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Abstract
Nine different concepts for natural gas fired power plants with CO2 capture have been investigated, and a comparison is made based
on net plant efficiency and emission of CO2. The cycles are one post-combustion, six oxy-fuel and two pre-combustion capture concepts.
A 400 MW combined cycle plant is applied as a reference case. A common basis for the comparison of all concepts is defined and
employed in heat- and mass-balance simulations of the various concepts. As gas turbine cooling impacts the net plant efficiency at high
turbine inlet temperatures, a simplified turbine cooling model has been applied in the simulations. It is found that the concepts, in which
novel technology (the hydrogen membrane separation reformer—-MSR-H2, the advanzed zero emission power plant—AZEP, the solid
oxide fuel cell combined with a gas turbine—SOFC þ GT and the chemical looping combustion—CLC concepts) is employed, exhibit
the best performance with respect to both efficiency and in most cases also CO2 capture (capture rates close to 100%). Post-combustion
capture and pre-combustion capture with auto-thermal reforming, which are based on more mature technology, show a lower efficiency
and a capture rate of typically 90%. The SOFC þ GT concept exhibits the best cycle performance and even better than a standard CC
plant, however, any realization of a SOFC-GT 400 MW plant has a very distant future perspective. In order to conduct a complete
assessment of these diverse concepts, other criteria for comparison such as e.g. technology level and costs should also be considered. This
is not, however, included in the present work.
r 2006 Elsevier Ltd. All rights reserved.
0360-5442/$ - see front matter r 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.energy.2006.02.006
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H.M. Kvamsdal et al. / Energy 32 (2007) 10–24 11
Graz cycle configuration has been updated in the present information can be found as indicated by the given
paper according to [2] and some minor changes in the references.
computational assumptions (Table 2) have been made. In All the oxy-fuel concepts rely on near-to-stoichiometric
the present paper, the various concepts are compared based combustion with oxygen instead of air. In the concepts 1–4,
on net plant efficiency and emission of CO2, whereas in a 2% excess oxygen is assumed. In the oxy-fuel CC, the
planned second paper, a qualitative analysis will be given, water cycle and in the Graz cycle, the oxygen is assumed to
based on issues such as technology maturity and process be produced by means of a cryogenic air separation unit.
complexity.
In order to make a quantitative comparison of various 2.1. Oxy-fuel CC
cycle concepts, a common basis for all concepts has been
defined. This common basis, described in this paper, This concept is similar to the common air-based CC
includes: concept, however with near-to-stoichiometric combustion
with oxygen instead of air in the gas turbine. The exhaust
Configuration and definition of system boundaries. gas containing mainly H2O and CO2, is supplied to the heat
Methodology (simulation tool, thermodynamic method, recovery steam generator (HRSG), where steam is gener-
calculation of net plant efficiency). ated for the bottoming cycle. The major part of the H2O is
Unit operation models. separated from the CO2 through cooling and condensation.
Detailed computational assumptions (such as turbine A large fraction (approximately 90%) of CO2 is recycled
inlet temperature (TIT), pressure ratio, live steam back to the combustor in order to keep the TIT at a
pressure and condenser pressure). required level. A sketch of the process flow diagram (PFD)
is shown in Fig. 1.
As gas turbine cooling has an impact on the performance
at high TITs, a simplified cooling model has been 2.2. The water cycle
implemented in the flowsheet simulator.
The water cycle can be categorized as a Rankine-type
power cycle. The working fluid (water) is compressed in the
2. Concept descriptions liquid phase, and hot gases (mainly steam) are expanded to
provide work. In [6,8,11], there are various schemes for the
Table 1 summarizes the various concepts. These concepts cycle configuration with respect to the reheat arrangement.
