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Received 19 September 2004; received in revised form 19 April 2005; accepted 28 April 2005
Abstract
A new strain of Bacillus sp. I-3, isolated from natural soil samples, showed a high raw starch digesting activity towards potato starch.
Upon optimization of various environmental and cultural conditions, the yield of ␣-amylase reached 642 U/mL. The kinetic characterization
of partially purified enzyme exhibited the maximum activity at 70 ◦ C, pH 7.0 and revealed a high thermostability in the presence of 10 mM
CaCl2 ·2H2 O where it could retain more than 90% residual activity at 70 ◦ C after 3.5 h. At 80, 90 and 100 ◦ C, the enzyme retained 80, 59 and
26% of its maximum activity after 2.5, 0.5 and 0.5 h, respectively. The enzyme preparation had a strong affinity towards raw potato starch
granules and was almost completely adsorbed onto it. It also hydrolyzed raw potato starch at a concentration of 12.5% significantly in a short
period of time of 12 h.
© 2005 Elsevier Inc. All rights reserved.
Keywords: Raw starch hydrolysis; Thermostable ␣-amylase; Bacillus sp.; Raw potato starch; Raw starch adsorption; Direct hydrolysis
0141-0229/$ – see front matter © 2005 Elsevier Inc. All rights reserved.
doi:10.1016/j.enzmictec.2005.04.017
724 N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734
which digest the raw starch granules at ordinary temperatures A is the original ␣-amylase activity and B is the ␣-amylase ac-
(30–50 ◦ C) involving mashes having 1% raw starch [11] in tivity in the supernatant after adsorption on raw potato starch
which significant saccharification is achieved after extended granules.
period of incubation. Different studies demonstrated that the
better hydrolysis of raw starch can be achieved by increasing 2.1.2. Determination of raw potato starch digestibility
the incubation temperature approximately to 60 ◦ C [12,13]. The reaction mixtures containing 500 U of ␣-amylase
Therefore, use of thermostable, raw starch digesting amy- preparation from different isolates and 100 mg of raw potato
lases is expected to give better hydrolysis of raw starch at starch in a final volume of 10 mL dispensed in 100 mL Er-
temperatures ranging between 60 and 70 ◦ C without loosing lenmeyer flasks were incubated in rotary water bath shaker
activity during prolonged incubation. at 60 ◦ C and 150 rpm. After a time interval of 6 h, the re-
Most raw starch digesting enzymes reported to date hardly ducing liberated in the reaction mixtures were determined by
digest potato starch [6,7,13–15]. On the other hand, next to dinitrosalicyclic acid method [18].
corn, potato is the most important source of starch [6,16]. One strain, designated as I-3, giving the best adsorption
Therefore, enzymes that are capable of digesting raw potato and hydolysis at 1% concentration of raw potato starch was
starch are economically attractive for they can increase the isolated and selected for further studies. It was identified on
range of starch sources for direct hydrolysis. the basis of various morphological, physicochemical and bio-
The purpose of this research was to isolate a microor- chemical characteristics following the criteria laid down by
ganism capable of producing thermostable and efficient raw Bergey’s Manual of Systematic Bacteriology [19].
potato starch digesting ␣-amylase for the direct hydrolysis
of raw starch in a considerably less duration of time, at a
2.2. Profile of growth and extracellular α-amylase
concentration of starch normally used in the starch industries
production by Bacillus sp. I-3 in submerged fermentation
(10–15%) at temperatures below the gelatinization tempera-
ture of starch.
The basal medium used for the submerged cultures was
composed of: peptone, 10.0 g/L; beef extract, 10.0 g/L; sol-
uble starch, 10.0 g/L and sodium chloride, 5.0 g/L; pH 7.0.
