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Enzyme and Microbial Technology 37 (2005) 723–734

A novel raw starch digesting thermostable ␣-amylase from Bacillus sp.


I-3 and its use in the direct hydrolysis of raw potato starch
Nidhi Goyal, J.K. Gupta, S.K. Soni ∗
Department of Microbiology, Panjab University, Chandigarh 160014, India

Received 19 September 2004; received in revised form 19 April 2005; accepted 28 April 2005

Abstract

A new strain of Bacillus sp. I-3, isolated from natural soil samples, showed a high raw starch digesting activity towards potato starch.
Upon optimization of various environmental and cultural conditions, the yield of ␣-amylase reached 642 U/mL. The kinetic characterization
of partially purified enzyme exhibited the maximum activity at 70 ◦ C, pH 7.0 and revealed a high thermostability in the presence of 10 mM
CaCl2 ·2H2 O where it could retain more than 90% residual activity at 70 ◦ C after 3.5 h. At 80, 90 and 100 ◦ C, the enzyme retained 80, 59 and
26% of its maximum activity after 2.5, 0.5 and 0.5 h, respectively. The enzyme preparation had a strong affinity towards raw potato starch
granules and was almost completely adsorbed onto it. It also hydrolyzed raw potato starch at a concentration of 12.5% significantly in a short
period of time of 12 h.
© 2005 Elsevier Inc. All rights reserved.

Keywords: Raw starch hydrolysis; Thermostable ␣-amylase; Bacillus sp.; Raw potato starch; Raw starch adsorption; Direct hydrolysis

1. Introduction cost of starch-based products. In view of energy costs, effec-


tive utilization of natural resources and viscosity problems,
Starch is the most abundant form of storage polysaccha- direct hydrolysis of starch below gelatinization temperature
rides in plants and constitutes an inexpensive source for pro- is desirable [7]. In recent years, the importance of enzymatic
duction of syrups containing glucose, fructose or maltose, saccharification of raw starch without heating has become
which are widely used in food industries [1]. In addition to well recognized, mainly from the viewpoints of energy sav-
that, the sugars produced can be fermented to produce bio- ings and effective utilization of the biomass thereby reducing
ethanol [2]. In starch granules, the molecules are densely the cost of starch processing [4,5,8]. This has generated a
packed in a polycrystalline state with inter and intramolecular world wide interest in the discovery of several raw starch di-
bonds and are hence insoluble in cold water and often resistant gesting amylases which does not require the gelatinization
to chemicals and enzymes [3]. In the course of conventional and can directly hydrolyze the raw starch in a single step and
enzymatic saccharification, a slurry containing 15% starch is that too at moderate temperature much below the gelatiniza-
gelatinized where it is heated up to a temperature of 105 ◦ C so tion temperature [7,9].
as to open the crystalline structure for the enzyme action [4,5]. It is more difficult for amylases to act on raw starch gran-
This increases the viscosity of the slurry and poses prob- ules than on gelatinized starch. Previous studies indicated
lems with mixing and pumping [6]. The gelatinized starch is that the saccharification of raw starch by amylolytic enzymes
then liquefied with high temperature ␣-amylase at the same might be related to the extent of adsorption of enzyme to the
time followed by the saccharification with glucoamylase at a starch granules. The microorganisms reported to be good pro-
much lower temperature of 50–60 ◦ C [5]. The whole process ducers of amylase capable of digesting raw starch have mostly
requires a high-energy input, thus increasing the production been fungi, such as Aspergillus sp., Rhizopus sp. and Corti-
cium rolfsi [7–10], although there are reports of the possibility
∗ Corresponding author. Tel.: +91 172 2534149; fax: +91 172 2541409. of raw starch degradation by bacterial ␣- and ␤-amylases [4].
E-mail address: sonisk@pu.ac.in (S.K. Soni). Several amylases from molds and bacteria have been reported

0141-0229/$ – see front matter © 2005 Elsevier Inc. All rights reserved.
doi:10.1016/j.enzmictec.2005.04.017
724 N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734