are briefly described in the following, however, additional Both single and double reheat is applied. The concept with
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12 H.M. Kvamsdal et al. / Energy 32 (2007) 10–24
Table 1
Concept description, gas turbine cycles with CO2 capture
Concept name Short name Type of concept Steam Publications by Author Flowsheet
bottoming other authors publications reference
cycle
83 % CO2
Pressurized
O2 15 % H2O
Pressurized 2 % O2 Condenser
NG HRSG
1 bar
1328°C
H2O CO2 to
compression
ST
GT Generator
96 % CO2
2 % H2O
2 % O2
≈ 90 % recycle
a single reheat has been modelled in the present work. A 2.4. The advanzed zero emission power plant (AZEP)
sketch of the PFD is given in Fig. 2 and a more in-depth concept
study is given in [9]. The common basis employed for the
comparison implies a similarity with the near-term case This concept is based on a CC in which the combustor is
according to [6], however, with some minor modifications replaced with a mixed conductive membrane (MCM)
as described later. reactor. This MCM reactor has three main functions:
Pressurized O2
Pressurized Pressurized
NG
O2
Reheat
Combustor Condenser
HP Combustor 0.045 bar
900 °C 1328 °C
83 bar 8.3 bar
b
Recup- 1bar
H2O liquid
erator
HPT LPT CO2 to
comp-
Generator
ression
Pressurized
Feed Cond. pump
NG
pump
H2O
H2O liquid
C3 C2
Cond. pump
Feed pump
H2O
Pressurized O2 HRSG CO2 to
compression
Pressurized
Steam CO2 /steam (11 % / 89 %)
180 bar
NG 1bar
H2O
40 bar liquid
HPT HPST LPT
C1
Com-
bustor Generator
1328 °C
0.046 bar
Steam
Condenser
Recycle
MCM reactor CO2/steam
Pressurized
Heat turbine
NG HRSG
O2 Air
O2 depleted
air Condenser CO2 to
ST
Air 1 bar compression
GT
Generator H2O
As the TIT was lower (1200 1C) than in many of the 2.5. The SOFCþGT cycle (SOFCþGT)
other concepts (TIT ¼ 1328 C), an alternative configura-
tion was investigated. This alternative includes an after- This power cycle combines a SOFC system with a gas
burner with extra added fuel prior to the gas turbine in turbine cycle. The SOFC unit replaces the combustor in
order to raise the TIT. This will, as seen later, increase the this cycle and similarly to the AZEP concept, the oxygen
net plant efficiency remarkably. However, it also implies depleted air coming from the cathode of the fuel cell is fed
increased emission of CO2 corresponding to the added fuel. to the main gas turbine. As the fuel is not completely
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14 H.M. Kvamsdal et al. / Energy 32 (2007) 10–24
converted in the fuel cell, an afterburner is necessary. In bottoming cycle is integrated with the oxygen depleted air
order to capture CO2, the cathode and anode streams stream. The exhaust gas contains mainly CO2 and H2O.
should be kept separated in this part of the cycle. The major part of the H2O is easily separated from CO2
A sketch of the PFD applied in the present work is by cooling and condensing. A sketch of the PFD is
shown in Fig. 5. Three different afterburner technologies shown in Fig. 6. Further details about the model can be
have been evaluated in [21], and of these an SOFC unit is found in [26].
applied here.
2.7. Pre-combustion with an auto-thermal reformer (ATR)
2.6. The chemical looping combustion cycle (CLC)
This concept is based on a CC, but with de-carboniza-
CLC means combustion without direct contact between tion of the NG prior to combustion. A sketch of the PFD is
air and fuel. The combustion process is split up into shown in Fig. 7. The air-blown reforming of NG and
intermediate oxidation and reduction reactions, each water-gas shift reaction, results in a mixture of CO2, H2,
approaching near-to-thermodynamic equilibrium. This is H2O, and N2. The major part of the H2O and CO2 is
achieved by introducing a metal oxide as an oxygen carrier removed, and the hydrogen-rich fuel is combusted in a gas
that circulates between two reactors, RED and OX, as turbine (GT). The reforming section consists of a pre-
depicted in Fig. 6. The oxygen depleted air and the exhaust reformer unit, in which the heavier hydrocarbons in the
gas are expanded in separate turbines, and a steam NG feed are converted to CH4 and H2, an ATR reactor
AIR Anode
Generator Afterburner
Cathode
Air Air
AIR turbine
compressor
Fig. 5. Simplified PFD of the solid oxide fuel cell integrated with a gas turbine ðSOFC þ GTÞ concept.
MeO
Pressuirzed RED
NG CO2 /steam
turbine
O2 depleted
CO2 to OX air
HRSG
compression
Me
Condenser
1 bar
H2O
ST
Air
Generator
1 bar
CO2
to
compression
ABS
FC
H1 H2
ATR HTS
Condenser
55 % H2 H2
45 % N2 PRE STEAM O
HRSG Exhaust
1328 ˚C
ST
GT
Generator
Air
Pressurized
NG
Fig. 7. Simplified PFD of the pre-combustion with an auto thermal reformer (ATR) concept.
