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Plant Foods Hum Nutr (2009) 64:153–159

DOI 10.1007/s11130-009-0118-z

ORIGINAL PAPER

Formulation and Physicochemical and Sensorial Evaluation


of Biscuit-Type Cookies Supplemented with Fruit Powders
Ana Maria Athayde Uchoa & José Maria Correia da Costa & Geraldo Arraes Maia &
Tatyane Ribeiro Meira & Paulo Henrrique Machado Sousa &
Isabella Montenegro Brasil

Published online: 20 May 2009


# Springer Science + Business Media, LLC 2009

Abstract Cashew apple and guava residues from fruit juice ization easier. It allows conversion of perishable materials
industry were prepared as dehydrated fruit powders and used into stabilized products by lowering water activity to
at different levels of wheat flour substitution for cookies appropriate levels, thus preventing microbial spoilage and
formulations. The effects of guava and cashew apple fruit quality deterioration due to undesirable biochemical reac-
powders supplementation on physicochemical and sensorial tions. Facility for transportation, storage and handling of
characteristics of the cookies were evaluated. The pH, fibre dried fruits are also important factors in the globalized world.
and protein content were significantly affected. Biscuits with Moreover, drying reduces wastes and post-harvest losses,
15 g and 20 g/100g cashew apple and guava fruit powders and might allow that whole production could be absorbed by
showed the highest scores for sensorial attributes, respec- the food industry and distribution sectors. Finally, the
tively. The supplementation seems to be suited for wheat development of dried fruits, which maintain the relevant
flour substitution and it is possible to obtain cookies with sensory properties as unaltered as possible and present the
value-added food ingredient within the standards. convenience of ready-to-eat products, can contribute for
commercialization of higher value added products.
Keywords Cashew apple . Guava . Fruit waste . Cookie . Brazil is currently the third largest fruit producer in the
Processing world, behind China and India, and nowadays it produces
40% of all tropical fruit in the world [2].
Guava (Psidium guajava L.) is native to the American
Introduction tropics and today is found in all subtropical and tropical
regions [3]. The largest production in the world is recorded
Food processing wastes are promising sources of valuable in Brazil and more than 40.7% (5,201 ha) of the Brazilian
compounds such as dietary fiber, antioxidants, essential fatty guava production is concentrated in the Northeast region
acids, antimicrobials, minerals which may be used due to their [4]. The cashew tree, Anacardium occidentale L. (Anacar-
favorable technological, nutritional and functional properties diaceae), has its origin in Brazil and it is well established in
[1]. In the case of fruit industries, the higher increase in fruit many tropical regions. Brazil leads the cashew apple
pulp consumption generates a greater production of residues production, detaining 95% of the world production and
which comprise of fruit skin, stone or seed kernel. almost 96% of the cashew cultivation is located in the
The drying of tropical fruits can be an excellent Northeast region [5]. The cashew apple, the pseudo fruit, is
alternative to make their shelf-life longer and commercial- nutritious, juicy and astringent [6]. Although the usual
presence of sugars, organic acids and fibres, a typical
A. M. A. Uchoa : J. M. Correia da Costa : G. A. Maia : characteristic of cashew apple is its richness in vitamin C
T. R. Meira : P. H. M. Sousa : I. Montenegro Brasil (*) (e.g., four times higher than sweet orange) [7].
Fruit and Vegetable Laboratory, Department of Food Technology, The cashew processing industry has the main segments in
Federal University of Ceará,
juice and nectar products and even when the Brazilian
Av. Mister Hull 2977, Campus do Pici, P.O. Box 12.168,
Fortaleza, Ceará CEP 60356-000, Brazil Northeast presents an annual production of about two millions
e-mail: isabella@ufc.br of tons of cashew apples, about 95% of this production is lost
154 Plant Foods Hum Nutr (2009) 64:153–159

