ÏÅÐÅÄÀ×À ÃÈÄÐÎÌÅÕÀÍÈ×ÅÑÊÀß
ÄÂÓÕÏÎÒÎ×ÍÀß
DIWA
Ðóêîâîäñòâî ïî ýêñïëóàòàöèè
ÐÝ VKM-TO-023-2005
2005ã.
Ñîäåðæàíèå
1 Îïèñàíèå ÃÌÏ 4
1.1 Êîíñòðóêöèÿ è ðàáîòà ÃÌÏ 4
1.2 Ñèñòåìà óïðàâëåíèÿ ÃÌÏ 19
2 Ýêñïëóàòàöèÿ ÃÌÏ 22
2.1 Ýêñïëóàòàöèîííûå îãðàíè÷åíèÿ 22
2.2 Ïîäãîòîâêà ÃÌÏ ê èñïîëüçîâàíèþ 22
2.3 Èñïîëüçîâàíèå ÃÌÏ 23
2.4 Äåéñòâèÿ â ñëó÷àå âîçíèêíîâåíèÿ îòêàçà 26
3 Òåõíè÷åñêîå îáñëóæèâàíèå 34
3.1 Êîíòðîëü óðîâíÿ ìàñëà 34
3.2 Çàìåíà ìàñëà è ìàñëîôèëüòðà 35
4 Ðåìîíò 36
5 Õðàíåíèå 36
6 Òðàíñïîðòèðîâàíèå 36
Ïðèëîæåíèå 1. Ýëåêòðè÷åñêàÿ ñõåìà DIWA.3Å 37
Ïðèëîæåíèå 2. Ðàñïîëîæåíèå êîíòàêòîâ ðàçúåìîâ ÃÌÏ 38
Ïðèëîæåíèå 3. Ïåðå÷åíü ìàñåë, ðàçðåøåííûõ ê ïðèìåíåíèþ 39
2
Íàñòîÿùåå ðóêîâîäñòâî ïî ýêñïëóàòàöèè ðàñïðîñòðàíÿåòñÿ íà äâóõïîòî÷íûå
àâòîìàòè÷åñêèå ãèäðîìåõàíè÷åñêèå ïåðåäà÷è DIWA.3E. Ñîäåðæèò ñâåäåíèÿ î
êîíñòðóêöèè, ïðèíöèïå äåéñòâèÿ, õàðàêòåðèñòèêàõ, óêàçàíèÿ ïî ïðàâèëüíîé è
áåçîïàñíîé ýêñïëóàòàöèè, òåõíè÷åñêîìó îáñëóæèâàíèþ òðåõñòóïåí÷àòûõ
D851.3Å, D863.3Å è ÷åòûðåõ-ñòóïåí÷àòûõ D854.3Å, D864.3Å ÃÌÏ.
3
1 Îïèñàíèå ÃÌÏ
1.1.1 Íàçíà÷åíèå
Ãèäðîìåõàíè÷åñêàÿ ïåðåäà÷à ìîæåò óñòàíàâëèâàòüñÿ íà òðàíñïîðòíîå ñðåäñòâî â
áëîêå ñ äâèãàòåëåì èëè îòäåëüíî îò íåãî è ñëóæèò:
- äëÿ àâòîìàòè÷åñêîãî èçìåíåíèÿ ÷èñëà îáîðîòîâ è òÿãîâîãî óñèëèÿ íà âåäóùèõ
êîëåñàõ òðàíñïîðòíîãî ñðåäñòâà â çàâèñèìîñòè îò äîðîæíûõ óñëîâèé;
- äëÿ îòñîåäèíåíèÿ äâèãàòåëÿ îò òðàíñìèññèè ïðè åãî çàïóñêå è ðàáîòå íà
îñòàíîâêàõ;
- äëÿ îáåñïå÷åíèÿ äâèæåíèÿ çàäíèì õîäîì;
- äëÿ òîðìîæåíèÿ òðàíñïîðòíîãî ñðåäñòâà âñòðîåííûì ãèäðîçàìåäëèòåëåì íà
âñåõ ðåæèìàõ äâèæåíèÿ;
- äëÿ îáëåã÷åíèÿ óïðàâëåíèÿ è îáåñïå÷åíèÿ áåçîïàñíîñòè äâèæåíèÿ.
Ãèäðîìåõàíè÷åñêàÿ ïåðåäà÷à ðàññ÷èòàíà íà ýêñïëóàòàöèþ ïðè òåìïåðàòóðå
îêðóæàþùåãî âîçäóõà îò ìèíóñ 40îÑ äî ïëþñ 50îÑ è îòíîñèòåëüíîé âëàæíîñòè îò
5% äî 98%.
4
1.1.2 Îñíîâíûå òåõíè÷åñêèå äàííûå è õàðàêòåðèñòèêè
Ïåðåäàòî÷íîå ÷èñëî*
Çàïðàâî÷íàÿ åìêîñòü, ë 28 28 28 28
5
1.1.3 Ñîñòàâ èçäåëèÿ
Áëîê ýëåêòðîííûé
ÃÌÏ
6
Ïðèñîåäèíèòåëüíûå ýëåìåíòû îáåñïå÷èâàþò ïîäñîåäèíåíèå ÃÌÏ ê òðàíñïîðòíîìó
ñðåäñòâó:
ê êîðïóñó äâèãàòåëÿ ÷åðåç ôëàíåö ïåðåõîäíûé èëè íàâåñíîé;
ê êàðäàííîìó âàëó ÷åðåç ôëàíåö âûõîäíîãî âàëà ÃÌÏ;
ê ìàõîâèêó äâèãàòåëÿ ÷åðåç ïðîìåæóòî÷íîå êîëüöî èëè íàïðÿìóþ ñ äåìïôåðîì
êðóòèëüíûõ êîëåáàíèé, êîòîðûé óñòàíàâëèâàåòñÿ íà âåäóùèé âàë ÃÌÏ.
