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FCB40302
CHAPTER 1
INTRODUCTION
Our task is to get the unit reading for hot and cooling water to know the heat
transfer that system make, and then plot a graph by temperature. Q value will be
finding from the graph and find the LMTD and U value for 4 type of heat exchanger
each.
After we’ve done all of the calculation then we will able to make a comparison
for 4 type of heat exchanger. From the comparison we can summaries which type
has most coefficients on the system.
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HEAT EXCHANGER
FCB40302
1.2 OBJECTIVE
The main objective in doing this task is to understand and know how to use
the HEX unit correctly and how this unit works. From here, we will be able to find
out about the uses, concepts, and differences regarding the type of HEX. Other
objectives are:
Page | 2
HEAT EXCHANGER
FCB40302
CHAPTER 2
LITERATURE REVIEW
1.1.1 A heat exchanger is a equipment built for efficient heat transfer from one
medium to another. The media may be separated by a solid wall, so that they
never mix, or they may be in direct contact. They are widely used in space
heating, refrigeration, air conditioning, plants, chemical, petrochemical
plants, petroleum refineries, natural gas processing, and sewage treatment.
One common example of a heat exchanger is the radiator in a car, in which
the heat source, being a hot engine-cooling fluid, water, transfers heat to air
flowing through the radiator (i.e. the heat transfer medium).
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HEAT EXCHANGER
FCB40302
A shell and tube heat exchanger is a class of heat exchanger designs. It is the
most common type of heat exchanger in oil refineries and other large
chemical processes, and is suited for higher-pressure applications. As its
name implies, this type of heat exchanger consists of a shell (a large pressure
vessel) with a bundle of tubes inside it. One fluid runs through the tubes, and
another fluid flows over the tubes (through the shell) to transfer heat between
the two fluids. The set of tubes is called a tube bundle, and may be composed
by several types of tubes: plain, longitudinally finned, etc.
There can be many variations on the shell and tube design. Typically, the
ends of each tube are connected to plenums (sometimes called water boxes)
through holes in tube sheets. The tubes may be straight or bent in the shape
of a U, called U-tubes.
Page | 4
HEAT EXCHANGER
FCB40302
There are often baffles directing flow through the shell side so the fluid does
not take a short cut through the shell side leaving ineffective low flow
volumes.
Counter current heat exchangers are most efficient because they allow the
highest log mean temperature difference between the hot and cold streams.
Many companies however do not use single pass heat exchangers because
they can break easily in addition to being more expensive to build. Often
multiple heat exchangers can be used to simulate the counter current flow of
a single large exchanger.
Page | 5
HEAT EXCHANGER
FCB40302
A plate heat exchanger is a type of heat exchanger that uses metal plates to
transfer heat between two fluids. This has a major advantage over a
conventional heat exchanger in that the fluids are exposed to a much
larger surface area because the fluids spread out over the plates. This
facilitates the transfer of heat, and greatly increases the speed of
the temperature change. Plate heat exchangers are now common and very
small brazed versions are used in the hot-water sections of millions of
combination boilers. The high heat transfer efficiency for such a small physical
size has increased the domestic hot water (DHW) flowrate of combination
boilers. The small plate heat exchanger has made a great impact in domestic
heating and hot-water. Larger commercial versions use gaskets between the
plates, smaller version tend to be brazed.
The concept behind a heat exchanger is the use of pipes or other containment
vessels to heat or cool one fluid by transferring heat between it and another
fluid. In most cases, the exchanger consists of a coiled pipe containing one
fluid that passes through a chamber containing another fluid. The walls of the
pipe are usually made of metal, or another substance with a high thermal
conductivity, to facilitate the interchange, whereas the outer casing of the
Page | 6
HEAT EXCHANGER
FCB40302
The plates produce an extremely large surface area, which allows for the
fastest possible transfer. Making each chamber thin ensures that the majority
of the volume of the liquid contacts the plate, again aiding exchange. The
troughs also create and maintain a turbulent flow in the liquid to maximize
heat transfer in the exchanger. A high degree of turbulence can be obtained
at low flow rates and high heat transfer coefficient can then be achieved.