which digest the raw starch granules at ordinary temperatures A is the original ␣-amylase activity and B is the ␣-amylase ac-
(30–50 ◦ C) involving mashes having 1% raw starch [11] in tivity in the supernatant after adsorption on raw potato starch
which significant saccharification is achieved after extended granules.
period of incubation. Different studies demonstrated that the
better hydrolysis of raw starch can be achieved by increasing 2.1.2. Determination of raw potato starch digestibility
the incubation temperature approximately to 60 ◦ C [12,13]. The reaction mixtures containing 500 U of ␣-amylase
Therefore, use of thermostable, raw starch digesting amy- preparation from different isolates and 100 mg of raw potato
lases is expected to give better hydrolysis of raw starch at starch in a final volume of 10 mL dispensed in 100 mL Er-
temperatures ranging between 60 and 70 ◦ C without loosing lenmeyer flasks were incubated in rotary water bath shaker
activity during prolonged incubation. at 60 ◦ C and 150 rpm. After a time interval of 6 h, the re-
Most raw starch digesting enzymes reported to date hardly ducing liberated in the reaction mixtures were determined by
digest potato starch [6,7,13–15]. On the other hand, next to dinitrosalicyclic acid method [18].
corn, potato is the most important source of starch [6,16]. One strain, designated as I-3, giving the best adsorption
Therefore, enzymes that are capable of digesting raw potato and hydolysis at 1% concentration of raw potato starch was
starch are economically attractive for they can increase the isolated and selected for further studies. It was identified on
range of starch sources for direct hydrolysis. the basis of various morphological, physicochemical and bio-
The purpose of this research was to isolate a microor- chemical characteristics following the criteria laid down by
ganism capable of producing thermostable and efficient raw Bergey’s Manual of Systematic Bacteriology [19].
potato starch digesting ␣-amylase for the direct hydrolysis
of raw starch in a considerably less duration of time, at a
2.2. Profile of growth and extracellular α-amylase
concentration of starch normally used in the starch industries
production by Bacillus sp. I-3 in submerged fermentation
(10–15%) at temperatures below the gelatinization tempera-
ture of starch.
The basal medium used for the submerged cultures was
composed of: peptone, 10.0 g/L; beef extract, 10.0 g/L; sol-
uble starch, 10.0 g/L and sodium chloride, 5.0 g/L; pH 7.0.
2. Materials and methods Twenty milliliters of medium in 100 mL Erlenmeyer flasks
was inoculated with 2 mL of the inoculum (A600 0.8; cell
2.1. Microorganism count 2.5 × 108 /mL) obtained from 12 h old shake cultures
of Bacillus sp. I-3 in nutrient broth and incubated on new
To screen the raw potato starch digesting microorganisms, Brunswick environmental shaker (150 rpm) for 72 h at 37 ◦ C.
insoluble potato starch granules (SD Fine Chemicals, India) The flasks were analyzed for growth (A600 ) and pH at regular
sterilized by washing in ethanol, were added to sterile nutri- intervals of time. The culture was centrifuged at 10,000 × g
ent agar at 50 ◦ C to a final concentration of 1%. The screening for 20 min at 4 ◦ C and the cell-free supernatant was used as
medium was dispensed in petridishes, which were inoculated the enzyme source.
with soil samples collected from the vicinity of various flour
mills of Chandigarh city and incubated for 48 h. Starch hy-
2.2.1. Enzyme assay
drolysis was assessed as clearing zones around the colonies.
The activity of ␣-amylase was determined at 60 ◦ C by
The colonies showing starch hydrolysis in the plates were
mixing 0.25 mL of appropriately diluted enzyme source with
further evaluated by their enzyme productivity levels in liquid
0.25 mL of 0.2% (w/v) soluble starch (E. Merck, India) dis-
culture, after 48 h, employing nutrient broth, supplemented
solved in 0.1 M phosphate buffer, pH 7.0. The residual starch
with 1% raw (insoluble) potato starch granules and then by
was determined after 10 min [17]. One unit of ␣-amylase ac-
checking the enzyme affinity towards raw potato starch gran-
tivity was defined as the amount of enzyme that caused 10%
ules by determining the adsorption rate and ability to hy-
reduction in the starch–iodine color, under the assay condi-
drolyze 1% raw potato starch suspension at 60 ◦ C in 6 h.
tions. All values given are averages of three determinations.

2.1.1. Determination of raw potato starch adsorbability 2.3. Optimization of raw starch digesting α-amylase
Affinity of the enzyme preparations from various isolates production by Bacillus sp. I-3
towards raw potato starch was studied by incubating 0.2 g
of raw potato granules with 1 mL of the enzyme at 37 ◦ C The enzyme production was optimized by studying the
for 15 min. After centrifugation, the ␣-amylase activity of effect of various cultural and environmental variables, indi-
the supernatant was measured and the adsorption percentage vidually, in terms of various carbon, nitrogen, metal ions,
was calculated as follows: vitamins and amino acids in the basal medium, whose com-
position is described in Section 2.2, after 48 h of incubation of
A−B shake cultures (150 rpm) at 37 ◦ C, pH 7.0, unless, otherwise
Adsorption (%) = × 100
A stated (Table 1). The effect of carbon sources was studied
N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734 725

Table 1 Table 1 (Continued )


