switch ON OFF ON OFF
1 Independent Normal mode Feeding mode Drive system
operation check mode
mode
2 Original set Original set Duplex Single-sided
PWA-F-LGC-758
by switchback by direct feeding mode feeding mode
↑ stopping
3 USA/Canada Europe Aging mode Multifeeding
version version without paper mode
4 E2PROM Normal mode Not used Not used
1 2 3 4 5 initialigation
5 Not used Normal mode 2 in 1 mode OFF

Note: The independent operation mode is performed as in the following procedure;set the DIP switch 1
to its ON position and turn on the power.Select the menu of the independent operation mode and
then open and close the jam release cover or the ADF cover.

65/5560 ADJUSTMENT 2-5 MAY.1997 © TOSHIBA CORP.


2.5 Self-Diagnosis Modes

Mode Input Definition Cleaning Display after selection


Code method
All-LEDs-lit "01" All LEDs on the control panel are lit. C/S
Aging mode "02" Aging (ADF does not operate) "09" AGING 100% 0
Test mode "03" Motor test and input/output check "09" TEST MODE C 100% C
Test mode "04" Motor test and input/output check "09" TEST MODE C 100% C

Adjustment "05" Adjustment of items "09" TEST MODE A 100% A


mode
Forced ready "06" Forced entry of ready mode
mode
Aging mode "07" Aging (includes ADF) "09" AGING 100% 0
Setting mode "08" System switchover and setting of each "09" TEST MODE D 100% D
priority mode,PM counter,etc.

Note: To access the desired diagnostic mode,turn on the power switch while pressing the appropriate
keys.

<Procedure>
•All-LEDs-lit mode(01):

0 1 / PWR → All LEDs light → C/S → Exit

•Aging mode(02 or 07):

0 2 / PWR ↑ → Aging → C/S → 0 9 →Exit


( 0 7 ) PRINT ←

•Test mode(03 or 04)


For these test modes,refer to 2.5.1 and 2.5.2.
•Adjustment mode(05):
For this mode,refer to"2.5.3 Adjustment Mode".
•Forced ready mode(06):

PWR → 0 6 → Forced ready

Note:This mode is for checking the paper feeding operation only.


•Setting mode(08):
For this mode,refer to"2.5.4 Setting mode".
Note: C/S : Press the CLEAR/STOP key
PWR : Turn on the power switch
INT : Press the INTERRUPT key
E/S : Press the ENERGY SAVER key

MAY.1997 © TOSHIBA CORP. 2-6 65/5560 ADJUSTMENT


Quick reference chart for self-diagnostic mode

Power On
"02" "07"
"01" (With ADF) "03/04" "05" "08"
*2
"C"

All the displays on Adjustment


Warming up the control panel llt
Aging Test mode mode Setting mode

"P" "C" "09" "09" "09"


"06"
Stops momentarily "05"
Standby
*1

*1: In case of "05"+


"P":PRINT key on. power on only
"C":CLEAR/STOP key on. *2: Copies cannot be made

65/5560 ADJUSTMENT 2-7 MAY.1997 © TOSHIBA CORP.


2.5.1 Input Signal Check (03/04)

In the "03" or "04" test mode, the following input signal conditions can be checked by pressing the
appropriate keys.

lWhen automatic exposure is selected


Indicator Copy-size LED Original-size LED
key LED UNIVERSAL/ UNIVERSAL/
Operation A4/LD A3/LG B4/LT A5/ST A4/LD A3/LG B4/LT A5/ST
OTHER OTHER
TNR-HOP-SW BVD1 ∗ BVD2 ∗ WP ∗ CD ∗ DEV-SW CLN-M-SW L-DOOR-SW
(1)key Opened Battery Battery's Write IC card Connected ON Opened
living life protect
EXIT-SW T-FUL-SW
(2)key Paper Toner full
loaded
CNT(JPI) R-DOOR-SW CTRSIG DF-CNT
(3)key Connected Opened Connected Connected

TNR-EMP-SW CLN-T-SW APS-C APS-F HOME-SW LNS-SW APS-STR-SW MRR-SW


(4)key Toner empty On Paper loaded Paper loaded Home Home Closed On
position position
ADD-PEM-SW GUIDE-HOME-SW ADD-STP-SW STP-HOME-SW LCFDOOR
(5)key Paper Home Paper Home Closed
loaded position loaded position
EMP2-SW TUP2-SW PSTP2-SW FEED2-SW CST2-SW
(6)key Paper Top Paper Paper loaded Cassette
loaded position loaded loaded
EMP3-SW TUP3-SW PSTP3-SW FEED3-SW CST3-SW
(7)key Paper Top Paper Paper loaded Cassette
loaded position loaded loaded
EMP4-SW TUP4-SW PSTP4-SW FEED4-SW CST4-SW
(8)key Paper Top Paper Paper loaded Cassette
loaded position loaded loaded
LCF-EMP-SW T-UP-SW P-STP-SW T-DWN-SW
(9)key Paper loaded Top position Paper Bottom
loaded position
ADD-STR-SW LCF-FEED-SW ADD-JAM-SW LCF LCFKEY M-FEED-SW
(0)key Paper loaded Paper Paper LCF loaded On Paper
loaded loaded loaded

lWhen manual exposure is selected

Indicator Copy-size LED Original-size LED


key LED UNIVERSAL/ UNIVERSAL/
Operation A4/LD A3/LG B4/LT A5/ST OTHER A4/LD A3/LG B4/LT A5/ST OTHER
DF-OPN-SW TURN-SNS SIZE-SNS EMP-SNS REG-SNS
(1)key COVER-SW Paper Paper Paper Paper
Opened loaded loaded loaded loaded

Note:*:Only for machines which have an optional IC card installed

<Procedure>
0 3 → PRINT → EXP → Digital key → PWR OFF →0 9

PWR (To clear)
Note: 03 →With initialization before test mode is entered
(
04 →Without initialization

ORIGINAL COPY
A4
(LD)
• means that when the particular key is pressed and the
A3
(LG) condition shown exists,the LED will light.(Input signal is "H" level)
B4 • means that the LED does not light if the condition shown
(LT)
exists.(Input signal is "L"level)
A5
(ST)

UNIVERSAL
(OTHER)

MAY.1997 © TOSHIBA CORP. 2-8 65/5560 ADJUSTMENT


2.5.2 Output Signal check (03/04)

In the "03"or"04"test mode,the folloeing output signal conditions can be checked by entering appropiate
codes.

Code Function Stop code Code Function

1 DRM-MOT ON 11 OFF 30 HV-M ON/OFF


*1 2 FED-MOT ON 12 OFF (Main charger output)
3 RGT-MOT ON 13 OFF 31 HV-TR ON/OFF
4 HTR-MOT ON 14 OFF (Transfer charger output)
5 DEV-MOT ON 15 OFF 32 HV/AC ON/OFF
6 TNR-MOT ON 16 OFF (Transfer charger output)
7 OPT-FAN-MOT HIGH 17 LOW 33 EXP-LAMP ON/OFF *8
8 EXIT-FAN-MOT HIGH 18 LOW 34 GBIAS ON/OFF
9 AUG-MOT ON 19 OFF (Transfer bias output)
41 ADD-FED-MOT ON 51 OFF 35 PRE-TR-C4 ON/OFF
42 ADD-RGT-MOT(Stack) ON 52 OFF 37 SCRP-SOL ON/OFF
43 ADD-RGT-MOT(Feed) ON 53 OFF 38 MANUAL-SOL ON/OFF
Group1

61 PD-MOT ON 71 OFF 48 ADD-SOL ON/OFF


*2 62 FD2-CLT 49 GATE-SOL ON/OFF
FD3-CLT ON 72 OFF 81 ADF-FEED-MOT(CW) ON/OFF
FD4-CLT 82 ADF-FEED-MOT(CCW) ON/OFF
*2 63 RGT2-CLT 83 ADF-CLU ON/OFF

Group3
RGT3-CLT ON 73 OFF ADF-BELT-MOT(CW)
RGT4-CLT 84 ADF-CLU ON/OFF
65 DEV-FAN ON 75 OFF ADF-BELT-MOT(CCW)
67 BTM-FAN HIGH 77 LOW 85 ADF-FEED-MOT(CCW) ON/OFF
68 CH-FAN ADF-BELT-MOT(CW)
ON 78 OFF
HTR-FAN ADF-CLU
86 STP-SOL
*3 20 SCN-MOT FLP-SOL ON/OFF
21 LNS-MOT ADF-CLU
22 MRR-MOT BRKE
23 CLN-MOT
24 DCM-MOT
Group2

25 CLN-TR-MOT Changes direction


*4 26 TRAY-MOT(LCF) each time the PRINT
*5 45 STOP-MOT key is pressed.
*6 46 GUIDE-MOT
*7 64 TR2-MOT(PFP)
TR3-MOT(PFP)
TR4-MOT(PFP)

*1 The feed motor will rotate in the direction appropriate for the cassette loaded at the time of the output signal
check.
*2 For FD2~4-CLT and RGT2~4-CLT,the clutch appro priate for the cassette loaded at the time of the output signal
check will be driven.
*3 The scanning motor will run at the correct speed for the reproduction ratio selected(and displayed)at the time of
the output signal check.
*4 The tray motor moves the tray up when the PRINT key is pressed once,and is turned off when the tray-up switch
is turned on.When the PRINT key is pressed a second time,it moves the tray down and is turned off when the
tray-down switch is turned on.
*5 The length guide motor performs initalisation when the PRINT key is pressed once.When the PRINT key is
pressed a second time, it moves the paper length guide to the widest setting position and then is turned off.When
the PRINT key is pressed a third time,it moves the paper length guide in for a narrow setting and is turned off
when the length guide home switch is turned on.
*6 The width guide motor widens the paper width guide when the PRINT key is pressed once and is turned off when
the width guide home switch is turned on.When the PRINT key is pressed a second time,it narrows the paper
width guide until the A4-R size position and then is turned off.When the PRINT key is pressed a third time,it,widens
the guide until the A3 size position and is turned off.
*7 For TR2 to 4-MOT,the motor appropriate for the cassette loaded at the time of output signal check is chosen.When
the PRINT key is pressed once, the motor moves the tray up and is turned off when TUP2 to 4-SW is turned
on.When the PRINT key is pressed a second time,it moves the tray down and is turned off after a set time lag.
*8 The exposure lamp stays on for 5 sec.and then goes off automatically.

