Rev 01 SGX Instruction Manual

®
SGX
Instruction Manual
Article Number: 0560951718

Revision Date: October 29, 2014
Revision Number: 01
Language: ENG
Translation from original English text

SGX
Revision History: The equipment described in this manual is

• 00 - Original Release potentially hazardous. Use caution when installing,
operating, and maintaining this equipment.
• 01 - Corrected machine foundation tolerance.
Added electronics enclosures. The purchaser is responsible for the safe
operation and use of all products purchased,
including compliance with all applicable
standards in the country of use. See standard
ESAB terms and conditions of sale for a specific
statement of ESAB’s responsibilities and
limitations on liability.
Information in this document is subject to change

without notice. This manual is for the convenience
and use of the cutting machine purchaser. It is not
a contract or any obligation on the part of ESAB
Cutting Systems.
2
SGX
Preface
This product was designed to provide years of
dependable, accurate, repeatable part cutting, with
a high degree of reliability and ease of operation.
There are optional features and configurations
available which may or may not be included in this
manual. In addition, more capabilities and features
may be added in the future, which are not covered in
this manual. ESAB Cutting Systems reserves the right
to change or add features and capabilities without
notice. Before operating the machine, one should
become familiar with this manual in its entirety, with
special attention to the SAFETY section.
3
SGX
Spacer Page
4
SGX
Table of Contents
SAFETY
Introduction�� 17
General Cutting Machine Safety�� 18
Electrical Grounding�� 21
Operating a Cutting Machine��22
Service Precautions��25
Recommended Safety References�� 27
International�� 27
Germany��28
United States��29
Canada��30
Additional Sources��30
DESCRIPTION
System Overview�� 33
X-Axis Rail Components��34
Axis Definitions��36
Environmental Requirements�� 37
5
SGX
INSTALLATION
Installation Checklist�� 41
Preparation��46
Introduction��46
Prepare Area�� 47
Equipment Location��48
Foundation Requirements��50
Electrical Requirements�� 51
Gas Supplies For Cutting Systems�� 52
General Guidelines for Gas Supplies�� 53
Gas Flow Requirements�� 55
Oxy-Fuel Gas Connections��56
Installation Overview�� 57
Overview�� 57
Receiving the Machine�� 57
Foundation Requirements��58
Setup�� 59
Special Instructions on Installing SGX Rails��60
Pedestal Installation Procedure�� 61
Installation of Rails��69
Installation of Drive Rack�� 78
6
SGX
Mounting of Rail Hard Stops�� 82
Cable Chain Tray Installation��83
Cable Chain Drag Plate Installation�� 87
Cable Chain Installation��88
Glide Bar Installation�� 92
Order of Glide Bars�� 92
Placing the Machine on the Longitudinal Rails.��94
Side Guide Bearing Access - Front �� 95
Side Guide Bearing Access - Rear ��96
Mounting Machine on Rails��99
Adjusting Side Guide Bearings��100
Service Hose and Cable Installation��102
X-axis Hose and Cable Layout��104
Y-axis Cable and Hose Layout ��105
Vision Control Conduit Installation��108
Connect Power Cable��109
Machine Input Schematic�� 110
Without Transformer�� 110
With Transformer��111
Setting E-Stop and Reference Switches�� 112
Align the Anti-Tip Bars�� 114
Grounding�� 115
Removing The Y (Transverse) Axis E-Stop Condition�� 116
7
SGX
Connecting The Drive Servo Motors�� 117
Turning Power On�� 118
Gantry Startup �� 119
Machine Squareness��120
Aligning The Following Carriage��123
Engaging Longitudinal Drives��127
Adjust X-axis Rail Wipers��128
MAINTENANCE
Machine Configuration��132
Routine Maintenance ��133
Routine Maintenance Frequency��133
Routine Maintenance Checks��134
Checklist��135
Daily��137
Weekly��137
Check List Descriptions��137
Monthly��138
Semiannually��139
Annually��140
Additional��140
Cleaning�� 141
Linear Rail�� 141
8
SGX
Drive Rack and Pinions�� 141
Vision CNC Console��142
Electronic Enclosures��143
Lubrication��144
Drive Disengagement Assemblies��144
Rail Surfaces��145
Adjustment��146
Rail Wipers��146
Guide Bearings��146
Side Guide Bearings��147
Machine Squareness��154
Disengaging the Longitudinal Drive�� 161
Replacing the Drive Gearbox/ Motors��163
Removing the Cross Axis (Y) Drive��164
Replacing The Drive Pinions��165
Gear Pinion Placement��166
Engaging Longitudinal Drives��167
Replacing the Cross (Y) Axis Drive��168
Reconnecting Drive Cables��169
Replacing Carriage Linear Bearings��170
Replacing Rail Wipers�� 171
DECOMMISSION
Notice�� 175
9
SGX
REPLACEMENT PARTS
General Information��179
Recommended Spares List��179
Ordering Information��180
SGX Basic Machine, 2m, NA
0560954160 REV 01��181
SGX Basic Machine, 2.5m, NA
0560954161 REV 01��187
0560954162 REV 01��193
SGX Basic Machine, 2m, EU
0560954170 REV 01��199
SGX Basic Machine, 2.5m, EU
0560954171 REV 01��205
0560954172 REV 01�� 211
Beam Assembly, 2m
0560954163 REV 00�� 217
Beam Assembly, 2.5m
0560954164 REV 00��221
Beam Assembly, 3m
0560954165 REV 00��225
10
SGX
Electronics Enclosure, SGX, NA-China
C902255325 REV 04��229
Electronics Enclosure, SGX, EU
0560954770 REV 00��235
Transformer Kits for SGX
0560954884 REV 00��241
0560954885 REV 00��241
0560954886 REV 00��241
Side Carriage & Drive Bracket Assembly, Left
C902013294 REV 00��243
Side Carriage & Drive Bracket Assembly, Right
C902013295 REV 00��245
Side Carriage Subassembly
C902013296 REV 02��247
Drive Bracket Assembly, Left
C902150002 REV 01��249
Drive Bracket Assembly, Right
C902150003 REV 01��251
Drive Unit Assembly, X/W-Axis, NA
0560954920 REV 00��253
Drive Unit Assembly, X/W-Axis, EU
0560954769 REV 00��255
11
SGX
Drive Disengagement Assembly, Y-Axis, NA
0560954157 REV 01��257
Drive Disengagement Assembly, Y-Axis, EU
0560954767 REV 01��259
Drive Unit Assembly, Y-Axis, NA
0560954919 REV 00��261
Drive Unit Assembly, Y-Axis, EU
0560954768 REV 00��263
Vision T5 Console Assembly
0560954429 REV 00��265
Safety Flaps Kit
0560954564 REV 01��267
Light Barrier Assembly, SGX
0560954761 REV 02��271
Rail System, 3m
0560954013 REV 01��273
Rail System, 4m
0560954014 REV 01��283
Rail System, 5m
0560954015 REV 01��293
Rail System, 6m
0560954016 REV 01��303
12
SGX
Rail System, 7m
0560954017 REV 01�� 313
Rail System, 8m
0560954018 REV 01��323
Rail System, 9m
0560954019 REV 01��333
Rail System, 10m
0560954020 REV 01��343
Rail System, 11m
0560954021 REV 01��353
Rail System, 12m
0560954022 REV 01��363
Rail System, 13m
0560954023 REV 01��373
Rail System, 14m
0560954024 REV 01��383
Rail System, 15m
0560954025 REV 01��393
Rail System, 16m
0560954026 REV 01��403
Y2 / Y3 Powertrack Cable Chain, 2m
0560954446 REV 00�� 413
13
SGX
Y2 / Y3 Powertrack Cable Chain, 2.5m
0560954447 REV 00�� 415
0560954448 REV 01�� 417
Band Clamping Kit
0560954901 REV 00�� 419
Band Anchor Kit
0560954903 REV 00��421
Station Clamping Unit, Non-EU
0002169173 REV 00��423
Station Clamping Unit, EU
0560954906 REV 00��425
Ground Bar Assembly
0560954169 REV 00��427
Hardware Kit, Y2 / Y3 Cable Chain
0560954451 REV 00��429
APPENDIX
Introduction��433
14
SAFETY
REPLACEMENT
DESCRIPTION INSTALLATION MAINTENANCE DECOMMISSION APPENDIX
PARTS
SAFETY
SAFETY
Spacer Page
16
SAFETY
Introduction
ESAB cutting machines are designed to operate
both safely and effectively. Sensible attention
to operating procedures, precautions, and safe
practices is required to achieve a full measure of
usefulness. Whether an individual is involved with
operation, servicing, or as an observer, compliance
with established precautions is mandatory. Failure
to observe precautions could result in equipment
damage, serious injury, or death. The following
precautions are guidelines when working with
cutting machines and associated equipment. More
explicit precautions are found within the instruction
literature. For specific safety and industry-related
information, obtain and read publications listed in
Recommended References.
The following words and symbols are used

throughout this manual to indicate different levels of
required safety involvement:
Used to call attention to high risk hazards,
DANGER which if not avoided, will result in death or

serious injury.
Used to call attention to medium risk
WARNING hazards, which if not avoided, could result

in death or serious injury.
Used to call attention to low risk hazards,
CAUTION which if not avoided, could result in minor

or moderate injury.
Used to call attention to important

information not directly related to
safety hazards or could potentially cause
equipment damage.
Introduction 17
SAFETY
General Cutting Machine Safety
WARNING
Read and understand all
instruction manuals before
using machine.
Ensure personnel read all manuals, in their
entirety, with special regard to safety
sections. Failure to do so could result in
death or serious injury.
• In addition to ESAB documentation,
review third party safety
documentation. Examples of third
party vendors can include, but is not
limited to:
……Hypertherm® plasma systems
……Kjellberg® plasma systems
……Image® inkjet printers
• Read entire procedure before
operating or performing any
equipment maintenance.
• Special attention must be given to
all hazard warnings that provide
information on personnel safety and/
or equipment damage.
• Read all safety publications made
available by your company.
18 General Cutting Machine Safety