Effect of different cultural and environmental factors on ␣-amylase produc-
Parameter Enzyme activity
tion by Bacillus sp. I-3 in submerged fermentation
(U/mL)
Parameter Enzyme activity
B-complex 185
(U/mL)
Amino acids (0.01%, w/v)
Carbon sources (1%, w/v)
Phenylalanine 176
Sugars
Threonine 165
Fructose 219
Glutamic acid 116
Galactose 324
Methionine 114
Glucose 51
Tryptophan 97
Glycerol 27
Leucine 93
Lactose 310
Lysine 72
Maltose 81
Valine 68
Mannitol 19
Cysteine 68
Sorbitol 53
Tyrosine 68
Sucrose 16
Arginine 67
Xylose 11
Glycine 59
Gelatinised starchy sources
Ornithine 59
Soluble starch 90
Histidine 54
Corn starch 81
Aspartic acid 33
Potato starch 181
Proline 31
Rice starch 51
Alanine 22
Wheat starch 218
Serine 6
Rice flour 15
Wheat bran 22 Inoculum size (%, v/v; cell count of 2.5 × 108 /mL)
Wheat flour 37 6 64
Raw starchy sources 7 73
Corn starch 35 8 78
Potato starch 172 9 82
Rice starch 53 10 90
Wheat starch 55 11 80
Rice flour 82
Incubation temperature (◦ C)
Wheat bran 51
30 67
Wheat flour 88
37 90
Nitrogen sources (1%, w/v) 42 84
Beef extract 383 50 80
Corn steep liquor 216 60 44
Malt extract 5
pH of the medium
Bacto peptone 87
4.0 10
Peptone M 28
4.5 31
Peptone type I 309
5.0 75
Proteose peptone 49
5.5 76
Soyabean meal 417
6.0 77
Soyapeptone 31
6.5 84
Tryptone 6
7.0 90
Yeast autolysate 33
7.5 81
Yeast extract 18
8.0 13
Metal salts (10 mM)
The basal medium having 1% soluble starch, 1% peptone, 1% beef extract
LiSO4 215
and 0.5% NaCl with pH 7.0 was used at 37 ◦ C as a control, which pro-
MgSO4 ·7H2 O 12
duced 90 U/mL. The C, N and mineral components of the basal medium
CaCl2 ·2H2 O 178
were replaced one after the other with other compounds keeping the other
FeCl3 30
ingredients same while the role of vitamins, amino acids, inoculum size,
MnSO4 ·H2 O 22
temperature and pH was evaluated using the basal medium.
CuSO4 ·5H2 O 12
HgCl2 9
ZnSO4 7
AgCl3 7 by replacing soluble starch with different sugars, gelatinized
Vitamins (0.01%, w/v) and raw natural crude starch sources (1%, w/v). Similarly,
Thiamine 100 the effect of nitrogen sources was studies by replacing pep-
Riboflavin 74 tone and beef extract with various nitrogen sources at a final
Pyridoxine 18 concentration of 1% (w/v) while the effect of salts was eval-
Ca pantothenate 104
uated by substituting NaCl with various metal salts (10 mM).
Nicotinic acid 212
The inductive effect of various vitamins and amino acids on
the enzyme production was studied by supplementing them
726 N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734