and two shift reactors. The excess H2O from the reactors is turbine. The other products from the membrane reactor
separated from the product stream by cooling and are mainly CO2 and H2O, which are fed to a CO2/steam
condensing, while the produced CO2 is separated from turbine prior to cooling and condensation of H2O. Several
the products by an absorber unit. The resulting fuel, applications of the membrane reactor in power cycles have
consisting of mainly H2 and N2, is fed to the combustor. been demonstrated, and the one applied here is shown
The exhaust is ducted through a HRSG. In order to obtain schematically in Fig. 8. Further details about this concept
an acceptable system performance, the steam cycle is highly can be found in [38,39].
integrated with the reforming section. Further details Opposed to the ATR concept, in which all the involved
about this concept can be found in [31,32]. units can be regarded as mature, the MSR-H2 concept
belongs to the group of novel concepts as a hydrogen
2.8. Pre-combustion with a hydrogen membrane reactor membrane reactor is not yet developed for this kind of
(MSR-H2) application.
This concept has many similarities with the ATR 2.9. Post-combustion with amine absorption (amine)
concept described previously ([38,39]). However, in this
concept the ATR, the two shift reactors and the absorption In this concept CO2 is separated from the exhaust gas by
unit for CO2 separation, are replaced with a membrane means of absorption using 30 wt% mono-ethanol amine
reactor of the methane-steam reformer type with a (MEA). The exhaust gas containing 3.9 vol% CO2 in
hydrogen separating membrane (MSR-H2). The hydrogen addition to mainly N2, O2, and H2O, is cooled to 40–50 1C
is continuously removed as it is produced from NG steam and fed to the absorption tower (see Fig. 9, in which a
reforming in the membrane reactor. The required heat for sketch of the PDF is given). It is here assumed that 90% of
the steam reforming reaction is supplied to the reactor by the CO2 is captured. The CO2 rich amine is fed to the
heat exchange with the hot exhaust gas from the gas amine stripper, in which the amine is regenerated and fed
turbine, after the temperature has been further increased back to the amine absorption tower. The released CO2 and
through supplementary firing (SF). Steam extracted from steam are cooled for water removal and the CO2 is
the steam cycle is used as sweep gas for the separated compressed for transportation and storage. The low-
hydrogen on the permeate side of the membrane, and this pressure (LP) steam required for the amine stripper boiler
mixture (approx. 42/58 vol% H2O/H2) is fed to the gas is extracted upstream of the LP steam turbine.
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16 H.M. Kvamsdal et al. / Energy 32 (2007) 10–24
800 °C 1 bar
CO2/steam CO2 to
SF turbine compression
67 bar MSR-H2 Condenser
H2O
58 % H2
PRE
42 % H2O
HRSG Exhaust
1328 °C
Air GT
Generator
Pressurized NG
Fig. 8. Simplified PFD of the pre-combustion with hydrogen membrane reactor (MSR-H2) concept.
Condenser
N2, 1 bar
O2,
Exhaust: H2O CO2 to
CO2,N2, O2 ,H2O Amine 45 °C compression
absorption
Pressurized NG
HRSG
40 °C Amine stripper
Pre-cooler
Re-
CO2-rich
boiler
ST amine
GT Generator
Air
Lean amine
LP steam (4 bar, 140 °C)
Fig. 9. Simplified PFD of the post-combustion with amine absorption concept (amine).
3. Common basis for comparison of concepts electricity from the gas turbine generator is alternating
current (AC). Thus, a DC/AC converter is considered in
The elements in the common basis are described in the the SOFC case and all energy loss contributors (included
following. generator loss) in the gas and steam turbines are taken into
account.
3.1. Configuration and definition of system boundaries
3.2. Methodology
It is especially important to determine a common system
boundary and to include all concept-specific units. In the All models (except for the post-combustion concept),
latter case, it is for instance necessary to include the energy have been implemented in the steady-state flow sheet
requirement of oxygen production in oxy-fuel processes. simulator PRO/II (SIMSCI, Inc.). GTPRO (Thermoflow
Here, the system boundary is defined such that all units, Inc.) has been applied to provide input parameters for the
which contribute to the net plant efficiency, are included. modelling of gas turbines and steam turbines in PRO/II.
