132KV Transformer Protn APPLN07/Settings/Monnet Ispat 132KV

Relay setting recommendations Rev-0

22.06.2007

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SETTING CALCULATION FOR RELAYS

37.5 MVA 132kV / 6.9kV Transformer Differential Protection

CUSTOMER : MONNET ISPAT & ENERGY LTD

PROJECT : 132KV Transformer Differential Protection

Prepared By K. Rajesh Ananth

Date 22.06.2007

Checked By Nagesh Tilwani

Rev Rev - 0

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132KV Transformer Protn APPLN07/Settings/Monnet Ispat 132KV

Relay setting recommendations Rev-0

22.06.2007
TRANSFORMER DIFFERENTIAL PROTECTION:

1. 132/6.9, 37.5MVA TRANSFORMER DIFFERENTIAL PROTECTION

CTR HV: 300/1A
CTR LV1: 3500/1A

Relay type - P632

Transformer Data :

Power: 37.5 MVA

HV voltage: 132kV
LV1 Voltage: 6.9kV
Transformer percentage imp: 12.74 %
Transformer vector group: YNyn-o
Tap + 10 Steps of 1.25 % (Assumed)

1.1 SUPPORTIVE CALCULATION TO VERIFY BIAS SETTINGS

Id> 0.2 Iref

Id>> 10 Iref ( should be 10% more than max inrush current)
Id>>>15 Iref
m1 0.2
m2 0.8

At normal condition current in HV bias circuit (Winding a)

Primary current = 37.5MVA / (1.732 * 132 kV)

= 164.02 A
Current in CT Secondary = 164.02 / 300 A
= 0.546 In (Will be calculated by relay)
Required Ratio compensation = 1 / 0.546
= 1.828 (Will be calculated by relay)

At normal condition current in LV1 bias circuit ( Winding b )

Primary current = 37.5 MVA / (1.732 * 6.9kV)

= 3137.86 A
Current in CT Secondary = 3137.86/3500
= 0.89 In (Will be calculated by relay)
Required Ratio compensation = 1 / 0.89
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 132KV Transformer Protn APPLN07/Settings/Monnet Ispat 132KV

Relay setting recommendations Rev-0

22.06.2007
= 1.11 (Will be calculated by relay)

At - 10 % tap condition current in HV bias circuit

HV Side current = 37.5MVA / (1.732 * 118.8 kV)

= 182.24A
Current in CT Secondary = 182.24 x 1.828 / 300
With ratio compensation = 1.11

At + 10 % tap condition current in HV bias circuit

HV Side current = 37.5 MVA / (1.732 * 145.2 kV)

= 149.11 A
Current in CT Secondary = 149.11 x 1.828 / 300
With ratio compensation = 0.908

Differential Current at Tap Extremities

At -10% Tap Idiff1 = 1.11-1

= 0.11
At +10% Tap Idiff2 = 1-0.908
= 0.092

Bias Current at Tap Extremities

Ibias = IRHV + IRLV
2
IRHV – Relay HV Current
IRLV – Relay LV Current

Ibias1 = 1.11 + 1
2
= 1.055
Ibias2 = 0.908 + 1
2
= 0.954

OPERATING CURRENT IOP

At -10% Tap
IOP1 = Is + (Bias setting x bias current)

= 0.2+(0.2X1.055)
= 0.41
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132KV Transformer Protn APPLN07/Settings/Monnet Ispat 132KV

Relay setting recommendations Rev-0

22.06.2007
Idiff1 = 0.11 = 26.76%
Iop1 0.41

Since the differential current is not greater than 90% of the operating current at
-10% tap the relay will operate satisfactorily.

OPERATING CURRENT IOP

At +10% Tap
IOP2 = Is + 0.2 x Ibias2
= 0.2 + 0.2 x 0.954
= 0.39
Idiff2 = 0.092 = 23.58%
Iop2 0.39

Since the differential current is not greater than 90% of the operating current at
+10% tap the relay will operate satisfactorily.

Hence Bias setting of m1 = 25% (0.25) 1.5 times of Full load current,
m2 = 80% for through fault stability

(Note :
1. Out put relays, LED s, Opto inputs front panel etc, need to be configured at site
during commissioning.
2. Only differential and over flux protection is enabled since separate relays available
for REF and back up over current

2. 400/220 KV ,315 MVA TRANSFORMER, O/C, E/F PROTECTION- HV SIDE

Relay type : MiCOM P632
CTR : 300/1

O/C setting
HV Full load current = 164.02A
Pick up setting = Full load current x 1.1
Drop off ratio

= 164.02x 1.1
0.95
AREVA T&D
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132KV Transformer Protn APPLN07/Settings/Monnet Ispat 132KV

Relay setting recommendations Rev-0

22.06.2007

= 0.63 A

Operating time setting of the relay should be more than the operating time of relays in LV
side relays

Hence consider an operating time of 1 Sec.

Fault current in HV for an LV fault = (164.02 / 0.125)
= 1312.16 A

0.14 x tms
psm∧0.02-1

Psm = 4.37/0.63
= 6.9
Tms = 0.28

High set = LV short ckt. current seen in HV x 130%

= 3137.86 x 6.9 x 1.3 x 1/300

0.125 132

= 5.68 A

GROUP 1 OVERCURRENT
I>1 Function IEC S Inverse
I>1 Direction Directional Fwd
I>1 Current Set 0.63A
I>1 TMS 0.28
I>1 tRESET 0s
I>2 Function DT
I>2 Direction Disabled
I>3 Status ENABLED
I> 3current set 5.68 A
I> 3 Time Delay 0 s
I>3 tRESET 0s
I>4 Status Disabled
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132KV Transformer Protn APPLN07/Settings/Monnet Ispat 132KV

Relay setting recommendations Rev-0

22.06.2007
I> Blocking 0000
I> Char Angle 30.00 deg
V CONTROLLED O/C
VCO Status Disabled

E/F settings

HV Full load current = 164.02 A

Earth fault pick up = 30 % of FLI

=0.164

Operating time setting of the relay should be more than down stream protection relays

Hence consider an operating time of 1Sec.