separately at a level of 0.01% (w/v) in the basal medium. 2.5.3. Effect of metal salts on amylase activity
The optimal levels of various nutrients were determined sep- The effect of various metal ions was studied by supple-
arately by varying their concentrations in the basal medium. menting these, separately, at a concentration of 1 mM in the
The inoculum size was standardized by evaluating the ef- reaction mixture under normal assay.
fect of varying inoculum size for seeding the basal medium.
The effect of incubation temperature and initial pH on en- 2.6. Application of partially purified enzyme
zyme production was studied by incubating the seeded basal preparation from Bacillus sp. I-3 in the hydrolysis of raw
medium at different temperatures and initial pHs. The syner- potato starch
gistic effect of all the factors was also studied by employing
the optimal concentrations of various nutrients giving the best A reaction mixture containing 10 mL of 1% raw potato
results in the individual studies and an optimized medium was starch was incubated with 10 U of enzyme preparation per
worked out. mg of starch at temperatures ranging from 40 to 90 ◦ C and
the degree of hydrolysis was determined after 3 and 5 h of
2.4. Partial purification of the α-amylase preparation incubation. The starch granules recovered from the reaction
mixture were analyzed for SEM studies to confirm the extent
Since, the enzyme preparation was found to readily and of degradation of raw potato starch granules. For SEM stud-
strongly bind to raw potato starch and digest it in signifi- ies, the samples, both the untreated and ␣-amylase treated
cantly short time, raw starch adsorption-hydrolysis process raw potato starch granules, were centrifuged at 10,000 rpm
was attempted for the purification of ␣-amylase from Bacil- for 5 min and the pellet was washed twice with pure ethanol
lus sp. I-3. The enzyme preparation was adsorbed onto the then with t-butyl alcohol followed by centrifugation and dry-
raw potato starch granules and was then subjected to hy- ing. These were then attached to SEM stub with silver plate
drolysis at 60 ◦ C. The hydrolyzed sample was centrifuged to [20]. The mounted samples were spatter coated with gold
obtain the residual enzyme in the supernatant, which was di- using fine coat, JEOL ion sputter, model JFC-100 and then
alyzed against 0.1 mM phosphate buffer, pH 7.0. The enzyme scanned at an operating voltage of 10 kV.
was then precipitated with ammonium sulphate at a satura- Optimization of the raw starch hydrolysis by the enzyme
tion value of 60% and was again dialyzed against 0.1 mM preparation was also attempted by varying the starch concen-
Tris–HCl buffer. tration and the enzyme dose in the reaction mixture. Effect
of raw potato starch concentration was studied by varying
its concentration from 1 to 15% in the reaction mixture con-
2.5. Characterization of partially purified α-amylase
taining 10 mL of 1000 U enzyme preparation at 70 ◦ C. To
preparation
determine the extent of starch hydrolysis, glucose estimation
was done after 12 h of incubation.
The kinetics studies on the partially purified ␣-amylase
The end products of raw potato starch hydrolysis after 12 h
obtained was carried out in terms of the temperature and pH
of incubation at 70 ◦ C were withdrawn and identified to ascer-
versus activity and stability profiles, effect of various metal
tain the extent of hydrolysis by ascending paper chromatog-
ions on activity and by studying the affinity of it towards raw
raphy with the solvent system of n-butanol–pyridine–water
potato starch granules.
(6:4:3) and a detection reagent comprising 100 mL of ace-
tone, 0.66 g of phthalic acid and 930 mL of acetone [21].
2.5.1. Activity versus temperature and thermostability Effect of the enzyme concentration was studied was vary-
profiles ing its concentration from 0.5 to 2 U/mg raw starch in the
The effect of temperature on amylase activity was stud- reaction mixture containing 10 mL of 12.5% of raw potato
ied by assaying the enzyme at different temperatures in starch granules at 70 ◦ C. Similarly, the glucose estimation
the range of 37–100 ◦ C at pH 7.0 using phosphate buffer was done after 24 h of incubation to determine the extent of
(0.1 M). The thermostability of the enzyme was tested by hydrolysis of starch.
pre-incubating the enzyme preparation, without and with
10 mM CaCl2 ·2H2 O at varying temperatures ranging from
50 to 100 ◦ C for 3.5 h and determining the residual activity 3. Results and discussion
at regular intervals of 0.5 h.
Although most of the reports indicate fungi belonging to
2.5.2. Activity versus pH and stability profiles Aspergillus and Rhizopus to be the good producers of amy-
pH activity and stability profiles were studied in a pH lases capable of digesting raw starches, few recent studies
range of 4.0–8.0 using different buffers at 0.1 M concen- suggest the possibility of raw starch degradation by bacterial
trations. For stability studies, one volume of enzyme was ␣-amylases too [4,7]. Further, most of the reports published
mixed with respective buffers and incubated up to 60 min. so far indicate the digestion of raw starch granules at around
The residual activity was determined at normal assay condi- 1% concentration by these enzymes at ordinary temperatures
tions. (30–50 ◦ C) and at a very slow rate. As the starch processing
N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734 727