Page | 7
HEAT EXCHANGER
FCB40302
A double pipe heat exchanger, in its simplest form is just one pipe inside
another larger pipe. One fluid flows through the inside pipe and the other
flows through the annulus between the two pipes. The wall of the inner pipe is
the heat transfer surface. The pipes are usually doubled back multiple times
as shown in the diagram at the left, in order to make the overall unit more
compact.
The term 'hairpin heat exchanger' is also used for a heat exchanger of the
configuration in the diagram. A hairpin heat exchanger may have only one
inside pipe, or it may have multiple inside tubes, but it will always have the
doubling back feature shown. . Some heat exchanger manufacturers
advertise the availability of finned tubes in a hairpin or double pipe heat
exchanger. These would always be longitudinal fins, rather than the more
common radial fins used in a crossflow finned tube heat exchanger.
Also, hairpin and double pipe heat exchangers can handle high pressures and
temperatures well. When they are operating in true counterflow, they can
operate with a temperature cross, that is, where the cold side outlet
temperature is higher than the hot side outlet temperature.
Page | 8
HEAT EXCHANGER
FCB40302
For example, in the diagrams in this section, consider Fluid 1 to be the hot
fluid and Fluid 2 to be the cold fluid. Then, in the counterflow diagram at the
left, you can see that the cold side outlet temperature, T2out, can approach the
hot side entering temperature, T1in, which is higher than the hot side outlet
temperature, T2out. For the parallel flow shown at the right, T2out can only
approach T1out; it could not be greater.
The shell and coil heat exchangers are constructed using circular layers of
helically corrugated tubes placed inside a light compact shell. The fluid in
each layer flows in the opposite direction to the layer surrounding it, producing
a criss-cross pattern. The large number of closely packed tubes creates a
significant heat transfer surface within a light compact shell. The alternate
layers create a swift uniform heating of fluids increasing the total heat transfer