2. Materials and methods Twenty milliliters of medium in 100 mL Erlenmeyer flasks
was inoculated with 2 mL of the inoculum (A600 0.8; cell
2.1. Microorganism count 2.5 × 108 /mL) obtained from 12 h old shake cultures
of Bacillus sp. I-3 in nutrient broth and incubated on new
To screen the raw potato starch digesting microorganisms, Brunswick environmental shaker (150 rpm) for 72 h at 37 ◦ C.
insoluble potato starch granules (SD Fine Chemicals, India) The flasks were analyzed for growth (A600 ) and pH at regular
sterilized by washing in ethanol, were added to sterile nutri- intervals of time. The culture was centrifuged at 10,000 × g
ent agar at 50 ◦ C to a final concentration of 1%. The screening for 20 min at 4 ◦ C and the cell-free supernatant was used as
medium was dispensed in petridishes, which were inoculated the enzyme source.
with soil samples collected from the vicinity of various flour
mills of Chandigarh city and incubated for 48 h. Starch hy-
2.2.1. Enzyme assay
drolysis was assessed as clearing zones around the colonies.
The activity of ␣-amylase was determined at 60 ◦ C by
The colonies showing starch hydrolysis in the plates were
mixing 0.25 mL of appropriately diluted enzyme source with
further evaluated by their enzyme productivity levels in liquid
0.25 mL of 0.2% (w/v) soluble starch (E. Merck, India) dis-
culture, after 48 h, employing nutrient broth, supplemented
solved in 0.1 M phosphate buffer, pH 7.0. The residual starch
with 1% raw (insoluble) potato starch granules and then by
was determined after 10 min [17]. One unit of ␣-amylase ac-
checking the enzyme affinity towards raw potato starch gran-
tivity was defined as the amount of enzyme that caused 10%
ules by determining the adsorption rate and ability to hy-
reduction in the starch–iodine color, under the assay condi-
drolyze 1% raw potato starch suspension at 60 ◦ C in 6 h.
tions. All values given are averages of three determinations.
2.1.1. Determination of raw potato starch adsorbability 2.3. Optimization of raw starch digesting α-amylase
Affinity of the enzyme preparations from various isolates production by Bacillus sp. I-3
towards raw potato starch was studied by incubating 0.2 g
of raw potato granules with 1 mL of the enzyme at 37 ◦ C The enzyme production was optimized by studying the
for 15 min. After centrifugation, the ␣-amylase activity of effect of various cultural and environmental variables, indi-
the supernatant was measured and the adsorption percentage vidually, in terms of various carbon, nitrogen, metal ions,
was calculated as follows: vitamins and amino acids in the basal medium, whose com-
position is described in Section 2.2, after 48 h of incubation of
A−B shake cultures (150 rpm) at 37 ◦ C, pH 7.0, unless, otherwise
Adsorption (%) = × 100
A stated (Table 1). The effect of carbon sources was studied
N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734 725
separately at a level of 0.01% (w/v) in the basal medium. 2.5.3. Effect of metal salts on amylase activity
The optimal levels of various nutrients were determined sep- The effect of various metal ions was studied by supple-
arately by varying their concentrations in the basal medium. menting these, separately, at a concentration of 1 mM in the
The inoculum size was standardized by evaluating the ef- reaction mixture under normal assay.
fect of varying inoculum size for seeding the basal medium.