( Since PSM is more than 20 , Hence calculated TMS at PSM 20)

0.14 x tms
psm∧0.02-1

tms = 0.44

GROUP 1 EARTH FAULT 2

IN2> Input Derived
IN2>1 Function IEC S Inverse
IN2>1 Direction Directional Fwd
IN2>1 Current 300.0mA
IN2>1 TMS 0.44
IN2>1 tRESET 0s
IN2>2 Function DT
IN2>2 Direction Disabled
N2>2 tRESET 0s
IN2>3 Status Disabled
IN2>4 Status Disabled
IN2> Blocking 0000
IN2> Char Angle -45.00 deg
IN2> Pol Zero Sequence
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132KV Transformer Protn APPLN07/Settings/Monnet Ispat 132KV

Relay setting recommendations Rev-0

22.06.2007

3. 132/6.9 KV ,37.5 MVA TRANSFORMER, O/C, E/F PROTECTION- LV SIDE

Relay type :
CTR : 3500/1A

O/C setting
LV Full load current = 3137.86A
Pick up setting = Full load current x 1.1
Drop off ratio

= 3137.86x 1.1
0.95

= 1.03 A

Operating time setting of the relay should be more than the operating time of relays in LV
side relays

Hence consider an operating time of 1 Sec.

Fault current in LV for a HV fault = (3137.86 / 0.125)
= 25102.88 A

0.14 x tms
psm∧0.02-1

Psm = 7.17/1.03
= 6.9
Tms = 0.28

High set = HV short ckt. current seen in LV x 130%

= 164.02 x 132 x 1.3 x 1/3500

0.125 6.9

= 9.32 A

AREVA T&D
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132KV Transformer Protn APPLN07/Settings/Monnet Ispat 132KV

Relay setting recommendations Rev-0

22.06.2007
GROUP 1 OVERCURRENT
I>1 Function IEC S Inverse
I>1 Direction Directional Fwd
I>1 Current Set 1.03A
I>1 TMS 0.2
I>1 tRESET 0s
I>2 Function DT
I>2 Direction Disabled
I>3 Status ENABLED
I> 3current set 9.32 A
I> 3 Time Delay 0 s
I>3 tRESET 0s
I>4 Status Disabled
I> Blocking 0000
I> Char Angle 30.00 deg
V CONTROLLED O/C
VCO Status Disabled

E/F settings

LV Full load current = 3137.86 A

Earth fault pick up = 30 % of FLI

=0.26

Operating time setting of the relay should be more than down stream protection relays

Hence consider an operating time of 1Sec.

( Since PSM is more than 20 , Hence calculated TMS at PSM 20)

0.14 x tms
psm∧0.02-1

tms = 0.44

GROUP 1 EARTH FAULT 2

IN2> Input Derived
IN2>1 Function IEC S Inverse
IN2>1 Direction Directional Fwd
AREVA T&D
AUTOMATION SUPPORT
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132KV Transformer Protn APPLN07/Settings/Monnet Ispat 132KV

Relay setting recommendations Rev-0

22.06.2007
IN2>1 Current 300.0mA
IN2>1 TMS 0.44
IN2>1 tRESET 0s
IN2>2 Function DT
IN2>2 Direction Disabled
N2>2 tRESET 0s
IN2>3 Status Disabled
IN2>4 Status Disabled
IN2> Blocking 0000
IN2> Char Angle -45.00 deg
IN2> Pol Zero Sequence

4. 132/6.9KV , 37.5 MVA TRANSFORMER, LOW IMPEDENCE REF PROTECTION-HV

Side

CTR Phase Side : 300/1

CTR Neutral Side : 200/1

| Group | Description | Active value

-------------+----------------------+----------------------------
REF_2 Enable PS1 | Yes
REF_2 Operating Mode PS1 | Low Imped. /IP,Max
REF_2 Idiff> PS1 | 0.20 Iref
REF_2 Idiff>>> PS1 | 15 Iref
REF_2 m1 PS1 | 0.20
REF_2 m2 PS1 | 0.80
REF_2 IR,m2 PS1 | 1.5 Iref

Note: Since the Provided Data’s is for Low Impedence REF Protection settings on HV
Side are suggested to suit Low Impedence REF

5. 132/6.9KV , 37.5 MVA TRANSFORMER, REF PROTECTION – LV Side

Relay type – P632
CTR : 3500/1

R stab calculation
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132KV Transformer Protn APPLN07/Settings/Monnet Ispat 132KV

Relay setting recommendations Rev-0

22.06.2007

Fault current at 6.9 kv side neglecting source impedance

FLI/%imp = 3137.86 /(12.74/100)

IF in secondary : 24629.98/ 3500 = 7.03 A

RCT : 15ohm
RL : 0.3(Given)

Vs = If (Rct+2 Rl)

= 7.03 x (15+2x0.3)

= 109.66V

Rstab = Vs
In

Since it is a Numerical Relay, the relay burden is Negligible

Rstab = Vs
In
= 1096 ohm (i.e 1.09Kohm)

Note: Since this setting is more than the range, it is required to put some series
Resistance.

1.09Kohm

Note
Out put relays an LEDs to be assigned during commissioning as per approved
drawing.

AREVA T&D
AUTOMATION SUPPORT
19/1 GST Road, Pallavaram, Chennai -600043
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