1250mm Aluminum and Steel Coil Coating Line

TECHNICAL
SPECIFICATIONS FOR THE

COIL COATING LINE
STEEL AND ALUMINIUM COIL COATING LINE
INTRODUCTION：
This line will be able to process both cold rolled steel coils and galvanized
steel and cold rolled aluminium coils.
LEAVING DATA – GENERAL CONDITIONS
The line has to can process coils according to the

next specifications:
INLET SECTION.
Specifications of the materials which the line will work in the inlet section
with.
MATERIAL ALUMINIUM AND COLD ROLLED OR

ALUMINIUM ALLOYS GALVANIZED STEEL
YIELD Max. 60 daN/mm2 Max. 40 daN/mm2

STRENTGH
WIDTH 1300 max – 600 min 1300 max – 600 min
THICKNESS 1.3 max - 0,2 min 0,8 max - 0,2 min

Specifications of the coils in the inlet section:
FEATURE VALUE
MAXIMUM WEIGHT 10.000 kg
INSIDE DIAMETER 405min?/610max
MAXIMUM OUTSIDE
1500 mm
DIAMETER
MINIMUM OUTSIDE
700 mm
DIAMETER
SPECIFICATIONS FOR COIL COATING LINE
The minimum inside diameter influence regarding the features of the conveyor car
until being able to make the load automatically.
COILER OUTLET SECTION

FEATURE VALUE
MAXIMUM WEIGHT 10.000 kg
MAXIMUM WIDTH 1300 mm
INSIDE DIAMETER OF 405mm minimum

DECOILED 610 mm maximum
ALLOWANCE TO COIL
1 mm
WIDTH
LATERAL OVERLAPPING +/-0.5mm
MAXIMUM OUTSIDE
1500 mm
DIAMETER
MINIMUM OUTSIDE
700 mm
DIAMETER
LINE BASIC DATA

• SPEEDS:
PARAMETER CORRECTED DATUM BY

BSC
MAXIMUM SPEED IN THE INLET AND 60 m/min
OUTLET SECTION
MAXIMUM SPEED WORKING WITH 40 m/min

STEEL PLATE OF 0.6mm of Thickness
and 1600 mm of Width
MAXIMUM SPEED OF THE LINE 40m/min

WORKING WITH ALUMINIUM SHEET
of 0.3mm of Thickness and 1500 mm
of Width
• ACCUMULATOR CAPACITY
TYPE OF DATUM CORRECTED BY

ACCUMULATOR BSC
CAPACITY OF INLET ACCUMULATOR 180 s / (120metros)
WORKING AT 40 m/min
CAPACITY OF OUTLET 180 s / (120metros)

ACCUMULATOR WORKING AT 40
m/min
2. DESCRIPTION OF THE PROCESS BY MACHINES.
2.At this point, we will basically explain the functions of each one of the units
which constitute the line, following the numerical order of the enclosed Layout,
and the most relevant technical, mechanical and electrical features.
ITEMS No.1 AND No. 3: UNCOILERS
Description
These machines have as a task to withstand the coils and generate the
stress necessary during the uncoiling process of this.
Two parts are distinguished. The first one is the load conveyor car which
carries the coil to the mandrel and the second one is the uncoiler itself and
the expansive mandrel.
Load conveyor car
The function of this part of the uncoiler is to withstand the coils in the load
area and place them in the uncoiler mandrel.
It must have the necessary measures in order to execute the load of the
biggest and smallest coils, according to the general specifications of the
section 1 of this annex.
DATUM CORRECTED BY
PARAMETER
BSC
LIFT MOVEMENT DRIVE HYDRAULIC
HYDRAULIC STATION 4Kw AND OIL FLOW (25

CAPACITY litres/minute)
STROKE LENGTH OF THE

580(MM)
PLATFORMS IN ELEVATION
CONVEYING MOVEMENT
MOTOR
DRIVE
MAXIMUM WEIGTH OF COILS 10,000 Kg
STROKE LENGTH OF THE

2000mm
PLATFORMS IN CONVEYING
For the cross movements, the conveyor cars will have wheels with bearings
and will be set up on guides.
This conveyor car will be placed into a pit under the floor according to
Layout and will have to incorporate a metal slided shell as a curtain in order
to cover the pit either in the advance or the runback of the conveyor car.
The lubrication of all the mobile parts of the car will be centralized, manual
or automatic, but centralized.
The conveyor cars include a measurement system which allows to place the
coil in the center of the line (line axle). The supplier has to explain this
system and how it works.
The expansive mandrel will be supported by an axle and some hardened and
forged steel ramps in order to support the 10 T. of weight and avoid a
premature fretting of the ramps since they are under fretting.
UNCOILER
The function of the uncoiler will be withstanding the coils and generating the
stress necessary for the uncoiling process.
Board of basic features:
DATUM CORRECTED
PARAMETER
BY BSC
TYPE MOBILE BASIS WITH
TYPE OF UNCOILER CORRECTION AND
CANTILEVER MANDREL.
LOAD CAPACITY 10.000 KG
TYPE OF MOTOR ALTERNATING CURRENT
THE MOTOR FOR HYDRAULIC