65/5560 ADJUSTMENT 2-9 MAY.1997 © TOSHIBA CORP.


<Procedure>
Group(1)
0 3 / 0 4 Operation Stop
↓→ Code → PRINT → → → PRINT →0 9 → Warm-UP
PWR (ON) Code

Group(2)
0 3 / 0 4 ↓ ↓→ PRINT Operation → C/S → Test mode standby
→ Code →
PWR (one-way) → 0 9 → Warm-up

Group(3)
Test mode
0 3 / 0 4 Operation Operation → C/S → standby
↓→ Code ↓→ PRINT → → PRINT →
PWR (ON) (OFF) → 0 9 → Warm-up

MAY.1997 © TOSHIBA CORP. 2-10 65/5560 ADJUSTMENT


2.5.3 Adjustment Mode (05)

In this mode,the following adjustment items can be corrected or changed(see the Adjustment Code
List for "05"Mode). To access this code,turn on the power while pressing the "0"and"5"keys.

Adjustment item Code Keys to adjust with keys to store with Remarks
Auto-toner sensor 0 Zoom keys INTERRUPT See 2.6 for details.
Exposure 1~10 Digital keys/ INTERRUPT See 2.7 for details.
14~17 ZOOM keys
*Automatic adjustment 49 Not needed Not needed See 2.7 for details.
for exposure
HVT output 38~40,41,44 ZOOM keys INTERRUPT See 2.10 for details.
Registration 53~58 Digotsl keys INTERRUPT See 2.8.5 for details.
Other adjustment Except for Digital keys INTERRUPT Refer to Adjustment
above codes code list

<Procedure>

0 5
↓ → Code → PRINT → ADJUST → INT → E/S →0 9
PWR ↑
Memory set Test copy Exit

∗ 0 5
→ 49 → PRINT → Automatic adjustment →0 9
PWR for automatic exposure
Exit

65/5560 ADJUSTMENT 2-11 MAY.1997 © TOSHIBA CORP.


Adjustment Code List ("05")
Code Name Allowable Initial Contents
No. Input values Value*
0 Auto-toner sensor 0~255 128 •The larger the value,the larger the sensor output,
•About 3 minutes after this mode has been started,this
value changes automatically to make the sensor output
2.45V~2.55V.
1 Manual exposure(100%) 0~255 128 •The larger the value,the lighter the image.
•The adjustment sequence must be
2 Manual exposure(154%) 0~255 128 1→2→3→4→5→6→7→8→9→10.
3 Manual exposure(50%) 0~255 128

4 Manual exposure(200%) 0~255 128


5 Manual exposure(100%) 0~255 128
6 Manual exposure(154%) 0~255 128
7 Manual exposure(50%) 0~255 128
8 Manual exposure(200%) 0~255 128

9 Allowable exposure step 0~255 128 The larger the value,the lighter the light range.
range(light)
10 Allowable exposure step 0~255 128 The smaller the value,the darker the dark range.
range(dark)
14 Manual photo exposure 0~255 128 •The larger the value,the lighter the image.
(100%) •The adjustment sequence must be 14→15→16→17.
15 Manual photo exposure 0~255 128
(154%)
16 Manual photo exposure 0~255 128
(50%)
17 Manual photo exposure 0~255 128
(200%)
20 Aligning roller speed 0~15 10 Each time the numerical value is increased by "1",the
adjustment reproduction ratio in the movement direction increases
by approximately 0.15%.
Range;-1.17%(reduction)to +1.05%(enlargement)
21 Drum speed adjustment 0~15 12 Each time the numerical value is increased by"1",the
reproduction ratio in the movement direction increases
by approximately 0.10.
Range:-0.77%(reduction)to +0.69%(enlargement)
22 Heat roller speed adjustment 0~15 8 Each time the numerical value is increased by"1",the
heat roller motor speed increases by 0.06%.
Range:-0.75%(reduction)to +0.71%(enlargement)
25 Leading edge of image shift 0~15 8 Each time the numerical value is increased by "1",the
(100%) image shift moves 0.5mm toward the trailing edge of
the paper without changing the position of the image
26 Leading edge of image shift 0~15 8 relative to the paper.
(200%)
27 Leading edge of image shift 0~15 8
(50%)

28 PFP motor speed 0~15 8 Motor ratings can be adjusted by the following ranges:
0:-1.19% 1:-1.03%
2:-0.88% 3:-0.73%
---------- ----------
---------- 13:+0.76%
14:+0.91% 15:+1.06%

*The initial value means the one that is set by the BC-RAM initialize program, and does not mean the one set at the
factory before shipment.

MAY.1997 © TOSHIBA CORP. 2-12 65/5560 ADJUSTMENT


Code Name Allowable Initial Contents
No. Input values Value
30 Leading edge of edge 0~15 8 Each increase by "1" will move the edge erasing position
erasing or the leading (trailing) edge of the paper 0.5mm toward
the trailing edge of the paper.
31 Trailing edge of edge erasing 0~15 8
32 Editing position adjustment 0~15 8 Each increase by"1"will move the editing position 0.5mm
(100%) toward the trailing edge of the paper(feed
side).Adjustment should be made in the order of
33 Editing position adjustment 0~15 8 32→33→34.
(200%)

34 Editing position adjustment 0~15 8


(50%)
35 Leading-edge void adjust- 0~15 8 Each time the numerical value is increased by"1",only
ment the void moves 0.5mm toward the trailing edge of the
paper.
36 Trailing-edge void adjust- 0~15 8
ment
38 Main charger output 0~255 128 The larger the value,the higher the output.(Not
necessary to adjust)

39 High-voltage transformer 0~255 128 The larger the value,the higher the output.
(transfer)output
40 High-voltage transformer 0~255 128 The larger the value,the higher the output.
(separation/developer bias)
output
41 Pre-transfer discharger 0~255 128 The larger the value, the higher the output.
transformer output
42 Main charger output 0~255 205 When the numerical value is increased, the output
(photo mode) increases

44 Separation DC output 0~255 185 The lager the value, the higher the separation DC
welghted output.

45 LCD contrast adjustment 0~255 150 The larger the value, the brighter the LCD panel.

49 Automatic adjustment for - - Automatically adjusts the automatic exposure based on


automatic exposure the manual exposure.

53 Registration(LCF/100%) 0~15 8 Each time the unmerical value is increased by "1",the


image advances approximately 0.8mm toward the
54 Registration(LCF/200%) 0~15 8 leading edge.The adjustment sequence is
53→54→55→56→57→58.
55 Registration(LCF/50%) 0~15 8
56 Registration(manual/100%) 0~15 8

57 Registration(PFP/100%) 0~15 8
58 Registration(ADD/100%) 0~15 8
60 Lens position(100%) 0~99 50 Each time the numerical value is increased by "1",the
lens moves approximately 0.2mm toward the
enlargement direction.

61 Mirror position(100%) 0~99 50 Each time the numerical value is increased by "1",the
lens moves approximately 0.1mm toward the
enlargement direction.

65/5560 ADJUSTMENT 2-13 MAY.1997 © TOSHIBA CORP.


Code Name Allowable Initial Contents
No. Input values Value
62 Lens position(200%) 0~99 50 Each time the numerical value is increased by "1",the
lens moves approximately 0.2mm toward the
enlargement direction.
63 Mirror position(200%) 0~99 50 Each time the numerical value is increased by "1",the
lens moves approximately 0.1mm toward the
enlargement direction.
64 Lens position(50%) 0~99 50 Each time the numerical value is increased by "1",the
lens moves approximately 0.2mm toward the
enlargement direction.
65 Mirror position(50%) 0~99 50 Each time the numerical value is increased by "1",the
lens moves approximately 0.1mm toward the
enlargement direction.
68 Automatic adjustment of – – Remove all of the paper from the LCF and PFP cassettes
remaining paper quantity when the adjustment is performed.
indication(no paper loaded)
69 Automatic adjustment of – – Install 4,000 sheets of paper in the LCF and the 500
remaining paper quantity sheets of paper in each of the PFP cassettes when the
indication( paper loaded) adjustment is performed.
70 Remaining paper quantity 0~31 3 These adjustments are made manually when the
indication(LCF/no paper remaining paper quantity becomes down to half or less.
loaded) After the adjustment of code 68 is performed,conduct
these adjustments if necessary.
71 Remaining paper quantity 0~31 2 In case the variational ratio of the remaining paper
indication(upper cassette quantity indication is slower than the decrease ratio of
/no paper loaded) the actual quantity of sheets of paper,increase the
numerical value.
72 Remaining paper quantity 0~31 2 (Example)When" "symbol suddenly changes to
indication(middle cassette/ " "symbol.
no paper loaded)
73 Remaining paper quantity 0~31 2
indication(lower cassette/
no paper loaded)
74 Remaining paper quantity 0~31 4/3** These adjustments are made manually when more than
indication(LCF/ paper half of the paper remains.After the adjustment of code
loaded) 69 is perfomed,conduct these adjustments if necessary.
In case the remaining paper quantity indication is
75 Remaining paper quantity 0~31 2/3** displayed as greater than the actual quantity of sheets
indication(upper cassette of paper,increase the numerical value.
/paper loaded) (Example)" "symbol should be actually displayed,but
" "symbol is displayed.
76 Remaining paper quantity 0~31 4/8** **LT series/A4 series
indication(middle cassette/
paper loaded)

