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THE HASHEMITE KINGDOM OF JORDAN

DISI WATER COMPANY


MINISTRY OF WATER AND IRRIGATION

Gama Güç Sistemleri Mühendislik ve Taahhüt A.Ş.


Gama Power Systems Engineering and Contracting Inc.

Project Title:

DISI-MUDAWARRA TO AMMAN
WATER CONVEYANCE SYSTEM PROJECT

Document Title:

INSPECTION AND TEST PLAN (ITP) FOR FIELD APPLICATION


FOR EXTERNAL HEAT-SHRINKABLE COATING
OF STEEL PIPE FITTING AND JOINTS

Document Number:

DISI-QA-ITPG-ME-MS-004

Issue Date:

15 APRIL 2010
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THE HASHEMITE KINGDOM OF JORDAN


DISI WATER COMPANY
MINISTRY OF WATER AND IRRIGATION

®GAMA
Gama Gu~ Sistemleri Muhendislik ve TaahhUt A.$.
Gama Power Systems Engineering and Contracting Inc.

INDEX SHEET FOR REVISIONS

Document Title: Document Number:

INSPECTION AND TEST PLAN (ITP) FOR FIELD


APPLICATION FOR EXTERNAL HEAT-SHRINKABLE DISI-QA-ITPG- M E- MS-004
COATING OF STEEL PIPE FiniNG AND JOINTS

,
REVISION HISTORY

REV DESCRIPTIONS/ PREPARED CHECKED APPROVED


DATE
NO REASON FOR ISSUE BY BY BY

5.0 H.K U.E


0 Issued for Approval 15/04/2010
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Disi-Mudawarra to Amman Water Conveyance System Project
Hashemite Kingdom of Jordan INSPECTION AND TEST PLAN (ITP) FOR FIELD APPLICATION
Ministry Of Water And Irrigation Disi Water Company
FOR EXTERNAL HEAT-SHRINKABLE COATING OF STEEL PIPE FITTING AND JOINTS
Gama Güç Sistemleri Mühendislik ve Taahhüt
A.Ş. Doc. No: DISI-QA-ITPG-ME-MS-004 Rev 0 1 of 3

Stage Responsib
Description of Activity Controlling Document Acceptance Criteria Frequency Quality Record S-C GGS O/ E
No le Party

- 80 degrees operation
temperature
Incoming
Incoming Material Acceptance - 3 layer high density hot melt Const./
1 Material test certificate Each Batch material control H R R
Heat Shrinkable Sleeves system QAC
report
- 3 mm coating thickness on weld
system
Visual inspection
- Any disbondment of HDPE pipe
coating shall be
2 Surface condition before blasting DISI-QA-PR-G-HQ-031 QAC Each joint Site report H I R
repaired/removed
- Maximum chamfer angle is 30
degrees from surface
1 per 10
3 Surface condition after blasting ISO 8502-9 Salt content max. 20 mg/m2 QAC Site report H I R
Joints

4 Environmental conditions ISO 8502 Humidity < 85 % QAC Each Joint Site report H I R

5 Pipe temperature before blasting ISO 8502 Minimum 3 ºC above the dew point QAC Each Joint Site report H I R

Visual inspection, conformity certificate,


Size, shape and properties of ISO 1124 &
6 compliance to manufacturing/working QAC 1 per day Site report H I R
abrasives ISO 11126
procedures
Surface roughness of blasted
7 ISO 8503-4 75-125 microns QAC Each Joint Site report H I R
surface (RZ/RY)

Abbreviation: S : Surveillance, R : Check Review, W : Witness Inspection, H : Hold Inspection, I : Inspection , QAC: QA/QC Department , WxR: Witness Random, IxR: Inspection Random
S-C : Subcontractor, A : Approve

Doc. No: DISI-QA-ITPG-ME-MS-004 Rev.0


Disi-Mudawarra to Amman Water Conveyance System Project
Hashemite Kingdom of Jordan INSPECTION AND TEST PLAN (ITP) FOR FIELD APPLICATION
Ministry Of Water And Irrigation Disi Water Company
FOR EXTERNAL HEAT-SHRINKABLE COATING OF STEEL PIPE FITTING AND JOINTS
Gama Güç Sistemleri Mühendislik ve Taahhüt
A.Ş. Doc. No: DISI-QA-ITPG-ME-MS-004 Rev 0 2 of 3

Stage Responsib
Description of Activity Controlling Document Acceptance Criteria Frequency Quality Record S-C GGS O/ E
No le Party