Ýëåìåíòû ìîíòàæà è êðåïëåíèÿ ÃÌÏ ñîãëàñîâûâàþòñÿ ñ êàæäûì ïðîèçâîäèòåëåì
òðàíñïîðòíîãî ñðåäñòâà ìîíòàæíûì ÷åðòåæîì.
14
2
5
Âèä ñçàäè
ÃÌÏ 4-õ ñòóïåí÷àòàÿ 8 12
7
9
10
6
1 Âèä ñíèçó
11
13
Ðèñ. 2 - Îáùèé âèä ÃÌÏ DIWA.3Å
1 - ïîääîí ìàñëÿíûé; 2 - âàë âåäóùèé; 3 - êðûøêà ïåðåäíÿÿ ñî ñòîðîíû âåäóùåãî âàëà; 4 - êðûøêà
áëîêà óïðàâëåíèÿ; 5 - òåïëîîáìåííèê; 6 - ôëàíåö âûõîäíîãî âàëà; 7 - ìåñòî ïîäñîåäèíåíèÿ äàò÷èêà
ñïèäîìåòðà; 8 - êðûøêà èíäóêòèâíîãî äàò÷èêà; 9 - óêàçàòåëü óðîâíÿ ìàñëà; 10 - ãîðëîâèíà ìàñëî-
çàëèâíàÿ; 11 - ôèëüòð ìàñëÿíûé; 12 - ðàçúåì äëÿ ïîäñîåäèíåíèÿ êàáåëÿ ýëåêòðîííîãî óïðàâëåíèÿ;
13 - ïðîáêà ñëèâà ìàñëà èç ÃÌÏ; 14 - ôèëüòð âåíòèëÿöèîííûé.
7
1.1.5 Êîíñòðóêöèÿ ÃÌÏ (Ñì. ðèñ. 3 è ðèñ. 4)
8
a b c d e P T L f g h
q po n m l k i
A B C D E
9
a b c d d1 e P T L f g h
q p o n m l k i
A B C D E
10
1.1.6 Îñíîâíûå óçëû ÃÌÏ (ñì. ðèñ. 3 è ðèñ. 4)
1.1.6.2 Ãèäðîòðàíñôîðìàòîð
11
1.1.6.4 Ìåõàíè÷åñêèé ðåäóêòîð
12
1.1.7 Ãèäðàâëè÷åñêîå óïðàâëåíèå ÃÌÏ
(ñì. ðèñ. 5)
13
Ïåðåêëþ÷àþùèé êëàïàí (10) íàïðàâëÿåò ìàñëî ñ áîëåå âûñîêèì äàâëåíèåì
(ðàáî÷èì äàâëåíèåì èëè äàâëåíèåì ãèäðîòðàíñôîðìàòîðà) ê ìàãíèòíîìó êëàïàíó
òîðìîçà òóðáèíû ÒÂ è ê êëàïàíó òîðìîçà çàäíåãî õîäà RB.
Êëàïàí ãèäðîòðàíñôîìàòîðà (À) ñëóæèò äëÿ ðåãóëèðîâàíèÿ äàâëåíèÿ â ãèäðî-
òðàíñôîðìàòîðå ïðè:
- èñïîëüçîâàíèè òðåõ ñòóïåíåé òîðìîæåíèÿ ãèäðîòðàíñôîðìàòîðîì.
- äâèæåíèè çàäíèì õîäîì.
Ðàáîòà êëàïàíà ÃÒ çàêëþ÷àåòñÿ â ïîñòîÿííîé ãîòîâíîñòè ê ïðîâåäåíèþ
òîðìîæåíèÿ. Ïðè âêëþ÷åíèè ìàãíèòíîãî êëàïàíà PB áëîêà óïðàâëåíèÿ
ñðàáàòûâàåò ñöåïëåíèå íàñîñíîãî êîëåñà è ïðèõîäÿò â äâèæåíèå çîëîòíèêè (2) è
(5), êîòîðûå îáåñïå÷èâàþò äàâëåíèå â ïîëîñòè ÃÒ, íåîáõîäèìîå äëÿ òîðìîæåíèÿ
íà ïåðâîé ñòóïåíè. Äîïîëíèòåëüíî âêëþ÷àåòñÿ êëàïàí WP.
Äëÿ âòîðîé ñòóïåíè òîðìîæåíèÿ äàâëåíèå â ãèäðîòðàíñôîðìàòîðå ðåãóëèðóåòñÿ
òàêòîâûì âêëþ÷åíèåì è âûêëþ÷åíèåì ìàãíèòíîãî êëàïàíà WR ÷åðåç çîëîòíèê (2).
Íà òðåòüåé ñòóïåíè òîðìîæåíèÿ çîëîòíèê (2) äâèãàåòñÿ â ïîëíîì äèàïàçîíå åãî
õîäà, áëàãîäàðÿ ÷åìó óñòàíàâëèâàåòñÿ ìàêñèìàëüíî äîïóñòèìîå äàâëåíèå
ãèäðîòðàíñôîðìàòîðà â çîíå òîðìîæåíèÿ.
Ïðè äâèæåíèè çàäíèì õîäîì äàâëåíèå â ÃÒ îïðåäåëÿåòñÿ ñêîðîñòüþ äâèæåíèÿ,
÷èñëîì îáîðîòîâ äâèãàòåëÿ è ïîëîæåíèåì ðåãóëÿòîðà ñèëîâîãî. Äàâëåíèå â ÃÒ
ðåãóëèðóåòñÿ çîëîòíèêîì (6) ïðè âêëþ÷åíèè ìàãíèòíîãî êëàïàíà RBK áëîêà
óïðàâëåíèÿ.
Ôèëüòð òîíêîé î÷èñòêè ìàñëà (H) âûïîëíåí â îòäåëüíîì êîðïóñå, ñîäåðæèò
ñìåííûé ôèëüòðóþùèé ýëåìåíò ñ ïðåäîõðàíèòåëüíûì êëàïàíîì.