POWER OF THE MOTOR
STATION :7.5Kw
TYPE OF TRANSFER CASE RATIO: 1:15
THE CONVEYING MOTOR WITH

BRAKING SYSTEM
BRAKE
MAXIMUM BRAKING STRESS

780 N – 8000 N
(Newtons)
MANDREL LENGTH 1800mm
BRAKING SYSTEM MAGNETIC BRAKING.
MINIMUM MANDREL DIAMETER 480mm

(SHRUNK)
MAXIMUM MANDREL DIAMETER 625mm

(EXPANDED)
EDGE POSITION CORRECTION IN

HYDRAULIC SERVO SYSTEM
UNCOILER
AUTOMATIC CORRECTION STROKE

+/- 150 mm
LENGTH
CORRECTION PRECISION ±0.5mm

There are two different parts in the uncoiler: The fixed part will be placed on
the foundations and the mobile part will must slide on the fixed one
operated by a mechanical system (hydraulic actuator or motor) in order to
can make the corrections of the strip uncoiling.
The fixed basis of the uncoiler will be made of strong and resistant steel in
order to can withstand the maximum weight of the coil ( 10 Tn) without
flexions or vibrations.
The mobile basis will have guides made of a unfretting material and
precise enough to make a continuous adjustment in a range of +/- 150mm
Both machines will incorporate a pneumatic or hydraulic actuator system

with a roller at the end to avoid the uncoiling of the coil in the line stops.
The uncoiler will have to driven manually in order to load the coil.
2.2 PINCH ROLL
2.2.1 General Description

The task of this units is making easier the uncoiling of the coils and helping
in the leading of the plate to the coil joint section. While the machine is
normally working they deflect the plate and fasten the height of the line.
It consists of two rollers, one is upper and mobile and the other one is lower
and fixed. The roller is set up on a strong and sturdy structure operated by
two pneumatic actuators, one in each side of the machine. This way, the
two rollers make a clamp which retains the plate.
At the same time, the upper roller is motorized and a worker can operate
this motor in order to help the leading of the plate to the coil joint section.
The unit incorporates a desk in the lower area driven by a hydraulic cylinder
spinning around a point of the structure. The function of this desk is to make
easier the plate feed to the rollers from the coil. The angle of this desk has
to can be manually modified from the PINCH ROLL unit.
2.2.2 Technical features
DATUM CORRECTED
FEATURE
BY BSC
SUPPORTING STRUCTURE STRONG AND STURDY
THROUGH MACHINING
AND WELDING PLATES
UPPER ROLLER: DIAMETER Ø200mm
20# STEEL ,45#

UPPER ROLLER: MATERIAL
STEEL,RUBBER
UPPER ROLLER: HARDNESS 85-90 (SHORES A)

LOWER ROLLER: DIAMETER Ø 400mm
20# STEEL ,45#

LOWER ROLLER: MATERIAL
STEEL,RUBBER
LOWER ROLLER: HARDNESS 85-90 (SHORES A)

ALTERNATING CURRENT
TYPE OF MOTOR
(AC MOTOR)
MOTOR: 2.2Kw
POWER OF THE ENGINE
TRANSFER CASE: RATIO 1:120
IT MUST BE SMOOTH AND

UPPER CYLINDER GUIDE
PRECISE
2.3. TURNING UNIT
2.3.1. General Description

The function of this roller is to fix and maintain the height of the plate in
inlet section of the coils.
Technical Features.
DATUM CORRECTED
FEATURE
BY BSC
SUPPORTING STRUCTURE
ROLLER DIAMETER: 400mm
20# STEEL ,45#

ROLLER MATERIAL:
STEEL,RUBBER
ROLLER: COATING: RUBBER
HARDNESS: COATING: 85-90 (SHORES A)

THROUGH BALL
ROLLER FIXATION
BEARINGS
2.4. CUTTING MACHINE

This unit works like a cutting machine for the cutting of the beginning and
end of the coils, in order to leave them with an uniform edge for the later
joint o these ones.
It will have two razors; one upper and fixed and the another lower and
mobile which will have to be easily interchangeables. Hardness: HRC 60-65 /
Material: Cr12
2.5. JOINING UNIT

The function of this unit will be making a cutting of the ending plate of a coil
and the beginning of the next one so that we can put crossly a string
maintaining joined and supporting tension stress in the different areas of the
line.
2.5.2. Technical features

The unit will be made of steel and the structures will be strong enough to
work with steel plates of a thickness of 0.8 mm without flexions or
vibrations.
The actuator of the unit will be hydraulic through an cylinder placed in the
inside part which provides strength enough.
Specify cylinder diameter. Ø150mm
The machine have a die which allows to make a double cutting in the
thickest plate, in just one time.
2.6. PLANISH UNIT

