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EBC10004
iW1677-00 for 5V 1A
Ultra-Thin Charger Design
Table of Contents
1.0. Introduction��������������������������������������������������������������������������������������������������������������������������������������������������������������������3
4.0. Schematic����������������������������������������������������������������������������������������������������������������������������������������������������������������������5
8.0. Performance������������������������������������������������������������������������������������������������������������������������������������������������������������������8
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Rev. 1.1 EBC10004 Page 2
Apr, 2012
5V 1A Ultra-Thin Charger
with iW1677-00 EBC10004
1.0 Introduction
This document provides a reference design for a universal input, 5V 1A isolated flyback power supply. For this design the
iW1677-00 is used. This document contains the complete specification of the power supply, a detailed circuit diagram,
an entire bill of materials required to build the power supply, a drawing of the power transformer, and test data of the
most important performance.
AC Input
DC Output
EPC13
10mm
Figure 1.1 PCB Top View Figure 1.3 PCB Side View
40mm
22mm
iW1677-00
(No Cable-Drop-Compensation)
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The information in the table below represents the minimum acceptable performance of the design.
Input
Output
Constant Output voltage VOUT_CV 4.75 5.00 5.25 V Measured at PCB end
voltage Output current IOUT_CV 0 1 A
Environmental
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4.0 Schematic
F1
10Ω
L
L1 T1 D9
330 μH EPC13 SCD34
AC Input BD1
ABS8 5V
R2 R8 C2
C1 + C10 + 3 MΩ 3 MΩ 470 pF
N
4.7 μF 4.7 μF
C8 + C4 + C7 + R14
FB1
4.7 μH U1 R10 270 µF 270 µF 100 µF 3.9 kΩ
DMZ6005 300 Ω
D5
SRGC10MH
GND
R4 D6
1Ω SRGC10DH
IC1
R7 iW1677 - 00
15.4 kΩ
1 VCC OUTPUT 6 U2
UTC5302DL
2 VSENSE GND 5
3 ASU ISENSE 4
R9 C3 C9 C6
4.3 kΩ 39pF 4.7μF 100nF R3
2.7 Ω
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Schematic:
1 A
5
B
3
Notes:
Bias 14Ts • Dot (●) denotes electrical
start.
Electrical Specifications:
1. Primary inductance (Lp) = 1.55mH ± (7%) @10KHz
2. Primary leakage inductance < 5% * LP, short pin 2,3,4,A,B
3. Electrical strength = 3KV, 50/60Hz, 1Min.
Materials:
1. Core: EPC13 (ferrite material TDK PC40 or equivalent)
2. Bobbin: EPC13 horizontal
3. Magnet wires (pri): type 2-UEW
4. Magnet wire (sec): triple insulated wires
5. Layer insulation tape: 3M1298 or equivalent
Finished:
1. Varnish the complete assembly
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8.0 Performance
8.1 Regulation, Ripple and Efficiency Measurement
* Note: Output voltage is measured at end of PCB
5.0
Amplitude(dBμV)
VOUT (V)
4.0
3.0
2.0
1.0
0.0
0 200 400 600 800 1000 1200 1400 1600
IOUT (mA) Frequency(MHz)
5.0
Amplitude(dBμV)
VOUT (V)
4.0
3.0
2.0
1.0
0.0
0 200 400 600 800 1000 1200 1400 1600
IOUT (mA) Frequency(MHz)
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Contact Information
Web: http://www.iwatt.com
E-mail: info@iwatt.com
Phone: +1 (408) 374-4200
Fax: +1 (408) 341-0455
iWatt Inc.
675 Campbell Technology Parkway, Suite 150
Campbell, CA 95008
Disclaimer
iWatt reserves the right to make changes to its products and to discontinue products without notice. The applications
information, schematic diagrams, and other reference information included herein is provided as a design aid only
and are therefore provided as-is. iWatt makes no warranties with respect to this information and disclaims any implied
warranties of merchantability or non-infringement of third-party intellectual property rights.
iWatt cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in an iWatt product. No
circuit patent licenses are implied.
Certain applications using semiconductor products may involve potential risks of death, personal injury, or severe
property or environmental damage (“Critical Applications”).
Inclusion of iWatt products in critical applications is understood to be fully at the risk of the customer. Questions
concerning potential risk applications should be directed to iWatt, Inc.
iWatt semiconductors are typically used in power supplies in which high voltages are present during operation. High-
voltage safety precautions should be observed in design and operation to minimize the chance of injury.
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