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Surge to power
Stanford Photonics Research Center Annual Meeting
September 19-21, 2005
Johan Nilsson
Optoelectronics Research Centre
University of Southampton, England
www.orc.soton.ac.uk/hpfl
University
www.spioptics.com
Optoelectronics
of Southampton Research Centre
High-power fiber lasers:
Surge to power
J. Nilsson, SPRC, Sept 21 2005 1
Co-workers on
high-power fiber lasers
David Payne, Director, ORC
High-power fibre laser group Silica fibre fab Andy Clarkson
Johan Nilsson (head) Jayanta Sahu (head) David Hanna
Yoonchan Jeong Seongwoo Yoo Andy Malinowski
Beom Soo (Daniel) Soh Alex Boyland Jonathan Price
Christophe Codemard Andy Webb David Richardson
Pascal Dupriez Jaesun Kim Deyuan Shen
Carl Farrell Laurence Cooper David Shepherd
Pu Wang
Khu Voo
And many more..
In addition,
• Control, versatility, sophistication,
• Efficiency, integration
• Reliability, robustness
High-power fiber lasers:
Surge to power
J. Nilsson, SPRC, Sept 21 2005 3
Power doubles every year
10000
1000 Telecom
boom &
Power [W]
bust
100
a r
r
ye
ea
/
dB
/y
dB
3
10 4
1996 1998 2000 2002 2004 2006
Year
CW high-brightness
ytterbium-doped fiber lasers High-power fiber lasers:
Surge to power
J. Nilsson, SPRC, Sept 21 2005 4
Fibers are key to
current progress
Large fiber size and especially
large core most important
• Large inner cladding for
design feature launch of high-power
pump beams
-- Many parameters at limit
• Large core area to
facilitate:
Size
– power handling
matters! – minimization of nonlinear
effects
– high energy storage for
9 / 125 µm pulsed application
100 W
40 / 650 µm, > 1 kW
– efficient High-power
pump absorption
fiber lasers:
& reduced device
Surge to power lengths
J. Nilsson, SPRC, Sept 21 2005 5
Diffraction-limited large-core fiber lasers
Control of refractive index profile
Conventional process Improved process
In large cores, the
beam follows the
index profile. The
fundamental mode is
NOT diffraction-
limited with ring-
shaped large cores.
Progress
• More accurate RIP allows
for diffraction-limited
Central dip fundamental mode No central dip
M2 value ~ 3.2 • Precise control in large M2 value ~ 1.4
structures real challenge High-power fiber lasers:
Surge to power
J. Sahu, CLEO 2004 J. Nilsson, SPRC, Sept 21 2005 6
All fibers made
at ORC
MCVD setup
Lens
Dichroic mirror End-pumped
Splice Splice
Signal in Signal out
Side-pumped
(fiber) (fiber)
Pump
Pumpdiode
diode
Pump
Pumpdiode
diode
High-power fiber lasers:
Surge to power
J. Nilsson, SPRC, Sept 21 2005 10
Pumping schemes
V-groove side-pumping
End-pumping Keopsys
Rare-earth-doped
Outer cladding Rare-earth-doped
core
Focusing lens core Outer cladding
V-groove
Pump
beam
Embedded fiber
Electrocomm.