The function of this unit is to planish the rims produced by the joining unit
and help to restore the damaged or chipped borders.
It has two rollers, a upper one (mobile) contacting on one lower (fixed) with
the strength transmitted by two hydraulic bottles.
It will just act when the joining passing by.
As all the rest of the rollers of the line, they have to be set up on ball
bearings unfretting.
2.6.2. Technical Features
DATUM CORRECTED
FEATURE
BY BSC
STRONG AND STURDY
SUPPORTING STRUCTURE THROUGH MACHINING
AND WELDING PLATES
UPPER ROLLER DIAMETER Ø200mm
UPPER ROLLER MATERIAL STEEL
UPPER ROLLER COATING Cr
UPPER ROLLER COATING HRC>45

HARDNESS
LOWER ROLLER DIAMETER Ø400mm
LOWER ROLLER MATERIAL STEEL
LOWER ROLLER COATING Cr
LOWER ROLLER COATING HRC>45

HARDNESS
TWO AIR CYLINDER

ACTUATOR BOTTLES
Ø160mm
SIT MUST BE SMOOTH

AND PRECISE THROUGH
UPPER ROLLER GUIDE
STRONG AND STURDY
GUIDES OR COLUMN
2.7. TENSION MACHINE.
2.7.1. General description.

There are 6 tension machines distributed along the line. The function of
these tension machines is maintaining the tension in the plate between two
of them or between the uncoilers and the first one or between the decoiler
and the last tension machine.
An alignment adjustment will have to be included.
Passing by them, the strip makes an “S” whose aim is obtaining the
maximum contact with the roller in order to tensioning without having

slidings in the plate. The main parts of this machine are.
o Two rollers
o One engine (one engine can guarantee the synchronized

movement for both top roller and down roller, so that it can avoid
to damage on the plate surface.)
o One supporting structure.
o One clamp roller for the fixing of the plate.
The rollers will have engaged a engine with a transfer case and have to can
adjust independently or as a whole both the line speed and the tension
stress in each looping.
All the rollers of the line will be set up on ball bearings.
Specify the features of the transfer cases.
From unwinder to 1# tension machine: open-loop tension

control system, no tension sensor
From 1# tension machine to 2# tension machine: close-loop

tension control system, using tension sensor made by Japan or
Germany

Germany

Germany

Germany

Germany
From 6# tension machine to winder: close-loop electric current

control system, no tension sensor.
2.7.2. Technical features.

DATUM CORRECTED
FEATURE
BY BSC
STRONG AND STURDY
SUPPORTING STRUCTURE THROUGH MACHINING
AND WELDING PLATES
ROLLER DIAMETER No. 1 Ø 600mm
20# steel ,45#

ROLLER MATERIAL No.1
steel,RUBBER
ROLLER COATING No. 1 RUBBER
ROLLER COATING HARDNESS No. 85-90 (SHORES A)

1
ROLLER DIAMETER No. 2 Ø 600mm
20# steel ,45#

ROLLER MATERIAL No.2
steel,RUBBER
ROLLER COATING No. 2 RUBBER
ROLLER COATING HARDNESS No. 85-90 (SHORES A)

2
POWER ENGINE 11Kw
CLAMP ROLLER DIAMETER Ø 200mm
20# steel ,45#

CLAMP ROLLER MATERIAL
steel,RUBBER
CLAMP ROLLER COATING RUBBER
CLAMP ROLLER COATING 85-90 (SHORES A)

HARDNESS
CLAMP ROLLER DRIVING PNEUMATIC

CYLINDER
CYLINDER DIAMETER Ø 160mm
POWER OF THE
UNIT OTHER FEATURES
ENGINES
TRANSFER CASE
TENSION UNIT No.1 AC Motor 11Kw
RATIO: 1:40
TRANSFER CASE
RATIO: 1:40
TENSION UNIT No.3 AC Motor 11Kw TRANSFER CASE

RATIO: 1:40
TRANSFER CASE
RATIO: 1:40
TRANSFER CASE
RATIO: 1:40
TRANSFER CASE
RATIO: 1:40
2.8. ENTRY LOOPING TOWER & EXIT LOOPING TOWER

The function of this machine is accumulating the plate amount enough to
guarantee a constant line speed in the process during the stops in the inlet
and outlet of the line.
These machines will have such a size that working at 40 m/min we obtain a
backup time of 180 seconds.
Both looping towers have a mobile platform which can be retract or expand
(according to needs) in order to accumulate or let free plate. This platform
will must move on a strong and precise guides which will include bearings.
In the upper part of the tower, there will be a platform with handrails made
of tubes and, on this platform , the engines, brakes, transfer cases and
transmitters which make go up and down the mobile part of the looping
tower will place.
The looping tower will be synchronized with the inlet and outlet section
according to needs.
All the strings used for the movement transmission must have tension units
which guarantee a correct gear assembly with the pinions.
DATUM
FEATURE CORRECTED BY
BSC
SUPPORTING STRUCTURE BASIS STRONG AND STURDY
THROUGH MACHINING,
WELDING AND
SCREWED PLATES
USEFUL STROKE LENGTH OF 10m

SLIDING MOBILE CAR
TOTAL STROKE LENGTH 11m

BETWEEN BUMPS
LOOPINGS NUMBER 12
ROLLER NUMBER OF THE FIXED 7

PART
ROLLER DIAMETER OF THE FIXED Ø 400mm

PART
ROLLER MATERIAL OF THE FIXED 20# STEEL ,45#

PART STEEL,RUBBER
ROLLER COATING OF THE FIXED RUBBER

PART
ROLLER COATING HARDNESS OF 85-90 (SHORES A)