Òåïëîîáìåííèê. Ìàêñèìàëüíîå òåïëî, îáðàçóþùååñÿ ïðè äâèæåíèè íà 1-é
ïåðåäà÷å è ãëàâíûì îáðàçîì ïðè ðàáîòå â ðåæèìå ãèäðîçàìåäëèòåëÿ, îòâîäèòñÿ
÷åðåç èìåþùèéñÿ ìàñëÿíî-âîäÿíîé òåïëîîáìåííèê â ñèñòåìó îõëàæäåíèÿ
äâèãàòåëÿ.
14
Ðèñ. 5 - Ñõåìà ãèäðîóïðàâëåíèÿ ÃÌÏ DIWA.3E
15
1.1.8 Ïðèíöèï äåéñòâèÿ ÃÌÏ (ñì. ðèñ. 3 è ðèñ. 4)
Âîäèòåëü, ïðè ïîìîùè îðãàíîâ óïðàâëåíèÿ òðàíñïîðòíîãî ñðåäñòâà, îïðåäåëÿåò
ðåæèìû ðàáîòû ÃÌÏ. Áëîê ýëåêòðîííûé âûäàåò ñèãíàëû (â ñîîòâåòñòâèè ñ
âûáðàííûì ðåæèìîì) áëîêó óïðàâëåíèÿ ÃÌÏ (áëîêó ýëåêòðîìàãíèòíûõ êëàïàíîâ)
íà âêëþ÷åíèå íåîáõîäèìûõ ôðèêöèîííûõ ñöåïëåíèé, ÷òî ïîçâîëÿåò âêëþ÷àòü â
ðàáîòó ðàçëè÷íûå êîìáèíàöèè ïëàíåòàðíûõ ìåõàíèçìîâ, ãèäðîòðàíñôîðìàòîð,
ìåõàíèçì çàäíåãî õîäà.
 îòëè÷èå îò òðàäèöèîííûõ ñõåì, â ÃÌÏ íà ïåðâîé ïåðåäà÷å ìîùíîñòü ïåðåäàåòñÿ
îäíîâðåìåííî äâóìÿ ñèëîâûìè ïîòîêàìè - ãèäðîäèíàìè÷åñêèì è ìåõàíè÷åñêèì.
Ðàçâåòâëåíèå ïðîèñõîäèò íà âõîäíîì äèôôåðåíöèàëå Â, à çà
ãèäðîòðàíñôîðìàòîðîì Ñ îáà ïîòîêà îáúåäèíÿþòñÿ (ñóììèðóþòñÿ) â äâóõ
ïëàíåòàðíûõ ðÿäàõ j, k. Âõîäíîé äèôôåðåíöèàë ïåðåä ãèäðîòðàíñôîðìàòîðîì
èãðàåò ðàçäåëèòåëüíóþ ðîëü, à ìåõàíè÷åñêèé ðåäóêòîð çà ãèäðîòðàíñôîðìàòîðîì -
êîëëåêòîðíóþ.
16
3-ÿ ïåðåäà÷à. Ïðè äîñòèæåíèè ñêîðîñòè ïîðÿäêà 60% îò ìàêñèìàëüíîé
ïðîèñõîäèò àâòîìàòè÷åñêîå ïåðåêëþ÷åíèå íà 3-þ (ïðÿìóþ) ïåðåäà÷ó. Ïðè ýòîì
áëîê óïðàâëåíèÿ âûêëþ÷àåò âõîäíîå ñöåïëåíèå ñ, à âêëþ÷àåò ïðîìåæóòî÷íîå
ñöåïëåíèå d, è âåäóùèé âàë à íàïðÿìóþ ñîåäèíÿåòñÿ ñ âûõîäíûì âàëîì h,
êîòîðûé òåïåðü âðàùàåòñÿ ñ ÷àñòîòîé êîëåí÷àòîãî âàëà äâèãàòåëÿ.
4-ÿ ïåðåäà÷à. Ó ÷åòûðåõ ñêîðîñòíûõ ÃÌÏ ïðè ïåðåêëþ÷åíèè íà ÷åòâåðòóþ
ïåðåäà÷ó ïðîìåæóòî÷íîå ñöåïëåíèå d âûêëþ÷àåòñÿ, à ñöåïëåíèå ÷åòâåðòîé
ïåðåäà÷è d1 âêëþ÷àåòñÿ. Ïðè ýòîì êðóòÿùèé ìîìåíò ïåðåäàåòñÿ îò äâèãàòåëÿ ê
âûõîäíîìó âàëó ÷åðåç äîïîëíèòåëüíóþ ïëàíåòàðíóþ ïåðåäà÷ó âõîäíîãî
äèôôåðåíöèàëà Â.
Çàäíèé õîä. Ïðè âêëþ÷åíèè çàäíåãî õîäà (íàæàòà êëàâèøà "R") âêëþ÷àþòñÿ
âõîäíîå ñöåïëåíèå ñ è ñöåïëåíèå çàäíåãî õîäà g.  ýòîì ñëó÷àå êðóòÿùèé ìîìåíò
äâèãàòåëÿ ïåðåäàåòñÿ ÷åðåç âõîäíîé äèôôåðåíöèàë Â, ãèäðîòðàíñôîðìàòîð C è
ïëàíåòàðíóþ ïåðåäà÷ó çàäíåãî õîäà íà âûõîäíîé âàë h.