3.2. Optimization of α-amylase production during SmF

Amylase production is known to be induced by a variety of


carbohydrates, nitrogen compounds and minerals [25]. In or-
der to achieve high enzyme yield, efforts are made to develop
a suitable medium and to work out the favorable environmen-
tal conditions for the proper growth and maximum secretion
of enzyme. The medium is generally selected on the basis
of economically feasible components. Development of such
medium requires the right selection of cheaper and readily
available components. The growth and enzyme production of
any organism are greatly influenced by both environmental
conditions and the nutrients available in the growth medium.
Some nutrients favor the growth while other induces better
yields of amylase.
Fig. 1. Pattern of growth, pH and extracellular ␣-amylase production during
submerged fermentation with Bacillus sp. I-3 at 37 ◦ C, pH 7.0. The basal
Of the various carbon sources used in the present study,
medium used for enzyme production had 1% soluble starch, 1% peptone, galactose at the concentration of 1% proved to be the best
1% beef extract and 0.5% NaCl with pH 7.0. inducer for ␣-amylase production (324 U/mL) by Bacillus
sp. I-3 (Table 1; Fig. 2a) while soyabean meal at 3% concen-
industry employs the mashes containing around 15% starch tration proved to be the best nitrogen source for enzyme pro-
for the conventional conversions, there is, thus, an urgent need duction, revealing an activity of 471 U/mL (Table 1; Fig. 2b).
to explore thermostable raw starch digesting amylases which Strains of B. stearothermophilus and B. amylolyticus secrete
can be used effectively at around 70 ◦ C for the efficient hy- maximum in a medium supplemented with 1% peptone, 0.5%
drolysis of much higher concentrated mashes of raw starches yeast extract and 0.5% maltose under vigorous shaking con-
quickly. The bacterial strain of Bacillus sp. I-3 used in the ditions [26]. Hamilton et al. [3] noted maximum raw starch
present study was isolated from local soil. It was a mesophile digesting ␣-amylase yield in Bacillus sp. in a medium con-
having a growth temperature in the range of 30–60 ◦ C with taining lactose as the carbon source and yeast extract as the
an optima at 37 ◦ C and pH 5.0–7.5 with an optima at pH nitrogen source. Several earlier reports also indicate soyabean
7.0. It produced 90 U/mL of thermostable ␣-amylase, which meal as the best nitrogen source for amylase production in
showed very high affinity towards raw potato starch granules Sacharomycopsis capsularis [23], Botryodiploidia theovro-
(94% adsorption) and brought about 90% hydrolysis of 1% mae [27], Bacillus sp. SN-1 [25] and Bacillus sp. AS-1
solution of the starch, at 60 ◦ C after 6 h. [28].
The enzyme yield exhibited a gradual rise with increased
3.1. Pattern of growth and α-amylase production LiSO4 concentration up to 20 mM in the production medium
revealing 246 U/mL (Table 1; Fig. 2e). The requirement of
The enzyme production by most of the organisms is some vitamins has already been observed for the enzyme
growth associated and is induced by the presence of the sub- production in different organisms. Nicotonic acid at 0.01 %
strate in the medium. Its levels generally increase during the concentration proved to be the most favorable for the enzyme
exponential phase and a peak is attained towards the end of production (Table 1; Fig. 2c). Also, among the various amino
this phase or during the stationary phase. After the peak, the acids supplemented in the production medium, phenylalanine
enzyme levels tend to decline either due to the increase in at a concentration of 0.02% (Fig. 2d) and inoculum size of
the glucose concentration resulting from the degradation of 10% proved to be the best for the amylase production in the
starch, or due the rise of protease levels in the environment present study (Table 1).
or due to the drastic change in pH levels [22–24]. Bacillus Role of temperature in the SmF growth is very impor-
sp. I-3 grew lograthimatically from 2–24 h and then entered a tant and productions of enzymes or metabolites are usually
stationary phase, of a duration of nearly 30 h, before entering sensitive to the temperature. Enzyme synthesis occurred at
the decline phase (Fig. 1). The amylase production pattern in temperature between 30 and 60 ◦ C with an optimum of 37 ◦ C
this organism also indicates that the induction of the amylase (Table 1). pH is one another among the other most important
took place during the log phase in the presence of starch and environmental factors for any fermentation process. Each mi-
the maximum yield is obtained, after 48 h of incubation, in croorganism has a pH range for its growth and activity with an
the mid stationary growth phase which is probably due the re- optimum pH range. Enzyme synthesis occurred at a wide pH
lease of the all the intracellular fractions of the enzyme during range from 4.0 to 8.0 with an optimum of 7.0 (Table 1). When
the stationary phase because of cell lysis. On further incuba- synergistic effect of the exogenous compounds required by
tion, the enzyme yield declined gradually to give 40 U/mL at the organism grown at the optimum temperature and pH was
the end of 72 h. The pH of the culture broth showed a decline studied in the optimized media, the ␣-amylase yield touched
from 7.0 to 4.85 after 48 h. 642 U/mL (Fig. 3).
728 N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734

Fig. 2. Effect of varying concentrations of different nutrients on ␣-amylase production by Bacillus sp. I-3. The basal medium used for optimization had 1%
soluble starch, 1% peptone, 1% beef extract and 0.5% NaCl with pH 7.0 and was incubated at 37 ◦ C for 48 h as shake cultures. (a) Soluble starch was replaced
with varying concentrations of galactose; (b) peptone and beef extract were replaced with varying concentrations of soyabean meal; (c) basal medium was
supplemented with varying concentrations of nicotinic acid; (d) basal medium was supplemented with varying concentrations of phenylalanine; and (e) NaCl
was replaced with varying concentrations of lithium sulphate.