THE FIXED PART
TYPE OF STRINGS USED IN THE 24A

TRANSMISSION
ROLLER NUMBER OF THE MOBILE 6

PART
ROLLER DIAMETER OF THE Ø 400mm

MOBILE PART
ROLLER MATERIAL OF THE 20# STEEL ,45#

MOBILE PART STEEL,RUBBER
ROLLER COATING OF THE RUBBER

MOBILE PART
ROLLER COATING HARDNESS OF 85-90 (SHORES A)

THE MOBILE PART
LENGTH OF ACCUMULATED 120m

PLATE
POWER OF ENGINE OF THE 15Kw

ENTRY LOOPING TOWER
POWER OF ENGINE OF THE EXIT 15Kw

LOOPING TOWER
TENSION OF REGULAR PLATE IN 1000N.m-5000N.m

ENTRY LOOPING TOWER
(NEWTONS)
THE ACCESS LADDER TO THE INCLUDED

UPPER PART MUST BE INCLUDED
THE DOWN LADDER TO THE PIT INCLUDED

MUST BE INCLUDED
2.9. PRETREATEMENT ITEMS

The function of this process is cleaning the strip and preparing it with
different products for the later coating process. It deals with a process of
wetting cleaning, with fluid discharge through spray guns
It has a strong and sturdy basis structure measure to support all the rollers
and which during the process it remains steady.
A close room with inside divisions in which 6 areas
• Degrease Phase 1
• Degrease Phase 2
• Rinse
• Neutralization
• Rinse
• Washing with demineralized water
Each one of the areas will work as a independent room to avoid

contamination between them and have a piping system in the inside of the
room which will incorporate a spray nozzle matrix.
These nozzles will be responsible of spraying water at high pressure on the

plate in order to sweep the dirt to the lower part.
The dissolving basins will be placed at the bottom (and on the floor level)
and will collect all the fluid which drains from the plate in each one of the
different phases. Each of the cotas of the basins will have a spacing in order
to overflow in the upper part to the next basin, from where the fluid will be
collected to the discharge pump. See picture No. 20.
The tunnel will have rollers in the upper and lower part for the directional
change of the strip. These rollers will be set up on ball bearings which will be
installed in the outside part of the tunnel in order to avoid the contact with
clean fluids. At the same time, they will have a leak system which avoid the
fluid goes out to the outside of the tunnel.
Each of the cotas of the basins will have a spacing in order to overflow in the
upper part to the next basin, from where the fluid will be collected to the
discharge pump. See picture No. 20.
The tunnel will be covered in the outside part by a easily dismountable

bonnet which will incorporate pipes to a suction turbine for the extraction of
the steam.
The tunnel will incorporate one or more side doors in each access and
maintenance area.
These doors hermetically close to prevent the exit of the fluids of coil
cleaning.
2.9.2. Technical Features.
DATUM
BSC
NUMBER OF FIXED ROLLERS 7
FIXED ROLLERS DIAMETER Ø 200mm
FIXED ROLLERS COATING RUBBER

MATERIAL
FIXED ROLLERS COATING 15mm

THICKNESS
FIXED ROLLERS COATING 85-90 (SHORES A)

HARDNESS
NUMBER OF DRAINING ROLLERS 7
DRAINING ROLLERS DIAMETER Ø 200mm
DRAINING ROLLERS COATING RUBBER

MATERIAL
DRAINING ROLLERS COATING 15mm

THICKNESS
DRAINING ROLLERS COATING 60-65 (SHORES A)

HARDNESS
DATUM
BSC
PIPE DIAMETER Ø 200mm, Ø 400mm
PIPE AND BONNET MATERIAL 304
STEEL THICKNESS 1.5mm

TURBINE STEAM EXTRACTION 8000m³/h

CAPACITY (m3/h)
POWER OF THE TURBINE ENGINE 4Kw

( Kw)
Features board for the Degrease STAGE 1
DATUM
BSC
PRODUCT BASIN VOLUME 2000 LITERS
MEASURES: WIDTH X LENGTH X 1500mm*1700mm*860

HEIGTH mm
CONSTRUCTION MATERIAL 304
MATERIAL THICKNESS 2.5mm
DISCHARGE PUMP FLOW 500(LITRES/MINUTE)
DISCHARGE PUMP POWER 5.5Kw
PLATE LENGTH IN THE 4.5m

PRETREATMENT
PUMP OPERATING PRESSURE IN 4-5 BARS

THE PUMP EXIT
PRESSURE CONTROLER
NUMBER OF SPRAYING NOZZLES 120 UNITS

IN THIS AREA
INDICATE FILTER SIFT 20 UNITS
OPERATOR TEMPERATURE FOR 50 ºC -80 ºC

THIS AREA
TYPE OF HEATING BY COIL
Features board for the Degrease STAGE 2
DATUM
BSC