SAFETY
WARNING
WARNING
Read and understand all
safety labels on machine.
Failure to follow safety label instructions
could result in death or serious injury.
Refer to instruction manual content for

specific safety information.
WARNING
Machine Starts Automatically.
This equipment moves in various directions
and speeds. Moving machinery can crush.
• Only qualified personnel should operate
or service equipment.
• Keep all personnel, materials, and
equipment not involved in production
process clear of entire system area.
• Keep tools and clothing away from drive
rack and rail.
• Fence off entire work cell to prevent
personnel from passing through area
or standing in working envelope of
equipment.
• Post appropriate WARNING signs at
every work cell entrance.
General Cutting Machine Safety 19

SAFETY
WARNING
Crush hazard.
Moving machine and station carriages can
crush. Machine moves automatically.
• UNDER NO CIRCUMSTANCES shall any
person enter machine working area or
step on cutting table during machine
operation.
• Machine safety perimeter must be kept
clear at all times.
• It is the operator’s responsibility to
keep the safety perimeter clear to
prevent injury or equipment damage.
WARNING
Inadvertent Startup can cause
serious injury or death.
Follow lockout-tagout procedures before
servicing to prevent inadvertent startup.
20 General Cutting Machine Safety

SAFETY
DANGER
safety component status.
Operating machine with safety functions
disabled will result in serious injury or
death.
UNDER NO CIRCUMSTANCE shall

attempts be made by anyone to operate
this cutting machine with emergency
stops, interlocks, covers, or incorporated
safety functions bypassed or otherwise
circumvented.
Electrical Grounding
Electrical grounding is required for proper SAFETY
and equipment operation. Refer to installation
section for detailed grounding instructions.
WARNING
Electrical Shock Hazard.
Improper grounding can cause system
damage, severe injury or death. Machine,
rails, and all equipment must be grounded
to the cutting table. In turn, the cutting
table must be connected to an earth
grounding rod before put into service.
Electrical Grounding 21
SAFETY
Operating a Cutting Machine
WARNING
Crush Hazard.
Moving machine can crush. Machine moves
automatically.
• Stay clear of rails and cutting table
during operation.
• Ensure more than 500mm is between
machine and remote operator panel.
• Follow lockout-tagout procedures
before servicing.
WARNING
Flying Debris And Loud Noise
Hazards.
Hot spatter can burn and injure eyes. Loud
noise can injure ears.
• Wear goggles to protect eyes from burns
and flying debris generated during
operation.
• Wear ear protection as required by
regulatory guidelines.
22 Operating a Cutting Machine

SAFETY
WARNING
Crush Hazard.
Movement of machine and its
subcomponents can crush.
• Keep hands clear of moving
components.
• Follow lockout procedure before
servicing.
WARNING
Hazardous Voltages.
Electrical shock can cause serious injury or
death.
• Do not operate with any protective
covers removed or electrical
component boxes open.
• Follow lockout-tagout procedures
before servicing.
Operating a Cutting Machine 23

SAFETY
WARNING
crush/Pinch Hazard.
Moving side (X and W axes) station
(Y-axis), and lift carriages (Z-axis) can
crush or pinch.
• Stay clear of all carriages during
machine operation.
• Ensure others do not enter the
machine’s work area during operation.
• Do not operate machine with any
protective covers removed.
Establish a comprehensive
Routine Maintenance schedule.
A composite program can be established
from recommended schedules in this
instruction literature.
24 Operating a Cutting Machine

SAFETY
Service Precautions
Avoid electrical damage.

Extreme caution should be used when
probing circuitry with an oscilloscope or
voltmeter.
Although many steps have been taken

to protect integrated circuits, they are
susceptible to over voltage damage.
Test probes should be connected while
machine power is off to prevent accidental
shorting of components.
Use caution when handling electronic

components. When finished servicing,
confirm that all circuit boards are properly
seated, all cables are properly connected,
all cabinets are closed, and all guards and
covers are reinstalled.
Never plug or unplug a printed circuit

board while machine power is on.
Instantaneous surges of electricity can
damage electronic components.
Service Precautions 25
SAFETY
special precautions must be

observed if any arc welding is
performed on this machine.
Failure to observe the following
precautions can result in large induced
currents. These currents can severely
damage electronic components in
the machine control system. Damage
caused by improper welding practices
is considered abuse and voids warranty
provisions.
• Disconnect all cables to all electronic
enclosures, CNC, and lifts.
• Always connect welding unit ground
cable directly to the part to be welded
and as close as possible.
• Never connect ground to points where
the current path could include moving
parts or bolted joints. This can result
in a highly resistive circuit that diverts
current into the control system and
damages components.
26 Service Precautions
SAFETY
Recommended Safety
References
The following publications on welding and cutting
safety are recommended for your review. These
publications have been prepared to prevent
personnel injury and property damage, resulting
from unsafe practices. Although some sources are
not related specifically to industrial cutting systems,
the principles of safety apply equally.
International
DIN EN ISO
• DIN EN ISO 3821 Hoses for welding, cutting and
allied processes.
• DIN EN ISO 5172 Blowpipes for gas welding,
heating, and cutting.
• DIN EN ISO 12100 Safety of Machinery - Risk
assessment.
• DIN EN ISO 13849 Safety of Machinery - Safety
related parts of control systems.
• DIN EN ISO 13857 Safety of Machinery - Safety
distances to prevent hazard zones being reached
by upper and lower limbs.
DIN EN
• DIN EN 626-1 Safety of machines, reduction of
risks to health
• DIN EN 730 Gas Welding Equipment - Safety
devices.
• DIN EN 1037 Safety of Machinery - Prevention of
unexpected start-up.
• DIN EN 1088 Interlocking devices associated
with guards - Principles for design and selection.
• DIN EN 1127-1 Explosive prevention and
protection - Part 1: Basic concepts and
methodology.
• DIN EN 7287 Safety markings.
• DIN EN 60825 Radiation safety of laser products.
Recommended Safety References 27

SAFETY
Germany
BGV
• BGV A1 Principles of prevention
• BGV A3 Electrical systems and equipment
• BGV D1 Welding, cutting and allied processes
• BGV B6 Gases
• BGV B2 Laser radiation
• BGV B3 Noise
TRG
• TRG-100 General regulations for pressure gases.
• TRG-101 Pressure gases.
• TRG-102 Technical gas mixtures.
• TRG-104 Pressure gases; alterative use of
compressed gas tanks.
TRGS
• TRGS-102 Technical indicative concentration for
hazardous substances.
• TRGS-402 Identifying and assessing the
concentration of hazardous substances in the
workspace.
• TRGS-900 Limits in the workplace atmosphere
(air limit values).
BGR
• BGR 500 Kapitel 2.26 Berufsgenossenschaft
(German Professional Association).
28 Recommended Safety References

SAFETY
United States
ANSI
• ANSI Z49.1 Safety in Welding and Cutting
American Welding Society
• AWS C5.1 Recommended Practices for Plasma
Arc Welding
• AWS C5.10/C5.10M:2003 Recommended
Practices for Shielded Gases for Welding and
Plasma Arc Cutting.
• AWS C5.2 Recommended Practices for Arc
Cutting.
• AWS SP Safe Practices.
Compressed Gas Association
• CGA E-1 Standard for industrial gas hose/fittings.
• CGA SB8-2004 Use of oxyfuel welding and
cutting apparatus.
• CGA SB11-2004 Use of rubber welding hose.
• CGA P-1 Precautions for safe handling of
compressed gases in cylinders.
OSHA
• OSHA 29 CFR 1910 General Safety
• OSHA 29 CFR 1910.1026 Toxic and Hazardous
Substances
National Fire Prevention Association