3.3. Partial purification and characterization of after extraction from solid media, selective concentration of
α-amylase preparation the supernatant by ultrafiltration and selective precipitation
of the enzyme by ammonium sulphate or organic solvent such
As the raw starch digesting amylases have a lot of po- as ethanol, in the cold, followed by affinity or ion-exchange
tential in the bulk processing of starch at the industrial scale chromatography and gel filtration [29]. Several one-step
where crude enzymes are generally exploited taking into con- or two-step rapid purification methods including acetone
sideration the high cost of enzyme purification. However, it precipitation [30], ammonium sulphate precipitation [31],
is significant to obtain enzymes with higher specific activity hydrophobic interaction and ion-exchange chromatography
for their kinetic characterization. Traditionally, the purifica- [32,33] have been developed for the partial purification of
tion of amylases from fermentation media has been done in amylases, but a different protocol has been used in the present
several steps which include centrifugation of culture filtrate study to partially purify the enzyme preparation. Since, the
N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734 729

Fig. 3. ␣-Amylase yields by submerged cultures of Bacillus sp. I-3 on var-


ious media at 37 ◦ C, pH 7.0. Basal medium containing 1% soluble starch,
1% peptone, 1% beef extract and 0.5% NaCl with pH 7.0 was incubated at
37 ◦ C for 48 h as shake cultures. Optimized medium containing 1% galac-
tose, 3% soyabean meal, 0.02% phenylalanine, 0.01% nicotinic acid and
20 mM lithium sulphate with pH 7.0 was incubated at 37 ◦ C for 48 h as
shake cultures.

enzyme preparation was found to readily and strongly bind to Fig. 4. Temperature and pH vs. activity profiles of ␣-amylase from Bacil-
lus sp. I-3. Optimized medium containing 1% galactose, 3% soyabean meal,
raw potato starch and digest it in significantly short time, raw 0.02% phenylalanine, 0.01% nicotinic acid and 20 mM lithium sulphate with
starch adsorption–desorption process was attempted for the pH 7.0 was incubated at 37 ◦ C for 48 h as shake cultures for enzyme pro-
purification of ␣-amylase from Bacillus sp. I-3. The enzyme duction. For studying the effect of temperature on enzyme activity, the assay
was allowed to get adsorbed onto the raw potato granules. pH was kept constant at 7.0 and for studying the effect of pH on enzyme
Desorption of the adsorbed enzyme was tried by using vari- activity, the assay temperature was kept constant at 60 ◦ C.
ous elutants (0.1 M phosphate buffer pH 5.0, 5.5, 6.0, 6.5, 7.0
and 7.5 and sodium chloride 5, 10, 15 and 20 mM), but none divalent or polyvalent also exert a significant influence on the
of these could remove the enzyme adsorbed on the raw potato activity of an enzyme.
starch granules. In a similar study, Saha and Shen [34] tried As most of the industrial processes involving ␣-amylases
the elution of the adsorbed enzyme from raw starch by using operate at high temperatures exceeding 50 ◦ C, due to higher
various buffers of different pH including raising temperature reaction rates at these temperatures, the thermostable raw
and changing pH. These conditions, however, had no signifi- starch digesting amylases are, thus, of great importance
cant effect on elution of the enzyme. On the other hand, Lin et for starch hydrolysis. In this regard, the ␣-amylase from
al. [35] purified a raw starch degrading amylase from culture Bacillus sp. I-3, which was optimally active at 70 ◦ C and
supernatant of Bacillus sp. TS-23 by adding raw corn starch displayed 97, 93 and 41% of its peak activity at 80, 90 and
and the enzyme was eluted from the raw starch with an elu- 100 ◦ C (Fig. 4), could be a good candidate for the efficient
tion solution containing maltose in Tris–HCl buffer. In order and quick hydrolysis of raw starches. The enzyme revealed
to elute the adsorbed enzyme, hydrolysis of the starch gran- a high thermostability, retaining about 94% residual activity
ules was carried out at 60 ◦ C and the mixture was dialyzed at 70 ◦ C in presence of 10 mM CaCl2 ·2H2 O even after 3.5 h
to remove the glucose from it. It was then concentrated by (Fig. 5). The half lives at 80 and 90 ◦ C improved signifi-
precipitation with ammonium sulphate and again dialyzed. cantly to 2.5 and 0.5 h, respectively, with supplementation of
When defining the proposed unit of activity for any en- 10 mM CaCl2 ·2H2 O (Fig. 5). The stabilizing effect of Ca2+
zyme, the International Unit of Biochemistry stated that reac- on thermostability of the enzyme can be explained due to the
tion conditions should be specified and optimal. This implies salting out of hydrophobic residues by Ca2+ in the protein,
that enzymes activities are only valid within a range of physi- thus causing the adoption of a compact structure [33] and
cal properties. Therefore, optimum conditions for producing has also been reported in other organisms [32,36,37].
maximum enzyme activities need to be determined. Activity Many industrial processes involving enzymatic processes
and stability data of enzyme is also useful in screening for do not have an adequate pH control and the pH usually fluc-
suitable new enzymes for a particular process, in the design tuates around the required value. Thus, pH optima data deter-
of multi-enzyme processes and in the characterization of en- mined under the controlled conditions of the laboratory need
zyme. Every enzyme has an optimum temperature and pH to be applied carefully in processes. It is important to know
at which it has maximum activity. Metal ions, monovalent, the pH activity curve in quantitative detail for the particular
730 N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734