coefficient. The corrugated tubes produce a turbulent flow where the desired
feature of fluctuating velocities is achieved. This haphazard movement of fluid
particles reduces deposit build-up by performing a "scoop and lift" action. The
connection locations and angle of entry is specially selected to reduce the
probability of debris build-up.
Page | 9
HEAT EXCHANGER
FCB40302
CHAPTER 3
Q = ṁ ×Cp ×∆T ( T1 – T2 )
Page | 10
HEAT EXCHANGER
FCB40302
Q = U × A × LMTD
Q
U =
A × LMTD
W1 W2
(liter/hour (liter/hour Hot (°C) Cooling (°C)
Point ) )
(Primary) (Secondary)
heater cooling
T1 in 78 T1 in 30.5
1 240 300
T2 out 64 T2 out 34.5
Page | 11
HEAT EXCHANGER
FCB40302
W1 W2
(liter/hour (liter/hour Hot (°C) Cooling (°C)
Point ) )
(Primary) (Secondary)
heater cooling
T1 in 80 T1 in 30.7
1 240 300
T2 out 64.5 T2 out 33.5
T1 in 78 T1 in 30.6
2 120 150
T2 out 64.5 T2 out 42.4
3. CALCULATION
l m3
= 240 ×
h 1000
m3 h
= 0.24 ×
h 3600 s
m3 kg
= 6.67 × 10 −5 × 1000 3
s m
kg
= 0.0667
s
Q= m ×Cp ×∆T
kg kJ
Q = 0.0667 × 4.18 × (78 − 64 )
s kg .K
kg
Q = 3 .9
s
Page | 12
HEAT EXCHANGER
FCB40302
W2 (Cooling)
l
W 2 = 300
h
l m3
= 300 ×
h 1000
m3 h
= 0. 3 ×
h 3600 s
m3 kg
= 8.3 × 10 −5 × 1000 3
s m
kg
ṁ = 0.083
s
Q = ṁ ×Cp ×∆T
kg kJ
Q = 0.083 × 4.18 ×(34 .5 − 30 .5)
s kg .K
kg
Q =1.39
s
Page | 13
HEAT EXCHANGER
FCB40302
W1 (Heater)
l
W1 =120
h
l m3
=120 ×
h 1000
m3 h
= 0.12 ×
h 3600 s
m3 kg
= 3.33 × 10 −5 × 1000 3
s m
kg
ṁ = 0.033
s
Q= ṁ ×Cp ×∆T
kg kJ
Q = 0.033 × 4.18 × (76 − 62 .3)
s kg .K
kg
Q =1.89
s
Page | 14
HEAT EXCHANGER
FCB40302
W2 (Cooling)
l
W 2 =150
h
l m3
=150 ×
h 1000
m3 h
= 0.12 ×
h 3600 s
m3 kg
= 4.17 × 10 −5 × 1000 3
s m
kg
ṁ = 0.0412
s
Q = ṁ ×Cp ×∆T
kg kJ
Q = 0.0412 × 4.18 × (35 .2 − 30 .5)
s kg .K
kg
Q = 0.82
s
Page | 15
HEAT EXCHANGER
FCB40302
l m3
= 240 ×
h 1000
m3 h
= 0.24 ×
h 3600 s
m3 kg
= 6.67 × 10 −5 × 1000 3
s m
kg
ṁ = 0.067
s
Q= ṁ ×Cp ×∆T
kg kJ
Q = 0.067 ×4.18 ×(80 − 64 .5)
s kg .K
kg
Q = 4.32
s
Page | 16
HEAT EXCHANGER
FCB40302
W2 (Cooling)
l
W 2 = 300
h
l m3
= 300 ×
h 1000
m3 h
= 0. 3 ×
h 3600 s
m3 kg
= 8.33 × 10 −5 × 1000 3
s m
kg
ṁ = 0.833
s
Q = ṁ ×Cp ×∆T
kg kJ
Q = 0.833 × 4.18 ×(33 .5 − 30 .7)