• NFPA 51B Standard for fire protection in use of
cutting and welding procedures.
• NFPA 51 Standard for installation and operation
of oxygen - fuel gas systems for welding and
cutting.
• NFPA 70 2008 National Electric Code.
• NFPA 79 Electrical standard for industrial
machinery.
• NFPA 484 Standard for combustible metals.
• NFPA 654 Standard for the prevention of fire
and dust explosions from the manufacture,
processing, and handling of combustible
particulate solids.
Recommended Safety References 29

SAFETY
Canada
CSA
• CSA - Z432 Safeguarding of Machinery
• CSA - B149.3-10 Code for the field approval of
fuel-related components on appliances and
equipment.
CAN/CSA
• CAN/CSA - W117.2-06 Safety in welding, cutting,
and allied processes.
Additional Sources
• Directive 2006/42/EC Machinery Directive
• Form 2035 Precautions and Safe Practices in
Welding and Cutting with Oxygen-Fuel Gas
Equipment - ESAB Cutting Systems.
• Form F52-529 Precautions and Safe Practices
for Plasma Welding and Cutting - ESAB Cutting
Systems.
• Form 3499 Safety Precautions for Oxygen,
Nitrogen, Argon, Helium, Carbon Dioxide,
Hydrogen, and Acetylene - ESAB Cutting
Systems.
• Form 5110 Design and Installation of Oxygen
Piping Systems - ESAB Cutting Systems.
30 Recommended Safety References

DESCRIPTION
REPLACEMENT
SAFETY INSTALLATION MAINTENANCE DECOMMISSION APPENDIX
PARTS
DESCRIPTION
DESCRIPTION
Spacer Page
32
DESCRIPTION
System Overview
The illustration below is meant to give the reader
a general idea of the machine and some optional
equipment. Specific station tool instruction manuals
are covered separately. Machines widths are
available in 2, 2.5, and 3 meter versions.
6
4
5
3 7
10
1
2
2 3
4
5
1
15 6 11
14 7
12
8
13
9
1 Cable chain tray 10
2 X-Axis rack and rail (Guide Rail) 11 Oxyfuel station
3 Machine hard stop 12 Plasma station
4 Air conditioner - electronics enclosure 13 Rail pedestal
5 Y-Axis cable chain 14 Gas control panel (oxyfuel only)
6 Machine electronics enclosure 15 Remote arc starter (large plasma only)
7 Deck 16
8 Beam assembly 17
9 Side carriage 18
10 Vision CNC 19
11 20
12 21
System Overview 33
13 22
14 23
DESCRIPTION
X-Axis Rail Components

Longitudinal machine rails are supported on
pedestals to elevate the rails. Rails are mounted on
leveling pads to control alignment. Length of the rail
system ranges from 3 to 16 meters [9.8’ to 52.5’].
3
4
2
15
5
16
6
7
1 8
10 11
12
13
14
1 Hard stop mounting hardware 11 Rack

2 Hard stop 12 Lateral adjustment mechanism
3 Machine rail 13 Pedestal
4 Anti-tipping bar 14 Rail mounting hardware
5 Reference cam 15 Guide Rail
6 Limit cam 16 Following Rail
7 Rail Pad
8 Leveling hardware
9 Rack joint
10 Machine rail joint
34 X-Axis Rail Components

DESCRIPTION
4
1 Cable support chain tray
2 Glider bar
1 3 Tray bracket
4 Hard stop
5 Pedestal
6 Cable support chain
2 5
3
Rail sections are connected with tongue and groove

joints machined into the rail ends.
X-Axis Rail Components 35

DESCRIPTION
Axis Definitions
Motion direction along axes are referenced
throughout this manual. These references are used
in all facets of programming, installation, operation,
and maintenance procedures. Each cutting machine
axis is defined as if the operator is positioned facing
the machine front.
• Left to right carriage movement is motion in the
Y minus (-Y) direction.
• Right to left motion is Y plus (+Y) direction.
• Motion towards the operator, back to front, is X
Minus (-X) Axis.
• Front to back motion, away from the operator is
X plus (+X) Axis.
• High to low motion vertically is Z minus (-Z).
• Low to high vertically is Z plus (+Z) motion.
+Z
+X -Y
+Y -X
-Z
There are other axes possible for tool tilt and

rotation. When applicable, these axes will be defined
in the appropriate process manual.
36 Axis Definitions
DESCRIPTION
Environmental Requirements
The following are requirements for ESAB
manufactured cutting machine equipment. Refer to
vendor supplied manuals for process equipment and
accessories.
Operating Temperature (ambient) 5˚ C - 45˚ C [41˚ to 113˚ F]

Relative Humidity (non condensing) 10% - 85%
Dust Protection IP 54
Compressed Air (clean, dry) 5.38 m3/hr [190 scfh @ 80 psi]
When air temperature surrounding the cutting

machine is more than 40° C [104˚F] or the
duty cycle is more than 50%, special cooling
equipment may be required.
Contact ESAB for more detailed

information.
Environmental Requirements 37
DESCRIPTION
Spacer Page
38 Environmental Requirements
INSTALLATION
REPLACEMENT
SAFETY DESCRIPTION MAINTENANCE DECOMMISSION PARTS APPENDIX
INSTALLATION
INSTALLATION
Spacer Page
40
INSTALLATION
Installation Checklist
This checklist is a guide to machine installation.
For more information on each topic, refer to the
appropriate subsection.
9 7
6
5
2 3
4
1
Common Terms
1 Machine front
2 Guide Rail Completing all items in advance allows the service
3 Following Rail representative more time to train your operations
and maintenance personnel.
4 Pedestal
5 Gantry When scheduling permits, an on site pre-installation
6 Station Carriage visit can be arranged. If this is not possible, a pre-
installation discussion by phone will be arranged.
7 Main Electronics Box If questions arise during site preparation, call ESAB
8 Side Carriage Technical Service Department.
9 Vision Control
WARNING
ELECTRIC SHOCK CAN KILL!
To prevent accidental energizing, ensure
electrical power is off and securely
locked out before making any electrical
connections.
Installation Checklist 41
INSTALLATION
Item Description
Prepare Area Check for minimum clearance between
equipment and any wall and/or
overhead obstructions as specified by
local and national or European safety
regulations.
Check easy access for maintenance.
Check space required for efficient
material flow.
Plan location of fume removal system
(optional for downdraft table) including
duct work and blower.
Equipment Location Determine machine service inlet
location.
Refer to the Safety Section and
additional safety literature supplied or
recommended to establish the safest
conditions possible for personnel and
equipment.
Prepare Foundation Make foundation plan drawings.
Include location of machine, hose and
cable supply system, ground rod, air
and water supplies, utility trench (if
desired) and water drain pipe (optional
for cutting table) and fume removal
system.
Install new foundation (if required),
utility trench and ground rod.
42 Installation Checklist
INSTALLATION
Item Description
Electrical Power Requirements Determine electrical power
requirements for the cutting machine
and all auxiliary equipment. Refer to
the installation section of supplied
literature to determine power required
by each piece of equipment.
All wiring to the cutting machine,
grounding, protection and optional
items must meet or exceed the national
electrical standards and any applicable
local ordinances.
Design and install electrical supplies,
including power drops, conduit and
breakers or fused disconnects within 5
m [16 feet] of the machine service inlet
(center of rail system).
Compressed Air Supply Specify new air system or modifications
to the existing system to meet
requirements for the machine and
cutting table.
Specify a minimum of 25 mm [1 in] pipe
for air supply to an air-activated cutting
table.
Install new air system, regulators, filters,
shutoff valves and piping within 5 m
[16 ft] of machine service inlet and the
cutting table.
Entire air system must be free of water,
oil and particulate matter before
operating.
INSTALLATION
Item Description
Gas Supplies Determine maximum cutting
requirements and specify the gas
system accordingly.
Refer to local gas supplier for assistance
with gas supplies and regulators.
Refer to specific plasma manuals for gas
and torch requirements.
Gas supply specifications must meet
or exceed all national and local
regulations.
Install the gas supply system,
evaporators, regulators, shutoff valves,
and piping to within 5 m [16 ft] of
machine service inlet.
Longitudinal Rails Install rails per instructions and
tolerances described later in this
section.
Gantry Service Cable Chain Install service carrier system (overhead,
ground level or trench system). The
location and design is determined at
the time the machine is built. Refer to
installation drawings provided.
Route hoses and cables Route cables and hoses through service
cable chain.
Machine Set the machine on the rails.
Adjust the Side Guide Bearings on the
X-axis (known as the Guide Rail).
Connect power cables.
Connect gas, water and air hoses as
required.
Adjust the e-stop and travel limit
switches for the longitudinal axis.
Cutting Table Install cutting table.
Install fume removal system including
duct work and blower (if required).
DNC Cable Install fiber or ethernet cable for DNC
connection.
44 Installation Checklist
INSTALLATION
Item Description
Grounding Read literature titled “Cutting Machine
Grounding” in its entirety before
starting the installation process.
Install a good earth ground rod for
the cutting machine, rail system and
cutting table, within 3 m [10 ft] of the
cutting table.
Determine location of the star ground
point on the cutting table and on the
machine chassis.
Earth ground rod must be connected
to the star point on the cutting table(s).
All electrical enclosures must be bolted
to machine chassis.
Machine chassis must be grounded to
the star point on the cutting table.
Rails must be grounded to the common
ground point table at all four corners.
Plasma ground must be connected to
the common ground point.
INSTALLATION
Preparation
Introduction
This section discusses the installation preparation
phase. These items require preparation well in
advance of actual machine installation. Perform
steps in the order they are arranged.
Some items may require major facility rework to

accommodate the machine. To avoid installation
delays, complete all applicable items as soon as
machine is purchased.
46 Preparation
INSTALLATION
Prepare Area
Before cutting machine delivery, prepare a safe,
efficient cutting area with an adequate foundation
and adequate air, ventilation, electrical, and water
systems.
The area must provide:

• A safe work environment, including proper air
circulation, ventilation, noise protection and
other conditions, depending on cutting machine
options.
• Recommended electrical power, gas, air, water,
and water drainage systems as determined by
machine type and options purchased.
• A separate earth ground rod to ensure safe
operation and reduce EMI (Electromagnetic
Interference) problems.
• Material handling equipment to carry raw
material to and finished parts away from the
cutting machine in an efficient and convenient
manner.
• Ensure sufficient clearance around and above the
gantry for safe efficient operation. The area must
be a minimum of 500 mm [19.69 in] around the
perimeter for the ISO Regulations. The width of
this area for North America is 711.2 mm [28 in].
Consult local codes and regulations for your area
and for the most current information.
• Clearance for service and air circulation around
auxiliary equipment.
• A good foundation with protection against
vibration and mechanical shock.
You should be familiar with safety standards and fire

prevention for welding and cutting.
Preparation 47
INSTALLATION
Equipment Location
Before installation, determine the location of
machine and all auxiliary equipment. Make
preparations to install the hoses and power cables
from the service supply system to the machine. The
illustration below shows a typical equipment layout.
2 1
1 Vision CNC (position may vary)

2 Machine Disconnect
3 Plasma Disconnect
4 Plasma Console (note clearance requirements)
5 Gas/Water/Air Supply
6 Service Cable/Hose Cable Chain
7 Marked safety area around perimeter of machine. The
amount required for a safety perimeter is dependent
on local codes and regulations.
48 Preparation
INSTALLATION
Total machine floor space required is determined by

the overall machine width and length, plus position
of duct-work and air cleaner. Clearance is required
between the gantry and any wall or obstructions is
required for operator safety and efficient operation.
This distance is defined by local codes and
regulations. Also allow sufficient space for servicing
the unit and for material flow.
Process equipment may require

additional clearance around its perimeter
for internal cooling fan efficiency and
service.
Consult specific equipment literature for

specifications.
WARNING
Crush Hazard
Crushing can cause serious injury or
death.
• Allow clearance around machine
perimeter to avoid possible crushing
injuries.
• It is the operator's responsibility to
keep the safety perimeter clear to
prevent accidental personnel injury or
equipment damage.
• The amount required for a safety
perimeter is dependent on local codes
and regulations. Consult with your
ESAB representative for more specific
information.
Preparation 49
INSTALLATION
Foundation Requirements
The guidelines below apply to all cutting machine
installations:
• Situate entire rail system on a single slab of
reinforced concrete, free from severe vibration
and major cracks.
• Floor should be at least 203 mm [8 in] thick.
• Machine foundation must be designed by a civil
engineer according to the local soil conditioning
factor.
• Floor should not have any height changes
greater than ± 10 mm [0.39 in] over the entire
area. If height changes are greater, shims
(customer supplied) under the rail bases will be
required.
• If new concrete is needed to meet these
specifications, allow sufficient time for concrete
to cure before installing rail bases.
• Anti-vibration pads or foundations may be
needed to isolate the gantry from vibration
created by nearby equipment.
• Soil under the concrete floor must be completely
stable so machine weight does not cause further
settling.
• If a below ground service trench is used, it must
be at least 610 mm [24 in] away from machine
pads.
50 Foundation Requirements
INSTALLATION
Electrical Requirements
Equipment services supplied by the

customer should meet installation
requirements of all state and local
regulations before placing system in use.
Introduction
There is usually only one cable supplying power
to the gantry. Auxiliary equipment mounted on
the gantry will require their own power source.
However, any auxiliary equipment not mounted
on the gantry requires separate input power
disconnects supplied by the customer. This section
covers only the input power requirement for the
cutting machine gantry, not auxiliary equipment.
See the appropriate manual for auxiliary equipment
power requirements.
Contact your local power company to

provide proper electrical service and
fusing.
MACHINE SERVICE DISCONNECT
Electrical power through VOLTAGE (±10%) 120 230 380 460 575
cable chain to machine Breaker Fuse 30 A 20 A 15 A 10 A 10 A
PHASE 1 1 1 1 1
Hz 60 60 50 60 60
Electrical power to service

disconnect
Electrical Requirements 51
INSTALLATION
Gas Supplies For Cutting

Systems
Introduction
All gas supplies should be installed and ready for
connection before the final installation. Complete
the supply piping with all supply terminations
within 4.9 m [15 feet] of the service inlet. Specify
your gas system based on equipment purchased.
All safety equipment such as hydraulic

back pressure valves, flashback arrestors
and check valves required on oxygen
and fuel gas systems must be installed
per all local industrial standards. Gas
supply specifications must meet or exceed
all government requirements and local
regulations.
Gas Flow Requirements are process

dependant. Consult the specific process
manual for the required requirements
52 Gas Supplies For Cutting Systems

INSTALLATION
General Guidelines for Gas

Supplies
WARNING
Explosion hazard.
Improper installation of gas regulators
may result in personal injury or death.
Never connect a station regulator to

a cylinder. Station regulators are not
designed to handle high pressures.
Use a regulator that is rated for the

intended use.
WARNING
Explosion hazard.
Improper cleaning and installation of
gas lines may result in personal injury or
death.
Purge all pipelines and hoses before

connecting fuel gas and oxygen lines
to machine, or after lines have been
disconnected for any reason.
Check all machine and pipeline hoses.

They MUST be clean and free of oil,
combustible particles, or other foreign
matter at all times. Performance
problems may result.
Gas Supplies For Cutting Systems 53

INSTALLATION
Typical Gas Supply Connection
Gas supplies must be filtered, regulated, and have

a shutoff valve. Customer supplied. See machine
installation drawing 0560954950 for more detail.
2 2
5 1
4
3
1 From gas supply

2 Valve
3 Filter (filtering requirement varies)
4 Regulator rated for specific gas
5 To machine through cable support chain. Gases
for the EPP plasma are routed to the plasma power
console before the cable chain.

INSTALLATION
Gas Flow Requirements
(Customer Supplied)
Compressed AIr through coalescing filter at 40

microns and at a dew oint of 1.66 deg. C [35 deg. F].
Air EPP- ESP-101 PowerCut Air Scribe

Curtain 202/362
PSIG 80 80 90 80 90
SCFH 1200 269 500 400 150
SCMH 34.0 7.6 14.2 11.3 4.2
Argon, dry free of oil and water,

99.995 purity.
EPP-202/362
PSIG 125
SCFH 100
SCMH 2.8
Nitrogen dry and free of oil and water at 99.99 % purity. Oxygen per torch, 99.5% purity.
PT 36 Torch EPP-202 EPP-362 Oxyfuel EPP-202 EPP-362

PSIG 125 125 PSIG 125-150 125 125
SCFH 385 496 SCFH 800 66 190
SCMH 10.9 14.0 SCMH 22.6 1.9 5.4
Fuel Gas, per torch, free of oil and water
Propane Acetylene Mapp Gas Propylene Natural Gas

PSIG 10 10 10 10 10
SCFH 25 50 25 25 75
SCMH 1.0 1.4 1.0 1.0 2.1
Gas Supplies For Cutting Systems 55

INSTALLATION
Oxy-Fuel Gas Connections
Connections are clearly labelled with gas type and

input/output. Consult your oxygen-fuel cutting
manual for specifics.
Gas Box
Gas Box Connections
Gas Manifold

INSTALLATION
Installation Overview
Overview
Component installation phase includes all necessary
steps from receiving the machine to connecting
hoses and cables, and installing the X and W axis
(longitudinal) rails. If an on-site visit is scheduled by
an ESAB service representative, the customer should
complete all items in this section before he arrives.
Review the installation checklist prior to starting.
Receiving the Machine

Upon receiving the machine, carefully open
and inspect all containers for shipping damage.
Immediately contact the shipper if any damage is
evident. Carefully inventory all parts against the
packing list and report discrepancies immediately.
Please note several important items may be packed

separately:
• All literature, including machine manuals, control
manuals, and schematics
• All brass hose fittings
• Auxiliary equipment such as regulators, filters,
and pumps
• Electronic components such as modems and
Vision control.
Due to vibration during shipment,

electrical connections may become loose.
The security of all power connections
must be checked before energizing the
machine. Failure to do so may result in
damage to electrical components not
covered by the equipment warranty .
Installation Overview 57
INSTALLATION
Foundation Requirements
The guidelines below apply to all cutting machine
installations:
• Situate entire rail system on a single slab of
reinforced concrete, free from severe vibration
and major cracks.
• Floor should be at least 203 mm [8 in] thick.
• Floor must not have any height changes
greater than 2.5 mm [0.10 in]. Shims (customer
supplied) may be necessary if height changes are
greater.
• If new concrete is needed to meet these
specifications, allow sufficient time for concrete
to cure before installing the rail base.
• Anti-vibration floor pads or foundation may
be needed to isolate the gantry from vibration
created by nearby equipment.
• Soil under the concrete floor must settle
completely so the machine weight does not
cause further settling.
• If a below ground service trench is used, it must
be at least 610 mm [24 in] away from base.
58 Installation Overview
INSTALLATION
Setup
Clear out machine installation area. Determine
area size from the machine outline and installation
drawings provided. Follow the foundation
requirements specified on the previous page.
The X-axis rail pedestals must be bolted to the floor.