Input streams (fuel, air or O2, cooling water) and the CO2 All concepts should, in accordance with the common basis,
output stream conditions are shown in Table 2. The have been implemented in the same flowsheet simulator,
produced electricity from the SOFC in the SOFC þ GT but a different approach for the amine concept was chosen.
concept is direct current (DC), while the produced The total energy requirement is obtained partly from
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H.M. Kvamsdal et al. / Energy 32 (2007) 10–24 17
Composition
N2 (mol%) 0.9
CO2 (mol%) 0.7 Coolant
C1 (mol%) 82 mc, Tc, Cpc
C2 (mol%) 9.4 TIT
C3 (mol%) 4.7
C4 (mol%) 1.6
C5þ (mol%) 0.7
Air
Properties
Pressure (bar a) 50 Cooled Uncooled
Temperature (1C) 15
Tc
Molecular weight (g/mol) 20.05
Density (kg/Sm3 ) 0.851
Fig. 10. A sketch of a gas turbine with cooling arrangement modelled in
Conditions
PRO/II, m is mass flow, T is temperature, Cp is heat capacity.
lower heating value ðkJ=Sm3 Þ 40 448
lower heating value (kJ/kg) 47 594
Air feed stream
Composition concepts. However, some modifications have been neces-
N2 (mol%) 77.3 sary, especially some related to complex and integrated
CO2 (mol%) 0.03 units, and units involving new technology (e.g. gas turbine,
H2O (mol%) 1.01
hydrogen membrane reactor, SOFC, MCM). These in-
Ar (mol%) 0.92
O2 (mol%) 20.74 tegrated units are modelled with combinations of existing
Properties unit models available in PRO/II (e.g. heat exchanger,
Pressure (bar a) 1.013 reactor, splitter, mixer) in order to represent the physical
Temperature (1C) 15 phenomena taking place. In the case of the CLC concept, a
Oxygen feed stream
model for the reactors has been coded in FORTRAN and
Composition
O2 (mol%) 95 linked to the flowsheet simulator [26].
N2 (mol%) 2 The gas turbine input data in PRO/II reflects an
Ar (mol%) 3 appropriate state-of-the-art gas turbine. Here, it was
Properties chosen to use the technology level of the GE9351FA gas
Pressure (bar a) 2.38
turbine type as the basis for all concepts. The component
Temperature (1C) 15
Conditions parameters were derived using GTPRO. However, some
Energy production requirement (kJ/kg O2) 812 deviations exist regarding the turbine pressure ratios for
CO2 outlet the oxy-fuel CC, the WC and the Graz cycle concepts. In
Composition these cases, the optimal pressure ratio was set in
CO2 concentration (mol%) 88.6–99.8
accordance to the literature ([3,11,14], respectively). Eight
Properties
Pressure (bar a) 200 of the nine concepts (all except the SOFC þ GT case) in
Cooling water addition to the base case CC, require that gas turbine
Inlet/outlet temperature (1C) 8/18 cooling is taken into account. The cooled turbine model in
the present work is based on [44] and also presented in [45].
The implementation in the flowsheet simulator is shown in
Fig. 10. The key feature of the turbine-cooling model is
simulation of the base case (CC without CO2 capture) and that all of the coolant is mixed with the hot gas flow
partly from determining the energy requirement related to upstream of the expansion, and that the efficiency of the
the chemical absorption of CO2 according to [42]. For expander is reduced accordingly, in order to match
example, it is assumed that the steam requirement in the the technology level of a state-of-the-art gas turbine. The
reboiler of the stripper is 3.6 MJ/kg captured CO2 and the model calculates the required cooling flow and reduction of
corresponding loss in energy is determined from the PRO/ turbine efficiency caused by the cooling, based on the
II simulation of the base case (CC). properties of the gas expanding in the turbine, the
The SRK method available in PRO/II has largely been properties of the coolant, the TIT and pressure ratio. All
applied for determining thermodynamic properties. How- of the coolant (except in the Graz and WC cycles) is
ever, the thermodynamic method GPSA has been used to extracted downstream of the compressor and mixed with
determine the solubility of acidic gases as CO2 in water. the hot gas before the work extraction begins. The
The unit models available in the flowsheet simulator have implemented cooling model is tuned against GTPRO data
been applied for most of the unit operations of the various for the GE9351FA gas turbine type.