s kg .K
kg
Q = 0.98
s
Page | 17
HEAT EXCHANGER
FCB40302
W1 (Heater)
l
W1 =120
h
l m3
=120 ×
h 1000
m3 h
= 0.12 ×
h 3600 s
m3 kg
= 3.33 × 10 −5 × 1000 3
s m
kg
ṁ = 0.033
s
Q= ṁ ×Cp ×∆T
kg kJ
Q = 0.033 ×4.18 ×(78 − 64 .5)
s kg .K
kg
Q =1.88
s
Page | 18
HEAT EXCHANGER
FCB40302
W2 (Cooling)
l
W 2 =150
h
l m3
=150 ×
h 1000
m3 h
= 0.15 ×
h 3600 s
m3 kg
= 4.13 × 10 −5 × 1000 3
s m
kg
ṁ = 0.042
s
Q = ṁ ×Cp ×∆T
kg kJ
Q = 0.042 × 4.18 ×( 42 .4 − 30 .6)
s kg .K
kg
Q = 2.06
s
Page | 19
HEAT EXCHANGER
FCB40302
∆TLM = 37 .37 K
∆TLM = 35 .5K
∆TLM = 36 .9 K
∆TLM = 35 .7 K
Page | 20
HEAT EXCHANGER
FCB40302
Q = U × A × LMTD
Q = U × A × LMTD
Q Q
U = U =
A × LMTD A × LMTD
3. 9
U =
0.02816 × 37 .37
1.39
U =
0.02816 × 37 .37
kW kW
U = 3.71 U =1.32
m 2 .K m 2 .K
Page | 21
HEAT EXCHANGER
FCB40302
Q = U × A × LMTD
Q = U × A × LMTD
Q Q
U = U =
A × LMTD A × LMTD
1.89
U =
0.02816 × 35 .5
0.82
U =
0.02816 × 35 .5
kW kW
U =1.89 U = 0.82
m 2 .K m 2 .K
Page | 22
HEAT EXCHANGER
FCB40302
Q = U × A × LMTD
Q = U × A × LMTD
Q Q
U = U =
A × LMTD A × LMTD
4.32
U =
0.02816 × 36 .9
0.98
U =
0.02816 × 36 .9
kW kW
U = 4.16 U = 0.94
m 2 .K m 2 .K
Page | 23
HEAT EXCHANGER
FCB40302
Q = U × A × LMTD
Q = U × A × LMTD
Q Q
U = U =
A × LMTD A × LMTD
1.88
U =
0.02816 × 35 .7
2.06
U =
0.02816 × 35 .7
kW kW
U =1.87 U = 2.05
m 2 .K m 2 .K
Page | 24
HEAT EXCHANGER
FCB40302
W1 W2
(liter/hour (liter/hour Hot (°C) Cooling (°C)
Point ) )
(Primary) (Secondary)
Heater cooling
T1 in 48.3 T1 in 31
1 240 300
T2 out 43 T2 out 35.1
T1 in 47.3 T1 in 31
2 120 150
T2 out 42 T2 out 35.4
W1 W2
(liter/hour (liter/hour Hot (°C) Cooling (°C)
Point ) )
(Primary) (Secondary)
Heater cooling
Page | 25
HEAT EXCHANGER
FCB40302
T1 in 46.8 T1 in 30.9
1 240 300
T2 out 34.1 T2 out 41.7
T1 in 48 T1 in 31
2 120 150
T2 out 35.5 T2 out 43
3. CALCULATION
l m3
= 240 ×
h 1000
m3 h
= 0.24 ×
h 3600 s
m3 kg
= 6.67 × 10 −5 × 1000 3
s m
kg
= 0.0667
s
Q= m ×Cp ×∆T
kg kJ
Q = 0.0667 × 4.18 ×( 48 .3 − 43 )
s kg .K
kg
Q =1.48
s
Page | 26
HEAT EXCHANGER
FCB40302
W2 (Cooling)
l
W 2 = 300
h
l m3
= 300 ×
h 1000
m3 h
= 0. 3 ×
h 3600 s
m3 kg
= 8.3 × 10 −5 × 1000 3
s m
kg
ṁ = 0.083
s