University
Tapered fiber bundle
OFS, C. Headley
Diode bars
Output
z
HR Beam
y shaper
Diode-stack
A
B
ident
eam
Output
Beam
y shaper
Diode-stack
Output
z
HR beams W. A. Clarkson and D. C. Hanna, “Two-mirror
HR beam-shaping technique for high-power diode bars”, High-power fiber lasers:
B Surge to power
A Opt. Lett. 21, 375-377 (1996) J. Nilsson, SPRC, Sept 21 2005 12
Diodes are adequate
• Spatial and spectral brightness adequate
for most high-power fiber devices
• Efficiency, cost, reliability, remain
important parameters
Power [dB]
-50
0.8
-60
0.6 -70
-80
0.4 1000 1050 1100 1150 1200
Excellent also at “low” powers Wavelength [nm]
0.2 -- 150 W output with 180 W pump
-- Very low pump brightness
0.0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8
Launched pump powwer [kW]
s
s se
g Lo
Cladding temp T1 plin
u
Co
er
Core temp T0 Aft
k W
0.1mm 12
10 m fiber length
150 150
Ideal active cooling (T=25 degC)
Temperature /degC
• 10 kW output 120
Temperature /degC
r
• 1 mm diameter inner cladding T 90
3
• Outer cladding NA ~0.44 10
60
• 20 micron air-gap
• Uniform heat dissipation along 10 m fiber 30
0
• Outer surface at 25 C by active cooling
0 0.1 0.2 0.3 0.4 0.5
0 Radial position rin fiber /mm . 3
r_410
Radial position in fibre /mm
Modest temperatures even at 10 kW
All-glass structure needed (?)
Large core certainly needed, too! High-power fiber lasers:
Æ Route to 10 kW plain sailing (??) Surge to power
J. Nilsson, SPRC, Sept 21 2005 16
17 kW, Yb, MM SM to 10 kW?
• Also other fiber 10 kW, Yb, MM
• 1.2
Amplifiers 1.2 kW single-mode (ORC)
1.1
• 1.0
Single frequency… 1 kW, Nd, MM
1 kW, Yb, MM (ORC)
0.9
0.8 Still pump power 0.8 kW, Yb, SM
Laser power [kW]
(Dual-end output)
0.7 limited in most
0.6 kW, SM, polarized (ORC)
0.6 cases! 610W, Yb SM (ORC)
0.4
SF/Pulsed
352W, Yb, SM (ORC) 0.4 kW SF, SM,
366 W JAC Yb (ORC)
0.3 272W, Yb (ORC) 280 W, JAC Yb PCF SP Yb MOPA
135W, Yb, SM 8.4mJ, 120W, Yb (ORC)
0.2 150W, Nd/Yb 120W, Yb, SF 160 W Er/Yb
0.32 kW, 20 ps,
0.1 110, Yb, SM (SDL) Yb MOPA
30W, Nd 20W, Yb, SF 80 W Tm. 2 µm
10W, Yb, SF 264 W SF, SM,
0.0 87 W, Er/Yb, SFSP Yb MOPA
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 MOPA (ORC)
Year 1.2mJ, 380fs, Yb 2.8mJ, 50/100W, Yb 150High-power
W SF, SM,lasers:
fiber
Surge to power
7.7mJ, 10W, Yb (ORC) J.Er:Yb MOPA
Nilsson, SPRC, Sept 21 2005 17
Recent results at Southampton
Laser configurations
1.4 kW ytterbium-doped fiber laser (M² = 1.4, 1.1 µm)
0.6 kW polarized ytterbium-doped PM fiber laser
120 W Q-switched ytterbium-doped fiber laser (0.6 - 8.4 mJ/pulse)
160 W 1550 nm Er:Yb co-doped fiber laser
1 mJ 1550 nm pulsed Er:Yb co-doped fiber laser
75 W 2 µm thulium-doped fiber laser
4 W 980 nm YDFL
4 W 920 nm NDFL
0.4 W DFB fiber laser (1060 nm )
Cladding-pumped Raman laser (e.g., 1660 nm)
MOPA configurations
0.4 kW linearly polarized single-mode single-frequency Yb-doped PM fiber MOPA
0.32 kW 20 ps 1 GHz Yb fiber MOPA (1060 nm)
0.15 W 1563 nm tunable SM single-frequency Er:Yb fiber MOPA
70 W 4 ps 10 GHz 1550 nm Er:Yb fiber MOPA
Femtosecond lasers and MOPAs...