Fig. 5. Thermostability profiles of ␣-amylase from Bacillus sp. I-3 at different temperatures. Optimized medium containing 1% galactose, 3% soyabean meal,
0.02% phenylalanine, 0.01% nicotinic acid and 20 mM lithium sulphate with pH 7.0 was incubated at 37 ◦ C for 48 h as shake cultures for enzyme production.
The enzyme assays were carried out at 60 ◦ C, pH 7.0.

enzyme substrate system under consideration, including the ble around the saccharification pH is economically attractive
other prevailing physical conditions under which the reaction for it could avoid or reduce the use of acid to lower the pH
is to take place so that the maximum potential of the enzyme from liquefying to saccharifying range [38]. This again will
can be attained. Further, in most of the cases, ␣-amylases minimize the use of ion-exchange media used during down-
and amyloglucosidases are used together for the complete stream processing [39]. Moreover, the use of ␣-amylases that
hydrolysis of the starch as ␣-amylases generally do not bring operate at lower pH values reduce the formation of unwanted
about the complete hydrolysis of starch, the same may be products, such as maltulose, which is usually produced at
true for raw starch digesting ␣-amylases. To exploit the op- higher operation pH [40]. The ␣-amylase of Bacillus sp. I-
portunity of synergism, the temperature and pH optima of the 3 showed pH optima at pH 7.0 and displayed 96, 97, and
␣-amylases and AMGs should be compatible. Thermostable 98% of its peak activity at pH 5.5, 6.0 and 6.5, respectively
␣-amylases currently in use are not stable at lower pH val- (Fig. 4) where most of the amyloglucosidases are also active
ues where saccharification of liquefied starch is carried out [40]. The enzyme was also found to be almost 80% stable
[38]. As a result, up to now, starch is liquefied at a pH around at pH range of 5.0–5.5 and almost 90% stable at pH range
7.0. The use of liquefying amylases that are active and sta- of 6.0–7.0 (Fig. 6) and, thus, can also be a potential candi-
N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734 731

Fig. 6. pH stability profiles of ␣-amylase from Bacillus sp. I-3. Optimized


Fig. 7. Effect of various metal salts and EDTA on the activity of ␣-amylase
medium containing 1% galactose, 3% soyabean meal, 0.02% phenylalanine,
preparation from Bacillus sp. I-3. Optimized medium containing 1% galac-
0.01% nicotinic acid and 20 mM lithium sulphate with pH 7.0 was incubated
tose, 3% soyabean meal, 0.02% phenylalanine, 0.01% nicotinic acid and
at 37 ◦ C for 48 h as shake cultures for enzyme production. The enzyme assays
20 mM lithium sulphate with pH 7.0 was incubated at 37 ◦ C for 48 h as
were carried out at 60 ◦ C, pH 7.0.
shake cultures for enzyme production. The enzyme assays were carried out
at 60 ◦ C, pH 7.0.