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18 H.M. Kvamsdal et al. / Energy 32 (2007) 10–24
The steam bottoming cycle applied in six of the concepts Table 3 (continued )
(the oxy-fuel CC, the AZEP, the CLC, the ATR, the MSR-
Condenser pressure, Graz cycle (bar a) 0.046
H2, and the amine concepts) is a triple-pressure (111, 27, Condenser pressure, Oxy-fuel CC (bar a) 1.01
and 4 bar) reheat steam-turbine cycle. Four compressors Cooling water inlet temperature (1C) 8
with inter-cooling are used to compress the captured CO2- Cooling water outlet temperature (1C) 18
rich gas (which might contain other components such as CO2-capture-specific cycle units
CO2 absorption recovery rate, ATR and post- (%) 90
H2O and O2) up to the assumed transport pressure of
combustion
200 bar. CO2 stripper outlet pressure, ATR and post- (bar a) 1.01
combustion
3.3. Computational assumptions Amine re-boiler steam requirement (MJ/kg 3.4
CO2)
Pressure drop in absorption column (mbar) 150
Feed streams (fuel, air or O2, cooling water) and the CO2 Methane conversion MSR-H2 (%) 99.8
output stream conditions are shown in Table 2. It is Shift reaction conversion MSR-H2 (%) 99
assumed that NG is available at a pressure of 50 bar. The H2 separation MSR-H2 (%) 99.6
unit operation input data is specified in Table 3. CLC degree of carrier oxidation (%) 100
CLC degree of carrier reduction (%) 70
CLC degree of fuel utilisation (%) 100
Auxiliaries
Table 3 Generator mechanical efficiency (%) 98
Computational assumptions O2 and CO2 compression mechanical drive (%) 95
efficiency
Heat exchangers Auxiliary power requirements (of net plant (%) 1
Pressure drop (%) 3 output)
DTmin gas/gas (1C) 30
DTmin gas/liquid (1C) 20
HRSG DT steam out/exhaust in (1C) 20
HRSG pinch point (1C) 10
CO2 compression intercooler temperature (1C) 30
Gas side pressure drop through HRSG (mbar) 40 It is emphasized that since the GE9351FA gas turbine
type has been considered in the present analysis, the inlet
Reactors
GT Combustor and reactor pressure drop (%) 5 pressures and pressure ratios should be similar in all cases.
Duct burner pressure drop (%) 1 However, for three of the oxy-fuel cycles (the oxy-fuel CC,
Combustor outlet temperature (max) (1C) 1328 the WC, and the Graz cycles), the inlet pressures and the
Reactor outlet temperature, CLC and AZEP (1C) 1200 pressure ratios are different as these are regarded as
Turbomachinery efficiencies concept specific.
Main GT compressor polytropic efficiency (%) 91 The WC model employed for the present comparison
Main GT un-cooled turbine polytropic efficiency (%) 91 implies a similarity with the near-term case in accordance
Small compressor polytropic efficiency (%) 87
to [6], however with some minor modifications. In the
Small turbine polytropic efficiency (%) 87
CO2 compression isentropic efficiency stage 1 (%) 85 model, there are two turbines (the second corresponds to
CO2 compression isentropic efficiency stage 2 (%) 80 the IPT and LPT reported by [10]). The first TIT is 900 1C,
CO2 compression isentropic efficiency stage 3 (%) 75 and the TIT of the second is 1328 1C, as for the other
CO2 compression isentropic efficiency stage 4 (%) 75 concepts. Furthermore, a condenser pressure of 0.045 and
SOFC/GT cycle compressor polytropic efficiency (%) 87.5
0.046 bar for the WC concept and the Graz cycle
SOFC/GT cycle turbine polytropic efficiency (%) 87.5
AZEP and SOFC/GT recirc. compressor (%) 50 respectively, has been determined as the lower limit for
polytropic efficiency the condensation pressure, in order to make it thermo-
HP steam turbine isentropic efficiency (%) 92 dynamically comparable with pure steam condensation at
IP steam turbine isentropic efficiency (%) 92 0.04 bar (as in the steam cycle), i.e. the same condensation
LP steam turbine isentropic efficiency (%) 89
temperature has been assumed in all cases. In the flowsheet
Pump efficiency (incl. motor drive) (%) 75
simulations of the CLC concept, the TIT is 1200 1C due to
Note: Small compressor/turbine refers to H2O/CO2 recirculation the assumed temperature limitation of the two CLC
compressor, ATR and MSR-H2 fuel compressors, MSR-H2, CLC, and
reactors. Two cases are defined for the AZEP concept:
AZEP CO2/steam turbines.