Òîðìîæåíèå ãèäðîòðàíñôîðìàòîðîì. Â ðåæèìå òîðìîæåíèÿ òóðáèííîå êîëåñî Ò
ãèäðîòðàíñôîðìàòîðà ïðèâîäèòñÿ âî âðàùåíèå êàðäàííûì âàëîì òðàíñïîðòíîãî
ñðåäñòâà, êîòîðîå âðàùàåòñÿ ñ áîëüøèì ÷èñëîì îáîðîòîâ ÷åðåç ïëàíåòàðíûå
ïåðåäà÷è k è l, ðàáîòàþùèå êàê ìóëüòèïëèêàòîðû. Ïðè âêëþ÷åííûõ ñöåïëåíèÿõ å
è g òóðáèííîå êîëåñî âðàùàåòñÿ â íàïðàâëåíèè, ïðîòèâîïîëîæíîì âðàùåíèþ ïðè
äâèæåíèè íà 1-é ïåðåäà÷å è ðàáîòàåò êàê îñåâîé íàñîñ, êîòîðûé ïîäàåò ìàñëî íà
íåïîäâèæíîå íàñîñíîå êîëåñî P è ðåàêòîð L. Âîçíèêàþùèé ïðè ýòîì òîðìîçíîé
ìîìåíò ïðîïîðöèîíàëåí êâàäðàòó ÷èñëà îáîðîòîâ òóðáèííîãî êîëåñà (èëè
ñêîðîñòè äâèæåíèÿ), ïîýòîìó äàæå ïðè îòíîñèòåëüíî íèçêîé ñêîðîñòè äâèæåíèÿ
çíà÷åíèÿ åãî äîñòàòî÷íî âåëèêè. ×òîáû íàðàñòàíèå òîðìîçíîãî ìîìåíòà ïðè áîëåå
âûñîêèõ ñêîðîñòÿõ íå ïðèâåëî ê ïåðåãðóçêå äåòàëåé, ïðè äîñòèæåíèè
îïðåäåëåííîé âåëè÷èíû òîðìîçíîé ìîìåíò ýëåêòðîííûì áëîêîì ïîääåðæèâàåòñÿ
ïîñòîÿííûì íåçàâèñèìî îò ñêîðîñòè äâèæåíèÿ. Òîðìîæåíèå ñ ïîìîùüþ
ãèäðîòðàíñôîðìàòîðà âîçìîæíî íà ìåõàíè÷åñêèõ ïåðåäà÷àõ.
Îòêëþ÷åíèå âõîäíîãî ñöåïëåíèÿ. Ïðè êðàòêîâðåìåííîé îñòàíîâêå (íàïðèìåð -
ïåðåä ñâåòîôîðîì) äëÿ îáëåã÷åíèÿ ðàáîòû äâèãàòåëÿ, à ñëåäîâàòåëüíî ñíèæåíèÿ
ðàñõîäà òîïëèâà è âðåäíûõ âûáðîñîâ, ïðîãðàììîé ýëåêòðîííîãî óïðàâëåíèÿ
îáåñïå÷èâàåòñÿ âûêëþ÷åíèå âõîäíîãî ñöåïëåíèÿ äèôôåðåíöèàëà  ïðè íàæàòîé
ïåäàëè òîðìîçà è íàæàòîé êëàâèøå ïåðåäíåãî õîäà (1, 2, 3 èëè D) êëàâèøíîãî
ïåðåêëþ÷àòåëÿ. Ýòîò ðåæèì îòëè÷àåòñÿ îò ðåæèìà íåéòðàëüíîãî ïîëîæåíèÿ
âêëþ÷åííûìè ñöåïëåíèÿìè f è g. Ìîæåò áûòü èñïîëüçîâàíî îòêëþ÷åíèå âõîäíîãî
ñöåïëåíèÿ ñî ñòîÿíî÷íûì òîðìîçîì. Ïðè ýòîì âêëþ÷åíî òîëüêî ñöåïëåíèå f.
17
3-õ ñòóïåí÷àòàÿ ÃÌÏ 4-õ ñòóïåí÷àòàÿ ÃÌÏ
Íåéòðàëüíîå ïîëîæåíèå
Îòêëþ÷åíèå âõîäíîãî
ñöåïëåíèÿ
Îòêëþ÷åíèå âõîäíîãî
ñöåïëåíèÿ ñ îñòàíîâî÷íûì
òîðìîçîì
1-ÿ ïåðåäà÷à
(ïåðåäà÷à DIWA)
2-ÿ ïåðåäà÷à
3-ÿ ïåðåäà÷à
4-ÿ ïåðåäà÷à
Òîðìîæåíèå íà 4-é
ïåðåäà÷å
Òîðìîæåíèå íà 3-é
ïåðåäà÷å
Òîðìîæåíèå íà 2-é
ïåðåäà÷å
Òîðìîæåíèå â äèàïàçîíå
äâèæåíèÿ íà 1-é ïåðåäà÷å
Çàäíèé õîä
18
1.2 Ñèñòåìà óïðàâëåíèÿ ÃÌÏ
19
1
Êàáåëü 1 5
Ïîäêëþ÷åíèå ê
2 øèíå CAN *
Êàáåëü 2
4
Ïîäêëþ÷åíèå ê
ñåòè àâòîáóñà
Äèàãíîñòè÷åñêèé ÏÊ
6 7
20
1.2.2 Íàçíà÷åíèå óçëîâ óïðàâëåíèÿ
21
2 Ýêñïëóàòàöèÿ ÃÌÏ
ÂÍÈÌÀÍÈÅ! Çàïðåùàåòñÿ ýêñïëóàòàöèÿ ÃÌÏ áåç ìàñëà èëè ïðè óðîâíå ìàñëà
íèæå ìèíèìàëüíîé è âûøå ìàêñèìàëüíîé îòìåòîê íà óêàçàòåëå.
22
2.3 Èñïîëüçîâàíèå ÃÌÏ
ÂÍÈÌÀÍÈÅ! - Çàïóñê äâèãàòåëÿ ïðè íàæàòèè ëþáîé äðóãîé êëàâèøè êðîìå "N"
íåâîçìîæåí. Èìååòñÿ áëîêèðîâêà ñòàðòåðà ïðè íàæàòèè êëàâèøè
äâèæåíèÿ.