HEIGTH mm


PRETREATMENT

THE PUMP EXIT
PRESSURE CONTROLER

IN THIS AREA
INDICATE FILTER SIFT 20

THIS AREA
Features board for the Rinse STAGE 3
DATUM
BSC

HEIGTH mm

PRETREATMENT

THE PUMP EXIT
PRESSURE CONTROLER

IN THIS AREA

THIS AREA

Features board for the Neutralization STAGE 4
DATUM
BSC

HEIGTH mm

PRETREATMENT

THE PUMP EXIT
PRESSURE CONTROLER

IN THIS AREA

THIS AREA
Features board for the Rinse STAGE 5

DATUM
BSC

HEIGTH mm

PRETREATMENT

THE PUMP EXIT
PRESSURE CONTROLER

IN THIS AREA

THIS AREA
Features board for demineralised water
DATUM
BSC

HEIGTH mm


PRETREATMENT

THE PUMP EXIT
PRESSURE CONTROLER

IN THIS AREA
OPERATOR TEMPERATURE FOR 40ºC Tª MAXIMUM

THIS AREA
TYPE OF HEATING
2.10. KNIFE GATE BLOWER

The function of the unit is blowwing the plate before applying the
chromaking coating in both sides in the pre-treatment tunnel exit.
It is very important that, in this phase, all the air sprayed on the plate
have been passed through filters to avoid to leave crud on the plate
surface
DATUM
BSC
CONSTUCTION MATERIAL 304
AIR FLOW IN m3/h 8000 m3/h
THE MOTOR POWER 4Kw
KNFE GATE(mm) 4mm

2.11. CHROMAKING COATING MACHINE

The function of this machine is applying a thin coating film of a trivalent
Chrome compound on the plate surface in order to protect it against the
corrosion.
The chromaking or first chemical must be applied with rollers in both

sides. It has to work in a similar way to a both-side coating paint head
with micrometric regulation of proximity rollers and re-flow the surplus
chemical product.
It must have a product collector system in order to can make a closed and
filtered circuit.
The product application product will be through two rollers in both sides of
the plate. To the rollers in contact to the plate, we will name applicator
roller and to the rollers taking the product, catching roller.
Each roller will be driven by an independent engine synchronized with the

line speed. When the strip joining passes by, they will be able to decouple.

DATUM
BSC
APPLICATOR ROLLER DIAMETER ø250mm
20# STEEL ,45#

APPLICATOR ROLLER MATERIAL
STEEL,RUBBER
APPLICATOR ROLLER COATING RUBBER
APPLICATOR ROLLER COATING 75-80 (SHORES A)

HARDNESS
APPLICATOR ROLLER COATING 20mm

THICKNESS
CATCHING ROLLER DIAMETER ø250mm
CATCHING ROLLER MATERIAL 20# STEEL ,45# STEEL
CATCHING ROLLER COATING Cr
CATCHING ROLLER COATING HRC≥45

HARDNESS
CATCHING ROLLER COATING 0.1mm

THICKNESS
2.12 HOT AIR DRYING UNIT

The function of the unit is drying the plate in the exit of the chromaking
coating unit for the later application of the first coating.
It is very important that, in this phase, all the air sprayed on the plate have
been passed through filters to avoid to leave crud on the plate surface.
There will be access doors for the maintenance works.
Specify how the air is heated. Origin of the heating.
(1) the burner heat the heat exchanger, the heat is exchanged between
recycle fan and heat exchanger,the plate is dried by hot wind.
(2) the temperature of wind: 50℃-80℃
(3) the heat exchanger is indirect, so that it avoid to dirt plate when
natural gas do not burn enough.
2.12.2 Technical Features
DATUM
BSC
CONSTUCTION MATERIAL A3,304
TYPE OF HEATING INDIRECT

AIR FLOW IN m3/h 8000 m3/h
HEATING CAPACITY 280,000kal/h
TURBINE CAPACITY 4Kw
2.13. TOP COATING MACHINE & BACK COATING MACHINE
The function of this machine will be the continuous application of solved-

base paints in both sides of the plate.
The machine have the next well-distinguished parts:
o Base Structure
o Group of rollers to paint the side A or principal:

o Catching roller
o Meter roller
o Applicator roller
o Group of rollers to paint the B side or posterior.
o Catching roller
o Applicator roller
Besides, there will have to include the rest of the rollers and devices which
let decouple the head when coil joinings pass by in order not to damage the
cylinders.
All the movements among the rollers will be made by means of linear guides
and will be strong and sturdy.
For the group of rollers of the side A, some guides on the rest of the group of
rollers are set up are included. By means of the hydraulic cylinder, the whole
painting head must have couple or decouple in order not to contact with the
coil joining when passing by the coater room.
The rest of the cylinders will relatively move among them through guides
with great precision.
In order to make the proximity adjustments among the different cylinders,

the system of micrometric regulation handwheels as the indicated in the
previous point
The rollers will be set up on easily dismountable ball bearings in order to

make easier the maintenance works.
DATUM CORRECTED
FEATURE
BY BSC
DIAMETER OF ROLLER No. 1 Ø 250mm
20# STEEL ,45#