Minimum 2 cm from either side of sleeve


(Minimum width 490 mm)
8 Area of blasting DISI-QA-PR-G-HQ-031 QAC Each Joint Site report H I R
Maximum 4 cm from either side of
sleeve (Maximum width 530 mm)
Visual inspection of blasted
9 ISO 8501-1 Sa 2 ½ QAC Each Joint Site report H I R
surface

Presence of dust after dust 1 per 10


10 ISO 8502-3 Max. Class 2. QAC Site report H I R
removal Joints

Preheating temperature before Minimum 50 degrees Supplier Data


11 DISI-QA-PR-G-HQ-031 QAC Each Joint H W R
epoxy coating Maximum 65 degrees Sheet
Min. Wet Thickness 250 microns
12 Primer Epoxy ISO 2808 (4 measurement on 12, 3,6,9 o’clock QAC Each Joint Site report H W R
positions)
Maximum 10 mm either side of sleeve
13 Overlap area of epoxy coating DISI-QA-PR-G-HQ-031 QAC Each Joint Site report H I R
onto the mainline coating
Smooth, blemish free, with no dust, grit,
or other particulate inclusions. A blemish
Visual Inspection of epoxy that has no detrimental affect may be
14 DISI-QA-PR-G-HQ-031 QAC Each Joint Site report H I R
coating acceptable if it meets the other criteria
of being smooth, bonded and has no
inclusions.
Min100 degrees, Max120 degrees.
Forced curing temperature of
15 Thermometer Applicable to CANUSA QAC Each Joint Site report H I R
epoxy coating
Dwell time between application
16 of epoxy and heat shrinkable DISI-QA-PR-G-HQ-031 Maximum 1 hour QAC Each Joint Site report H I R
sleeve

Abbreviation: S : Surveillance, R : Check Review, W : Witness Inspection, H : Hold Inspection, I : Inspection , QAC: QA/QC Department , WxR: Witness Random, IxR: Inspection Random
S-C : Subcontractor, A : Approve

Doc. No: DISI-QA-ITPG-ME-MS-004 Rev.0


Disi-Mudawarra to Amman Water Conveyance System Project
Hashemite Kingdom of Jordan INSPECTION AND TEST PLAN (ITP) FOR FIELD APPLICATION
Ministry Of Water And Irrigation Disi Water Company
FOR EXTERNAL HEAT-SHRINKABLE COATING OF STEEL PIPE FITTING AND JOINTS
Gama Güç Sistemleri Mühendislik ve Taahhüt
A.Ş. Doc. No: DISI-QA-ITPG-ME-MS-004 Rev 0 3 of 3

Stage Responsib
Description of Activity Controlling Document Acceptance Criteria Frequency Quality Record S-C GGS O/ E
No le Party

17 Weld bead tape application DISI-QA-PR-G-HQ-031 Compliance to APS QAC Each Joint Site report H I R

Application of heat shrinkable Positioned centered over the field joint


18 DISI-QA-PR-G-HQ-031 QAC Each Joint Site report H I R
sleeve area
Smooth & Uniform Appearance with No
Excessive Burns, Cracks or Gaps
HSS Fully Conforms to the Underlying
Visual Inspection of heat
19 DISI-QA-PR-G-HQ-031 Field Joint Surface without any QAC Each Joint Site report H I R
shrinkable sleeve
appearance of bubbles
HSS Fully Bonded to 3LPE Coating and
Adhesive Flow Around Outer Circ. of HSS
Total 3 Layer Heat Shrinkable
20 Sleeve min. film thicknesses on DISI-QA-PR-G-HQ-031 Min. 3.0 mm QAC Each Joint Test report H I R
weld and body
Cert of
High voltage discontinuity
21 EN 12068 ANNEX H 15 kV, No evidence of Holiday QAC Each Joint conform. by H H R
(Holiday test)
supplier

EN 12068 & Min. 0.5 N/mm. at 23 ± 2 ºC. (30/50/HT) For Every 100
22 Peel strength to pipe surface QAC ……. H I R
TABLE 1/ANNEX C Min. 0.05 N/mm. at Tmax (--/50/HT) Joints

EN 12068 & Min. 0.4 N/mm. at 23 ± 2 ºC. (30/50/HT) For Every 100
23 Peel strength to factory coating QAC ……. H I R
TABLE 1/ANNEX C Min. 0.04 N/mm. at Tmax (--/50/HT) Joints

Abbreviation: S : Surveillance, R : Check Review, W : Witness Inspection, H : Hold Inspection, I : Inspection , QAC: QA/QC Department , WxR: Witness Random, IxR: Inspection Random
S-C : Subcontractor, A : Approve

Doc. No: DISI-QA-ITPG-ME-MS-004 Rev.0