- Çàïóñê äâèãàòåëÿ ïóòåì áóêñèðîâêè íåâîçìîæåí, òàê êàê íåò
ìåõàíè÷åñêîé ñâÿçè: êîëåñà - êàðäàííûé âàë - ÃÌÏ - äâèãàòåëü.
2.3.1.2 Òðîãàíèå
Äëÿ âêëþ÷åíèÿ ïåðåäà÷è ïåðåä íà÷àëîì äâèæåíèÿ ñëåäóåò âûïîëíèòü ñëåäóþùèå
òðåáîâàíèÿ:
- òðàíñïîðòíîå ñðåäñòâî îñòàíîâëåíî è çàòîðìîæåíî;
- ïåäàëü ïîäà÷è òîïëèâà îòïóùåíà è äâèãàòåëü ðàáîòàåò â ðåæèìå õîëîñòîãî õîäà.
Äëÿ äâèæåíèÿ âïåðåä íàæìèòå íà ïåðåêëþ÷àòåëå êëàâèøó ïåðåäíåãî õîäà. Ïîñëå
âêëþ÷åíèÿ êëàâèøè îòïóñòèòå òîðìîç è íàæàâ íà ïåäàëü ïîäà÷è òîïëèâà, íà÷íèòå
äâèæåíèå.
Äëÿ äâèæåíèÿ íàçàä, íàæàâ íà ïåðåêëþ÷àòåëå êëàâèøó çàäíåãî õîäà (“R”),
íåîáõîäèìî äîïîëíèòåëüíî íàæàòü êíîïêó âûêëþ÷åíèÿ áëîêèðîâêè "çàäíåãî õîäà"
(ìîæåò îòñóòñòâîâàòü).
Åñëè çàäåéñòâîâàíà ôóíêöèÿ áëîêèðîâêè âêëþ÷åíèÿ ïåðåäà÷è, òî ïåðåäà÷à íå
âêëþ÷èòñÿ áåç íàæàòèÿ ïåäàëè òîðìîçà èëè áåç çàêðûòèÿ äâåðåé.
Åñëè òðàíñïîðòíîå ñðåäñòâî ñòîèò íà ïîäúåìå, òî ñëåäóåò ñíà÷àëà âêëþ÷èòü
íóæíóþ êëàâèøó (ïåðåäà÷ó), çàòåì ïåðåä îòïóñêàíèåì òîðìîçà óâåëè÷èòü ïîäà÷ó
òîïëèâà, à íå íàîáîðîò.  ïðîòèâíîì ñëó÷àå òðàíñïîðòíîå ñðåäñòâî îòêàòûâàåòñÿ
íàçàä.
23
Êëàâèøè "1", "2" è "3" (äëÿ 4-õ ñêîðîñòíûõ ÃÌÏ) ÿâëÿþòñÿ âñïîìîãàòåëüíûìè. Ïðè
íàæàòèè êëàâèøè "1" âêëþ÷àåòñÿ òîëüêî ïåðâàÿ ïåðåäà÷à è íèêàêèõ
àâòîìàòè÷åñêèõ ïåðåêëþ÷åíèé íå ïðîèñõîäèò. Ýòà êëàâèøà èñïîëüçóåòñÿ ïðè
ìàíåâðèðîâàíèè è ïðè äâèæåíèè íà ó÷àñòêå äîðîãè ñ áîëüøèì ñîïðîòèâëåíèåì
äâèæåíèþ.
Ïðè íàæàòîé êëàâèøå "2" èëè "3" (äëÿ 4-õ ñêîðîòíûõ ÃÌÏ) ïðîèñõîäèò
àâòîìàòè÷åñêîå ïåðåêëþ÷åíèå ñ 1-îé ïåðåäà÷è íà 2-þ è îáðàòíî (3-ÿ (4-ÿ)
ïåðåäà÷à íå âêëþ÷àåòñÿ). Ýòè êëàâèøè èñïîëüçóþòñÿ, åñëè ïî óñëîâèÿì äâèæåíèÿ
(íàïðèìåð, çàãðóæåííûé àâòîáóñ ïîäíèìàåòñÿ â ãîðó èëè äâèæåòñÿ â êîëîííå ñ
îãðàíè÷åííîé ñêîðîñòüþ) ïðîèñõîäèò ÷àñòîå ïåðåêëþ÷åíèå ìåæäó 3 è 2 (ìåæäó 4 è
3) ïåðåäà÷àìè - "ðàñêà÷êà".
Ïåðåêëþ÷åíèÿ êëàâèø “1”, “2”, “3” è “D” ïðè äâèæåíèè òðàíñïîðòíîãî ñðåäñòâà
âûïîëíÿòü áåç íàæàòèÿ êëàâèøè "N".
Âî âðåìÿ äâèæåíèÿ âîäèòåëü ìîæåò ìåíÿòü ïðîãðàììó àâòîìàòè÷åñêîãî
ïåðåêëþ÷åíèÿ ìåæäó ýêîíîìè÷íîé è äèíàìè÷íîé.
2.3.1.4. Òîðìîæåíèå
24
Ïðè íåîáõîäèìîñòè òîðìîç ãèäðîòðàíñôîðìàòîðîì ìîæåò áûòü îòêëþ÷åí.
Óïðàâëåíèå òîðìîæåíèåì ãèäðîòðàíñôîðìàòîðîì îò ïåäàëè òîðìîçà
îòêëþ÷àåòñÿ êëàâèøåé (êíîïêîé) íà ïàíåëè óïðàâëåíèÿ.
Åñëè íà òðàíñïîðòíîì ñðåäñòâå èñïîëüçóåòñÿ ABS, òî àêòèâèçàöèÿ ABS
àâòîìàòè÷åñêè îòêëþ÷àåò òîðìîæåíèå ãèäðîòðàíñôîðìàòîðîì.