MATERIAL OF ROLLER No. 1
STEEL,RUBBER
COATING OF ROLLER No. 1 RUBBER
COATING HARDNESS ROLLER No. 55-70(SHORES A)

1
COATING THICKNESS ROLLER 20mm

No. 1
DIAMETER OF ROLLER No. 2-1 Ø 300mm

MATERIAL OF ROLLER No. 2-1 20# STEEL ,45# STEEL
COATING OF ROLLER No. 2-1 Cr
COATING HARDNESS ROLLER No. HRC≥45

2-1
COATING THICKNESS ROLLER 0.1mm

No. 2-1
DIAMETER OF ROLLER No. 2-2 Ø 250mm
MATERIAL OF ROLLER No. 2-2 20# STEEL ,45# STEEL
COATING OF ROLLER No. 2-2 Cr

2-2

No. 2-2
MATERIAL OF ROLLER No.3 20# STEEL ,45# STEEL
COATING OF ROLLER No. 3 Cr

3

No. 3
MATERIAL OF ROLLER No. 4 20# STEEL ,45# STEEL
COATING OF ROLLER No. 4 Cr

4

No. 4
20# STEEL ,45#

STEEL,RUBBER

5

No. 5
20# STEEL ,45#

STEEL,RUBBER

6

No. 6
2.13.3. SUPPORT OF ENGINES.
Next to the coater room, it is necessary to place a little structure supporting

the reducer engines which make spin the cylinders.
The 5 engines, 3 for the rollers of the side A and 2 for the rollers of the side
B, will transmit the rotation through some universal and telescopics axles
Cardan.
Technical data of the air removal hoods for the coating rooms:
DATUM CORRECTED
FEATURE
BY BSC
MATERIAL OF THE HOOD A3
CONSTRUCTION
HOOD TUBE DIAMETER 2500mm*2000mm
HOOD TUBE MATERIAL A3
HOOD TUBE THICKNESS 2mm
REMOVAL TUBE DIAMETER ø400mm
REMOVAL TUBE MATERIAL A3
REMOVAL TUBE THICKNESS 2mm
2.14. COATING HEAD BY ONE SIDE.

This machine is similar to the previous one but it only coats the side “A”. It
has all the previously detailed elements for the coating of the side A, that is,
3 rollers.
It will have to can couple in order to coat when necessary as well as can
automatically decouple when the coil joining passing by.
It will be the same features than the previous room regarding the machine
structure, measurements and materials used in the rollers, control, air
removal hood, etc.
2.15. PRIMER OVEN AND TOP OVEN
The objective of this ovens is the correct drying and curing of the coating
paint given to the coil (by one or two sides) with circulating hot air.
In order to can correctly dry both sides of the plate, the oven must have a
catenary equipment, that is, the plate must to pass through the oven
without touching anything.
The catenary equipment of the oven will be placed between the base roller
of the coating room and the exit of the plate cooling tunnel. Between these
two points, the plate cannot touch anything.
The oven of Primer and top coating will have a indirect flame, in order not to
contaminate with the combustion smoke the coating paint.
DATUM CORRECTED
FEATURE
BY BSC
25000mm*2100mm*2270
TOTAL MEASURE PRIMER OVEN
mm(L*W*H)
33500mm*2100mm*2270
TOTAL MEASURE TOP OVEN
mm(L*W*H)
OUTSIDE MEASURES 2200mm*2270mm

NUMBER OF DRAWERS AND PRIMER: 3

MEASURES OF THE DRAWERS TOP: 3
NUMBER OF ZONES OF PRIMER OVEN: 3

TEMPERATURE TOP OVEN: 4
LENGTH ZONE 1 8250mm
PRIMER: 8250mm
LENGTH ZONE 3
TOP: 8500mm
The oven will have two plenum chambers, one upper and the other lower
which will distribute the air to the both sides of the strip for the cured of the
coating.
The air enters from a combustion chamber impelled by a turbine to the

plenums which project it on the plate. A portion of the air re-circulate
towards the burner again to be heated back and enter again in the oven at
the consigned temperature.
Other portion of the air exits through some ports in the upper part of the
oven towards a conducting leading to the scrubber since the cured of the
coating let free the solvents which makes liquid. Those solvents must be
burned.
Solvents analyser will be placed by customer.
The air impeller turbine engine will be of alternating current and will be
controlled by a converter in order to regulate the air amount entering in
each zone of the oven.
FEATURES OF THE PLENUMS
DATUM CORRECTED
FEATURE
BY BSC
PRIMER OVEN: 7300mm*6
LENGHT OF THE PLENUMS
TOP OVEN: 7300mm*8
MEASURES WIDTH x HEIGHT 1350mm*260mm
TYPE OF STEEL 304

STEEL THICKNESS 2mm
NUMBER OF TEMPERATURE PRIMER OVEN: 3

ZONES TOP OVEN: 4
All the ducts leading from the burner to the oven and from the oven to the
burner as well as the scrubber must be totally isolated (heat-insulated).
FEATURES OF THE OVEN CONDUCTS
DATUM CORRECTED
FEATURE
BY BSC
INNER MEASURES AND Ø800mm,640mm*520mm
DIAMETER
TYPE OF STEEL OF THE INNER 304