These tools will be needed:
• impact type drill and bit for drilling concrete
• M16 [5⁄8”-18] floor anchors (customer supplied).
• 10 mm, 13 mm, 17 mm, 19 mm, and 24 mm open
end wrenches
• 2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 6 mm, 8 mm,
and 10 mm hex keys
• surveyor's transit and surveyors rod or rod
alternative
• precision spirit level
• steel wire with 3 identical precision tool blocks
• non-marring clamps
• tape measure and chalk line
• others
Surface (A) must be straight longitudinally within

±0.2 mm per every 10 m of rail. [±0.008 per 393 in]
Rail Installation Tolerances
Top surfaces must be level within ±0.1 mm [±0.004
in] in the transverse direction (B).
B A
Top surface of the rack, on both rails, must be
C
parallel to the top surface of the rail within ± 0.5
mm [±0.02 in] for every 1 m piece [39 in] of rack (C).
Top surface of Following Rail must be coplanar with

surface (D) within ± 0.5 mm [±0.02 in] for the entire
rail length.
D E
F Rail gauge must be within ± 3.0 mm [± 0.12 in] for
the entire length of the rail system (E).
Surface (F) must be level within ±0.2 mm [±0.008

Guide Rail in] per 1 meter [39.0 in] of rail longitudinally, but no
more than 4 mm [0.157 in] on the whole rail system.
These specifications are repeated throughout this section.
Installation Overview 59
INSTALLATION
Special Instructions on Installing

SGX Rails
There are fourteen different rail system options for
this machine. Each rail package has unique;
• Pedestal spacing. Distances between pedestals
vary and must be strictly followed.
• Rail Pad locations. Rail pads elevate the rail
above the pedestal for alignment and leveling.
There are two different sizes of pads. A mid rail
and a end rail pad. The location of each pad size
is specific.
• Individual T-rail length combinations.
Combinations of three different rail lengths of
2, 3, and 5 meters are used to make the various
rail systems. The order of each rail is specific and
must be strictly followed during layout.
• The order and orientation of the cable support
chain trays. There are four different lengths of
trays that are used in different combinations
for each rail system. Trays have cutouts to allow
supply hoses and cables to enter and to fasten
the cable chain in the tray. There is also one tray
in each system where the orientation is critical.
• Glide Bar combinations. Glide Bars fit in the
trays to prevent the cable chain from excessive
sagging when filled. There are four different
lengths of glide bars used in combinations for
each rail system. Depending on the rail system
length, possible cutting of one glide bar may be
necessary to make a shorter bar. This is clearly
noted when required. Systems of 7 meters and
less do not require glide bars.
Charts or illustrations are provided for each of these

component specifics.
60 Installation Overview
INSTALLATION
Pedestal Installation Procedure

1. Layout rail “foot print” with chalk lines. This
floor pattern should be square within 1.6
mm [1⁄16 in.]. Check squareness by comparing
diagonal measurements.
Note dimensions of the foot prints

include the width of pedestal bases.
A Dimensions below are for reference. Set
components on the inside of the foot-
print reference lines.
B C
A, B, and, C dimensions are in millimeters

Rail Gage 2000 mm 2500 mm 3000 mm
Length A B C A B C A B C
3m 2260.00 3260.00 3966.76 2760.00 3260.00 4271.44 3260.00 3260.00 4610.34
4m 2260.00 4260.00 4822.36 2760.00 4260.00 5075.94 3260.00 4260.00 5364.25
5m 2260.00 5260.00 5724.96 2760.00 5260.00 5940.13 3260.00 5260.00 6188.31
6m 2260.00 6260.00 6655.46 2760.00 6260.00 6841.43 3260.00 6260.00 7057.99
7m 2260.00 7260.00 7603.63 2760.00 7260.00 7766.93 3260.00 7260.00 7958.34
8m 2260.00 8260.00 8563.60 2760.00 8260.00 8708.91 3260.00 8260.00 8880.05
9m 2260.00 9260.00 9531.80 2760.00 9260.00 9662.57 3260.00 9260.00 9817.09
10 m 2260.00 10260.00 10505.96 2760.00 10260.00 10624.74 3260.00 10260.00 10765.46
11 m 2260.00 11260.00 11484.56 2760.00 11260.00 11593.33 3260.00 11260.00 11722.42
12 m 2260.00 12260.00 12466.56 2760.00 12260.00 12566.83 3260.00 12260.00 12686.02
13 m 2260.00 13260.00 13451.22 2760.00 13260.00 13544.19 3260.00 13260.00 13654.86
14 m 2260.00 14260.00 14437.98 2760.00 14260.00 14524.64 3260.00 14260.00 14627.89
15 m 2260.00 15260.00 15426.44 2760.00 15260.00 15507.59 3260.00 15260.00 15604.33
16 m 2260.00 16260.00 16416.31 2760.00 16260.00 16492.58 3260.00 16260.00 16583.58
Inches are on next page
Pedestal Installation Procedure 61

INSTALLATION

A, B, and C dimensions are in inches. See previous page for reference drawing.
Rail Gage 2000 mm 2500 mm 3000 mm

Length A B C A B C A B C
3m 88.98 128.35 156.17 108.66 128.35 168.17 128.35 128.35 181.51
4m 88.98 167.72 189.86 108.66 167.72 199.84 128.35 167.72 211.19
5m 88.98 207.09 225.39 108.66 207.09 233.86 128.35 207.09 243.63
6m 88.98 246.46 262.03 108.66 246.46 269.35 128.35 246.46 277.87
7m 88.98 285.83 299.36 108.66 285.83 305.78 128.35 285.83 313.32
8m 88.98 325.20 337.15 108.66 325.20 342.87 128.35 325.20 349.61
9m 88.98 364.57 375.27 108.66 364.57 380.42 128.35 364.57 386.50
10 m 88.98 403.94 413.62 108.66 403.94 418.30 128.35 403.94 423.84
11 m 88.98 443.31 452.15 108.66 443.31 456.43 128.35 443.31 461.51
12 m 88.98 482.68 490.81 108.66 482.68 494.76 128.35 482.68 499.45
13 m 88.98 522.05 529.58 108.66 522.05 533.24 128.35 522.05 537.59
14 m 88.98 561.42 568.42 108.66 561.42 571.84 128.35 561.42 575.90
15 m 88.98 600.79 607.34 108.66 600.79 610.53 128.35 600.79 614.34
16 m 88.98 640.16 646.31 108.66 640.16 649.31 128.35 640.16 652.90
2. Align pedestal bases with layout lines.

Orient slots of the base plates so they are
perpendicular to rail length. Place threaded
holes facing up, larger clearance holes on
the floor. Anchoring the bases will be done
later. If floor is not flat, shim bases so they are
stable and do not pitch or roll. Being level is
not critical as long as floor meets minimum
2 requirements for flatness. The rails will be
leveled independent of pedestals.
62 Pedestal Installation Procedure

INSTALLATION
Mid Rail Pad All available rail length options of 3 meters to

16 meters are illustrated on the next 3 pages.
End Rail Pad Pedestal spacing is given referenced from the
front. Determine end rail pad locations. These are
indicated with darkened pedestals . End pads
are used to support ends of rails and at rail joints.
Narrow pads support rails between joints.
Layouts are referenced from the front of the machine.
3 m Rail
System
4 m Rail
System
5 m Rail
System
6 m Rail
System
7 m Rail
System
8m Rail
System
9 m Rail
System

64
INSTALLATION
Pedestal Installation Procedure

14 m Rail 13 m Rail 12 m Rail 11 m Rail 10 m Rail
System System System System System
INSTALLATION
15 m Rail
System
16 m Rail
System

INSTALLATION
3. Install M16 x 120 mm set screws so the bottom

8 mm of the screw is even with the bottom of the top
plate . Use flat and spring washers as shown.
Tighten the M16 nuts to 125 Nm [92.2 lb-ft]. Use
8 mm hex wrench to assist in tightening nuts.
24 mm
Torque nut to 125 Nm

[92.2 lb-ft]

INSTALLATION
4. Thread in the four M12 x 50 hex bolts  in

each of the end pads. These leveling bolts will
be used later but it would be easiest to install
them now. Be certain the ends are below the
top surface of the pad. Failure to do so will
1 cause problems later.
19 mm
5. Turn M16 hex nuts on to threaded studs and
add washers. Set height approximately 45 mm
[1.75 in] from plate to top of washer as shown
at left. A pad preset tool is supplied for this
coarse setting.
Pad Preset Tool
24 mm
6. Place mid and end pads on the 16 mm set
screws. Follow the pads with flat washers and
hex nuts as shown.