77 Remaining paper quantity 0~31 7/3**


indication(lower cassette/
paper loaded)
79 Carriage control of the 0~2 – 0:Normal control
leading edge of the image 1:To slow down the acceleration to the leading edge of
the image.
2:To increase the pre-scanning amount to the leading
edge of the image.
80 Aligning value(LCF) 0~15 8 Each time the numerical value is increased by"1",the
amount of slack increases by approximately 1.9 mm.
81 Aligning value(manual) 0~15 8
82 Aligning value(PFP) 0~15 7
83 Aligning value(ADD) 0~15 7
84 ADF aligning value(1st 0~15 8 Each time the numerical value is increased,the original
page) moves toward the paper feed side.
85 ADF aligning value(2nd 0~15 8 Each time the numerical value is increased,the original
page) moves toward the exit side(original stopper side).
**Europe (A4 series) / U.S.A. and Canada (LT series)

MAY.1997 © TOSHIBA CORP. 2-14 65/5560 ADJUSTMENT


Code Name Allowable Initial Contents
No. Input values Value
86 Aligning value 0~15 7 Each time the numerical value is increased by "1", the
(long size paper/upper cassetle) amount of slack increases by approximately 1.9 mm.
87 ADF aligning value 0~15 8 Each time the numerical value is increased, the gap
(2in1 original gap) between originals increases.
88 ADF leading edge position 0~15 8 Each time the numerical value is increased, the original
(in 2in1 mode) shifts to the paper supply side on the copier (that is,
moves away from the original stopper). This is carried
out after adjustment "87"(ADF aligning value).
90 Auto-toner sensor 0~255 128 The auto-toner adjustment value is indicated.
adjustment value This value can be changed.
99 Real-time clock adjustment 0~63 0 0~31 :Negative calibration:Max.-5.35sec./month/step
32~63:Positive calibration:Max.+10.7sec./month/step
0,32 :Correction deactivated

65/5560 ADJUSTMENT 2-15 MAY.1997 © TOSHIBA CORP.


2.5.4 Setting Mode (08)
In thismode, the various special modes listed in the Setting Code List can be set or changed.

<Procedure>
0 8
↓ → Code → PRINT → Ste/change → INT → 0 9
PWR a value
Memorize Clear

Code Name Allowable Initial Contents


No. Input values Value*
0 Date/time input 13digits - Year/month/date/day/hour/minute/second

1 Date indication 0~3 2 (Example)0:5/25 1:25/5 2:25.May 3:25.May


2 Time indication 0,1 0/1** (Example)0:15:30 1:PM 3:30

4 Auto sort mode 0~3 0 The sort mode is selected automatically when the
original is placed on the ADF.
0: Deactivated
1: Staple sort
2: Sort
3: Group
5 Automatic duplex mode 0~3 0/1** The duplex mode is selected automatically when the
original is placed on the ADF.
0: Deactivated
1: (single-sided to dual-sided) is selected
2: (dual-sided to dual-sided) is selected
3: (dual-sided to single-sided) or (single-sided to dual-
sided) is selected according to the message.

6 Setting temperature of the 0~15 0 0:200°C 1:197°C 2:199°C 3:200°C 4:202°C 5:204°C
heat-roller surface 6:206°C 7:208°C 8:210°C 9:212°C 10:214°C 11:216°C
12:218°C 13:221°C 14:223°C 15:224°C
∗Never set to a value of 8 or more.

7 Access control mode active 0~2 0 0: Access control mode deactivated


1: Access control mode activated(copier)
2: Access control mode activated(IC card)

8 Version change 0~2 0/1** 0: EUR(A4/A3/FOLIO),1:UC(LT/LD)


2: JPN(A4/B4)
9 Actual-size reproduction 0,1 0 0: 100%,1:101%
ratio

10 Timer mode 0~10 3 If there is no control panel operation during the ready
status for a certain length of time as shown below,the
copy-mode automatic resetting function is performed.
Resetting operation start time is:
1: 15 sec.,2: 30 sec.,3: 45 sec.,4: 60 sec.,-----
10: 150 sec.
0: Deactivates the copy-mode automatic resetting.
11 Auto power saving 0~12 0/3** Auto power saving operates n minutes after ready status
is reached.The functions are:
0: Deactivated
1: After 5 minutes
2: After 10 minutes
n: After n ×5 minutes

12 MAX9 0~2 0 Copy quantity


0: max.999,1:max.9,2:max.99
13 Paper-feed retrial 0,1 0 0: Feed-retrial mode
1: No-feed-retrial mode

*** 14 Cassette priority selection 0~4 1 0: A4/LT priority


1: LCF priority
2: Upper cassette priority
3: Middle cassette priority
4: Lower cassette priority
*The initial value means the one that is set by the BC-RAM initialize program, and does not meaus the one set at the factory
before shipment.
**Europe(A4 series)/U.S.A.and Canada(LT series)
***This selection is made only when the FC key is pressed or when auto-resetting works.

MAY.1997 © TOSHIBA CORP. 2-16 65/5560 ADJUSTMENT


Code Name Allowable Initial Contents
No. Input values Value
15 Exposure priority selection 0~2 0 0: Auto exposure priority
1: Manual exposure priority
2: Photo exposure priority
3: Toner save priority

16 A3 double count 0,1 0 0: Single count


1: Double count

17 Manual-feed auto-start 0,1 0 0: PRINT key starting


1: Auto-start

18 ADF mode selection 0,1 0 0: ADF mode


1: SDF mode

19 Sort mode selection 0~3 0 The mode selected when power is turned ON
0: Non sort
1: Staple sort
2: Sort
3: Group

20 Edge erasing priority 0~2 0 0: Deactivated


selection 1: Edge erasing priority
2: Automatic edge erasing priority

21 Automatic cassette 0,1 1 0: Deactivated


selection 1: Activated

22 APS priority selection 0,1,2 1 0: Deactivated


1: APS priority
2: AMS priority

23 Detection of manually placed 0,1 0 Detects manually placed original


original 0: Deactivated
1: Activated

24 APS start timing 0~15 5 0: 0 sec.,1: 100 msec,2: 200 msec


n: n×100 msec

27 ADF¥APS mode 0,1 0 0: Detection of every sheet of paper


1: Detection of only the first sheet

31 Paper size(LCF) 0~15 3/4** 1: A5-R 2: ST-R/B5


3: LT 4: A4
32 Paper size(upper cassette) 0~15 6/7** 5: B5-R 6: LT-R
7: A4-R 8: Sheet insertion
33 Paper size(middle cassette) 0~15 11/14** 9: Cover seet 10: COM/FOLIO
11:LG 12: B4
34 Paper size(lower cassette) 0~15 13/4** 13: LD 14: A3
**LT series/A4 series

38 Upper heater setting during 0~9 0 0: 190°C 5: 160°C


energy saving 1: Heater off 6: 170°C
2: 130°C 7: 180°C
3: 140°C 8: 190°C
4: 150°C 9: 200°C

39 Selection of paper size 0: Enabled


enabled by cassette key 0~2 0 1: Not allowed
2: Cover sheet and sheet insertion only enabled

43 Resettable counter display, 0~3 0 0: Deactivated


original counter display 1: Resettable counter only displayed
2: Original counter only displayed
3: Resettable counter and original counter displayed

46 Toner save mode 0.1 1 0: Deactivated


1: Selectable with IMAGE/PHOTO Key
2: Activated
**Europe(A4 series)/U.S.A.and Canada(LT series)

65/5560 ADJUSTMENT 2-17 MAY.1997 © TOSHIBA CORP.


Code Name Allowable Initial
No. Input values Value Contents

50 Paper retry counter 0~999,999 000000

53 Exposure burnout detection 0~2 0 0: Activated at all times


1: Activated only at automatic exposure
2: Deactivated
56 Auto shut-off 16/12** Auto shut-off to force when it was left for a following
0~16/0~15** contorol time (Same OFF state as weekly Timer)
0:3 1:5 2:10 3:15 4:20 5:25
6:30 7:40 8:50 9:60 10:70
11:80 12:90 13:100 14:110 15:20
16:150 17:180 18:210 19:240(min)
20: ∞
69 PM counter setting value 0~999,999 0 Other than 0: PM call when set value ≤ Copy count
(Total) (code"79")
79 Current PM counter value 0~999,999 0 Current copy quantity
(Total)
80 Telephone number 14 digits 0 Telephone numbers of up to 14 digits can be
entered.Use the HELP key to enter hyphens(min.).
86 LCF tray lock counter 0.1 0 0: Normal
1: LCF forced paper OFF state (LCF tray does not move)
89 C7 counter 0~3 0 Heat-roller thermistor breakdown counter
0~2:Normal operation
3:Copier does not operate
91 Copy counter of unit 0~999,999 000000
~97
Code Unit name
NO.
91 ADD
92 ADF
93 SBF
94 LCF
95 Upper cassetle(PFP)
96 Middle cassetle(PFP)
97 Lower cassetle(PFP)
98 The setting value of the drum ∗1 0~15 0:800V 1:830V 2:840V 3:850V
4:860V 5:870V 6:880V 7:890V
surface potential 8:900V 9:910V 10:920V 11:930V
12:940V 13:950V 14:960V 15:970V
∗Never set to a value of 5 or more.
108 Error alarm 0~2 0 Changing the number of alarm sounds when an error
occurs
0: No sound
1: 5 times
2: ∞
109 Universal paper 0~14 1/9** 1 A5-R 6 FOL10 11 LT-R
2 B5 7 B4 12 LG
3 B5-R 8 A3 13 COMP
4 A4 9 ST-R 14 LD
5 A4-R 10 LT
134 TOSHIBA Rogo Display. 0~1 0 Turning on the power supply Rogo is displayed on the
Message display.
0: Display
1: No Display
135 Front access sorter 0~1 0 After the end of copying the stacked copy paper is
unloading mode pushed out into each bin.
(MG-2011) (When the MG-2011 is connected and a mode other
than the multi-stacking mode is selected)
0: Function
1: No Function
**Europe(A4 series)/U.S.A.and Canada(LT series)
MAY.1997 © TOSHIBA CORP. 2-18 65/5560 ADJUSTMENT
2.5.5 How to Register/Change ID Codes (access control mode)

COSMOS

Text 2-19 in the 65/5560 Service Handbook is same


as text 2-19 in the 76/7550 Service Handbook.