• High power
– Highest-power pulsed fiber source
• Versatility (MHz – GHz)
• Robustness
Pre-amplifier
DC CFBG
Bias 50/50
Seed
Laser
90/10
coupler High-power fiber lasers:
Surge to power
J. Nilsson, SPRC, Sept 21 2005 22
MOPA details
CP: cladding-pumped 490 µW 5 mW 200 mW
CP
CFBG: chirped fiber Bragg grating Core-pumped YDFA
YDFA GTWave®
1 GHz
CFBG Yb-doped
DC
50/50 CP fiber
Bias
coupler
Seed 975 nm
Laser pump
90/10
coupler Yb-doped
CP fiber 2W
HR@975 nm
HT@1060 nm
HR@1060 nm
HT@975 nm
975 nm Unabsorbed pump
pump
HR@1060 nm
HT@975 nm
High-power fiber lasers:
321 W Surge to power
J. Nilsson, SPRC, Sept 21 2005 23
Average output power
350
Measured
Average output power [W] 300
Linear fit
250
100
Normalized amplitude
0.8 17.5 W 0.8 321 W
221 W 0.6
0.6
0.4
0.4
0.2
0.2 0.0
0.0 -0.2
-80 -40 0 40 80 100 200 300
Time delay [ps] Time [ps]
1.2
0.0 Resolution = 0.01 nm
Normalized intensity
300 1.0
0.1 0.8
0.2 0.6
0.49 nm
0.3 250 0.4
0.4 0.2
Normalized intensity
1.0 Resolution = 0.01 nm
100
0.8
0.6
50 0.4 0.12 nm
0.2
0.0
0
1059.0 1059.5 1060.0 1060.5 1061.0
1059.0 1059.5 1060.0 1060.5 1061.0
Wavelength [nm]
Wavelength [nm]
Calculated linewidth
Measured linewidth
Laser linewidth [nm] 0.6
0.4
0.2
0.0
0 50 100 150 200 250 300 350
Average power [W]
1.0
0.8
0.6
0.4
0.2
0.0
Wavelength [nm]
1.2
Normalized intensity
1.0
0.8
0.6
0.4
0.2
0.0 J. Limpert, N. Deguil-Robin, I. Manek-Hönninger, F. Salin,
T. Schreiber, A. Liem, F. Röser, H. Zellmer, A.
1059.0 1059.5 1060.0 1060.5 1061.0
Tünnermann, A. Courjaud, C. Hönninger, E. Mottay,
Wavelength [nm]
“High power picosecond fiber High-power
amplifier fiber lasers:
Surge based
to power on spectral
compression”, ASSP, Vienna, Feb. 2005, 21
J. Nilsson, SPRC, Sept WE2 2005 28
Overcoming nonlinear degradation
Pulse amplitude and phase shaping
Process
• Nonlinear wavelength conversion
Pulsed Amplitude
Amplification • Materials processing
source & phase
• Chemical reaction
control
• Detection, imaging
Process
Intelligence monitoring
0.8
25 W
Intensity (au)
0.6
0.4
60 W
0.2
0.0
-30 -20 -10 0 10 20 30
20ps/div
Delay (ps)
Energy [mJ]
-100 0 100 200 300 400
Time [ns]
b) 1.0
0.6
0.4 3
0.5
0.2 0
5 10 15 20
Absorbed Pump Power [W]
0.0 0.0
Pulse generator 4 8 12 16 20
Absorbed Pump Power [W]
LC LC
Tunics EDFA AOM EYDFA Filter EYDFA EYDFA
WDM
compressor
EOM
Amplifier 2
dichroic
single mode Yb fiber
dichroic
AOM
AOM
Fiber
grating
-50
0.6
signal
signal
0.10
-60 0.4
0.05
-70 18 nm grating 0.2
reflection
oscillator
-80 0.00 0.0
1000 1020 1040 1060 1080 1100 0 500 1000 1500 2000 -6000 -4000 -2000 0 2000 4000 6000
W avelength (nm ) delay (ps) delay (fs)
• Chirped FBG with 2nd and 3rd order chirp to compensate bulk
grating compressor (10µJ pulses):
– 30 nm grating (no 3rd order): 2000 fs pulses
– 7 nm with 3rd order compensation: 530 fs pulses
– 18 nm with 3rd order compensation: 310 fs pulses High-power fiber lasers:
Surge to power
J. Nilsson, SPRC, Sept 21 2005 36
All fiber CPA
1.0
5 nJ
410 nJ
0.8 T=110 fs
0.6 P=5MW
signal
0.4
0.2
0.0
-1500 -1000 -500 0 500 1000 1500
delay (fs)
> 5 MW peak power ~100 fs pulses at -20
25 W average power levels 5 nJ
-30 410 nJ
signal (dB)
-40
ISO ISO DM
Lens Lens
1546 −1566 nm SBS Angled Yb3+ emission
Pre-amplifier
monitoring ends Diffraction limited output:
Proper mode excitation
Pump thru Diode pump
& Yb3+ emission source, 975 nm Suppression of mode coupling
Mode-selective gain (?)