Q = ṁ ×Cp ×∆T
kg kJ
Q = 0.083 × 4.18 ×(35 .1 − 31 )
s kg .K
kg
Q =1.42
s
Page | 27
HEAT EXCHANGER
FCB40302
W1 (Heater)
l
W1 =120
h
l m3
=120 ×
h 1000
m3 h
= 0.12 ×
h 3600 s
m3 kg
= 3.33 × 10 −5 × 1000 3
s m
kg
ṁ = 0.033
s
Q= ṁ ×Cp ×∆T
kg kJ
Q = 0.033 × 4.18 × ( 47 .63 − 42 )
s kg .K
kg
Q = 0.73
s
Page | 28
HEAT EXCHANGER
FCB40302
W2 (Cooling)
l
W 2 =150
h
l m3
=150 ×
h 1000
m3 h
= 0.15 ×
h 3600 s
m3 kg
= 4.13 × 10 −5 × 1000 3
s m
kg
ṁ = 0.042
s
Q = ṁ ×Cp ×∆T
kg kJ
Q = 0.042 × 4.18 ×(35 .4 − 31 )
s kg .K
kg
Q = 0.33
s
Page | 29
HEAT EXCHANGER
FCB40302
l m3
= 240 ×
h 1000
m3 h
= 0.24 ×
h 3600 s
m3 kg
= 6.67 × 10 −5 × 1000 3
s m
kg
= 0.0667
s
Q= ṁ ×Cp ×∆T
kg kJ
Q = 0.0667 ×4.18 ×( 46 .8 −34 .1)
s kg .K
kg
Q = 3.54
s
Page | 30
HEAT EXCHANGER
FCB40302
W2 (Cooling)
l
W 2 = 300
h
l m3
= 300 ×
h 1000
m3 h
= 0. 3 ×
h 3600 s
m3 kg
= 8.3 × 10 −5 × 1000 3
s m
kg
ṁ = 0.083
s
Q = ṁ ×Cp ×∆T
kg kJ
Q = 0.083 × 4.18 ×( 41 .7 − 30 .9)
s kg .K
kg
Q = 3.75
s
Page | 31
HEAT EXCHANGER
FCB40302
W1 (Heater)
l
W1 =120
h
l m3
=120 ×
h 1000
m3 h
= 0.12 ×
h 3600 s
m3 kg
= 3.33 × 10 −5 × 1000 3
s m
kg
ṁ = 0.033
s
Q= ṁ ×Cp ×∆T
kg kJ
Q = 0.033 × 4.18 × ( 48 − 35 .5)
s kg .K
kg
Q =1.32
s
W2 (Cooling)
Page | 32
HEAT EXCHANGER
FCB40302
l
W 2 =150
h
l m3
=150 ×
h 1000
m3 h
= 0.15 ×
h 3600 s
m3 kg
= 4.13 × 10 −5 × 1000 3
s m
kg
ṁ = 0.042
s
Q = ṁ ×Cp ×∆T
kg kJ
Q = 0.042 × 4.18 × ( 43 − 31 )
s kg .K
kg
Q = 2.11
s
Page | 33
HEAT EXCHANGER
FCB40302
( 48 .3 − 31) − ( 43 − 35 .1)
∆TLM =
(48 .3 − 31)
ln
(43 − 35 .1)
∆TLM = 11 .99 K
∆TLM = 10 .78 K
∆TLM = 4.08 K
( 48 − 43 ) − (35 .5 − 31)
∆TLM =
( 48 − 43 )
ln
(35 .5 − 31)
∆TLM = 4.7 K
Page | 34
HEAT EXCHANGER
FCB40302
Q = U × A × LMTD
Q = U × A × LMTD
Q Q
U = U =
A × LMTD A × LMTD
1.48 1.42
U = U =
0.13 ×11 .99 0.13 ×11 .99
kW kW
U = 0.95 U = 0.91
m 2 .K m 2 .K
Page | 35
HEAT EXCHANGER
FCB40302
Q = U × A × LMTD
Q = U × A × LMTD
Q Q
U = U =
A × LMTD A × LMTD
0.73 0.32
U = U =
0.13 ×10 .78 0.13 ×10 .78
kW kW
U = 0.52 U = 0.24
m 2 .K m 2 .K
Page | 36
HEAT EXCHANGER
FCB40302
Q = U × A × LMTD
Q = U × A × LMTD
Q Q
U = U =
A × LMTD A × LMTD
3.54 3.75
U = U =
0.13 × 4.08 0.13 × 4.08
kW kW