Do you refer to the 76/7550 Service Handbook?

OK Skip Cancel

65/5560 ADJUSTMENT 2-19 MAY.1997 © TOSHIBA CORP.


Return Skip

76/7560 S/H
2.6 Auto-Toner Sensor Adjustment

At the initial machine setup or when the developer material is replaced,the auto-toner sensor needs
to be adjusted.

<Key Operation>
<Display, Supplementary Explanation>
0 5
TEST MODE A 100% A
POWER


: Enter code
0

↓ Auto-toner sensor output voltage: X.XXV



PRINT XXX ZZZ ←
(operation state of WAIT 100%

ò
developer, drum, etc.) Numerical value corresponding
to auto-toner adjusting value

After about two minutes, "XXX" and "ZZZ" automatically


start to change. Then the following is displayed:

ò Stops changing

XXX ZZZ
ADJUST MODE 100%


ZOOM Adjust so that "XXX" on the display panel is within the
permissible range only when outside of range 245 to 255.
XXX ZZZ
ZOOM UP key Increases Increases
ZOOM DOWN key Decreases Decreases
* Auto-toner sensor output range: 2.45 to 2.55V


INT
(developer, drum, TEST MODE A 100% A
etc. stop)


0 9 : Cancel adjustment
mode.

MAY.1997 © TOSHIBA CORP. 2-20 65/5560 ADJUSTMENT


Return Skip

76/7560 S/H
2.7 Exposure Adjustment

At the initial machine set-up or when the light distribution is adjusted, the exposure needs to be
adjusted. Adjustment must be also performed in accordance with any special request of the user.

Adjustment order

Manual exposure Automatic adjustment


Manual exposure Automatic exposure
of automatic exposure
100% → 154%→50%→200% → 50∼ 200% → 100% →154% →50% →200% → C1
(1) (2) (3) (4) (49) (5) (6) (7) (8)

Manual photo
Light gradataion Dark gradation exposure Manual photo exposure
→ → → →
154% →50%→ 200%
C1 100%
100% 100%
(9) (10) (14) (15) (16) (17)

Note: In the dotted-line squares are the adjustment to be performed according to any special request of the user.

1) Setting of the exposure electric potential output value

Adjust the above items by following the procedures below using the operation keys while comparing
adjustment values stored to memory for each item and copies made under those conditions.

<Key Operation> <Display,Supplemntary Explanation>

0 5
TEST MODE A 100% A
POWER ↑

∗→ ↓
·Code becomes "ZZZ"according to the entire
code.
DEGITAL KEYS ·The order of above adjustment is fixed.

Currently stored adjustment value



PRINT YYY ZZZ
ADJUST MODE XXX%

code # XXX
1,5,11 100 Newly entered adjustment values (default: YYY)
2,6,12 154 ·To darken: value smaller than YYY
↓ 3,7,13 50 ·To lighten: value larger than YYY
4,8,14 200
ZOOM : Adjustment 9,10 Any value
[numerical keys] Adjustment of variable step exposure (codes #9 and 10) are
not related with the copy reproduction ratio.

Values "ZZZ" are stored in BC-RAM in place of "YYY"



INT
TEST MODE A 100% A


ENERGY SAVER : Output test chart COPYING 100% A
*1: You can make only single-sided copies. (You cannot make dual-
sided copies.)
→ To readjust, go to∗ *2: Test copies can be made immediately after starting the test mode.
When outputing this test chart, match to the desired reproduction
ratio and exposure conditions for adjustment.

: Cancel adjustment
0 9 mode.

65/5560 ADJUSTMENT 2-21 MAY.1997 © TOSHIBA CORP.


Return Skip

76/7560 S/H
2) Automatic exposure adjustment
• Adjust manual exposure (100%), and then carry out automatic exposure adjustment.
• Place a blank sheet of A3 paper on the original glass, and close the ADF with the original aligned
against the original scale.
• After completing the above preparations, follow the procedure below to automatically adjust.

<Key Operation>
<Display, Supplementary Explanation>
0 5 TEST MODE A 100% A
POWER


49 : Enter code Adjustment values for the
reproduction ratio displayed
at XXX are displayed.

: Start of automatic YYY
PRINT adjustment ADJUST MODE XXX%

During automatic adjustment,


display changes as follows:
↓ 100->154->50->200
Display returns to test
mode, and automatic
adjustment ends

TEST MODE A 100% A


: Cancel adjustment
0 9 mode.

MAY.1997 © TOSHIBA CORP. 2-22 65/5560 ADJUSTMENT


Return Skip

76/7560 S/H
2.8 Adjustment of Drum/Aligning Roller/Heat Roller Speed,Aligning Value,Registration,Leading
Edge of Edge Erasing,Trailing Edge of Edge Erasing,Leading Edge of Image Shift, Editing
Position,Leading-Edge Void and Trailing-Edge Void.

<Adjustment procedure>

Aligning roller
Drum speed Heat roller speed Aligning value

speed
→ → LCF Manual PFP ADD

→ → →
(21) (20) (22) (80) (81) (82) (83)

Leading edge of edge erasing Leading edge of Editing position Leading edge void
Registration

Trailing edge of edge erasing

image shift
100% 200% 50%
→ 100% 200% 50%
→ Trailing edge void

→ → → →
(53) ~ (58) (30) ~ (31) (25) (26) (27) (32) (33) (34) (35)→(36)

(Note) In the dotted-line squares are the items which normally do not require adjustment.

Follow the procedure below to adjust each of the adjustment value so that the measured values
obtained from the test chart satisfy the specifications. Immediately after starting test mode "05",
only single-sided test charts (normal copies) can be output with the ENERGY SAVER key.

<Key Operation> <Display,Supplemntary Explanation>

0 5
TEST MODE A 100% A
POWER
∗→ ↓ Adjustment value stored
Copy mode key : Set the copy mode using the to BC-RAM
paper size, original size and Selected code #
cassette keys.
↓ YYY ZZ
ADJUST MODE XXX%
DEGITAL KEYS
Preset copy reproduction ratio
Adjustment Code Adjustment Item
PRINT 20~22,30~34 Edge erasing, Aligning value,
80~84 etc
53~58 Registration
(100%)
25~27 Leading edge of image shift
35 Leading edge void

: Enter adjustment 36 Trailing edge void
DEGITAL KEYS value


: Value ZZZ is stored in New adjustment value displayed
INTERRUPT place of value YYY.
YYY ZZZ
ADJUST MODE XXX%

ENERGY SAVER : Output test chart TEST MODE A 100% A

→ To readjust, go to ∗
COPYING 100% A
↓ *1: You can make only single-sided copies. (You cannot make dual-
: Cancel adjustment sided copies.)
0 9
mode. *2: Test copies can be made immediately after starting the test mode.
When outputing this test chart, match to the desired reproduction
ratio and exposure conditions for adjustment.

65/5560 ADJUSTMENT 2-23 MAY.1997 © TOSHIBA CORP.


2.8.1 Drum Speed Adjustment AJ:Codes 21
2.8.2 Aligning Roller Speed Adjustment AJ:Code 20
2.8.3 Heat Roller Speed Adjustment AJ:Code 22
2.8.4 Aligning Value Adjustment AJ:Code 80~83
2.8.5 Registration Adjustment AJ:Codes 53 to 58
2.8.6 Leading Edge of Edge Erasing, Trailing Edge of Edge Erasing AJ: Code 30, 31
2.8.7 Leading Edge of Image Shift AJ: Code 25 to 27
2.8.8 Editing Position (adjusting trimming and masking) AJ: Code 32 to 34
2.8.9 Leading-Edge Void and Trailing-Edge Void AJ: Code 35, 36

COSMOS

Texts from 2-24 to 2-33 in the 65/5560 Service


Handbook are the same as texts from 2-24 to 2-33 in
the 76/7550 Service Handbook.

Do you refer to the 76/7550 Service Handbook ?

OK Skip Cancel

MAY.1997 © TOSHIBA CORP. 2-24 65/5560 ADJUSTMENT


Return Skip

76/7560 S/H
2.9 Automatic Adjustment of Remaining Paper Quantity
(1) Before automatic adjustment, prepare following the instructions in the following table.

Code 68 (no paper) 69 (paper)


PFP Remove all paper Place 500 sheets of paper in all PFP cassettes, and 4,000 sheets
LCF in the LCF and PFP. of paper in the LCF. (The LCF elevator must be lowered as far as
possible.)