date for synergistic use along with amyloglucosidase for the


complete hydrolyisis of raw starchy mashes. 3.4. Applications of amylase preparation from Bacillus
The activity of various enzymes is influenced by the pres- sp. I-3 in the hydrolysis of raw potato starch
ence of metal ions. Some require certain metal ions as cofac-
tors and thus called metalloproteins while others are inhib- Raw potato starch granules are the most resistant to en-
ited by their presence in the reaction mixture. The enzyme zymatic hydrolysis because of the larger size of these gran-
activity of ␣-amylase from Bacillus sp. I-3 got significantly ules [26]. The potential application of raw starch digesting
promoted in the presence of FeSO4 , CuSO4 and MnSO4 sug- ␣-amylase preparation from Bacillus sp. I-3 was evaluated
gesting the enzyme to be a metalloprotein needing a cofactor
for its maximum activity (Fig. 7). This is also corroborated
by the inhibitory effect of EDTA on the enzyme activity.
Binding of the raw starch digesting amylases to the starch
granules is usually affected by a C-terminal domain within
the enzyme, which has been shown to be necessary for degra-
dation of granular starch by mould glucoamylases [26]. How-
ever, in case of bacterial ␣-amylases, binding to starch gran-
ules is not an obligatory requirement for the hydrolysis of
the same. Kelly et al. [7] found that raw starch digesting ␣-
amylase of Bacillus sp. IMD 370 showed no adsorbability to
any kind of raw starch, at any pH, therefore, showing that ad-
sorbability was apparently not necessary for raw starch diges-
tion by bacterial enzyme. However, Itkor et al. [4] observed
that the amylase preparation was more than 98% adsorbed
onto both raw corn and potato starches. Similar results were
also observed by Saha et al. [41] and Gautam and Gupta
[42] where the bacterial enzyme preparation could adsorb
onto raw corn starches. Study on the affinities of the enzyme
preparation from Bacillus sp. I-3 towards raw potato starch
Fig. 8. Pattern of 1% raw starch hydrolysis with ␣-amylase preparation from
granules revealed that the enzyme had a very strong affin-
Bacillus sp. I-3 after 3 and 5 h at different temperatures. Optimized medium
ity for the same. It showed 94% adsorption on to the raw containing 1% galactose, 3% soyabean meal, 0.02% phenylalanine, 0.01%
potato starch granules indicating the potential usefulness of nicotinic acid and 20 mM lithium sulphate with pH 7.0 was incubated at
the enzyme for the hydrolysis of raw potato starch granules. 37 ◦ C for 48 h as shake cultures for enzyme production.
732 N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734

Plate 1. Scanning electron micrograph showing the smooth and intact sur-
face of untreated raw potato starch granules.

by studying the extent of hydrolysis of raw potato starch


granules. It was observed that the enzyme preparation could
substantially hydrolyze the raw starch granules in a short du-
ration of time in a temperature range of 60–90 ◦ C indicating
thermostable nature of the enzyme. Maximum hydrolysis of
the raw potato starch granules at 1% concentration occurred
at 70 ◦ C with 90 and 89% conversion to glucose was achieved
after 5 and 3 h, respectively, indicating that most of the hy-
drolysis occurred during the earlier 3 h (Fig. 8). This is in
contrast to the various published reports where it was seen
that the potato starch is least susceptible to hydrolysis even
after prolonged incubation of days [26].
The scanning electron microscopy of the treated starch
granules indicates that the granules were more or less com-
pletely damaged, thus revealing that the granules were almost
completely hydrolyzed by the enzyme preparation. Plate 1
shows that the surface of untreated starch granules in the raw Fig. 9. Hydrolysis of: (a) different concentrations of raw potato starch with
form was smooth, whereas Plate 2 shows that the pores of 100 U/mL of ␣-amylase preparation from Bacillus sp. I-3; and (b) 12.5% raw
the hydrolyzed raw starch potato granules were randomly potato starch with varying doses of enzyme preparation. Optimized medium
containing 1% galactose, 3% soyabean meal, 0.02% phenylalanine, 0.01%
distributed due to the breakdown of the granules by the en-
nicotinic acid and 20 mM lithium sulphate with pH 7.0 was incubated at
37 ◦ C for 48 h as shake cultures for enzyme production. Hydrolysis in both
the cases was carried out at 70 ◦ C.

zyme. This strongly supports the efficient action of amylase


preparation towards raw potato starch granules.
With a constant enzyme dose, as the concentration of
starch was increased, conversion efficiency to glucose
decreased. With an increase in starch concentration, the
hydrolysis remained almost constant (80–90%) up to 12.5%
starch concentration. At 15% concentration, the glucose
formation dropped to 64% after 12 h of incubation (Fig. 9a).
When the enzyme dose was varied from 0.5 to 2 U/mg
and incubated with 12.5% concentration of raw potato
starch, almost similar pattern of hydrolysis was observed
at all the enzyme doses. With an enzyme dose of 0.5, 1.0
Plate 2. Scanning electron micrograph showing the deformed and ruptured and 2 U/mg, 80, 82 and 82% hydrolysis was observed,
raw potato starch granules after treatment with ␣-amylase preparation from respectively (Fig. 9b). This strongly suggests that at such a
Bacillus sp. I-3. low concentration of enzyme dose (0.5 U/mg) is sufficient
N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734 733

Since this study was purely on a laboratory scale at 100 mL


Erlenmeyer flask level, there is a need to scale-up the
production and application trials of the enzyme before any
conclusion can be drawn for the commercial utilization of
this enzyme. It is further pointed out that though the raw
potato starch digesting ␣-amylase from Bacillus sp. I-3 can
alone bring about significant hydrolysis of potato starch,
it may also be tried in synergism with some glucoamylase
preparation to bring about a complete hydrolysis.

Acknowledgement

The financial support provided by the Department of


Biotechnology (DBT), Government of India, is highly ac-
knowledged.

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