25
2.4 Äåéñòâèÿ â ñëó÷àå âîçíèêíîâåíèÿ îòêàçà
Áóêñèðîâêà
26
2.4.2 Ïåðå÷åíü âîçìîæíûõ íåèñïðàâíîñòåé
27
Íåèñïðàâíîñòü Ïðè÷èíà Ìåòîä óñòðàíåíèÿ
Ïðè âêëþ÷åíèè Íåèñïðàâíà îäíà èç êàòóøåê Ïðîâåðèòü êàòóøêè ýëåêòðîìàã-
ïåðåäíåãî èëè ýëåêòðîìàãíèòíûõ êëàïàíîâ íèòíûõ êëàïàíîâ, êàáåëü,
çàäíåãî õîäà ñîåäèíåíèÿ
èìååò ìåñòî
òîë÷îê, Ïîâðåæäåíû ôðèêöèîííûå äèñêè Ïðîâåðèòü êà÷åñòâî è óðîâåíü
ïåðåêëþ÷åíèÿ ìàñëà
ïðîèñõîäÿò Íåèñïðàâåí èíäóêòèâíûé äàò÷èê Ïðîâåðèòü èíäóêòèâíûé äàò÷èê,
æåñòêî “n1“ êàáåëü, ñîåäèíåíèÿ
Î÷åíü ìàëîå Íåïðàâèëüíàÿ ðåãóëèðîâêà òÿã Ïðîâåðèòü è îòðåãóëèðîâàòü
óñêîðåíèå íà òîïëèâíîãî íàñîñà è ðåãóëÿòîðà ñèñòåìó òÿã òîïëèâíîãî íàñîñà è
âñåõ ïåðåäà÷àõ ñèëîâîãî ðåãóëÿòîðà ñèëîâîãî. Ñì. 2.4.4
Íåäîñòàòî÷íàÿ ìîùíîñòü äâèãàòåëÿ Ñì. 2.4.7
Íåò ïåðåêëþ÷å- Îøèáî÷íî íàæàòà êëàâèøà “1“ Ñì. 2.3.1.3
íèÿ íà âòîðóþ ïåðåêëþ÷àòåëÿ êëàâèøíîãî
ïåðåäà÷ó,
äâèæåíèå Íåèñïðàâíîñòü ïåðåêëþ÷àòåëÿ Ïðîâåðèòü ïåðåêëþ÷àòåëü êëà-
âîçìîæíî êëàâèøíîãî âèøíûé, êàáåëü, ñîåäèíåíèÿ
òîëüêî íà Íåò ñèãíàëà îò èíäóêòèâíîãî Ïðîâåðèòü èíäóêòèâíûé äàò÷èê,
ïåðâîé äàò÷èêà “n2“ êàáåëü, ñîåäèíåíèÿ
ïåðåäà÷å
28
Íåèñïðàâíîñòü Ïðè÷èíà Ìåòîä óñòðàíåíèÿ
Âñå àâòîìàòè- Íåïðàâèëüíàÿ ðåãóëèðîâêà Îòðåãóëèðîâàòü ñèñòåìó òÿã
÷åñêèå ïåðåêëþ- ñèñòåìû òÿã ðåãóëÿòîðà ñèëîâîãî ðåãóëÿòîðà ñèëîâîãî.
÷åíèÿ ñ ïîëíîé Ñì. 2.4.4
íàãðóçêîé
ïðîèñõîäÿò ïðè Íåèñïðàâåí ðåãóëÿòîð ñèëîâîé Ïðîâåðèòü ðåãóëÿòîð ñèëîâîé
ñëèøêîì íèçêèõ
ñêîðîñòÿõ
Äâèãàòåëü ïðè
Íåïðàâèëüíàÿ ðåãóëèðîâêà Îòðåãóëèðîâàòü ñèñòåìó òÿã
äâèæåíèè
ñèñòåìû òÿã ðåãóëÿòîðà ñèëîâîãî ðåãóëÿòîðà ñèëîâîãî.
çàäíèì õîäîì ñ
Ñì. 2.4.4
îòïóùåííîé
ïåäàëüþ ïîäà÷è Íåèñïðàâåí ðåãóëÿòîð ñèëîâîé Ïðîâåðèòü ðåãóëÿòîð ñèëîâîé
òîïëèâà
"ãëîõíåò" Íåèñïðàâíà êàòóøêà ýëåêòðîìàã- Ïðîâåðèòü êàòóøêó ýëåêòðîìàã-
íèòíîãî êëàïàíà “WP“ íèòíîãî êëàïàíà, êàáåëü, ñîåäè-
íåíèÿ
Íåò òîðìîæåíèÿ Íåïðàâèëüíûå äåéñòâèÿ âîäèòåëÿ Ñì. 2.3.1.4
ãèäðîòðàíñôîð-
ìàòîðîì Íåèñïðàâåí âûêëþ÷àòåëü òîðìî- Ïðîâåðèòü âûêëþ÷àòåëü
æåíèÿ ãèäðîòðàíñôîðìàòîðîì
Íåò ñèãíàëà “L0“ îò ðåãóëÿòîðà Îòðåãóëèðîâàòü ñèñòåìó òÿã
ñèëîâîãî ðåãóëÿòîðà ñèëîâîãî. Ñì. 2.4.4.
Ïðîâåðèòü ðåãóëÿòîð ñèëîâîé,
êàáåëü, ñîåäèíåíèÿ
Íåò ñèãíàëîâ òîðìîæåíèÿ îò Ïðîâåðèòü ðó÷íîé ïåðåêëþ÷àòåëü,
ðó÷íîãî ïåðåêëþ÷àòåëÿ òîðìîçà êàáåëü, ñîåäèíåíèÿ. Ïðîâåðèòü
ãèäðîòðàíñôîðìàòîðîì èëè ìèêðîïåðåêëþ÷àòåëè ïåäàëè
ïåäàëè òîðìîçà òîðìîçà, êàáåëü, ñîåäèíåíèÿ
Íåèñïðàâíà îòäíà èç êàòóøåê Ïðîâåðèòü êàòóøêè
ýëåêòðî-ìàãíèòíûõ êëàïàíîâ “PB“, ýëåêòðîìàãíèòíûõ êëàïàíîâ,
“WP“, “RBK“ êàáåëü, ñîåäèíåíèÿ
Ñèñòåìà ABS àêòèâíà Ïðîâåðèòü ñèñòåìó ABS.