(2) Set the PFP cassettes in the copier, and mount the LCF. Then, close the LCF door.
(3) Follow the procedure below to carry out automatic adjustment.

<Operation Keys> <Display, Supplementary Explanation>

0 5
POWER TEST MODE A 100% A

DEGIAL KEYS : Enter code.


PRINT : Automatic adjustment starts. The paper selection LED flashes during automatic
adjustment.
* Automatic adjustment does not start if a cassette or LCF is not properly in place, or the
LCF door is open.

Paper selection
display

End of Automatic Adjustment

TEST MODE A 100% A

Successful : Paper selection display lights.


Error : Paper selection display flashes, and automatic adjustment must
be carried out again.

C/S : Ended.

Note: Before carrying out automatic adjustment by code 69, the user must set the paper (type and size)
in actual use in the PFP and LCF.

MAY.1997 © TOSHIBA CORP. 2-34 65/5560 ADJUSTMENT


2.10 Check/Adjustment of High-voltage Transformer
When replacing the high-voltage transformer,check and adjust the main charger,transfer
charger,separation charger,and developer bias voltage.
2.10.1 Check/Adjustment of Transfer Charger/Separation Charger/Pre-transfer Discharge Charger
(1) Separation
Items to Check before Adjustment
 Check that the charger wire is positioned correctly and is clean. Also check that the separation
charger guide is correctly positioned.
‚ Check that the developer unit is installed, and that the magnetic brush is in contact with the drum.
Check that the developer unit turns when a copy is being made. Check also that the toner density
is set sufficiently high.
ƒ Check that the copy paper is flat and dry.
„ Check that the aligning rollers rotate correctly.
… Check the output of the grid (for the main charger).
† Check that the transfer output is at the set value.
‡ Check that the developer bias is appropriate.
ˆ Check that the transfer/separation charger case is earthed. Check also that the high-voltage
transformer is earthed.
CAUTIONS
(1) When pockmarks occurs:
When irregularities (pockmarks) are generated on the halftone areas, reduce the separation output.
Note:
Do not reduce the output excessively. Otherwise, the separation ability will decrease.
(2) Defective separation:
When defective paper separation occurs despite the charger wires being clean, or when the user is
likely to use a large quantity of thin paper, raise the output.
Note:
Do not increase the output excessively, otherwise pockmarks will be generated and the separation
ability will decrease.

65/5560 ADJUSTMENT 2-35 MAY.1997 © TOSHIBA CORP.


(2) Adjustment Procedure
 Remove the developer unit, release the cleaning blade, and install the drum jig on the cleaner unit
and set on the copier.
*The jig earth lead must be fixed to the copier frame.
‚ Connecting and Setting the Digital Tester
Transfer Separation Pre-transfer
Setting Range DC200mV AC200mV DC200mV
(-) COM terminal Pin 3 of jig (black cable)
Connection
(+) Terminal Pin 1 of jig (red cable)

Drum jig (current measuring jig)


Red cable

Earth fixture Drum jig

Flow-in measurement connector

(+)terminal
Black cable
(-)COM terminal
Digital tester

MAY.1997 © TOSHIBA CORP. 2-36 65/5560 ADJUSTMENT


ƒ Follow the adjustment procedure below.

<Key Operation> <Display, Supplementary Explanation>

0 5 TEST MODE A 100% A

POWER
∗→

0 : Enter code Currently stored adjustment value
Newly entered adjustment value
↓ ↓ (default:XXX)

XXX YYY ZZ
↓ ADJUST MODE 100% Selected code #
PRINT


: Adjust so that display voltage of the digital
ZOOM tester satisfies the values in the following table.

Digital tester
Adjustment code Item (adjustment standard voltage value)
39 Transfer DC -78~ -88mV
RMS AC 133~ 151mV
40 Separation
AVG AC 127~ 144mV
41 Pre-transfer DC 40~ 56mV


INT Value YYY is stored in place of value XXX.

→ To readjust, go to ∗

: Cancel adjustment
0 9 mode.

65/5560 ADJUSTMENT 2-37 MAY.1997 © TOSHIBA CORP.


2.10.2 Check/Adjustment of Main charger/Separation DC
 Remove the developer unit.
‚ In the case of main charger: the digital tester must
be connected as follows:

• Setting Range 1,000 VDC


• (+)terminal Connect to main charger rail.
• (-)terminal Fix earth to the copier frame.

ƒ Follow the procedure below to adjust. (+) terminal

<Key Operation> <Display, Supplementary Explanation>

0 5 TEST MODE A 100% A


POWER
∗→

Main Charger 38
DEGITAL KEYS : Enter code. Separation DC 44

↓ ↓
XX YYY ZZ
PRINT ADJUST MODE 100%


ZOOM

Main Charger Adjust by the ZOOM key so that the digital tester display
voltage is within the range -780 to -800V.
Separation DC Check that XXX is 185.
If XXX is not 185, adjust the ZOOM key so that YYY is
185.


INT Value YYY is stored in place of value XXX.


→ To read just, go to .


0 9 : Cancel adjustment mode.

MAY.1997 © TOSHIBA CORP. 2-38 65/5560 ADJUSTMENT


2.10.3 Check/Adjustment of Developer Bias
If fogging occurs all over the copy despite the fact that there is no underexposure or overtoning,
rotate VR1(white) clockwise to increase the bias output.
Note:
If the bias output is raised excessively:,
• The image contrast will deteriorate,
• Bias leaking is liable to occur,
• Carrier is liable to adhere to the drum, resulting in its becoming damaged.
• Don't touch the VR (Vdc).

Remove the developer unit and cleaner unit.


‚Connect the + terminal of a digital tester to the connector J73 and the - COM terminal to the frame
ground. (The selected range of the degital tester must be "DC 100V" .)

Door switch bracket Frame ground


J73

(-) COM terminal

(+)terminal
Small Large
Digital tester
VR(Vdc) VR1 for developer bias
(Blue) adjstment(White)

(3) Follow the adjustment procedure below.


<Key Operation> <Display, Supplementary Explanation>
0 5
TEST MODE A 100% A
POWER

40 : Enter code Currently stored adjustment value : Selected code #


↓ ↓
↓ XXX YYY 40
ADJUST MODE 100%
PRINT


(adjustment) Make sure that the voltage is 200 VDC+2V using the digital tester.
Turn VR1 if adjustment is required.

INT : End

65/5560 ADJUSTMENT 2-39 MAY.1997 © TOSHIBA CORP.


2.11 Setting the Surface Potential Output Value
2.12 Automatic Drum Surface Potential and Manual Exposure Adjustment
2.13 Setting of the Exposure Electric Potential Output Value
The above mentioned functions 2.11 through 2.13 are not included with the 6560.

MAY.1997 © TOSHIBA CORP. 2-40 65/5560 ADJUSTMENT


2.14 Adjustment of Carriage Drive Belt
2.15 Image Inclination and Distortion
2.15.1 Image Inclination
2.15.2 Image Distortion
2.16 Light Distribution
2.17 Lens Position (focus) Adjustment
2.18 Adjustment of Focus and Lateral Reproduction Ratlo
2.19 Adjustment of Side Deviation in Feeding
2.20 Checking and Adjustment of the Magnetic Brush Thickness(leveler)
2.21 Drum/Sleeve Gap Adjustment
2.22 Developer-Pole Position Adjustment
2.23 Heat Roller Pressure Adjustment
2.24 Stack Guide Unit Adjustment
2.25 Adjustment of ADD Pick-Up Roller Position

COSMOS

Texts from 2-41 to 2-55 in the 65/5560 Service


Handbook are the same as texts from 2-42 to 2-56 in
the 76/7550 Service Handbook.

Do you refer to the 76/7550 Service Handbook ?

OK Skip Cancel

65/5560 ADJUSTMENT 2-41 MAY.1997 © TOSHIBA CORP.


2.26 Adjustment of Decurler Tension Roller
The decurler unit is provided with a tension roller,
and has such a structure that four levels of tension
can be set by changing the position of the slave
roller (see the right figure).
(1) Loosen the adjustment plate fixing screwes
provided one each for the front and the rear.
Decurler Belt
(2) Fix the bush, which holds the slave roller, into
one of the grooves with carved numbers (1- Driving Gear
4) on the adjustment plate.

Note: 1.Select the same number (groove) for the


front and the rear. (Otherwise, it would
Spring
cause a skew.)
Bush Slave Roller
2.Fix the bush into the groove in such a Driving Roller
way that no opening is made between the
bush and the adjustment plate. Fixing
screw
3.The number set at the factory before
shipment is 1.
Tension Roller
(3) Tighten the adjustment plate fixing screwes Adjustment Plate
of both of the front and the rear.

MAY.1997 © TOSHIBA CORP. 2-56 65/5560 ADJUSTMENT


2.27 Change of the Paper Size
2.27.1 LCF paper size

COSMOS

Text 2-57 in the 65/5560 Service Handbook is same


as text 2-58 in the 76/7550 Service Handbook.

Do you refer to the 76/7550 Service Handbook ?

OK Skip Cancel

65/5560 ADJUSTMENT 2-57 MAY.1997 © TOSHIBA CORP.


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76/7560 S/H
2.27.2 PFP paper size
When shipped, the 7650/7550 is set for A4-R/LT-R in the upper cassetle,A3/LG in the middle
cassetle, and A4/LD in the lower cassetle. However,use the following procedure to change the size
if requested to do so by the user.
Mechanical change
(1) Pull out the cassetle to be changed, take out the stopper screw(1 screw each for feed and exit sides)
and then remove the cassette from the copier.