INSTALLATION
7. Use the pad preset tool to adjust the

pad height to a consistent distance. Final
adjustment will be done later. Level the pads
with a precision level in the longitudinal and
24 mm lateral directions. Lightly tighten the top nuts.
Final height will be set later.
2
1 3
1 Mid Mount Plate

2 End Mount Plate
3 Precision Level
4 Pad Preset Tool

INSTALLATION
Installation of Rails
WARNING
Serious injury may occur by
improper lifting.
Some of this equipment may be heavy
and thus hazardous to lift unassisted.
Rail Length Weight kg Weight lbs Use proper techniques and procedures
Meters
when lifting heavy, large or awkward
2 44.5 kg 98.1 lbs items.
3 67.1 kg 147.9 lbs
5 112.2 kg 247.4 lbs
Installation of Rails 69
INSTALLATION
1. Place rails on rail pads, taking note that the

System Rail Lengths order on most systems is essential. See chart
Length at left. Sequence of rail lengths are referenced
3m 3m from the front of the assembly. Both Guide and
4m 2m 2m Following Rails are the same sequence. Match
5m 5m tongue and groove ends. Do not tighten.
6m 3m 3m
7m 2m 5m
8m 3m 5m
9m 3m 3m 3m
10 m 5m 5m
11 m 3m 5m 3m
12 m 5m 2m 5m
13 m 5m 3m 5m
14 m 3m 5m 3m 3m
15 m 5m 5m 5m
16 m 5m 3m 5m 3m
24 mm
Tongue and
Groove Rail Ends
1 M12 x 35
2 M16 x 55
19 mm
70 Installation of Rails
INSTALLATION
2. Install the adjustment tabs on the rail pads.
17 mm
2
1
6 mm
1 M8 x 20
2 M10 x 50
3. Once the rails are mounted, look down one of

the top edges on right and left rails. Visually
align them.
NOT ALIGNED ALIGNED
INSTALLATION
4. Align the left rail (the Guide Rail) using 0.038

mm [0.015"] steel (piano) wire and 3 identical
tool blanks, dowel pins, or other precision
stock. Align surface (A) straight to within
±0.2 mm [±0.008 in] in 10 m [40 feet]. Check
straightness of the rail against straightness of
the taut wire with one of the tool blocks. Move
the rail in the transverse direction as needed to
straighten the rails by turning the M10 bolt in
the adjustment tab. Leave the wire setup for
final inspection.
2 A
At this stage of assembly, the rails are

bowed. Set up the wire on the bowed-in
side. This allows the inspector to see a
gap between the gage tool blank and
the wire.
3
4 Bowed Out Bowed In
1 Rail
2 Maximum Measured Deviation
3 Precision Steel Block
4 Steel Wire 0.38 mm [0.015 in] diameter)
INSTALLATION
5. Roughly set rail gauge to either 2000 mm

[78.74 in], 2500 mm [98.42 in], or 3000 mm
[118.11 in] depending on the size of gantry. Do
A = Rail Gage: 2000 mm this in several places along each section of rail.
2500 mm Final adjustment will be done later.
3000 mm

Rail gauge is the distance from the center

of one rail measured laterally to the
center of the other rail.
B It is not practical to measure from
1 2
the center of a rail  without special
equipment. There are practical options for
measurement of rail gauge. The preferred
method  is to measure from the outside
of one rail  to the inside of the second
rail . This method is valid only if the rails
are the same width.
INSTALLATION
6. Properly setup and level the transit. Place the

Longitudinal transit in a location that enables inspection of
both rails in one setup.
7. Using a precision level (calibrated to a
minimum of 0.427 mm/m [0.0005" per 12 in],
level the first rail section of the Guide Rail in
Transverse
both the transverse and longitudinal directions.
8. Use the transit to finish leveling the Guide Rail.
Readings must be within tolerance of ±0.2
mm [±0.008 in] per meter [39 in] but not more
that 4 mm [0.157 in] over the entire rail length.
Tighten the leveling nuts on the rail support
plates and recheck level measurements.
Recheck transverse level and adjust leveling
bolts as needed. Rail must level in the
transverse to the tolerance of ± 0.1 mm [±0.004
Magnetic indicator base with extended in]. Height dimension is not critical (level is
post and machinist ruler. critical) when installing the Guide Rail. The
Following Rail will be set to match it.
There are several methods for setting up

Carpenters square a gage to measure the height differences
when checking rail height. One way is
to fasten a graduated ruler on the post
of a magnetic indicator base. The post
will need to be extended length to reach
a suitable viewing
height of the transit.
Another method
is to use a large
carpenters square.
Guide Rail Following Rail
INSTALLATION
9. Install 16 mm anchors (or equivalent) for the

Guide Rail assembly. Drill floor with a masonry
drill bit and hammer drill. Use a diameter
recommended by the anchor manufacturer.
Install the anchors per anchor manufacturer
instructions.
10. Bolt the Guide Rail base to the floor, with M16
nuts and washers. Tighten anchor nuts to the
anchor manufacturer specifications.
11. Tighten the M16 and M12 rail mount bolts and
nuts for the Guide Rail.
Anchor
Nut
24 mm Wrench
Anchor Appearance May Vary.
INSTALLATION
12. Recheck level and straightness by repeating

1 M12 x 35 Rail Mount Bolts 73 Nm [54 lb-ft] steps 11, 14, and 15.
2 M16 x 55 Rail Mount Bolts 200 Nm [147.5 lb-ft] 13. Re-check rail gage measurement before
proceeding to the next step. Adjust position of
the Following Rail as needed.
1
14. Rail joints must have a smooth transition
between rails. Do not file or grind the rail
edges. Use the jack bolts at the end pads if
there is a slight difference in height at the
24 mm joints.
19 mm
15. Level Following Rail in the longitudinal

direction and make it the same height as the
Guide Rail. Tolerances are repeated below.
16. Re-check rail gauge and rail level (longitudinal
and transverse).
19 mm
INSTALLATION
17. Repeat the anchor floor installation process for

the Following Rail.
18. Re-inspect rail installation up to this point.
Machine accuracy depends in large part to
proper installation of rails
Surface (A) must be straight longitudinally within

Rail Installation Tolerances ±0.2 mm per every 10 m of rail. [±0.008 per 393 in]
Top surfaces must be level within ±0.1 mm [±0.004

A in] in the transverse direction (B).
B
C
Top surface of the rack, on both rails, must be
parallel to the top surface of the rail within ± 0.5
mm [±0.02 in] for every 1 m piece [39 in.] of rack
(C).
Top surface of Following Rail must be coplanar

E with surface (D) within ± 0.5 mm [±0.02 in] for the
F D whole rail length.
Rail gauge must be within ± 3.0 mm [± 0.12 in] for

the whole length of the rail system (E).
Guide Rail
Surface (F) must be level within ±0.2 mm [±0.008
in] per 1 meter [39.0 in] of rail longitudinally, but
no more than 4 mm [0.157 in] on the whole rail
system.
INSTALLATION
Installation of Drive Rack
1
1. Install drive rack on the outside of rails, starting
on the fifth hole from the front end. Do not
tighten mount bolts.
Fifth Hole
1 M6 x 25 mm Socket Head Cap Screw

2 M6 Flat Washer
5 mm
Gage Rack
2. Clamp the gage rack  to the rack joint (as

shown). The gage rack is necessary to set
the gear tooth pitch transition between rack
sections. A gap of approximately 0.4 mm [0.015
in] between rack ends is normal and will not
1 affect performance when spaced properly.
78 Installation of Drive Rack

INSTALLATION
3. Because rack mount bolts are used for

attaching additional components to the rails, it
is necessary to bolt the cam mount bracket to
the rear end of the rail on the Guide Rail at this
time.
Rear of Guide Rail
1
2
6 mm
4
4 mm 5
1 Gear Rack
2 Guide Rail
3 Cam Bracket
4 M6 x 30
5 M5 x 12
6 Cam
Installation of Drive Rack 79