U = 6.67 U = 7.07
m 2 .K m 2 .K
Page | 37
HEAT EXCHANGER
FCB40302
Q = U × A × LMTD
Q = U × A × LMTD
Q Q
U = U =
A × LMTD A × LMTD
1.32 2.11
U = U =
0.13 × 4.3 0.13 × 4.3
kW kW
U = 2.16 U = 3.45
m 2 .K m 2 .K
Page | 38
HEAT EXCHANGER
FCB40302
W1 W2
(liter/hour (liter/hour Hot (°C) Cooling (°C)
Point ) )
(Primary) (Secondary)
heater cooling
T1 in 60.7 T1 in 30.7
1 240 300
T2 out 53.7 T2 out 34.6
T1 in 59.5 T1 in 31
2 120 150
T2 out 49.7 T2 out 35.4
W1 W2
(liter/hour (liter/hour Hot (°C) Cooling (°C)
Point ) )
(Primary) (Secondary)
heater cooling
T1 in 60.2 T1 in 30.9
1 240 300
T2 out 53.3 T2 out 34.5
T1 in 59 T1 in 31
2 120 150
T2 out 50.2 T2 out 43
3. CALCULATION
Page | 39
HEAT EXCHANGER
FCB40302
l
W1 = 240
h
l m3
= 240 ×
h 1000
m3 h
= 0.24 ×
h 3600 s
m3 kg
= 6.67 × 10 −5 × 1000 3
s m
kg
= 0.0667
s
Q= m ×Cp ×∆T
kg kJ
Q = 0.0667 ×4.18 ×(60 .7 −53 .7)
s kg .K
kg
Q = 1.95
s
W2 (Cooling)
l
W 2 = 300
h
Page | 40
HEAT EXCHANGER
FCB40302
l m3
= 300 ×
h 1000
m3 h
= 0. 3 ×
h 3600 s
m3 kg
= 8.3 × 10 −5 × 1000 3
s m
kg
ṁ = 0.083
s
Q = ṁ ×Cp ×∆T
kg kJ
Q = 0.083 ×4.18 ×(34 .6 −30 .7)
s kg .K
kg
Q = 1.35
s
W1 (Heater)
l
W1 =120
h
Page | 41
HEAT EXCHANGER
FCB40302
l m3
=120 ×
h 1000
m3 h
= 0.12 ×
h 3600 s
m3 kg
= 3.33 × 10 −5 × 1000 3
s m
kg
ṁ = 0.033
s
Q= ṁ ×Cp ×∆T
kg kJ
Q = 0.033 ×4.18 ×(59 .5 − 49 .7)
s kg .K
kg
Q = 1.35
s
W2 (Cooling)
l
W 2 =150
h
l m3
=150 ×
h 1000
Page | 42
HEAT EXCHANGER
FCB40302
m3 h
= 0.15 ×
h 3600 s
m3 kg
= 4.13 × 10 −5 × 1000 3
s m
kg
ṁ = 0.042
s
Q = ṁ ×Cp ×∆T
kg kJ
Q = 0.042 ×4.18 ×(35 .4 −31 )
s kg .K
kg
Q = 0.77
s
l m3
= 240 ×
h 1000
m3 h
= 0.24 ×
h 3600 s
Page | 43
HEAT EXCHANGER
FCB40302
m3 kg
= 6.67 × 10 −5 × 1000 3
s m
kg
= 0.0667
s
Q= ṁ ×Cp ×∆T
kg kJ
Q = 0.0667 ×4.18 ×(60 .2 −53 .3)
s kg .K
kg
Q = 1.92
s
W2 (Cooling)
l
W 2 = 300
h
l m3
= 300 ×
h 1000
m3 h
= 0. 3 ×
h 3600 s
Page | 44
HEAT EXCHANGER
FCB40302
m3 kg
= 8.3 × 10 −5 × 1000 3
s m
kg
ṁ = 0.083
s
Q = ṁ ×Cp ×∆T
kg kJ
Q = 0.083 ×4.18 ×(34 .5 −30 .9)
s kg .K
kg
Q = 1.25
s
W1 (Heater)
l
W1 =120
h
l m3
=120 ×
h 1000
m3 h
= 0.12 ×
h 3600 s
m3 kg
= 3.33 × 10 −5 × 1000 3
s m
Page | 45
HEAT EXCHANGER
FCB40302
kg
ṁ = 0.033
s
Q= ṁ ×Cp ×∆T