CONDUCT
STEEL THICKNESS OF THE INNER 2mm

CONDUCT
TYPE OF ISOLATION ALSiO3
ISOLATION THICKNESS 80mm
All the air extracted of the oven with solvents will be led to a duct which will
be installed in parallel to the ovens, stuck to the industrial premises wall and
this duct will lead to the gases scrubber (this one will be included by
customer).
FEATURE OF THE CONDUCT LEADING TO SCRUBBER
DATUM CORRECTED
FEATURE
BY BSC
INNER MEASURES AND Ø500mm
DIAMETER
TYPE OF STEEL OF THE INNER 304

CONDUCT
STEEL THICKNESS OF THE INNER 1.5mm

CONDUCT
TYPE OF ISOLATION ALSiO3
ISOLATION THICKNESS 80mm

Each module will have an air re-circulating turbine of variable rotation big
enough to obtain a good air boost towards the plenums.
FEATURES OF THE BURNER TURBINE
DATUM CORRECTED
FEATURE
BY BSC
POWER OF THE ENGINES 650 W
FLOW m3/HOUR 2800 rpm
TYPE OF ENGINE ALTERNATING CURRENT
All the burners of the ovens must belong to European trademarks.
Type of fuel: PROPANE.
Indicate Capacity of the Burner: 500 Mcal/h
Each zone of the oven ( 3 per oven) must have its own temperature control
and send the information of the variables to the central control desk, from
where we will can see and modified these variables.
2.15.3. Building of the oven.
Each modules will be built as a steel structure strong and sturdy enough to
support the inner plenums and thermally isolated by sandwich-type walls.
FEATURES OF INNER COATING OF THE OVEN
DATUM CORRECTED
FEATURE
BY BSC
TYPE OF STEEL 304
THICKNESS OF STEEL 0.5mm
FEATURES OF OUTER COATING OF THE OVEN
DATUM CORRECTED
FEATURE
BY BSC
TYPE OF STEEL Coated steel
THICKNESS OF STEEL 0.5mm
FEATURES OF THE INTERMEDIATE ISOLATION
DATUM CORRECTED
FEATURE
BY BSC
ISOLATION THICKNESS 150 mm
TYPE OF MATERIAL Glass fiber
MATERIAL DENSITY 120Kg/m³
In the entry and exit of the oven, a collector and removal hood of the smokes
which can get out of the oven, which will also be led to the scrubber.
The oven, burner and combustion chamber will be prepared to work with
maximum air temperature of: 280 ºC ,1000 ºC -1200 ºC , 700 ºC -800 ºC and a
temperature of the coil PMT de 250ºC
2.16. AIR COOLING UNIT
General Description
The function of this units lowering progressively and rapidly the temperature
of the plate until approximately 40ºC in order to can continue with the
process without the risk of damage the coating upon being too hot.
This unit will be built on a machining and welded strong and sturdy structure
in order to avoid vibrations in the work process.
Each one will have an upper plenum and another lower with diffuser ports of
the air on the plate.
The ports in the two first meters of the plate entry to the air cooling tunnel
will be inclined 20-25ºC towards the exit. The rest ports will be perpendicular
to the plate. Their function will be avoid the cold air enters the oven.
The air arrives to the plenums impelled by a turbine and they make to pass
through dry filters to avoid that borne particles are projected against the
coated plate.
FEATURES OF THE PLENUMS
DATUM CORRECTED
FEATURE
BY BSC
TYPE OF STEEL 304
THICKNESS OF THE STEEL 1.5mm
FEATURES OF THE TURBINE AND DUCTS
DATUM CORRECTED
FEATURE
BY BSC
DUCT DIAMETER ø500mm
MATERIAL TYPE 304
MATERIAL THICKNESS 2mm
TURBINE ENGINE POWER 4Kw
AIRFLOW (M3/H) 8000m³/h
GENERAL FEATURES OF THE AIR COOLING UNIT
DATUM CORRECTED
FEATURE
BY BSC
5400mm
UNIT LENGTH
7400mm
ENTRY TEMPERATURE OF THE ALUMINUM: MAX.240ºC

STRIP STEEL: MAX.220ºC
EXIT TEMPERATURE OF THE ALUMINUM: MAX.60ºC

STRIP STEEL: MAX.60ºC
2.17. CORRECTION CENTER UNIT
The function of these units is correcting the strip position along the whole
line and maintain it centred according to the theoretical axles of the
installation.
The unit consists of a electrically welded steel bed frame strong and sturdy
enough to support the tension exerted by the strip.
This frame incorporate a guided platform spinning on an axle in order to

make the correction sliding which will be operated by an hydraulic bottle
with its corresponding feed.
The guided will be made by means of ball bearings which will be perfectly
adjusted to avoid any gap in the correction sliding.
This unit incorporate two rollers which will be fastened by bearings.
DATUM CORRECTED
FEATURE
BY BSC
ROLLER DIAMETER Ø400mm
20# STEEL ,45#

ROLLER MATERIAL
STEEL,RUBBER
ROLLER COATING RUBBER
ROLLER COATING HARDNESS 85-90 (SHORES A)