INSTALLATION
4. Install front cam brackets, cams, and anti-tip

bar on the guide rail. Install anti-tip bar on the
Front of Guide Rail following rail
1
13 mm
5
4 mm 6 mm
Following Rail Front
1 M6 nut, flat washer, and spring washer

2 Switch Cams
7
3 Cam Bracket 4
4 Anti-tip Bar
5 M6 x 40 Cap Screw
5
6 M5 x 12 Cap Screw
7 Spacer
80 Installation of Drive Rack

INSTALLATION
5. Set the distance of the rack top surface to the

1 2 rail top surface to the same height within ±
0.5 mm [± 0.02 in] for every 1 meter section
of drive rack. Do this on both the guiding
5 mm and Following Rails over the length of the rail
system.
6. Tighten the rack mount bolts before removing
clamps and gage rack.
Recommended Bolt Torque
Bolt Size Torque (Nm) Torque (lbs-ft)

M3 0.9 0.7
M4 2.6 1.9
M5 5.0 3.7
M6 8.7 6.4
4
M8 21.1 15.6
3
M10 42 31
M12 73.2 54
5
Nominal distance for rack is 17 mm [0.67
in]. Clearance holes will allow some
adjustment to obtain the 0.5 mm [±0.02
in] per 1 meter rack section.
Try pushing the rack down so the bolt

rests on the bottom of the holes. This
may be an easy way to align the rack.
1 Distance of rack surface and top surface of rail.

Distance is not critical but it must be consistent.
2 Rack Mount Bolt
3 Rail
4 Combination Square
5 Drive Rack
Installation of Drive Rack 81

INSTALLATION
Mounting of Rail Hard Stops

Hard stops are a required safety feature that
prevents the machine from traveling beyond the
extent of the rails.
1. Mount a hard stop bracket at the end of each
rail. Observe there is a design difference
between the front and rear brackets.
Torque to 200 Nm [147 lb-ft]
M16 x 55
24 mm
Rear Bracket Front Bracket
2. Bolt the rubber bumpers to the brackets.

The bumpers mount on the inside of the rail
assembly.
M6 x 16

M3 0.9 0.7 5 mm
M4 2.6 1.9
M5 5.0 3.7
M6 8.7 6.4
82 Mounting of Rail Hard Stops

INSTALLATION
Cable Chain Tray Installation

1. Bolt tray brackets on each pedestal with two
M8 x 16 mm cap screws, spring washers, and
flat washers. Mount brackets only on Guide
Rail.
6 mm
M8 x 16
Use the Tray Height Tool  (p/n

0560954781) to set distance of tray and
rail pad.
Cable Chain Tray Installation 83

INSTALLATION
2. Attach cable chain trays to brackets with M6

x 10 mm button head screws and M6 flat
washers. Sequence and orientation of trays
is specific. A chart below gives necessary
information for correct placement. Find
midpoint of the rail. Orient the tray that
overlaps with midpoint so cable-chain mount
holes and cutouts are towards the front as
shown . When the fixed end mounts at a
seam between two trays, the cutout will be
in the next tray. Always position cutouts as
near as possible to the fixed end of the cable
support chain.
4 mm
M6 x 10
1 Fixed End of Cable Support Chain mounted in

tray
2 Tray Cutout 4
3 Pedestal
4 Tray Seam between two trays
5 Traveling End mounted on machine
Example 1
1
Front
2
3
Example 2
5 1
84 Cable Chain Tray Installation

INSTALLATION
Sequence and orientation is critical for

installation of trays. The chart below
shows the order of different tray lengths
depending on the purchased rail system.
Orientation of one of the trays is

also critical. That tray will be the one
that overlaps rail midpoint. Proper
positioning of the mount holes and
cable access holes is important.
1 2
Top View of the Fixed End: In certain cases the cutouts

will be reversed, rectangular to round.
1 Fixed End
2 Cutout
7 m Tray Example
Order of trays is referenced from machine front.

Red highlighted trays must be oriented correctly so that tray cutouts are in front of the cable chain fixed end.
Approximate Tray length mm Rail system

midpoint mm [in]
NA 3000 3m
2020 [79.5] 2000 2000 4m
2520 [99.2] 1700 1600 1700 5m
3020 [118.9] 3000 3000 6m
3720 [146.5] 1700 1600 1700 2000 7m
3865 [152.2] 1700 1600 1700 3000 8m
4520 [178.0] 3000 3000 3000 9m
5020 [197.6] 1700 1600 1700 1700 1600 1700 10 m
5520 [217.3] 3000 1700 1600 1700 3000 11 m
6020 [237.0] 1700 1600 1700 2000 1700 1600 1700 12 m
6520 [256.7] 1700 1600 1700 3000 1700 1600 1700 13 m
7160 [281.9] 3000 3000 1700 1600 1700 3000 14 m
7520 [296.1] 1700 1600 1700 1700 1600 1700 1700 1600 1700 15 m
8020 [315.7] 1700 1600 1700 3000 1700 1600 1700 3000 16 m

INSTALLATION
4
7
1
7
5 6
1 Approximate Rail Centerline

2 Center Tray
3 Front Tray Support
4 Tape Measure
5 Tray Fixed End mount holes
6 Cable Access Holes
7 Front of machine
86 Cable Chain Tray Installation

INSTALLATION
Cable Chain Drag Plate Installation

The drag plate connects the cable chain to the
machine. It bolts to the side of the Guide side
carriage as shown using four M8 x 16 socket head
cap screws. Tighten these screws to 21 Nm [15 lbs-ft]
torque.
M8 x 16
6 mm

M3 0.9 0.7
M4 2.6 1.9
M5 5.0 3.7
M6 8.7 6.4
M8 21.1 15.6
M10 42 31
M12 73.2 54

INSTALLATION
Cable Chain Installation

The fixed end is stationary and is mounted inside a
tray.
The traveling end is mounted on the machine and

moves with it.
Orient cable chain as when viewing fixed end as

shown.
Fixed End view
WARNING
Serious injury may occur by
improper lifting.
Rail Cable Cable Some of this equipment may be heavy

Length Chain Chain and thus hazardous to lift unassisted.
Meters Weight Weight
kg lbs Use proper techniques and procedures
3 8.43 18.58 when lifting heavy, large or awkward
4 10 22.05 items.
5 11.98 26.41
6 13.26 29.23 Weight is given unloaded (without cables
7 15.748 34.72 or hoses).
8 17.73 39.09
9 1.32 2.91
10 21.3 46.96
11 23.01 50.73
12 24.99 55.09
13 26.58 58.60
14 28.56 62.96
15 30.27 66.73
16 32.25 71.10
88 Cable Chain Installation

INSTALLATION
1. Un-crate coiled cable chain.

2. Place fixed end  in the chain tray at the
specified distance  according to machine's
rail length. There will be rectangular cutouts 
in the tray sides where the chain mounts.
See chart below to determine positioning of fixed

end.
Rail Distance to Distance to

Length fixed end in fixed end in
meters mm inches
3 1520 59.8
4 2020 79.5
1
5 2520 99.2
6 3020 118.9
7 3720 146.5
8 3865 152.2
9 4520 178.0
10 5020 197.6
11 5520 217.3
12 6020 237.0
13 6520 256.7
14 7160 281.9
15 7520 296.1
16 8020 315.7
2
Front
Cable Chain Installation 89

INSTALLATION
3. Before placing the fixed end in the tray, remove

the four tray mounting screws. Failure to
remove these button-head screws may cause
the fixed end bracket to break. Fasten the fixed
end in position using four M8 x 20 mm cap
screws. The fixed end will either fasten directly
to a tray bracket or use nuts to fasten to the
tray. Cutouts  in the side of the tray can be
used to access the heads of the mounting
screws. Do not tighten the screws at this time.
6 mm
M8 x 20
6 mm
4 mm
13 mm Remove these four screws

before attaching the fixed
end.
Mounting with M8 nuts
90 Cable Chain Installation

INSTALLATION
4. Unroll the cable chain back to the rear of the

machine and bend its' path back towards the
Traveling End
front of the machine as shown at the left.
5. Place edge protection material provided along
edges of cable access cutout .
Fixed End
Cable Chain Installation 91

INSTALLATION
FRONT Glide Bar Installation

Glide bars are necessary on rail systems longer than
7 meters. They prevent the loaded cable chain from
excessive sagging as the gantry moves to the front
of the longitudinal rail.
Cable Chain Sag
2 3 2
Cutting one glide bar  is often necessary to obtain