The effect of incubation temperature and initial pH on en- 2.6. Application of partially purified enzyme
zyme production was studied by incubating the seeded basal preparation from Bacillus sp. I-3 in the hydrolysis of raw
medium at different temperatures and initial pHs. The syner- potato starch
gistic effect of all the factors was also studied by employing
the optimal concentrations of various nutrients giving the best A reaction mixture containing 10 mL of 1% raw potato
results in the individual studies and an optimized medium was starch was incubated with 10 U of enzyme preparation per
worked out. mg of starch at temperatures ranging from 40 to 90 ◦ C and
the degree of hydrolysis was determined after 3 and 5 h of
2.4. Partial purification of the α-amylase preparation incubation. The starch granules recovered from the reaction
mixture were analyzed for SEM studies to confirm the extent
Since, the enzyme preparation was found to readily and of degradation of raw potato starch granules. For SEM stud-
strongly bind to raw potato starch and digest it in signifi- ies, the samples, both the untreated and ␣-amylase treated
cantly short time, raw starch adsorption-hydrolysis process raw potato starch granules, were centrifuged at 10,000 rpm
was attempted for the purification of ␣-amylase from Bacil- for 5 min and the pellet was washed twice with pure ethanol
lus sp. I-3. The enzyme preparation was adsorbed onto the then with t-butyl alcohol followed by centrifugation and dry-
raw potato starch granules and was then subjected to hy- ing. These were then attached to SEM stub with silver plate
drolysis at 60 ◦ C. The hydrolyzed sample was centrifuged to [20]. The mounted samples were spatter coated with gold
obtain the residual enzyme in the supernatant, which was di- using fine coat, JEOL ion sputter, model JFC-100 and then
alyzed against 0.1 mM phosphate buffer, pH 7.0. The enzyme scanned at an operating voltage of 10 kV.
was then precipitated with ammonium sulphate at a satura- Optimization of the raw starch hydrolysis by the enzyme
tion value of 60% and was again dialyzed against 0.1 mM preparation was also attempted by varying the starch concen-
Tris–HCl buffer. tration and the enzyme dose in the reaction mixture. Effect
of raw potato starch concentration was studied by varying
its concentration from 1 to 15% in the reaction mixture con-
2.5. Characterization of partially purified α-amylase
taining 10 mL of 1000 U enzyme preparation at 70 ◦ C. To
preparation
determine the extent of starch hydrolysis, glucose estimation
was done after 12 h of incubation.
The kinetics studies on the partially purified ␣-amylase
The end products of raw potato starch hydrolysis after 12 h
obtained was carried out in terms of the temperature and pH
of incubation at 70 ◦ C were withdrawn and identified to ascer-
versus activity and stability profiles, effect of various metal
tain the extent of hydrolysis by ascending paper chromatog-
ions on activity and by studying the affinity of it towards raw
raphy with the solvent system of n-butanol–pyridine–water
potato starch granules.
(6:4:3) and a detection reagent comprising 100 mL of ace-
tone, 0.66 g of phthalic acid and 930 mL of acetone [21].
2.5.1. Activity versus temperature and thermostability Effect of the enzyme concentration was studied was vary-
profiles ing its concentration from 0.5 to 2 U/mg raw starch in the
The effect of temperature on amylase activity was stud- reaction mixture containing 10 mL of 12.5% of raw potato
ied by assaying the enzyme at different temperatures in starch granules at 70 ◦ C. Similarly, the glucose estimation
the range of 37–100 ◦ C at pH 7.0 using phosphate buffer was done after 24 h of incubation to determine the extent of
(0.1 M). The thermostability of the enzyme was tested by hydrolysis of starch.
pre-incubating the enzyme preparation, without and with
10 mM CaCl2 ·2H2 O at varying temperatures ranging from
50 to 100 ◦ C for 3.5 h and determining the residual activity 3. Results and discussion
at regular intervals of 0.5 h.
Although most of the reports indicate fungi belonging to
2.5.2. Activity versus pH and stability profiles Aspergillus and Rhizopus to be the good producers of amy-
pH activity and stability profiles were studied in a pH lases capable of digesting raw starches, few recent studies
range of 4.0–8.0 using different buffers at 0.1 M concen- suggest the possibility of raw starch degradation by bacterial
trations. For stability studies, one volume of enzyme was ␣-amylases too [4,7]. Further, most of the reports published
mixed with respective buffers and incubated up to 60 min. so far indicate the digestion of raw starch granules at around
The residual activity was determined at normal assay condi- 1% concentration by these enzymes at ordinary temperatures
tions. (30–50 ◦ C) and at a very slow rate. As the starch processing
N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734 727
Fig. 2. Effect of varying concentrations of different nutrients on ␣-amylase production by Bacillus sp. I-3. The basal medium used for optimization had 1%
soluble starch, 1% peptone, 1% beef extract and 0.5% NaCl with pH 7.0 and was incubated at 37 ◦ C for 48 h as shake cultures. (a) Soluble starch was replaced
with varying concentrations of galactose; (b) peptone and beef extract were replaced with varying concentrations of soyabean meal; (c) basal medium was
supplemented with varying concentrations of nicotinic acid; (d) basal medium was supplemented with varying concentrations of phenylalanine; and (e) NaCl
was replaced with varying concentrations of lithium sulphate.