and according to official data 6% of the available fruit were used in the formulation of biscuit-type cookies, with
production is used [5]. The greatest source of residues the objective of finding a viable alternative to the
produced by cashew industry is the “bagasse” which is the exploitation of the large quantity of agro-industrial residues
cashew apple juice by-product and it represents approxi- in the Northeast region of Brazil formed by fruit juice
mately 20% of the total cashew apple weight. The “bagasse” extraction. Additionally, the purpose of the present study
exploitation is restricted to its use as nutritional complement was develop a cookie formulation with good acceptability
for animal feed. However, this utilization is limited due to its and evaluate the effects of cashew apple and guava fruit
fast degradation, which makes it impossible to stock [8]. powders supplementation on physicochemical and sensorial
During the processing of fruits, agricultural and industrial characteristics of the obtained biscuit-type cookies.
wastes are discarded or only used as low-value by-products.
Most of these fruit by-products could be used as functional
ingredients when designing healthy foods (functional foods), Materials and Methods
especially non-digestible carbohydrates (dietary fiber) and
bioactive compounds (ascorbic acid and flavonoids) [1]. Raw Material
The characterization and exploitation of the ashes
generated as by-products of industrial processess, or as Residues from red guava (Psidium guajava L.) and cashew
residues from the burning derived from productive activi- apple (Anacardium occidentale L) pulp extraction were
ties have been theme of many researches, and also resulted used to obtain fruit powders. The fruits were obtained
on patents of new high added value products. from plantations in the state of Ceará, Brazil, during the
Bakery products are an important part of a balanced diet 2005 year. The residues were washed with water, placed in
and, today, a wide variety of such products can be found on polyethylene bags and stored in an industrial freezer at
supermarket shelves. This includes unsweetened goods -18°C. For drying experiments, the residues were thawed at
(bread, rolls, buns, crumpets, muffins and bagels), sweet room temperature (23°C), cut in small pieces of approxi-
goods (pancakes, doughnuts, waffles and cookies), and mately 1.0×1.0 cm and placed in 9 cm Petri dish for drying
filled goods (fruit and meat pies, sausage rolls, pastries, process. The samples were dried in a vacuum stove at 60±
sandwiches, cream cakes, pizza and quiche) [9]. 65°C during 16 h until the final moisture attained 6.5% and
The challenge is to develop traditional cookies, a higher 4.0% for cashew and guava, respectively. After drying, the
consumed bakery product, using fruit wastes to increase residues were left to cool in desiccators and then ground in
functional ingredients for daily intake. Consumer awareness a domestic blender at low velocity for 10 min. Afterwards
of the functional characteristics of the food products is the material was sieved in order to obtain a powder with an
increasing, which is influencing their purchasing decisions, average particle size of 65μm. The obtained fruit powders
with the functional foods market increasing at about 10% a were placed in glass recipients covered by aluminum and
year [10]. PVC film and stored at room temperature (23 ºC) for
An alternative for recycling the fruit-industrial residue is further formulation of biscuit-type cookies. The physico-
to submit it to the drying processes. In this work, cashew chemical and chemical characteristics of obtained guava
and guava residues prepared as dehydrated fruit powders and cashew apple fruit powders are shown in Table 1.

Table 1 Physicochemical
and chemical composition of Analyzed item* Cashew apple fruit powder Guava fruit powder
guava and cashew apple
fruit powders Protein (%) 7.63 11.47
Lipids (%) 3.70 14.05
Total alimentary fibre (%) 3.26 24.29
Ash (%) 1.42 1.53
Moisture (%) 6.52 4.07
pH 3,97 4.49
Total titratable acidity (% citric acid) 1.36 0.97
Total soluble solids (ºBrix ) 40.38 12.97
Reducing sugars (% glucose) 30.60 8.44
Non reducing sugar (% sacarose) n.f 0,26
Total sugars (%) 30.60 8.69
*Mean of three determinations; Ascorbic acid (mg/100g) 38.33 19.57
n.f not found
Plant Foods Hum Nutr (2009) 64:153–159 155