Steam power cycle (1) 100% (with TIT 1200 1C limited by the AZEP reactor)
Max steam temperature, pure steam cycle (1C) 560 and (2) 85% capture of CO2, respectively. The latter case
HP steam turbine inlet pressure (bar a) 111 corresponds to the option mentioned previously, in which
IP steam turbine inlet pressure (bar a) 27 SF is employed to an amount corresponding to the
LP steam turbine inlet pressure (bar a) 4
maximum TIT (here 1328 1C). It should be noted that the
Max temperature WC HP turbine (1C) 900
Deaerator pressure (bar a) 1.2 model of the AZEP concept is based on an earlier reported
Condenser pressure, pure steam cycle (bar a) 0.04 configuration rather than the newer version as published
Condenser pressure, water cycle (bar a) 0.045 e.g. in [46]. In this newer version the CO2/steam turbine is
ARTICLE IN PRESS
H.M. Kvamsdal et al. / Energy 32 (2007) 10–24 19
Efficiency
55.0%
53 %
close to the values obtained for the present implementation 51 %
50.0% 50 % 50 %
of the concept, in both the 100% capture case and the 48 % 47 % 47 % 49 %
85% capture case [47]. By omitting the CO2/steam turbine, 45.0%
45 %
the new version however, might be more economically
40.0%
attractive, but a study of economic aspects is beyond
the scope of the present paper. The SOFC unit applied 35.0%
as afterburner in the SOFC+GT cycle is operated at
se
LC
0%
T
ra
in
-H
/G
AT
85
ca
C
Am
10
SR
FC
el
0.3 V and contributes to the electricity production.
EP
se
fu
EP
M
SO
xy
AZ
ba
AZ
Ninetyfive percent fuel utilization is achieved in this
O
C
C
afterburner (see [21]).
Fig. 11. Net plant efficiency of the nine concepts and a CC concept in %
For six of the concepts (the Oxy-fuel CC, WC, Graz,
of fuel LHV.
SOFC þ GT, AZEP, MSR-H2 concepts) there will be
some other components than CO2 and H2O present in the
stream sent to storage. In the case of NG as fuel, these may MSR-H2, AZEP 100%, AZEP 85%, and SOFC þ GT)
comprise nitrogen, oxygen, argon, and nitrous oxides. It show the best results. In fact, the SOFC þ GT concept
might be necessary to remove these components prior to exhibits better efficiency than a standard CC plant. It must
transportation. It was found that purifying the CO2 imply be emphasized here that since the electrical output of the
a power cycle efficiency reduction up to 0.4%-points. largest demonstration plant without CO2-capture is
However, it is here assumed that the effect on the overall 220 kW and plants up to 20 MW are foreseen, a realization
efficiency is negligible (within the limits of the uncertainty), of a SOFC-GT 400 MW plant must regarded as long-term.
and this issue is not considered further here. It is emphasized that the emerging technologies imply
higher uncertainty in the process modelling assumptions
4. Quantitative comparison of concepts and consequently higher uncertainty in the calculated net
plant efficiency. The determined efficiency values for these
4.1. Net plant efficiency concepts (CLC, MSR-H2, AZEP 100%, AZEP 85%, and
SOFC þ GT) are optimistic and as such the uncertainty is
Net plant efficiency is defined as estimated to be in the range of 0 to 2%. The uncertainty
for the oxy-fuel CC, the WC, and the Graz cycle concepts is
Zcycle estimated to 1:5% while the uncertainty for the amine
P P P
ð W_ exp W_ c Þ Zt!e þ W
_ FC W
_ DC=AC W_ consumers and the ATR concepts is estimated to 1%.
¼ The reduction in turbine work regarding the amine
mF LHV
concept is due to LP steam withdrawal from the steam
ð1Þ
cycle used in the stripper column of the absorption plant.
The first term is related to the thermodynamic work of gas Furthermore, the 2% reduction shown for the ‘‘amine
turbines and steam turbines. This net thermodynamic work absorption’’ term (Table 4) is work related to compression
is multiplied with a turbine to electricity grid efficiency, of exhaust gas to compensate for the pressure drop in the
Zt!e , which is 0.97 in all cases except for the SOFC þ GT absorption column.
concept, where it is 0.9 [48]. The second term is the fuel cell The first three oxy-fuel concepts (oxy-fuel CC, WC, and
electric output while the third term accounts for the losses Graz) are estimated to have a medium-time frame to
related to DC to AC conversion. The last term is the sum realization due to the required development of a new gas
of work related to consumers as auxiliaries, pumps, ejectors turbine operating on mainly CO2 as the working fluid. One
ðSOFC þ GTÞ, fans (Amine), CO2 compression, and O2 of the major causes of reduction in efficiency for these
production and compression. concepts, is the cryogenic production of oxygen as can be
The net plant efficiency in % of the NG fuel LHV for the seen from Table 4. In case of the oxy-fuel CC, the exhaust
nine concepts is shown in Fig. 11 together with the base gas temperature (approx. 640 1C) is not completely utilized
case CC without CO2-capture. The different terms of due to the fixed steam temperature of 560 1C that has been
Eq. (1) in % of fuel LHV together with the net plant adopted in the present paper. The other main cause of
efficiency, can be seen from Table 4 for each of the reduction in efficiency regarding the WC and the Graz
concepts and the CC plant. As can be seen from Fig. 11 the cycle is the CO2 compression work (see below).