Ïðîâåðèòü ôóíêöèþ òîðìîæåíèÿ
ãèäðîòðàíñôîðìàòîðîì íà
äîðîæíîì ïîêðûòèè ñ õîðîøèìè
ñöåïëÿþùèìè ñâîéñòâàìè.
29
2.4.3 Äëÿ îïðåäåëåíèÿ íåèñïðàâíîñòåé â ÃÌÏ DIWA ðåêîìåíäóåòñÿ
èñïîëüçîâàíèå ñëåäóþùåãî îáîðóäîâàíèÿ:
Ìóëüòèìåòð
Äëÿ èçìåðåíèÿ íàïðÿæåíèÿ è ñîïðîòèâëåíèÿ.
Ìàíîìåòð
Äëÿ îïðåäåëåíèÿ äàâëåíèÿ ìàñëà â ÃÌÏ
Êðûøêà èçìåðèòåëüíàÿ
Äëÿ çàìåðà äàâëåíèÿ ìàñëà â ýëåêòðîìàãíèòíûõ
êëàïàíàõ áëîêà óïðàâëåíèÿ ÃÌÏ.
Voith ¹ 56.4218.10
30
2.4.5 Ïðîâåðêà äàâëåíèÿ ìàñëà â ÃÌÏ
Ðàáî÷åå äàâëåíèå
Ðàáî÷èå êàòóøêè (WR, DK, EK, PB, WP, RBK, RBG, TB, SK) - 11 Îì.
Èçìåðèòåëüíûå êàòóøêè (DKM, EKM, PBM, RBKM, TBM, SKM) - 5 Îì.
31
2.4.8 ×òåíèå çàôèêñèðîâàííûõ ýëåêòðîííûì áëîêîì íåèñïðàâíîñòåé
32
Îïðåäåëåíèå îáúåêòà íåèñïðàâíîñòè ïî êîäó íåèñïðàâíîñòè
33
3 Òåõíè÷åñêîå îáñëóæèâàíèå ÃÌÏ
34
3.2 Çàìåíà ìàñëà è ìàñëÿíîãî ôèëüòðà
2. Îñòàíîâèòü äâèãàòåëü
35
4. Ðåìîíò
5. Õðàíåíèå
6. Òðàíñïîðòèðîâàíèå
36
Ðàñïîëîæåíèå êîíòàêòîâ ðàçúåìîâ ÃÌÏ Ïðèëîæåíèå 2
38
Ïåðå÷åíü ìàñåë, ðàçðåøåííûõ ê ïðèìåíåíèþ Ïðèëîæåíèå 3
Ìèíåðàëüíûå ìàñëà
39
Delta Petroleum Company, Inc. Mercon V2000 (G-34095) Dexron(r)III / Mercon Multi Purpose ATF
Dryden Oil Company Drydene MP Dexron(r)III (F-30808) / Mercon* Oilzum MP Dexron(r)III (F-30808) / Mercon*
Engen Petroleum Ltd. Engen ATF 22D
Eni S. p. A. Agip ATF II D Agip ATF D 309
Agip Dextron(r)III Agip ATF Plus
Ertoil S. A. Ertoil Transmissiones Automaticas D2
Exxon Mibil Corporation, USA Aamco Synthetic Blend ATF Esso ATF D (21065)
Esso ATF D (21638) Esso ATF D2
Esso ATF D3 Exxon Superflow Synthetic ATF
Mobil ATF Mobil ATF 220
Mobil 1 Synthetic ATF
FL Group Tutela GI/A ATFDexron IID
FL Selenia spa-Villastellone-Italy Tutela GI/E
Fuchs Europe Schmierstoffe GmbH Fuchs TITAN ATF 3000 Fuchs TITAN ATF 4000
G.B. Lubricants Ltd. ATF II
Ginouves George SA Ginouves York 686 (G-34062) Ginouves York 786
Huiles Berliet S. A. HRD Starmatic 3
Imperial Oil Esso ATF Dexron(r)III G-34024
International Petroleum Performance One Dexron(r)III (F-30383)
Ipiranga S. A. Isamatic III (G-34016)
Ipiranga Isamatic 3 (G-34202)
Italian Petroli s.p.a. IP Transmission Fluid DX
JB GERMAN OIL JB GERMAN OIL Hydraulikoel ATF III
Kluth Mineralolgrosshandlung Universal ATF-D
Koramo Kolin a.s. Mogul ATF II Mogul TRANS ATF
Krafft S. A. ATF D-21247 ATF Synthetic D3
Kuwait Petroleum R & T B.V. Kuwaitol ATF Dexron IIIG Q8 Auto 14
Q8 Auto 14 (D-21677) Q8 Auto 14 (D-21883)
Q8 Auto 15 (G-34052)
Kuwait Lube Oil Company AJ Automatic Fluid III
Leprince + Siveke GmbH Leprinxol ATF DLZ III Leprinxol Fluid CN
Liqui Moly GmbH Liqui Moly ATF III Liqui Moly ATF II D
Lubricating Specialities Polo Dexron(r)III ATF (F-30164)
LD Lubrication Dutchmann GmbH LD ATF Dexron III G DMM
Lubrication Engineers Int. AG LE 1107 Dexron(r)III (F-30109)
Lubrication Engineers, Inc. 1107 Automatic Transmission Fluid (G-34185)
Maziva Zagreb d.o.o. INA ATF Super
Meguin GmbH&Co. KG Megol Transmission Fluid ATF III
Modex-Oil Veco Matic II D
Mohawk Lubricants Ltd. Mohawk Dexron(r)III ATF (F-30492) Spartan Dexron(r)III ATF (F-30492)
Mol Hungarian Oil and Gas Co. Mol ATF Carrier Dexron(r)III (F-30299)
Morris Lubricants Morris Liquimatic Super ATF (F-30786)
Motul Motul Dexron II D Motul Dexron III (G-34291)
Motul Dexron(r)III (F-30601)
Nami Oil Ltd. Nami Oil ATF (D-21611)
Neste Lubricants Ltd. Neste ATF X
Norsk Olje A.S. Automatgirolje II D
Northland Products Company Northland Dexron(r)III
Oel-Brack AG QUAKER STATE ATF Q3 PLUS
Oil Refinery Belgrad Galaxmatic DAC
Oil Refinery Modrica Matik DX II
40
Oil Refinery Novi Sad ATF II
OK-Lantmannen Smorjoljeproduktion AB OK Flexmatic