kg kJ
Q = 0.033 ×4.18 ×(59 − 50 .2)
s kg .K
kg
Q = 1.21
s
W2 (Cooling)
l
W 2 =150
h
l m3
=150 ×
h 1000
m3 h
= 0.15 ×
h 3600 s
m3 kg
= 4.13 × 10 −5 × 1000 3
s m
Page | 46
HEAT EXCHANGER
FCB40302
kg
ṁ = 0.042
s
Q = ṁ ×Cp ×∆T
kg kJ
Q = 0.042 × 4.18 ×( 43 − 31)
s kg .K
kg
Q = 2.11
s
∆TLM = 24 .14 K
Page | 47
HEAT EXCHANGER
FCB40302
∆TLM = 20 .59 K
∆TLM = 24 .01 K
∆TLM = 17 .55 K
Q = U × A × LMTD
Q = U × A × LMTD
Q Q
U = U =
A × LMTD A × LMTD
Page | 48
HEAT EXCHANGER
FCB40302
1.95
U =
0.0674 × 24 .14
1.35
U =
0.0674 × 24 .14
kW kW
U = 1.20 U = 0.83
m 2 .K m 2 .K
Q = U × A × LMTD
Q = U × A × LMTD
Q Q
U = U =
A × LMTD A × LMTD
Page | 49
HEAT EXCHANGER
FCB40302
1.35
U =
0.0674 × 20 .59
0.77
U =
0.0674 × 20 .59
kW kW
U = 0.97 U = 0.55
m 2 .K m 2 .K
Q = U × A × LMTD
Q = U × A × LMTD
Q Q
U = U =
A × LMTD A × LMTD
Page | 50
HEAT EXCHANGER
FCB40302
1.92
U =
0.0674 × 24 .01
1.25
U =
0.0674 × 24 .01
kW kW
U = 1.19 U = 0.77
m 2 .K m 2 .K
Q = U × A × LMTD
Q = U × A × LMTD
Page | 51
HEAT EXCHANGER
FCB40302
Q Q
U = U =
A × LMTD A × LMTD
1.24
U =
0.0674 ×17 .55
2.11
U =
0.0674 ×17 .55
kW kW
U = 1.05 U = 1.78
m 2 .K m 2 .K
Page | 52
HEAT EXCHANGER
FCB40302
W1 W2
(liter/hour (liter/hour Hot (°C) Cooling (°C)
Point ) )
(Primary) (Secondary)
heater cooling
T1 in 39.9 T1 in 30.7
1 240 300
T2 out 33.4 T2 out 32.9
T1 in 38.5 T1 in 30.5
2 120 150
T2 out 33.4 T2 out 32.8
W1 W2
(liter/hour (liter/hour Hot (°C) Cooling (°C)
Point ) )
(Primary) (Secondary)
heater cooling
T1 in 38.8 T1 in 31.8
1 240 300
T2 out 34.5 T2 out 35.2
T1 in 42.8 T1 in 30.7
2 120 150
T2 out 34.2 T2 out 38.6
3. CALCULATION
l m3
= 240 ×
h 1000
Page | 53
HEAT EXCHANGER
FCB40302
m3 h
= 0.24 ×
h 3600 s
m3 kg
= 6.67 × 10 −5 × 1000 3
s m
kg
= 0.0667
s
Q= m ×Cp ×∆T
kg kJ
Q = 0.0667 ×4.18 ×(39 .9 −33 .4)
s kg .K
kg
Q = 1.81
s
W2 (Cooling)
l
W 2 = 300
h
l m3
= 300 ×
h 1000
m3 h
= 0. 3 ×
h 3600 s
Page | 54
HEAT EXCHANGER
FCB40302
m3 kg
= 8.3 × 10 −5 × 1000 3
s m
kg
ṁ = 0.083
s
Q = ṁ ×Cp ×∆T
kg kJ
Q = 0.083 ×4.18 ×(32 .9 −32 .7)
s kg .K
kg
Q = 0.069
s
W1 (Heater)
l
W1 =120
h
l m3
=120 ×
h 1000
m3 h
= 0.12 ×
h 3600 s
Page | 55
HEAT EXCHANGER
FCB40302
m3 kg