net plant efficiencies of the amine, the ATR, the oxy-fuel It should be noted that the AZEP concept exhibits much
CC and the Graz cycle concepts are similar, while the better efficiency in case of reduced CO2 capture compared
concepts involving new and emerging technology (CLC, to the 100% capture case. It is an interesting option as a
ARTICLE IN PRESS
20 H.M. Kvamsdal et al. / Energy 32 (2007) 10–24
SOFC/GT
compromise between plant performance and CO2 emis-
10.5%
100.0% sions.
61.2%
58.2%
32.5%
17.3%
15.3%
13.7%
67.3%
0.7%
3.1%
1.4%
1.5%
2.6%
4.6%
As in the case of the AZEP concept, the CLC concept
performance is limited by the maximum temperature in the
reactors, and the operation at pressurized conditions adds
AZEP85%
100.0%
54.2%
52.5%
0.5%
1.1%
0.3%
0.8%
1.6%
4.2%
system can be regarded as being in a very early stage of
development. The CLC concept is regarded as promising,
but with a long-term time frame for realization.
AZEP100%
51.7%
50.0%
the MSR-H2 concept still needs some more refinement.
0.5%
1.1%
0.2%
1.0%
1.7%
6.8%
The challenging part of its realization is the development
of a stable membrane for integration in a steam reform-
MSR-H2
53.2%
49.6%
0.5%
1.1%
0.3%
2.7%
3.6%
7.1%
membrane reactor, including sealing, may be a major
challenge.
The CO2 compression work is almost equal for the
100.0%
103.0%
47.5%
55.5%
54.4%
51.3%
concepts except for the Water cycle and the Graz cycle. The
0.5%
1.1%
2.5%
3.1%
5.5%
CLC
reason for the higher level in the latter concepts is the low
condenser pressure from which the CO2 is recompressed.
100.0%
102.7%
64.8%
16.2%
48.6%
0.6%
1.3%
0.5%
6.5%
2.7%
5.9%
8.2%
Graz
slightly lower than for the other concepts, but the reason is
the assumption that only 90% of the CO2 is separated from
Net plant efficiency in % of fuel LHV and the different terms of Eq. (1) for each of the nine concepts and a CC plant
100.0%
the fuel in the absorption unit and 85% in the AZEP 85%
44.6%
62.0%
61.9%
60.7%
16.1%
12.5%
0.7%
0.1%
1.2%
0.2%
6.6%
2.5%
6.1%
47.0%
89.7%
28.7%
60.9%
59.7%
12.7%
0.3%
6.4%
2.4%
3.0%
9.7%
49.8%
0.5%
1.0%
0.2%
2.2%
2.9%
9.9%
ATR
47.9%
92.0%
37.6%
54.4%
53.3%
0.5%
1.1%
0.6%
2.0%
2.3%
5.4%
8.8%
57.6%
0.6%
1.2%
0.3%
0.8%
%-points
%-points
%-points
%-points
%-points
%-points
%-points
%-points
%-points
%-points
%-points
%-points
%-points
%-points
%-points
%-points
%-points
%-points
Oxygen compression
Amine absorption
Total consumers
Net shaft power
Ejectors
Table 4
Pumps
Table 5 Table 6
Composition (mol%) of the compressed CO2 stream (200 bar) CO2 emissions related to the amine and ATR concepts and the AZEP 85%
option
CO2 H2O H2 CO N2 O2 Ar CH4
CC Amine ATR AZEP 85%
Oxy-fuel CC 89.97 0.22 4.22 0.24 5.35
WC 88.57 0.22 0.01 4.19 1.69 5.32 CO2 emission ðg=kWhel Þ 367 43 42 60
Graz 88.66 0.22 4.20 1.59 5.33 CO2 emission avoided ðg=kWhel Þ 0 323 324 307
SOFC þ GT 99.07 0.22 0.71 Capture level (%) 0 90 90 84.4
AZEP 99.01 0.22 0.77 Relative reduction (%) 0 88.2 88.5 83.7
CLC 99.78 0.22
ATR 99.78 0.22
MSR-H2 96.58 0.22 1.44 0.83 0.70 0.23
Amine 99.78 0.22
4.2. CO2 emission level compared to that of the costs. In one study [50], the
reduction was less than 1%-point going from a capture
As mentioned above, some of the concepts do not exhibit level of 90–100%, while in [51], the reported efficiency
100% of CO2 capture, namely the amine, the ATR, and the seems in fact to be slightly increased by increasing the
AZEP option with SF. The CO2 emission per kWh capture level from 90% to 95%. In the latter study, several
produced electricity, the avoided emission of CO2 per parameters (as e.g. lean and rich loadings) were optimized
kWh produced electricity, the capture level in % of CO2, for each case, which was not done in [1]. Irrespective of
actually captured, and the relative reduction (%) in CO2 this, the capture level is a degree of freedom in the design of
emission compared to the reference case (CC) are given for these concepts, and the decision of plant layout in this
these concepts in Table 6. respect will be made based on, among other things,
As the produced CO2 per kWhel is increased compared estimated future cost of CO2 emissions.