OMV AG OMV ATF D II D
Opet ATF Dexron II (D-21247)
Pakelo Motor Oil S.r.l. Pakelo DX III Fluid (G-34061) pakelo MTF DX II D
Panolin AG Panolin ATF Dexron(r)III (G-34052) Panolin ATF Multi 21996
Paramo a.s. Gyrol ATF-D III (F-30336)
Pars Enteghal Automatic Pars ATF (Dexron II D)
PAZ Lubricants & Chemicals Pazbo EZF Pazbo Fluid (D 21247)
Pennzoil ATF 2
Petrobras S. A. Lubrax OH-49-TDX
Petro Canada Lubricants Dexron(r)III (G-34005) / Mercon Dexron(r)III (G-34006) / Mercon ATF
Petrogal Galp Transmatic D III Transmatic II D
Petrogal Petroleos de Portugal S.A. Galo Transmatic D II
Petrol Ofisi A.S. ATF II
Petronas Petronas ATF-D3 (F-30734)
Pinnacle Oil Company All Fleet Multipurpose ATF National Dexron(r)III / Mercon ATF
Quaker State Corporation Certified Dexron(r)III / Mercon ATF Genuine Dexron(r)III / Mercon ATF
Lubriguard Dexron(r)III / Mercon ATF QuakerState Dexron(r)III / Mercon ATF
Supra Tech Dexron(r)III / Mercon ATF
Rafineria Nafty Jedlicze S. A. Hipol ATF II D Hipol ATF III
Redoil Italia S.p.A. Challoils ATF III (G-34052)
Repsol YPF Lubricantes y Especialidades,S.A. Repsol Matic ATF Repsol Matic III (G-34061)
Repsol YPF S.A. (Argentinia) Hydro ATF
Rock Oil Company ATF Type DII
Safety-Kleen Corporation Performance Plus ATF (G-34287) America’s Choice ATF (G-34287)
Sakson S.A. Parnas ATF Super (Dexron II D)
Saudi Arabian Lubricanting Oil Co. Jeddah ATF II D ATF Dexron III*
Shell Canada Ltd. Donax TG (G-34026)
Shell International Petroleum Company Shell Donax TA (D-21666) Shell Donax TA (D-21774)
Shell Donax TA (D-21610) Shell Donax TA (D-21631)
Shell Donax TG (F-30362) Shell Donax TG (G-34050)
Shell Donax TG (G-34078)
Shell Oil USA Shell Donax TG (F-30666)
Silkolene Lubricants PL Siltran PSV-ATF
Slovnaft JS Co Madit Automatic (D-21247)
Societe Francaise Hafa Transmatic (D-22495)
Sonol Israel Ltd. Sonol ATF D2D
SRS Schmierstoff Vertrieb GmbH Wintershall ATF III Wintershall ATF D
Statoil Lubricants Statoil Transway DX III (F-30373) Statoil Transway DX III (G-34049)
Transway DX II (D-22079)
Sun Company, INC. Sunoco Multi Purpose ATF Dexron(r)III
Sun Oil Company NV Sunamatic 154 Sunamatic 153
Suomen Petrooli Oy Teboil Fluid E
Senska Statoil AB Statoil Transway DX II
Syneco S.p.A. Syneco ATF Dexron III (G-34052)
Tedex Vertriebs GmbH Berlin Tedex ATF III (G-34198)
Tedex Oil Sp.zo.o. Tedex ATF III (G-34198)
Terpel Bucaramanga S.A. Termatic HD
41
Texaco Global Products Texamatic 4011 Texamatic 4261
Texamatic 4291 Texamatic 7045
Texamatic 7080 Texamatic 9226
Texamatic 7045E
Total Lubrifiants S.A. Elfmatic G3 (G-34079) Elfmatic G3 Syn (G-34080)
Finamatic II D Total Fluide G3 (G-34291)
Total Fluide G3 (G-34079) Total Fluide ATD (D-21298)
Total Fluide ATF 42 (G-34196) Total Fluide ATX (D-21647)
Total Fluidmatic Syn Total Fluide II D (D-20356)
Transantar DF 3
Ufaneftechim Ufalub ATF
Unil Deutschland GmbH, Bremen Unil Matic CN Unil Matic DLZ III
Unil Opal Matic D (D-21610)
Unocal 76 Products Company Multi Purpose ATF (D-21460) Multi Purpose ATF (D-21647)
Multi Purpose ATF (D-21966) Multi Purpose ATF (D-22413)
Valvoline Company Valvoline Dexron(r)III ( F-30122 ) / Mercon ATF Valvoline Dexron(r)III ( F-30135) / Mercon ATF
Valvoline Deutschland GmbH ATF Dexron II (E-25106)
VEBA Ol AG Movara ATF Getriebeol D II-D
Veedol International Limited Veedol AFX (F-30668) Veedol ATF Dexron(r)III (F-30521)
Veedol ATF-M
Westfalen AG ATF Dexron D86
Yacco SAF ATF II D-22269
YPF S.A. ATF D III (G-34016)
Zeller + Gmelin GmbH & Co Divinol Fluid III F
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