ROLLER COATING THICKNESS 15mm
2.18. EXIT LOOPING TOWER
Device previously seen.
Those items are the same as the previously described ones in the entry
section.
2.19. RECOILER
The function of this machine is picking up the plate already coated and
recoiling with precision in the edges.
It has the same parts as a uncoiler but with a precise edge sensor system.
Increase information of the sensors used in the edge sensor systems of the
uncoilers and the recoiler. It have a tension and speed control, recoiled
meters measure system.
The decoiler have such a precision that let us make coils with a maximum
deviation of 0.5 mm regarding width.
2.20. INSPECTION DESK
It will be used to place a desk for making the quality control of the lacquered
plate before recoiling or continuous.
This desk will have rollers of rubber in order not to damage the plate
coating.
GENERAL SPECIFICATIONS.
2.1. MACHINE SAFETY
The supplier build the unit having into account the regulations of CE mark for
machinery and tools.
2.2. GUARANTEE
The period of guarantee is established from one year from the date of line
startup for all the elements of the line.
2.3. Electric And Electronic Compounds
o All the engines have to be of alternating current and from European

trademarks or providing service in Europe
o The frequency changers have to be from European trademarks or

providing service in Europe
o All the wires of the machine have to be properly protected into suitable
tubes.
o Power 400V/240V +/-10%
o Frequency: 50 HZ
o Total power once installed: 360 kW.
o Automaton: Siemens Trademark etc.
o All the temperature control systems will be from trademarks providing

service in Europe, OMROM, Scheneider, etc.
o All the electric equipment of low voltage will be from trademarks

providing service in Europe.
o All the machine have to can control from a central PLC.
o In the central control exist a functional diagram of the line in which we

can see all the elements and variables of the line, speed, temperatures in
the ovens, pretreatment, speeds of the rollers in the coating room, etc.
and can modify them.
o The electric boards will have ventilation and all the inner components of
operation from European trademarks.
Pneumatic and Hydraulic compounds

o All the Pneumatic and Hydraulic compounds will be from European
trademarks or providing service in Europe
o There will have to include pressure regulators for all the cylinders of the
installation.

1250mm Aluminum and Steel Coil Coating Line

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TECHNICAL

SPECIFICATIONS FOR THE

LEAVING DATA – GENERAL CONDITIONS

The line has to can process coils according to the

MATERIAL ALUMINIUM AND COLD ROLLED OR

YIELD Max. 60 daN/mm2 Max. 40 daN/mm2

WIDTH 1300 max – 600 min 1300 max – 600 min

THICKNESS 1.3 max - 0,2 min 0,8 max - 0,2 min

MAXIMUM WEIGHT 10.000 kg

INSIDE DIAMETER 405min?/610max

COILER OUTLET SECTION

MAXIMUM WEIGHT 10.000 kg

MAXIMUM WIDTH 1300 mm

INSIDE DIAMETER OF 405mm minimum

LATERAL OVERLAPPING +/-0.5mm

LINE BASIC DATA

PARAMETER CORRECTED DATUM BY

MAXIMUM SPEED WORKING WITH 40 m/min

MAXIMUM SPEED OF THE LINE 40m/min

TYPE OF DATUM CORRECTED BY

CAPACITY OF OUTLET 180 s / (120metros)

2. DESCRIPTION OF THE PROCESS BY MACHINES.

ITEMS No.1 AND No. 3: UNCOILERS

Load conveyor car

HYDRAULIC STATION 4Kw AND OIL FLOW (25

STROKE LENGTH OF THE

MAXIMUM WEIGTH OF COILS 10,000 Kg

STROKE LENGTH OF THE

Board of basic features:

LOAD CAPACITY 10.000 KG

TYPE OF MOTOR ALTERNATING CURRENT

THE MOTOR FOR HYDRAULIC

TYPE OF TRANSFER CASE RATIO: 1:15

THE CONVEYING MOTOR WITH

MAXIMUM BRAKING STRESS

MANDREL LENGTH 1800mm

BRAKING SYSTEM MAGNETIC BRAKING.

MINIMUM MANDREL DIAMETER 480mm

MAXIMUM MANDREL DIAMETER 625mm

EDGE POSITION CORRECTION IN

AUTOMATIC CORRECTION STROKE

CORRECTION PRECISION ±0.5mm

Both machines will incorporate a pneumatic or hydraulic actuator system

2.2 PINCH ROLL

2.2.1 General Description

2.2.2 Technical features

AND WELDING PLATES

UPPER ROLLER: DIAMETER Ø200mm

20# STEEL ,45#

UPPER ROLLER: HARDNESS 85-90 (SHORES A)

20# STEEL ,45#

LOWER ROLLER: HARDNESS 85-90 (SHORES A)

IT MUST BE SMOOTH AND

2.3. TURNING UNIT

2.3.1. General Description

ROLLER DIAMETER: 400mm

20# STEEL ,45#

ROLLER: COATING: RUBBER

HARDNESS: COATING: 85-90 (SHORES A)

2.4. CUTTING MACHINE

2.4.1. General Description

2.5. JOINING UNIT