= 3.33 × 10 −5 × 1000 3
s m
kg
ṁ = 0.033
s
Q= ṁ ×Cp ×∆T
kg kJ
Q = 0.033 ×4.18 ×(38 .5 −33 .4)
s kg .K
kg
Q = 0.70
s
W2 (Cooling)
l
W 2 =150
h
l m3
=150 ×
h 1000
m3 h
= 0.15 ×
h 3600 s
m3 kg
= 4.13 × 10 −5 × 1000 3
s m
Page | 56
HEAT EXCHANGER
FCB40302
kg
ṁ = 0.042
s
Q = ṁ ×Cp ×∆T
kg kJ
Q = 0.042 ×4.18 ×(32 .8 −30 .5)
s kg .K
kg
Q = 0.40
s
l m3
= 240 ×
h 1000
m3 h
= 0.24 ×
h 3600 s
m3 kg
= 6.67 × 10 −5 × 1000 3
s m
kg
= 0.0667
s
Page | 57
HEAT EXCHANGER
FCB40302
Q= ṁ ×Cp ×∆T
kg kJ
Q = 0.0667 ×4.18 ×(38 .8 −34 .5)
s kg .K
kg
Q = 1.2
s
W2 (Cooling)
l
W 2 = 300
h
l m3
= 300 ×
h 1000
m3 h
= 0. 3 ×
h 3600 s
m3 kg
= 8.3 × 10 −5 × 1000 3
s m
kg
ṁ = 0.083
s
Page | 58
HEAT EXCHANGER
FCB40302
Q = ṁ ×Cp ×∆T
kg kJ
Q = 0.083 ×4.18 ×(35 .2 −31 .8)
s kg .K
kg
Q = 1.18
s
W1 (Heater)
l
W1 =120
h
l m3
=120 ×
h 1000
m3 h
= 0.12 ×
h 3600 s
m3 kg
= 3.33 × 10 −5 × 1000 3
s m
kg
ṁ = 0.033
s
Q= ṁ ×Cp ×∆T
kg kJ
Q = 0.033 ×4.18 ×( 42 .8 −34 .5)
s kg .K
Page | 59
HEAT EXCHANGER
FCB40302
kg
Q = 1.14
s
W2 (Cooling)
l
W 2 =150
h
l m3
=150 ×
h 1000
m3 h
= 0.15 ×
h 3600 s
m3 kg
= 4.13 × 10 −5 × 1000 3
s m
kg
ṁ = 0.042
s
Q = ṁ ×Cp ×∆T
Page | 60
HEAT EXCHANGER
FCB40302
kg kJ
Q = 0.042 ×4.18 ×(38 .6 −30 .7)
s kg .K
kg
Q = 1.39
s
∆TLM = 2.99 K
∆TLM = 2.86 K
Page | 61
HEAT EXCHANGER
FCB40302
∆TLM = 3.13 K
∆TLM = 3.84 K
Q = U × A × LMTD
Q = U × A × LMTD
Q Q
U = U =
A × LMTD A × LMTD
1.81 0.069
U = U =
0.207 × 2.99 0.207 × 2.99
Page | 62
HEAT EXCHANGER
FCB40302
kW kW
U = 2.92 U = 0.11
m 2 .K m 2 .K
Q = U × A × LMTD
Q = U × A × LMTD
Q Q
U = U =
A × LMTD A × LMTD
0.70 0.40
U = U =
0.207 × 2.86 0.207 × 2.86
Page | 63
HEAT EXCHANGER
FCB40302
kW kW
U = 1.18 U = 0.68
m 2 .K m 2 .K
Q = U × A × LMTD
Q = U × A × LMTD
Q Q
U = U =
A × LMTD A × LMTD
1.2 1.18
U = U =
0.207 × 313 0.207 × 313
Page | 64
HEAT EXCHANGER
FCB40302
kW kW
U = 1.85 U = 1.82
m 2 .K m 2 .K
Q = U × A × LMTD
Q = U × A × LMTD
Q Q
U = U =
A × LMTD A × LMTD
1.14 1.39
U = U =
0.207 ×3.84 0.207 ×3.84
Page | 65
HEAT EXCHANGER
FCB40302
kW kW
U = 1.43 U = 1.75
m 2 .K m 2 .K
CHAPTER 4
CONCLUSION
Page | 66
HEAT EXCHANGER
FCB40302
CHAPTER 5
ATTACHMENT
Page | 67
HEAT EXCHANGER
FCB40302
Page | 68