Exit side
Feed side
Stopper screw
Stopper screw

(2) Remove the cassette side walls at the front


Cassette side walls
and rear(2 screws each), move them to the
paper size marked on the cassette guides, Screws Screws
and then tighten the screws.
(3) Remove the back plate(1 screw), move it to
the paper size marked on the base frame, and
then tighten the screw. Cassette

Back plate Cassette guide

Fig. 6.2-3

(4) Slide the transparent cover for the cassette


size label to the right to remove it.
Transparent cover
(5) Replace the cassette size label with one for
the new paper size and then reinstall the
transparent cover.
(6) Slide the cassette info the copier and tighten
the 2 stopper screws.
Cassette

MAY.1997 © TOSHIBA CORP. 2-58 65/5560 ADJUSTMENT


Return Skip

76/7560 S/H
Electrical Changes
•The electrical settings must be changed according to the procedure below when mechanical changes
have been made.
•After changing the electrical settings, select the cassette that has been changed using the
CASSETTE key, and make sure that the LED for the set paper size lights.

(1) When setting by entering a code


<Key Operation> <Display, Supplementary Explanation>

0 8 TEST MODE D 100% D


Cassette Code
POWER
LCF 31
↓ Upper 32
DEGITAL KEYS : Enter the code (select the cassette) Middle 33
Lower 34
↓ ↓


PRINT XX XX YY
SYSTEM MODE 100%
Setting value of selected cassette
Paper Size Setting Value Paper Size Setting Value
A5-R 1 Insert sheet 8
B5,ST-R 2 Cover 9
LT 3 FOLIO,COMP 10
A4 4 LG 11
B5-R 5 B4 12
LT-R 6 LD 13

A4-R 7 A3 14
DEGITAL KEYS

: Enter the setting of the new paper size.


New setting value is displayed

XX ZZ YY
SYSTEM MODE 100%

INT : Store the new paper size setting value (ZZ) in the memory.

TEST MODE D 100% D



0 9 :Cancel adjustment
mode.

(2) When setting by touch panel


<Key Operation>

Cassette select key : Select cassette.



Program : Change to program mode selection screen.

Cassette select icon : Change to cassette size specification screen.

Paper size key : Press key of new paper size.

END

65/5560 ADJUSTMENT 2-59 MAY.1997 © TOSHIBA CORP.


2.28 Adjustment of ADF Height
2.29 Adjustment of Image Inclination In ADF Feeding
2.30 Adjustment of Transport Force of Separation Unit
2.31 Adjustment of ADF Solenoid
2.31.1 Shutter Solenoid
2.31.2 Flapper Solenoid
2.32 APS Start Switch
2.33 Adjustment of Side Deviation in ADF Feeding

COSMOS

Texts from 2-60 to 2-65 in the 65/5560 Service


Handbook are the same as texts from 2-61 to 2-66 in
the 76/7550 Service Handbook.

Do you refer to the 76/7550 Service Handbook ?

OK Skip Cancel

MAY.1997 © TOSHIBA CORP. 2-60 65/5560 ADJUSTMENT


2.34 The Setting Temperature of the Heat-Roller Surface and the Setting Pressure of the
Heat Roller
2.35 The Adjustment of Fuser Entrance Guide

COSMOS

Texts from 2-66 to 2-68 in the 65/5560 Service


Handbook are the same as texts from 2-70 to 2-72 in
the 76/7550 Service Handbook.

Do you refer to the 76/7550 Service Handbook ?

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MAY.1997 © TOSHIBA CORP. 2-66 65/5560 ADJUSTMENT


3 GENERAL DESCRIPTION
3.1 Front/Rear Vlew
3.1.1 Front Sectional View except Drive System

COSMOS

Text 3-1 in the 65/5560 Service Handbook is same as


text 2-3 in the 65/5560 Service Manual.

Do you refer to the 65/5560 Service Manual ?

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65/5560 GENERAL 3-1 MAY.1997 © TOSHIBA CORP.


3.1.2 Front Drive System
3.1.3 Rear Drive System
3.1.4 Automatic Document Feeder (ADF) Front Sectional View

COSMOS

Texts from 3-2 to 3-4 in the 65/5560 Service Handbook


are the same as texts from 2-4 to 2-6 in the 76/7550
Service Manual.

Do you refer to the 76/7550 Service Manual ?

OK Skip Cancel

MAY.1997 © TOSHIBA CORP. 3-2 65/5560 GENERAL


3.2 Electrical Parts Layout
3.2.1 DC Electrical Parts (Copier)
(1) DC Electrical Parts Except Motors (Upper Unit)

COSMOS

Text 3-5 in the 65/5560 Service Handbook is same as


text 2-5 in the 65/5560 Service Manual.

Do you refer to the 65/5560 Service Manual ?

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65/5560 GENERAL 3-5 MAY.1997 © TOSHIBA CORP.


(2) DC Electrical Parts except Motors (Lower Unit)

COSMOS

Text 3-6 in the 65/5560 Service Handbook is same as


text 2-8 in the 76/7550 Service Manual.

Do you refer to the 76/7550 Service Manual ?

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MAY.1997 © TOSHIBA CORP. 3-6 65/5560 GENERAL


(3) Motors

COSMOS

Text 3-7 in the 65/5560 Service Handbook is same as


text 2-7 in the 65/5560 Service Manual.

Do you refer to the 65/5560 Service Manual ?

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65/5560 GENERAL 3-7 MAY.1997 © TOSHIBA CORP.


3.2.2 AC Electrical Parts (Copier)

COSMOS

Text 3-8 in the 65/5560 Service Handbook is same as


text 2-8 in the 65/5560 Service Manual.

Do you refer to the 65/5560 Service Manual ?

OK Skip Cancel

MAY.1997 © TOSHIBA CORP. 3-8 65/5560 GENERAL


3.2.3 Electrical Parts of Automatic Document Feeder (ADF)

COSMOS

Text 3-9 in the 65/5560 Service Handbook is same as


text 2-11 in the 76/7550 Service Manual.

Do you refer to the 76/7550 Service Manual ?

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65/5560 GENERAL 3-9 MAY.1997 © TOSHIBA CORP.


3.3 Symbols and Functions of Electrical Parts

COSMOS

Texts from 3-10 to 3-18 in the 65/5560 Service


Handbook are the same as texts from 2-10 to 2-18 in
the 65/5560 Service Manual.

Do you refer to the 65/5560 Service Manual ?

OK Skip Cancel

MAY.1997 © TOSHIBA CORP. 3-10 65/5560 GENERAL


3.4 Wire-Harness Location Diagrams
3.4.1 Location Diagram for Upper Unit

COSMOS

Text 3-19 in the 65/5560 Service Handbook is same


as text 2-19 in the 65/5560 Service Manual.

Do you refer to the 65/5560 Service Manual ?

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65/5560 GENERAL 3-19 MAY.1997 © TOSHIBA CORP.


3.4.2 Location Diagram for Lower Unit

COSMOS

Text 3-20 in the 65/5560 Service Handbook is same


as text 2-24 in the 76/7550 Service Manual.

Do you refer to the 76/7550 Service Manual ?

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MAY.1997 © TOSHIBA CORP. 3-20 65/5560 GENERAL


3.5 AC Wire-Harness Connection Diagram

COSMOS

Text 3-21 in the 65/5560 Service Handbook is same


as text 16-4 in the 65/5560 Service Manual.

Do you refer to the 65/5560 Service Manual ?

OK Skip Cancel

65/5560 GENERAL 3-21 MAY.1997 © TOSHIBA CORP.


3.6 DC Wire-Harness Connection Diagram
3.6.1 Copier DC Wire-Harness Connection Diagram

COSMOS

Text 3-22 to 3-23 in the 65/5560 Service Handbook is


same as text 17-3 in the 65/5560 Service Manual.

Do you refer to the 65/5560 Service Manual ?

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MAY.1997 © TOSHIBA CORP. 3-22 65/5560 GENERAL


3.6.2 ADF DC Wire-Harness Connection Diagram

COSMOS

Text 3-24 in the 65/5560 Service Handbook is same


as text 17-5 in the 76/7550 Service Manual.

Do you refer to the 76/7550 Service Manual ?

OK Skip Cancel

MAY.1997 © TOSHIBA CORP. 3-24 65/5560 GENERAL


3.7 Control Block Diagram

COSMOS

Text 3-25 in the 65/5560 Service Handbook is same


as text 17-1 in the 65/5560 Service Manual.

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65/5560 GENERAL 3-25 MAY.1997 © TOSHIBA CORP.


4. PERIODIC MAINTENANCE
•Inspection every 200,000 Copies
(1) Preparation
1) Ask the key operator about the present machine conditions and note them down.
2) Before starting the maintenance work, make and retain a few sample copies for later
comparison.
3) Turn off the power switch and disconnect the power cord plug.
(2) The periodic inspection should be conducted in accordance with the Periodic Inspection Check
List shown below. Perform the inspection by referring to the figures, as well as to the
explanations in the Service Manual when necessary.
(3) After the inspection has been completed, plug in the machine and turn the power switch on, and
confirm the general operation of the machine by making a few copies and comparing them to
those made previously.

•Inspection and Overhaul every 800,000 Coples


(1) Replace all the consumables.
(2) Check to see if there is any damage to parts of the driving section (gears, pulleys, timing belts, etc.).
Replace parts on principle if damaged.
(3) Check to see if there is any damage or peeling of adhered parts (tape, Mylar sheet, etc.).
Replace any affected parts.
(4) Check to see if all the switches and sensors operate properly. Replace them if they are not
operating properly.
(5) Clean the inside of the machine thoroughly.