3.3. Partial purification and characterization of after extraction from solid media, selective concentration of
α-amylase preparation the supernatant by ultrafiltration and selective precipitation
of the enzyme by ammonium sulphate or organic solvent such
As the raw starch digesting amylases have a lot of po- as ethanol, in the cold, followed by affinity or ion-exchange
tential in the bulk processing of starch at the industrial scale chromatography and gel filtration [29]. Several one-step
where crude enzymes are generally exploited taking into con- or two-step rapid purification methods including acetone
sideration the high cost of enzyme purification. However, it precipitation [30], ammonium sulphate precipitation [31],
is significant to obtain enzymes with higher specific activity hydrophobic interaction and ion-exchange chromatography
for their kinetic characterization. Traditionally, the purifica- [32,33] have been developed for the partial purification of
tion of amylases from fermentation media has been done in amylases, but a different protocol has been used in the present
several steps which include centrifugation of culture filtrate study to partially purify the enzyme preparation. Since, the
N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734 729
enzyme preparation was found to readily and strongly bind to Fig. 4. Temperature and pH vs. activity profiles of ␣-amylase from Bacil-
lus sp. I-3. Optimized medium containing 1% galactose, 3% soyabean meal,
raw potato starch and digest it in significantly short time, raw 0.02% phenylalanine, 0.01% nicotinic acid and 20 mM lithium sulphate with
starch adsorption–desorption process was attempted for the pH 7.0 was incubated at 37 ◦ C for 48 h as shake cultures for enzyme pro-
purification of ␣-amylase from Bacillus sp. I-3. The enzyme duction. For studying the effect of temperature on enzyme activity, the assay
was allowed to get adsorbed onto the raw potato granules. pH was kept constant at 7.0 and for studying the effect of pH on enzyme
Desorption of the adsorbed enzyme was tried by using vari- activity, the assay temperature was kept constant at 60 ◦ C.
ous elutants (0.1 M phosphate buffer pH 5.0, 5.5, 6.0, 6.5, 7.0
and 7.5 and sodium chloride 5, 10, 15 and 20 mM), but none divalent or polyvalent also exert a significant influence on the
of these could remove the enzyme adsorbed on the raw potato activity of an enzyme.