Output:
Seed:
Seed: 10
10 mW (1546 −− 1566
mW (1546 1566 nm),
nm), Max output: 151 W (reduced by onset of
linewidth
linewidth << 11 MHz
MHz Yb emission at ~1 µm)
Pre-amp:
Pre-amp: 1.8
1.8 W
W (EDFA)
(EDFA) Beam quality: M2 = 1.1 (V = 12)
Pump:
Pump: 975
975 nm
nm (Diode
(Diode stacks)
stacks) Tunablity: 1546 − 1566 nm at > 125 W
High-power fiber lasers:
Surge to power
Practical
Practical useable
useable source!
source! J. Nilsson, SPRC, Sept 21 2005 40
1060 nm 0.4 kW polarized MOPA
with 60 kHz linewidth
Fiber
Fiberdetails:
details:hi-bi
hi-biYb-doped
Yb-dopedfiber
fiberwith
with
borosilicate stress rods, core 25 µm,
borosilicate stress rods, core 25 µm,
NA
NA~~0.06,
0.06,OD
OD380380µm,
µm, LL==77m,
m,
birefringence ~ 2x10 -4
birefringence ~ 2x10 -4 Large-core
double-clad
hi-bi
λ/2 WP Yb-doped
250 mW 2W 7W 3W
DFB fiber
laser, 80 mW, Isolator
fiber
0.4 kW
BS DM
1060 nm
(single- YDFA,
non-
YDFA,
non-
YDFA,
non-
FR Single-mode
frequency,
single-
PM PM PM
DM Single-frequency
Lens Lens Pump Angled Lens
polarization)
Polarizers thru ends Linearly polarized
SBS Diode pump
monitoring source, 975 nm
Output
Outputsignal
signal
Max
Maxoutput:
output:0.4
0.4kW
kW(limited
(limitedby
byavailable
available
Final-stage
Final-stageseed:
seed:33WW@ @1060
1060nm pump
nm pumppower)
power)
linewidth < 60 kHz
linewidth < 60 kHz Linewidth:
Pump: Linewidth:<<60
60kHz
kHz(resolution
(resolutionlimited)
limited)
Pump:975
975nmnm Beam 2
Beamquality:
quality:MM2==1.1
1.1
Polarization
Polarizationextinction
extinctionratio:
ratio:16
16dB
dB
High-power fiber lasers:
DARPA Contract No. MDA972-02-C-0049 Surge to power
J. Nilsson, SPRC, Sept 21 2005 41
0.4 kW single-frequency fiber MOPA
Output characteristics
500
M easured Output power Backward signal power
Linear fit
400
Slope efficiency: 72% Expected Brillouin power
Signal power [W ]
-45
264 W 0.25
-50
0.20
200 -55
Power [dB]
-60
0.15
-65
100 -70
0.10
-75
-120-100 -80 -60 -40 -20 0 20 40 60 80 100 120
Frequency [kHz] 0.05
0 0.00
0 100 200 300 400 500 600 0 100 200 300 400
S ignal pow er [W ]
Launched pump power [W ]
400
350
Output signal [W]
300
250 With
∆T=100°C
200
150
100
With no Brillouin
50
thermal broadening
0
0 100 200 300 400 500 600 700
Pump power [W]
Power (a.u.)