Note: For inspection and maintenance of the PFP, remove the PFP upper aligning unit and the
PFP feed units from the copier

4.1 Perlodic Inspection Check List


Symbols used in the periodic inspection check list

Cleaning Lubrication Replacement Date

(A) Cleaning with alcohol (V) Vacuoline (100)Every 100,000 copies Customer's
(L) Launa 40 (200) Every 200,000 copies name
(P) Cleaning with heat roller
(400) Every
cleaner(RC60) Application Same thereafter Machine
Cleaning with soft pad, No.
(SI) Silicone Oil ( ) Replace in event of
cloth, or cleaner deformation or other Inspector
(W) White grease(Molycoat)
(vacuum cleaner) (M) Molytherm damage

(D) Cleaning with a slightly


Remarks
damp cloth

65/5560 PERIODIC 4-1 MAY.1997 © TOSHIBA CORP.


Periodic Inspection Check List

Clean at Lubricate at Replace Check Remarks


Area Item to check 200,000 200,000 ×1,000 while
copies copies copies on
Cleaner 1. Overall unit ¡
2. Main blade (200) *1
3. Toner bag Conducted
(100) by key
operator
4. Recovery blade ¡ ( ) *2
5. Drum bushing ¡
6. Separation claw ¡ (400) ¡ *3
7. Fur Brush (200)
7-1. Used toner-transport auger (W) *13
drive sections(front,rear)
Drum 8. Drum shaft ¡ or(A)
9. Drum (400) *4
10. Ozone filter (for the exit fan) (400)
10-1. Ozone filter (for the developer fan) (400)
Original 11. Glass ¡ or(A)
holder
Optical 12. Mirror 1 ¡
system 13. Mirror 2 ¡
14. Mirror 3 ¡
15. Mirror 4 ¡
16. Mirror 5 ¡
17. Mirror 6 ¡
18. Slit glass ¡ Both sides
19. Reflector ¡
20. Lens ¡
21. Exposure lamp ( ) ¡
22. Copy area indicator ¡
22-1. Harf tone patch ¡
23. Automatic exposure sensor ¡ ¡
24. Automatic paper-size detector ¡ ¡
25. Reproduction mechanism ¡
(mirror)
26. Reproduction mechanism ¡
(lens)
27. Slider sheet(front, rear) ¡ or (L) ( )
28. Air filter ¡ (200) *5
Charger 29. Case (D) *6
31. Charger wire (Main/transfer/ (200)( ) ¡ *6
separation)
32. Terminal contact ¡

MAY.1997 © TOSHIBA CORP. 4-2 65/5560 PERIODIC


Clean at Lubricate at Replace Check Remaks
Area Item to check 200,000 200,000 ×1,000 While
copies copies copies on

Charger 33. Charger wire cleaner (200)


(main/pre-transfeer/transfer/separation)
35. Pre-transfer guide ¡
35-1. Grid (for main charger) (200)
Devel- 36. Overall unit ¡
oper 37. Developer material (200) *7
unit 38. Front shield ¡ ( )
38-1. Oil seal (mixer shaft) *15
39. Guide roller ¡ or(A) ( )
40. Duct bottom ¡
40-1. Duct filter clean at
800,000
copies
41. Toner hopper drive worm gear (W)
Paper 42. Pick-up roller (A) (100)( ) *LCF:(200)
feed 43. Feed roller (A) (100)( ) *LCF:(200)
system 44. Separation roller (A) (100)( ) *LCF:(200)
45. Aligning roller (A) ( )
46. Paper guide ¡
47. Brush ¡ ( )
48.Transport belt ¡ ( )
49. Paper-feed system drive gears (W)
(tooth faces)
50. GCB bushings and plastic (L)
bushings
Fuser 52. Upper heat roller(Teflon roller) ¡ or(P) (400) *8
unit 53. Lower heat roller(rubber roller) ¡ or(P) (400) *8
54. Upper separation claw ¡ or(P) (400)( ) *9
55. Lower separation claw ¡ or(P) ( ) *9
56. Heat roller cleaning roller (200) *10
57. Cleaning felt roller (200) *10
58. Press roller cleaning roller (200) *10
59. Upper and lower thermistors ¡ or(P) ( )
60. Heat roller guide ¡or(P)
61. Heat roller exit guide ¡or(P)
62. Paper dust recovery bracket ¡
63. Exit roller (A)
64. Heat roller and cleaning rollers (SI)
drive gears
65. Cleaning roller bushings (SI)

65/5560 PERIODIC 4-3 MAY.1997 © TOSHIBA CORP.


Clean at Lubricate at Replace Check Remarks
Area Item to check 200,000 200,000 ×1,000 While
copies copies copies on
ADD 66. ADD pick-up roller (A) (100)( )
and 67. ADD feed roller (A) (100)( )
decurler 68. ADD separation roller (A) (100)( )
69. Transport rollers 1 to 4 (A) ( )
70. ADD aligning roller (A) ( )
71. GCB bushings and plastic (L)
bushings
72. Drive gears(tooth faces) (W)
73. ADD exit gate and ADD exit (A)
roller
73-1. Decurler belt ¡
73-2. Decurler bushings (L)
73-3. Decurler gear (W)
PFP 74. PFP pick-up roller (A) (100)( )
75. PFP feed roller (A) (100)( )
76. PFP separation roller (A) (100)( )
77. PFP aligning roller (A) ( )
78. Paper guide ¡
79. Tray drive worm wheels and (W) *11
gears(tooth faces)
80. PFP drive gears(tooth faces) (W)
81. GCB bushings and plastic (L)
bushings
ADF 82. ADF pick-up roller (A) (400)
83. ADF feed roller (A) (400)
84. ADF separation belt (A) (400)
85. Transport belt (A) (400)
86. ADF aligning roller (A)
87. ADF reverse rollers (A)
88. ADF empty sensor ¡
89. ADF aligning sensor ¡
90. ADF size sensor ¡
91. Turn guide sensor ¡
92. ADF Timing sensor ¡
LCF 93. Gears (W) *14
94. Worm and worm wheel (W) *14
95. Worm shaft (L) *14
96. Wire pulley (L) *14
97. Slit for the elevator tray (w)
Others 98. Clamshell lock section (w) *12

MAY.1997 © TOSHIBA CORP. 4-4 65/5560 PERIODIC


Front section view (upper unit)
65/5560 PERIODIC 4-5 MAY.1997 © TOSHIBA CORP.
MAY.1997 © TOSHIBA CORP.
4-6

97 :W

74 75 74 76 75 74 76 75 76 77 77
65/5560 PERIODIC

Front section view (lower unit)


Rear side view (upper unit)
65/5560 PERIODIC 4-7 MAY.1997 © TOSHIBA CORP.
80 :W

Rear side view (lower unit)


80 :W
3
MAY.1997 © TOSHIBA CORP. 4-8 65/5560 PERIODIC
84 83 88 82

89 90

86 92 85 87 91

ADF front section view

Explanation of items in the "REMARKS" column of the Periodic Inspection Check List
*1 Main blade
If poor cleaning occurs due to the adhesion of paper dust, etc. before the specified number of copies
for replacement have been reached, the edge of the blade has been damaged.
Replace the blade if necessary,while change fur brush siwuitaneously.
*2 Recovery blade
If the edge of the blade is damaged, replace the blade regardiess of the number of copies made so
far.
*3 Separation claw
If any abnormal condition (e.g. coating wear) is observed on the tip of separation claw and ifthe mark
of the separation claw is observed on the copy image, replace the claw regardless of the number of
copies made so far.
Clean the tip of the claw by lightly wiping with a dry cloth. In addition, be sure to apply patting powder
(lubricant) to the separation claw after cleaning the claw and when replacing the claw or drum.
*4 Drum
Refer to section 5.2 "Inspection and Cleaning of the OPC Drum".
*5 Air filter
If the air filter is dirty, replace it.
*6 Charger wire and case
Clearn the charger case and the charger wire with a cloth which should be soaked in water and then
squeezed tightly.
*7 Developer material
After replacing the developer material, be sure to adjust the auto-toner sensor.
*8 Upper and lower heat rollers
Refer to section 5.4 "Checking and Cleaning of the Upper and Lower Heat Rollers".

65/5560 PERIODIC 4-9 MAY.1997 © TOSHIBA CORP.


*9 Separation claws
If the tip of any of the separation claws is chipped, replace it regardless of the number of copies
made so far. If toner adhering to a separation claw is forcibly scraped off, it may be damaged.
Therefore,if the tip of the claw is heavily coated with toner, replace the claw.
*10 Cleaning felt roller, heat roller cleaning roller and cleaning felt roller
Refer to section 5.5 "Checking and Replacing of the Cleaning Felt Roller, Heat Roller Cleaning
Roller and Cleaning Felt Roller".
*11 Tray drive worm wheels and gears.
Apply white grease to the tray drive worm wheels and gears.

79 :W

MAY.1997 © TOSHIBA CORP. 4-10 65/5560 PERIODIC


*12 Clamshell lock section
Apply white grease to the clamshell lock section.

*13 Used toner-transport auger drive sections


Apply white grease to the used toner-transport auger drive sections(front and rear).

–Front side– –Rear side–

65/5560 PERIODIC 4-11 MAY.1997 © TOSHIBA CORP.


*14 LCF drive sections

*15 Oil Seal (mixer shaft)


When 800k has been reached, replace the oil seals
(four) of the developer mixer shaft. When replacing,
Developer frame
apply grease (Alvania No.2) shown as below.
(Nozzle mixer)

Oil seal Outside


1. Push the new oil seal in parallel to the mounting
holes of the developer frame (or the nozzle
mixer). Inside Grease
* Pay attention to the direction that the oil seal is
assembled. (See figure on right.)
Oil seal
2. Apply a uniform coating of grease to the inside
surface of the oil seal.
• Amount: Two large drops
• Grease: Alvania No.2
3. Wipe off any surplus grease that oozes out from
inside.