starch granules. In a similar study, Saha and Shen [34] tried As most of the industrial processes involving ␣-amylases
the elution of the adsorbed enzyme from raw starch by using operate at high temperatures exceeding 50 ◦ C, due to higher
various buffers of different pH including raising temperature reaction rates at these temperatures, the thermostable raw
and changing pH. These conditions, however, had no signifi- starch digesting amylases are, thus, of great importance
cant effect on elution of the enzyme. On the other hand, Lin et for starch hydrolysis. In this regard, the ␣-amylase from
al. [35] purified a raw starch degrading amylase from culture Bacillus sp. I-3, which was optimally active at 70 ◦ C and
supernatant of Bacillus sp. TS-23 by adding raw corn starch displayed 97, 93 and 41% of its peak activity at 80, 90 and
and the enzyme was eluted from the raw starch with an elu- 100 ◦ C (Fig. 4), could be a good candidate for the efficient
tion solution containing maltose in Tris–HCl buffer. In order and quick hydrolysis of raw starches. The enzyme revealed
to elute the adsorbed enzyme, hydrolysis of the starch gran- a high thermostability, retaining about 94% residual activity
ules was carried out at 60 ◦ C and the mixture was dialyzed at 70 ◦ C in presence of 10 mM CaCl2 ·2H2 O even after 3.5 h
to remove the glucose from it. It was then concentrated by (Fig. 5). The half lives at 80 and 90 ◦ C improved signifi-
precipitation with ammonium sulphate and again dialyzed. cantly to 2.5 and 0.5 h, respectively, with supplementation of
When defining the proposed unit of activity for any en- 10 mM CaCl2 ·2H2 O (Fig. 5). The stabilizing effect of Ca2+
zyme, the International Unit of Biochemistry stated that reac- on thermostability of the enzyme can be explained due to the
tion conditions should be specified and optimal. This implies salting out of hydrophobic residues by Ca2+ in the protein,
that enzymes activities are only valid within a range of physi- thus causing the adoption of a compact structure [33] and
cal properties. Therefore, optimum conditions for producing has also been reported in other organisms [32,36,37].
maximum enzyme activities need to be determined. Activity Many industrial processes involving enzymatic processes
and stability data of enzyme is also useful in screening for do not have an adequate pH control and the pH usually fluc-
suitable new enzymes for a particular process, in the design tuates around the required value. Thus, pH optima data deter-
of multi-enzyme processes and in the characterization of en- mined under the controlled conditions of the laboratory need
zyme. Every enzyme has an optimum temperature and pH to be applied carefully in processes. It is important to know
at which it has maximum activity. Metal ions, monovalent, the pH activity curve in quantitative detail for the particular
730 N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734
Fig. 5. Thermostability profiles of ␣-amylase from Bacillus sp. I-3 at different temperatures. Optimized medium containing 1% galactose, 3% soyabean meal,
0.02% phenylalanine, 0.01% nicotinic acid and 20 mM lithium sulphate with pH 7.0 was incubated at 37 ◦ C for 48 h as shake cultures for enzyme production.
The enzyme assays were carried out at 60 ◦ C, pH 7.0.
enzyme substrate system under consideration, including the ble around the saccharification pH is economically attractive
other prevailing physical conditions under which the reaction for it could avoid or reduce the use of acid to lower the pH
is to take place so that the maximum potential of the enzyme from liquefying to saccharifying range [38]. This again will
can be attained. Further, in most of the cases, ␣-amylases minimize the use of ion-exchange media used during down-
and amyloglucosidases are used together for the complete stream processing [39]. Moreover, the use of ␣-amylases that
hydrolysis of the starch as ␣-amylases generally do not bring operate at lower pH values reduce the formation of unwanted
about the complete hydrolysis of starch, the same may be products, such as maltulose, which is usually produced at
true for raw starch digesting ␣-amylases. To exploit the op- higher operation pH [40]. The ␣-amylase of Bacillus sp. I-
portunity of synergism, the temperature and pH optima of the 3 showed pH optima at pH 7.0 and displayed 96, 97, and
␣-amylases and AMGs should be compatible. Thermostable 98% of its peak activity at pH 5.5, 6.0 and 6.5, respectively
␣-amylases currently in use are not stable at lower pH val- (Fig. 4) where most of the amyloglucosidases are also active
ues where saccharification of liquefied starch is carried out [40]. The enzyme was also found to be almost 80% stable
[38]. As a result, up to now, starch is liquefied at a pH around at pH range of 5.0–5.5 and almost 90% stable at pH range
7.0. The use of liquefying amylases that are active and sta- of 6.0–7.0 (Fig. 6) and, thus, can also be a potential candi-
N. Goyal et al. / Enzyme and Microbial Technology 37 (2005) 723–734 731
Plate 1. Scanning electron micrograph showing the smooth and intact sur-
face of untreated raw potato starch granules.
Acknowledgement
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