to the reference CC case, the relative reduction or avoided It should be noted that the other concepts are considered
CO2 emission is lower than the capture level (illustrated in to have a capture level of 100%, however, a trace amount
Fig. 12). Furthermore, this effect is higher for the amine (approximately 0.002%) of CO2 will in any case dissolve in
and ATR concepts than the AZEP 85% concept as the net water depending on the condensing water pressure.
thermal efficiency for the latter is higher. The difference in the captured CO2 and the actually
It is theoretically possible to capture all the CO2 in an avoided emission of CO2 compared to the base case is
absorption plant. However, the investment costs will reflected both in the reduction of efficiency and the level of
increase tremendously with a capture level approaching CO2 capture for each of the concepts (see Fig. 12 and 13).
100%. As for the AZEP 85% concept, this is a matter of The avoided emission for the concepts with 100% capture
adaptation between costs and CO2 emission. It should be is of course the same as the emission of CO2 for the base
noted that the net plant efficiency is less sensitive to capture case. The difference between the amount captured and the
ARTICLE IN PRESS
22 H.M. Kvamsdal et al. / Energy 32 (2007) 10–24
600,00
500,00 485
Avoided 471
Captured
421 418
405 405
390 401
400,00
CO2 [g CO2 /kWh el]
200,00
100,00
00
0,00
se
%
2
0%
C
T
e
LC
z
C
R
-H
in
ca
/G
85
C
ra
W
AT
Am
10
C
SR
G
FC
el
EP
se
fu
EP
M
SO
ba
AZ
xy
AZ
O
C
C
Fig. 13. Captured CO2 and avoided emission of CO2 compared to the base case for all concepts.
amount avoided is directly related to the reduction in technology (SOFC+GT, AZEP, CLC, MSR-H2), may
efficiency, meaning that the difference e.g. in case of the involve higher uncertainty in the calculations as these are
oxy-fuel CC, is higher than in the case of the CLC concept. based on unverified data. Thus, by taking into account the
The difference in case of the SOFC/GT concept is of course uncertainty in the efficiency calculations for all concepts,
negative as the efficiency is higher than the base case. the distinction between the concepts, which can be
classified as near-term and mid-term and those concepts
5. Overall conclusion involving emerging technology, is not that clear as shown
in Fig. 11. Both qualitative aspects such as technology
Nine different concepts for NG fired power plants with complexity and maturity and cost aspects for investment
CO2 capture have been investigated and a quantitative and operation and maintenance, will have an impact on
comparison based on net plant efficiency and CO2 selection of technology in a case when a power plant with
emissions is presented. These concepts constitute: one or without CO2 capture is to be built. Altogether, it is very
post-combustion based, six oxy-fuel based and two pre- difficult to conclude which is the best plant concept based
combustion based concepts. It is concluded that the on net plant efficiency and CO2 emissions only.
ranking of concepts based on net plant efficiency is (1)
SOFC þ GT (67.3%), (2) AZEP 85 % (52.5%), (3) CLC
Acknowledgments
(51.3%), (4) AZEP 100% (50.0%), (5) MSR-H2 (49.8), (6)
Graz (48.6%), (7) Amine (47.9%), (8) OXY-Fuel CC
This work has been sponsored by the Norwegian
(47%), (9) ATR (46.9%) and (10) WC (44.6%). Taking the
CO2 capture efficiency into account, the ranking of the Research Council. Additional financial support from Lyse
Energy, Norway, is highly appreciated. Ola Maurstad has
AZEP 85%, amine and the ATR concepts will be poorer.
also been involved in the work, but not directly involved in
For consistency in all cases, a 400 MW CC without CO2
the present paper.
capture was employed as a reference case, although this is
considered a rather unrealistic power plant size in the
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