Mixer shaft
Coat the entire periphery of the mixer shaft with
grease (Alvania No.2) and assemble the bearing.

Mixer shaft Bearing

MAY.1997 © TOSHIBA CORP. 4-12 65/5560 PERIODIC


4.2 Oiling Cycle Table

Oiling Cycle
Number Item to Lubricate Tyre of oil
Number of coples ×1000
7-1 Used toner-transport auger drive section (front, White grease 200
rear)
41 Toner hopper drive worm gear White grease 200
49 Paper-feed system drive gears (tooth faces) White grease 200
50 GCB bushings and plastic bushings Launa 40 200
64 Heat roller and cleaning rollers drive gears Silicone oil 200
65 Cleaning roller bushings Siliconeoil 200
71 GCB bushings and plastic bushings Launa 40 200
72 ADD drive gears (tooth faces) White grease 200
73-2 Decurler bushings Laua 40 200
73-3 Decurler gear White grease 200
79 Tray drive worm wheels and gears (tooth faces) White grease 200
80 PFP drive gears (tooth faces) White grease 200
81 GCB bushing and plastic bushings Launa 40 200
93 Gears White grease 200
94 Worm and worm wheel White grease 200
95 Worm shaft Launa 40 200
96 Wire pulley shaft Launa 40 200
97 Slit for the elevator tray White grease 200
98 Clamshell lock section White grease 200

* The number is the same as that in the Periodic Inspection Check List.
Notes:
1) Do not apply oil to the rollers,belt and belt pulley.

65/5560 PERIODIC 4-13 MAY.1997 © TOSHIBA CORP.


4.3 Repracement Schedule of Disposable Parts and Supplies
Replacement Cycle *4
Number Parts Name Code Number of copies ×1000 P.#.
2 Main blade ASM-S-BL7550 200 P.56 - #.46
3 Toner bag PS-TB6550 100 P.59 - #.19
PS-TB6550E (For Europe)
6 Separation claw (drum) K-CLAW-DRUM(4 pcs.) 400 P.57 - #.29
7 Fur brush B-6560 200 P.56 - #.32
9 Drum PS-OD6560 400 P.48 - #.1
10 Ozone filter (for the exit fan) K-FILTER-TNR 400 P.60 - #.8
10-1 Ozone filter (for the developer fan) K-FILTER-DEV-2 400 P.50 - #.26
28 Air filter(developer unit) FILTER-DEV 200 P.50 - #.25
Charger wire WIRE-CH-PT-060*398(main) P.47 - #.13
31 (main/pre-transfer/transfer/separation) WIRE-CH-PT-060*409(transfer and 200 P.30 - #.25
separation:3pcs.)
WIRE-CH-PT-354(pre-transfer) P.57 - #.11
Charger wire cleaner K-BASE-PAD-CH-M(main) P.47 - #.9
33 (main/transfer/separation) K-BASE-PAD-TR(transfer) 200 P.30 - #.18
K-BASE-PAD-SEP(separation) P.30 - #.19
35-1 Grid(for main charger) GRID-154 200 P.47 - #.22
37 Developer material PS-ZD6560 200 P.202 - #.2
1
42 Pick-up roller(manual/LCF) K-ROL-P/U-CW-H(manual) 100* P.27 - #.25
K-ROL-PICK-2(LCF) 200*1 P.26 - #.7
1
43 Feed roller(manual/LCF) K-ROL-FED-CW-H(manual) 100* P.27 - #.22
1
K-ROL-FEED-2(LCF) 200* P.26 - #.7
44 Separation roller(LCF) K-ROL-SPT-CW-H 200 P.26 - #.37
44-1 Separation roller (manual) K-ROL-SPT-URT 100 P.29 - #.59
52 Upper heat roller ASM-HR7550U 400 P.33 - #.1
53 Lower heat roller ASM-HR6550L 400 P.33 - #.2
54 Upper separation claw(fuser unit) K-SCRAPER-HR 400 P.34 - #.33
56 Heat roller cleaning roller PS-SR6550H 200 P.34 - #.42
57 Cleaning felt roller PS-ZB6550H 200 P.34 - #.41
58 Press roller cleaning roller PS-SR7550L 200 P.34 - #.9
2
66 ADD pick-up roller ROL-PICK-ADD 100* P.22 - #.39
2
67 ADD feed roller K-ROL-FEED-1 100* P.22 - #.9
2
68 ADD separation roller K-ROL-SPT-CCW-H 100* P.22 - #.17
74 PFP pick-up roller K-ROL-P/U-CCW-H(3 pcs.) 100*3 P.11 - #.43
3
75 PFP feed roller K-ROL-FEED-1(3 pcs.) 100* P.11 - #.21
3
76 PFP separation roller K-ROL-SPT-CCW-H(3 pcs.) 100* P.12 - #.21
82 ADF pick-up roller ROL-ORG-IN-714 400 P.88 - #.4
83 ADF feed roller K-ROL-FEED-714 400 P.88 - #.5
84 ADF separation belt BLT/R-SEPARATE(4 pcs.) 400 P.89 - #.9
85 Transport belt(ADF) BELT-DF-714 400 P.83 - #.1

MAY.1997 © TOSHIBA CORP. 4-14 65/5560 PERIODIC


Notes:
* The number is the same as that in the Periodic Inspection Check List.
*1 Indicates a manual feed or LCF feed count.
*2 Indicates an ADD feedcount.
*3 Indicates a feed count for each PFP stage.
*4 Refer to PARTS LIST.

65/5560 PERIODIC 4-15 MAY.1997 © TOSHIBA CORP.


4.4 PM Kit (200K Kit)

[Copier interior arrangement]

t5 e3 w2 !0
10 !3
13!6
16

q1

!5
15

!7
17

o9
i8

u7

r4 12 !4
y6 !2 14x2 11 14
!1!4

[Items of a Kit]

PARTS NAME PARTS NO. TOSHIBA Q'TY PAGE & REFERENCE


ITEM ITEM OF PAGE OF
NO. PARTS NAME
THE P/L THE S/M
1 Developer material (660-84996) ZD6550 1 202-2 9-12
2 Main blade 4409 847260 BL-7550D 1 56-46 10-5
3 Cleaning felt roller (upper) 4409 830570 SR-6550H 1 34-41 11-7
4 Cleaning felt roller (lower) 4409 847280 SR-7550L 1 34-9 11-17
5 Cleaning roller 4409 832310 B-6550H 1 34-42 11-17
6 Fur brush 4409 890710 B-6560 1 56-32 10-7
7 Separation roller (LCF) 4401 773010 K-ROL-SPT-CW-H 1 26-37 7-11
8 Pick-up roller (LCF) 4402 038420 K-ROL-PICK-2 1 26-20 7-11
9 Paper-feed roller (LCF) 4402 038540 K-ROL-FEED-2 1 26-7 7-11
10 Charger wire cleaner(main) 4401 905050 K-BASE-PAD-CH-M 1 47-9 8-17
11 Charger wire cleaner (transfer) 4401 905180 K-BASE-PAD-TR 1 30-18 8-19
12 Charger wire cleaner (separation) 4401 905160 K-BASE-PAD-SEP 1 30-19 8-19
13 Charger wire (main) 4402 308040 WIRE-CH-060∗398 1 47-13 8-17
14 Charger wire (transfer/separation) 4402 308690 WIRE-CH-060∗409 3 30-25 8-17
15 Air filter (developer unit) 4401 906250 FILTER-DEV 1 50-25 9-23
16 Grid (for main charger) 4402 868430 GRID-155 1 47-22 8-17
17 Charger wire (pre-transfer) 4408 607930 WIRE-CH-PT-354 1 57-11 8-17

MAY.1997 © TOSHIBA CORP. 4-16 65/5560 PERIODIC


5. PRECAUTIONS REGARDING THE STORAGE AND HANDLING OF SUPPLIES

5.1 Precautions Regarding the Storage of TOSHIBA Supplies


5.2 Inspection and Cleaning of the OPC Drum

COSMOS

Texts from 5-1 to 5-2 in the 65/5560 Service Handbook


are the same as texts from 20-5 to 20-6 in the 65/5560
Service Manual .

Do you refer to the 65/5560 Service Manual ?

OK Skip Cancel

65/5560 PRECAUTIONS 5-1 MAY.1997 © TOSHIBA CORP.


5.3 Inspection and Cleaning of the Main Blade
5.4 Checking and Cleaning of the Upper and Lower Heat Rollers
5.5 Checking and Replacing of the Cleaning Felt Roller, Heat Roller Cleaning Roller and
Press Roller Cleaning Roller

COSMOS

Texts from 5-3 to 5-4 in the 65/5560 Service Handbook


are the same as texts from 20-7 to 20-8 in the 76/7550
Service Manual .

Do you refer to the 76/7550 Service Manual ?

OK Skip Cancel

65/5560 PRECAUTIONS 5-3 MAY.1997 © TOSHIBA CORP.


5.6 Grease/Oil/Powder List

COSMOS

Texts from 5-5 to 5-6 in the 65/5560 Service Handbook


are the same as texts from 20-3 to 20-4 in the 76/7550
Service Manual .

Do you refer to the 76/7550 Service Manual ?

OK Cancel

65/5560 PRECAUTIONS 5-5 MAY.1997 © TOSHIBA CORP.

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