Making the Cookies by Peryam and Pilgrim [15] in which a score of 1 represents
the attributes most disliked and a score of 9 represents the
The cookies were made according to the AACC [11] attributes most liked. Scores around 5 are considered
‘‘sugar-snapcookie’’ method No. 10-50D with some acceptable.
modifications. In all cases, the products contained 5 g,
10 g, 15 g and 20 g/100g of guava and cashew apple Statistical Analysis
powders in relation to wheat flour content. Ingredients
were blended in a mixer (Hobart C- 100) and kneaded Results were subjected to analysis of variance (ANOVA),
with an electric laminator to achieve a gradual reduction regression analysis and the treatment means were compared
of thickness using a standard 1.3 mm steel matrix. The using the Tukey’s HSD test at a significance level of P ≤0.05.
dough was then shaped into cookies and baked. Baking All analyses were performed using procedures of the SAS
was done on an electric oven (Hypo- HF4B, 7Hw, 20A, [16] 9.1 version.
220v) at 150°C for 15 min (5 g and 10 g/100 g of fruit
powder) or 20 min (15 g and 20 g/100 g of fruit powder).
Once baked, the cookies were allowed to cool down Results and Discussion
during 30 min and stored in a polypropylene container
with hermetic cover. The processing was performed three Physicochemical Characteristics of Biscuit-Type Cookies
times. Table 2 shows the composition of the biscuit-type Supplemented With Cashew Apple and Guava Fruit
cookies, supplemented with different percentages of guava Powders
and cashew apple powders.
There were no significant differences ( p>0.05) in relation
Physicochemical Analysis to moisture content in both types of biscuits made with
different percentages of fruit powders (Fig. 1a, b). The
Moisture, pH, protein, lipid and total ash content were moisture content values of the biscuits made with cashew
determined according to the official methods of the AOAC apple (4.9%) and guava fruit powders (4.1%) were higher
[12]. Soluble alimentary fibre (SAF) and insoluble alimen- than 2.0%. Smith [9] establishes that total moisture content
tary fibre (IAF) were measured following the method of for biscuits should not exceed 14% (p/p) and that 5% is the
Prosky et al. [13]. Total alimentary fibre (TAF) was best. Our results highlighted that cashew apple cookies that
calculated by adding IAF (insoluble alimentary fibre) and contained lower TAF showed higher moisture content.
SAF (soluble alimentary fibre) as recommended by Therefore, there was no general correlation between higher
Gourgue et al. [14]. All analyses were performed in moisture content, which is mainly found in fruits with high
triplicate. TAF that is ascribable to high water-holding capacity of
fruit alimentary fibre. In this study this fact could be
Sensory Test attributed to the difference in composition on insoluble and
soluble fibres of the fruits. According to Lima et al. [17] the
The sensory test was carried out 4 days after the biscuits cashew apple fibres have a soluble fibre level of 61.21%
were made. One hundred and two untrained judges and guava fruit only have 14.32%.
evaluated flavour, texture, and global appearance. A 1–9 The pH of the both cookies significantly decreased
hedonic scale was used to evaluate the samples as described (p≤0.05) with the fruit powder supplementation (Fig. 2a, b).

Table 2 Cookies composition


supplemented with different Ingredients (g/100g) Levels of substitutions
percentages of guava and
cashew apple powders Control 5 g/100 g 10 g/100 g 15 g/100 g 20 g/100 g

Wheat flour (g) 225.00 213.75 202.50 191.25 180.00


Sugar (g) 100.00 100.00 100.00 100.00 100.00
Invert sugar (mL) 20.00 20.00 20.00 20.00 20.00
Hydrogenated vegetal fat (g) 60.00 60.00 60.00 60.00 60.00
Distilled water (mL) 40.00 40.00 40.00 40.00 40.00
Chemical flour (g) 4.50 4.50 4.50 4.50 4.50
Salt (g) 2.10 2.10 2.10 2.10 2.10
Fruit powder (g) - 11.25 22.50 33.75 45.00
156 Plant Foods Hum Nutr (2009) 64:153–159

a a
= 4,9

Total dietary fibre (g/100g)


6,00 y^ = 0,17x + 3,29 R2 = 0,9952
4,2
Moisture (g/100g)

5,00
4
4,00
3,8
3,00 3,6
2,00 3,4
1,00 3,2
0,00 3
0 5 10 15 20 0 5 10 15 20
level of cashew apple powder (%) level of cashew apple powder (%)

b b
= 4,1
y^ = 1,223x + 2,227

Total dietary fibre (g/100g)


5,00 10
R2 = 0,9999
Moisture (g/100g)

4,00 8

3,00 6
2,00
4
1,00
2
0,00
0 5 10 15 20 0
level of guava fruit powder (%) 0 5 10 15 20
level of guava fruit powder (%)
Fig. 1 Moisture values of biscuit-type cookies supplemented with
different percentages of cashew apple a and guava fruit powder b. All Fig. 3 Total dietary fibre values of biscuit-type cookies supplemented
data were expressed as a mean of each fruit powder percentage. with different percentages of cashew apple a and guava fruit powder
Symbol ‘♦’ denotes: significant at 5% b. All data were expressed as a mean of each fruit powder percentage.
Symbol ‘♦’ denotes: significant at 5%

a a
7,2 = 7,11 - 0,032 .conc R2 0,9730 20,00
Protein (g/100g)

7,0 y^ = 12,6
15,00
6,8
pH

6,6 10,00
6,4
5,00
6,2
6,0 0,00
0 5 10 15 20 0 5 10 15 20
level of cashew apple powder (g/100g)
level of cashew apple powder (%)
b
7,2 = 7,00 - 0,0206.conc R2 = 0,7579 b y^ = 9,88 + 0,91.conc R2 = 0,8427
35,00
Protein (g/100g)

