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INSPECTION AND TEST

Subcontractor’s ITP No.


PLAN DISCIPLINE: CIVIL WORKS
Contractor’s ITP No.
PROJECT TITLE: Owner Consultant Contractor Subcontractor
DATE

INSPECTION RESPONSIBILITY
ITEM REFERENCE INSPECTION ASSIGNMENTS QUALITY
PROJECT PHASE / TASK / ACTIVITY ACCEPTANCE CRITERIA REMARKS
NO. DOCUMENT FREQUENCY RECORD
CEMCCO SEPCOIII RABEC

1.0 DOCUMENT APPROVAL


SES 105 5.2, 5.4, 5.6
1.1 Submission / Approval of Documentation SES 286-3,3.1

Weld Procedure Specifications (WPS) & weld SES 105-5.1


1.2
Procedure Qualification Records (WPQR) SES 286-3,3.1
Welder Qualifications – Originals test records
available for review @ Kalgoorlie Office. Qualify SES 105-4, 1-6, 4.2-12
1.3
unqualified welders in accordance with WPS (STOS SES 2864.6.2
discretion to withness)
2.0 MATERIAL RECEIVING
Inspect materials including welding consumables for
SES 105-3.1,
damage or contamination and verify are correct in
2.1 3.2,3.3,3.4,3.5. SES
accordance with Purchase Order, Delivery Docket
286-4.6.1,4.6.2
and Material Certificates.
Store material and welding consumables to eliminate SES 105-3,6
2.2
damage and contamination.

3.0 Pre Processing & Assembly

3.1 Material allocation, preparation, cutting, drilling. SES 105-4

Assembly of components prior to welding.


Fit-up & alinment
3.2 SES 105 4 5.2
Root Gap & Landing
Dimensions

3.3 Dimensional check prior to welding SES 105-4, 5.2

4.0 Welding

Welding to be performed by qualified welder in


SES 105-4.1.6,5.1
4.1 accordance with approved Welding Procedure
Specification.

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INSPECTION AND TEST
Subcontractor’s ITP No.
PLAN DISCIPLINE: CIVIL WORKS
Contractor’s ITP No.
PROJECT TITLE: Owner Consultant Contractor Subcontractor
DATE

INSPECTION RESPONSIBILITY
ASSIGNMENTS
ITEM REFERENCE INSPECTION QUALITY
NO. Welding PROJECT PHASE Check:
visual Inspection, / TASK / ACTIVITY
DOCUMENT 5.6 FREQUENCY
ACCEPTANCE CRITERIA
RECORD
REMARKS
SES 105-4.1.6,5.2,
4.2 Root pass/weld size/profile & finish
Closing weld size/profile & finish
SES 105-5.6, SES 286-
Weld repairs (if any) remove defect in accordance
4.4 4.5
with repair procedure

5 Inspection & Testing

5.1 Final Visual inspection of all welds. SES 105-5.6

5.2 Non Destructive Examination SES 105-5.6

5.2.1 100% Visual Examination of all welds.

5.2.2 10% MT of all welds

6 Surface Treatment

SES 106-PCS06 grey


6.1 Protective Coatings BHPB Spec for structural steel 7.4
SES 106-5.9

6.2 Final Inspection of Surface Treatment

7 Final Inspection & Dispatch

Final Inspection to also ensure: all necessary


SES 286 4.6.3 4.8.1
7.1 inspection & testing has been conducted with all
4.8.2
necessary contract requirements completed.

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INSPECTION AND TEST
Subcontractor’s ITP No.
PLAN DISCIPLINE: CIVIL WORKS
Contractor’s ITP No.
PROJECT TITLE: Owner Consultant Contractor Subcontractor
DATE

INSPECTION RESPONSIBILITY
ASSIGNMENTS
ITEM REFERENCE INSPECTION QUALITY
PROJECT PHASE / TASK / ACTIVITY ACCEPTANCE CRITERIA REMARKS
NO. DOCUMENT FREQUENCY RECORD
7.2 Protect and secure components for transport SES 207 – 4.1

8 Finalise Documentation

9.1 Sign off inspection & Test Plan SES 286 – 4.2.3.4.4.1

9.2 Progressively check all test report are correct SES 286 – 4.2.3. 4.4.1

MDR to be progressively compiles and submitted to SES – 286 – 3,4.1.1,


9.3
client for final approval 4.7

LEGEND
H: Hold Point W:Witness Point R: Document Review S: Surveillance

H: Hold Point / Downstream manufacturing and other activities shall not proceed without attendance or any written approval of Owner.

W: Witness Point /CEMCCO shall send a notification to Owner (including Owner’s TPIA) prior to performing the related test or inspection.
If Owner (including Owner’s TPIA) fails to be present, the test or inspection will be carried out by CEMCCO without witness of Owner.

R: Report Review Point /CEMCCO is required to prepare a certificate or document attesting to the satisfactory performance of the related test
or inspection for review and approval of Owner ( including Owner’s TPIA - Third Party Inspection Agency).

S: Surveillance or Monitoring Point / CEMCCO does not send a notification to Owner (Including Owner’s TPIA)

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