10
4
8
3
6
R=45% 2
Diode 4
Diode pump 2 1
pump 0
0 20 40 60 80
0
1900 1920 1940 1960 1980 2000 2020
Launched pump power (W) Wavelength (nm)
Tm-doped
f=25mm Grating
fibre • Incoherent
• Spatial brightness retained
– diffraction-limited output possible
W. A. Clarkson, V. Matera, T. M. J. Kendall, D. C. Hanna,
J. Nilsson, and P. W. Turner, CLEO 2001
Diode
Y. W. Lee and J. Nilsson, High power pumping device for
pump Diode optical fiber amplification”, US patent 6052394 (2000)
pump
MIT, Aculight...
Laser R=45%
output
20 fibers x 5 kW / fiber High-power
= 100 kW
fiber lasers:
Surge to power
J. Nilsson, SPRC, Sept 21 2005 44
Amplifier-based coherent
beam combination
Need:
•Narrow-linewidth source
– Single-frequency
will do
•High-gain amplification to
high powers
– Preferably efficient
•Single spatial mode,
single polarization
...
...
TP TP RX
TP RX
TP RX RX
TP
1 x 32
RX
1 x 32
...
DCF
...
1 x 32
1 x 32
TP DCF
TP RX
...
TP RX
EDFA RX
EDFA
1 x 32
1 x 32
...
RX TP
RX DCF
TP
RX
1 x 32
TP
1 x 32
DCF
...
RX TP
...
RX TP
RX TP
...
RX TP
TP
...
RX RX TP
RX TP
Normalized Intensity
0.6
0.4
8.8 W 0.2
915 nm
SMF
YDF
2 km OC@1178 0.0
Wavelength [nm]
HR@1119
0.9-1.3 µm
YDF
23 m 975 nm 1W
λ/2 λ/2
Pulsed laser @589 nm
diode LBO
1060 nm WDM
DM DM
coupler
975 nm
pump
HR@1060 nm
HT@975 nm
Sponsored byHigh-power fiber lasers:
Surge to power
EOARD J. Nilsson, SPRC, Sept 21 2005 51
Fibers are key
Flexibility through
to high powers SPI’s GTWave
Size
multi-port fiber
matters!
single-mode multi-mode
signal fiber pump fiber
9/125 mm
100W 40/650 mm
> 1kW
multi-mode
pump fiber
GTWave fiber
Hi-bi
Air clad
Ribbon High-power fiber lasers:
Surge to power
J. Nilsson, SPRC, Sept 21 2005 52
Nd-doped hollow optical fiber laser at
930 nm with distributed waveguide filter
Nd:Al-doped
core • Depressed core regions leads to
Depressed clad finite cut-off wavelength for
fundamental mode
• Waveguide filter rejects dominating
1060 nm
• Up to 4 W of output power
10 µm
Air hole -20
-55
not bent
-60 10cm diameter bent
20cm diameter bent
-40
-65
-70
-60
-75
-80
-85 -80
-90
900 950 1000 1050 1100 1150 1200 900 910 920 930 940
Wavelength (nm) Wavelength (nm)
J. Kim, P. Dupriez, D. B. S. Soh, J. Nilsson, and J. K. Sahu, “Nd:Al-doped High-power fiber lasers:
Surge to power
depressed clad hollow fiber laser at 930 nm”, ASSP, Vienna, Feb. 2005, MC5 J. Nilsson, SPRC, Sept 21 2005 53
400 mW 1060 nm DFB fiber laser
pumped by 1.8 W 980 nm YDFL
DFB Fiber Laser Output Power (W)
0.5
0.4
0.3
Up to 4 W at 980 nm
0.2
1030nm filter HR
mirror
0.1
JAC
915 nm
0 pump
0 0.5 1 1.5 2 diode 980nm SM
Pump Power (W) HT @ 980nm
HR @ 915nm
Port 1 Port 2 Total Power
Port 1
C. A. Codemard, et al., “A 400 mW, 1060 nm, ytterbium doped Port 2 DFB WDM
fiber DFB laser”, Proc. SPIE vol. 5335, pp 56 – 63 (2004) 980/1060