7,0 30,00
25,00
6,8
20,00
pH

6,6 15,00
10,00
6,4 5,00
6,2 0,00
0 5 10 15 20 0 5 10 15 20
level of guava fruit powder (%) level of guava fruit powder (%)

Fig. 2 pH values of biscuit-type cookies supplemented with different Fig. 4 Protein values of biscuit-type cookies supplemented with
percentages of cashew apple a and guava fruit powder b. All data different percentages of cashew apple a and guava fruit powder b. All
were expressed as a mean of each fruit powder percentage .Symbol ‘♦’ data were expressed as a mean of each fruit powder percentage.
denotes: significant at 5% Symbol ‘♦’ denotes: significant at 5%
Plant Foods Hum Nutr (2009) 64:153–159 157

a y^ = 1,1 a
1,50 15,50
y^ = 15,4

Lipid (g/100g)
15,45
Ash (g/100g)

1,00 15,40
15,35
15,30
0,50
15,25
15,20
0,00 15,15
0 5 10 15 20 0 5 10 15 20
level of cashew apple powder (%) level of cashew apple powder (%)
b 1,40
^
y = 1,2 b 17,00
y^ = 16,1
1,20
Ash (g/100g)

16,50

Lipid (g/100g)
1,00
0,80 16,00
0,60
0,40 15,50
0,20
0,00 15,00
0 5 10 15 20
14,50
level of guava fruit powder (%) 0 5 10 15 20

Fig. 5 Ash values of biscuit-type cookies supplemented with different level of guava fruit powder (%)
percentages of cashew apple a and guava fruit powder b. All data
were expressed as a mean of each fruit powder percentage. Symbol ‘♦’ Fig. 6 Lipid values of biscuit-type cookies supplemented with
denotes: significant at 5% different percentages of cashew apple a and guava fruit powder b.
All data were expressed as a mean of each fruit powder percentage.
Symbol ‘♦’ denotes: significant at 5%
The pH values of both types of biscuits were higher than 6.0,
being considered non acidic food products. Our results are in day−1), as recommended by FAO⁄WHO [19]. Total alimen-
agreement with results reported by de Souza et al. [18], tary fibre values of both types of cookies ranged from 3.53
which found pH of 6.32 and 6.56 in cookies supplemented to 8.54 g (100 g)−1. These levels were within the range
with Brazil cashew kernel flour and sugar and unsweetened reported for high-fibre cookies [20, 21] and higher than the
cookie without Brazil cashew kernel flour (control), respec- levels reported for other cookies [18, 22]. The highest TAF
tively. Smith [9] suggested that pH is an important parameter level (8.54%) was found in guava fruit cookie and such
associated to cookies flavour. discrepancy may be due to a possible different fruit
The TAF content of both cookies significantly increased ripening stage and variable characteristics of the cultivars
(p≤ 0.05) with the level (5%, 10%, 15%, and 20%) of used in this study. Fruit TAF concentrates have, in general,
incorporation of fruit powders (Fig. 3a, b). In both cases, better nutritional quality than those found in cereals,
the dough containing highest fruit powder levels showed because of their significant contents of associated bioactive
the highest moisture content (data not shown) due to the compounds (flavonoids, carotenoids, etc.) and more bal-
high water absorption capacity of staple fibres. anced composition (higher overall fibre content, greater
In this study the TAF values of both biscuits were higher SAF/IAF(soluble alimentary fibre/insoluble alimentary fi-
when compared to those found in bakery products ber) ratio, water and fat-holding capacities, lower metabolic
described in the literature. The consumption of 100 g energy value, and phytic acid content) [23].
day−1 of these cookies would represent around 20% of the There were significant differences (p≤0.05) in protein
recommended daily requirement for dietary fibre (25 g level of the supplemented guava fruit cookies proportional to
Table 3 Resume of analysis
of variance and analysis Source DF Mean Square
of regression of the sensorial
parameters of fruit cookies Taste Texture Global appearance
with cashew apple
Concentration 4 15.75* 30.03* 23.57*
Error 505 2.70 3.20 2.69
Linear model 1 46.59* 94.21* 72.53*
LOF 3 5.48ns 8.64* 7.25*
*Significant differences Quadratic model 2 - 49.97* 36.37*
(p ≤ 0,05); ns non significant LOF 2 - 11.78* 10.77*
differences (p>0.05); DF: degree Variation coefficient (%) 23.1 26.1 23.2
of freedom ; LOF: lack of fit
158 Plant Foods Hum Nutr (2009) 64:153–159

Table 4 Resume of analysis


of variance and analysis Source DF Mean Square
of regression of the sensorial
parameters of the fruit cookies Taste Texture Global appearance
with guava
Concentration 4 51.07* 35.50* 36.41*
Error 502 3.09 5.03 3.25
Linear model 1 182.70* 62.90* 117.33*
*Significant differences LOF 3 7.19ns 26.37* 9.44*
(p ≤ 0,05);
ns
non significant differences Quadratic model 2 - 47.46* 66.42*
(p>0.05); LOF 1 - 23.55* 6.40*
DF: degree of freedom; Variation coefficient (%) 52.26 53.55 51.35
LOF: lack of fit

the level of fruit powder addition (Fig. 4b). Contrarily, levels, respectively; although, the incorporation of fruit
cashew apple cookies did not show significant differences (p powders produced slightly dark products. Larrea et al. [20]
>0.05) (Fig. 4a). This finding could be related to the addition and Arora and Camire [25] found an increase of texture in
of guava fruit powder which contains seed storage protein to cookies proportional to the amount of extruded orange pulp
wheat flour that increased the protein content. The highest
protein content was found in guava fruit cookies supple-
mented with 20g/100g of guava fruit powder (27.03%)
compared to cashew apple cookies at the same fruit powder a 9,0
level (12.6%). Bernardino-Nicanor et al. [24] working on 8,0
fractionation and characterization of guava seed storage 7,0
Sensory score

protein found that the guava seed could be an alternative 6,0


source of protein for human and animal consumption. 5,0
There were no significant (P>0.05) differences in the
4,0
total ash content in both type of cookies supplemented with
3,0
different levels of fruit powders (Fig. 5a, b). The ash
2,0
content found in the cookies was higher than that reported
1,0
for conventional cookies [18, 22]. 0 5 10 15 20
Addition of fruit powders did not cause a significant level of cashew apple fruit powder (%)
increase in lipid content of cookies (p>0.05) (Fig. 6a, b).
◊ flavour y^ = 7,5392 - 0,0428x R2 = 0,739
Higher lipid content (16.10%) was observed in cookies
texture y^ = not adjusted
supplemented with guava powder and it could be attributed
∆ global appearance y^ = not adjusted
to the seeds presence in the fruit residues. Thus, the guava
powder could be an alternative source of lipid. b 9,0
8,0
Sensory Test 7,0
Sensory score

6,0
The statistical evaluations of sensory properties of cashew 5,0
apple and guava biscuit-type cookies are given in Tables 3 4,0
and 4 and Fig. 7a, b, respectively. There were significant 3,0
differences (p≤0.05) in relation to the sensorial attributes in 2,0
both biscuit-type cookies when the level of fruit powder
1,0
supplementation increase. The cookies with 20 g/100 g 0 5 10 15 20
guava fruit powder had the highest hedonic rating for all level of guava fruit powder (%)
sensorial attributes (7.95), differing statistically from other ◊ flavour y^ = 6,0838 + 0,0834x R2 = 0,894
formulations and in discordance with studies that revealed texture y^ = not adjusted
the Brazilian like foods with little or no fibre addition. On ∆ global appearance y^ = not adjusted
the contrary, biscuits with 20 g/100 g cashew apple powder
showed low scores for all sensorial parameters. In a general Fig. 7 Sensory quality evaluation of biscuit-type cookies supple-
mented with different percentages of cashew apple a and guava fruit
way, a ‘‘very good’’ global appearance (“most liked”) has
powder b using a 1-9 hedonic scale described by Peryam and Pilgrim
been achieved for biscuits prepared with guava fruit and [15] (see Material and Methods for Hedonic scales scores). All data
cashew apple powders at 20 g and 15 g/100g substitution were expressed as a mean of each fruit powder percentage
Plant Foods Hum Nutr (2009) 64:153–159 159

and oat flour, respectively, which supports in part the based alcoholic beverage by GC–MS and GC-olfactometry.
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Freire VN (2007) Production and characterization of the
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National Council for Scientific and Technological Development
dos principais produtos do caju. Bol Centro Pesq Proces Alim
(CNPq). We thank Scientific and Technological Development Support
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Foundation from Ceará (FUNCAP) for granting the first author a
18. de Souza ML, Rodrigues RS, Furquim MFG, El-Dash AA (2001)
graduate scholarship.
Processamento de cookies de castanha-do-Brasil. Bol Centro Pesq
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