Rail System Glide Bar cut to get two two shorter pieces . The table at left shows which
Length length before pieces mm [in] rail system requires cutting a specific glide bar. Be
cutting mm 2 certain to cut any excess from the middle  and
[in]) 1 not the ends. The cut end will always be next to the
cable chain fixed end  when placing in the cable
3m
trays. Deburr the cut ends.
4m
No Glide Bars are required.
5m
6m
Order of Glide Bars
7m no cut required
8m 1700 [67] 780 [30.7] Position 1 is adjacent to fixed end and goes forward from
there.
9m 3000 [118.1] 1430 [56.3] Lengths of glide bars are given in millimeters.
10 m no cut required
Rail Position
11 m 1600 [63] 730 [28.74] System 1 2 3 4 5
12 m 2000 [78.4] 930 [36.6]
3m
13 m 3000 [118.1] 1430 [56.3]
4m
14 m 1700 [67] 780 [30.7] No Glide Bars are required.
5m
15 m 1600 [63] 710 [27.95]
6m
16 m no cut required
7m 1700 2000
8m 780 3000
9m 1430 3000
10 m 1700 1600 1700
11 m 730 1700 3000
12 m 930 1700 1600 1700
13 m 1430 1700 1600 1700
14 m 780 1600 1700 3000
15 m 710 1700 1700 1600 1700
16 m 3000 1700 1600 1700
92 Glide Bar Installation

INSTALLATION
Fasten the glide bars to the inside of the trays

starting next to fixed end. Use M6 x 16 cap screws,
lock and flat washers.
1 2
1 View showing mounted cut glide bar. M6 x 16

2 View showing mounted stock glide bar.
5 mm
Glide Bar Installation 93

INSTALLATION
Placing the Machine on the

Longitudinal Rails.
CAUTION
Falling Equipment Hazard
Falling equipment can cause serious
injury or death.
Use safe lifting procedures.
Before placing the gantry on the rails, several

components of the side carriages must be checked
to ensure maximum clearance to prevent damage
when mounting the machine. Though this clearance
was made at the factory, it would be safest to
double check.
To gain access to the components some disassembly

is necessary. Since adjustments will be required after
the machine is placed on the rails, leave the covers
off.
3 Adjustments are:
Eccentric Side Guide Bearings  must be adjusted

for maximum gap between fixed bearings . (See
Adjusting Side Guide Bearings procedure later in this
chapter).
6 mm Both longitudinal drive pinions  must be set in a

2
disengaged position.
1
17 mm
94 Placing the Machine on the Longitudinal Rails.

INSTALLATION
Side Guide Bearing Access - Front

1. Remove the rail scrapper by unscrewing the
two M4 x 16 screws .
2. Next remove the six M4 x 8 screws and the
3 mm cover plate.
1
Placing the Machine on the Longitudinal Rails. 95

INSTALLATION
Side Guide Bearing Access - Rear

1. Remove six M4 x 8 Cap screws take the motor
cover off. Do this for both the Guide Carriage
and the Following Carriage when preparing
to set the gantry on the rails. There are no
Guide Bearings on the Following Carriage but
the drive does need to be set in a disengage
position so go ahead and remove both covers
.
3mm
M4 x 8

INSTALLATION
2. Disengage the drive by unscrewing tensioning

2 and lock nuts  to remove the spring pressure
on the drive preload . Screw in the disengage
jack bolt . It is not necessary to remove the
nuts. Do this for both longitudinal drives.
5 1
Drive Motor not shown
1 Tension Nut and Lock Nut position (Gear engaged)

2 Tension Nut position (Gear disengaged)
3 Jack Bolt position (Gear engaged)
4 Jack Bolt position (Gear disengaged)

INSTALLATION
3. Carefully remove the four M8 socket head

cap screws holding the drive mount plate.
Do not drop the drive assembly as it could
damage the rail, rack or drive. Assembly weighs
M8 x 20 ISO 7380 Button Head approximately 9 kg [20 lbs].
Remove only the Guide Rail drive.

There are no Side Guide Bearings on
5 mm the Following Rail. It is not necessary to
remove that drive assembly.
Guide Rail Drive Shown

INSTALLATION
Mounting Machine on Rails

3
Pick up the machine with a fork lift with the forks
spread. Center the fork lift between the side
carriages. Support the machine using a combination
1 of timbers 100 mm x 100 mm [4x4 in]  and a 50
mm x 100 mm [2 x 4 in]  under the beam. A third
timber 50 mm x 100 mm as shown supporting the
deck. The length should be a minimum of 66% of
the clearance distance inside the side carriages. As
an example; 66 % of a beam 3 meters long needs
2 timbers 1998 mm [78 in] long. Fasten the stacked
timbers together in several places , for safety,
with plywood straps to prevent the timbers from
separating.
1 100 x 100 mm [4 x 4 in] wood timber, length must be
66% of the distance between side carriages.
2 50 x 100 mm [2 x 4 in] wood timber.
3 Tie Strap Material (wood product, metal)
A Distance Between side carriages

B 66% length of A
C Centered Between Side Carriages

B
A
C
support here

INSTALLATION
Adjusting Side Guide Bearings
WARNING
PINCH HAZARD
The procedure below may pose a pinch or
crush hazard to fingers resulting in their
possible loss.
These moving components have ZERO

clearance.
Never perform the procedure outlined

below without the machine power locked-
out.
Perform this procedure with the machine

stationary. Never roll the machine on the
rails while performing this procedure.

INSTALLATION
The side carriage on the Guide Rail has adjustable

eccentric  and fixed  Side Guide Bearings. The
side carriage on the Following Rail has no Side
Guide Bearings.
These bearings should be adjusted with ZERO

clearance, but should not be tight against the side
of the rail.
1. Loosen the M10 hex nut  approximately one
turn.
3 2. Adjust the bearing shaft with a 6 mm hex
wrench until bearing will rub against the rail.
Ideally the bearing will touch the rail surface
6 but will still rotate with finger pressure.
1
3. Tighten the M10 nut while holding the hex
wrench firmly.
4. Recheck the bearing tension by rotating the
1 2 bearing with finger pressure. You should feel it
4 rubbing against the rail.
5
17 mm 1 Adjustable (Eccentric) Side Guide Bearing

1 2 2 Fixed Side Guide Bearing
3 Side Carriage Bearing Wheel - Reference
6 mm 4 Rail (Reference)
5 Gear Rack
5. Reassemble the Guide Rail Drive on the back

of the carriage. Tighten all bolts to torque
specifications.
6. Do not engage drives at this time. More
adjustment procedures requiring a free
running machine follow.
Overtightening side guide bearings will

cause excessive rail wear and premature
failure of the bearings.

INSTALLATION
Service Hose and Cable

Installation
At this point the rails have been installed and the
machine has been set on the rails with bearings
adjusted. The drives have not been engaged at this
point.
Uncoil hoses and cable and stretch out on the

Purge all gas lines (including air) floor. This should release any built up twist induced
from supply before connecting during manufacture.
to any component. Failure to do
so will send debris (dust, metal
particles, and pipe sealant to
name a few possibilities) down
stream, clogging valves and
orifices.
Cross bars are used only every other

chain link on both cable chains.
1
1 Hoses and Cables From Supply
2 To Machine/Process
102 Service Hose and Cable Installation

INSTALLATION
1. Fasten traveling end to the underside of drag

plate  on the gantry using M8 x 20 cap
screws as illustrated. Do not tighten.
2. Move the gantry back and forth over the length
of travel. The cable chain should stay centered
in the cable chain trays. Adjust by twisting the
cable chain to align the chain with the axis of
travel.
3. Tighten the bolts and nuts on both the
traveling and fixed ends.
6 mm
Service Hose and Cable Installation 103

INSTALLATION
X-axis Hose and Cable Layout
21 20 19 18 17 16 15 14 13 12
1 2 3 4 5 6 7 8 9 10 11
1 EPP-362 4/0 Cable

2 Cutting Oxygen O Install hose and cable starting at the
machine when possible. Ensure all
3 Fuel Gas
excess is near the supply source, away
4 Shield Gas from foot or equipment traffic.
5 Plasma Gas
6 Oxygen O
7 Argon Ar
8 Vision Control Cable (CAN)
9 Vision Control Cable (Vc) The example given above is a machine
with an EPP 362 plasma and oxyfuel
10 Vision Control Cable (Ve)
gas cutting. Cutting table zone control
and other options are not shown.
11 EPP Control Cable
12 Machine Power
13 Vision Ground
14 Vision Control Cable (Vn)
The pilot arc cable carries high frequency
15 Vision Control (VP) energy. Always keep any communication
16 Cooling Water and control cables separated from a
17 Cooling Water pilot arc cable throughout supply layout.
Failure to do so may cause catastrophic
18 Machine Ground failure of sensitive electronics.
19 Air
20 Preheat Oxygen O
21 Pilot Arc

INSTALLATION
Y-axis Cable and Hose Layout
17 16 15 14 13 12
1 3 5 7 9 11
2 4 6 8 10
1 Y-Axis Encoder Cable*

2 Carriage Limit Cable*
3 Y-Axis Motor* The example given above is a machine
with an EPP 362 plasma on the driven
4 Lift Motor* station. Certain cables are common
5 Oxygen O Hose on station number 1 regardless of the
6 Torch Crash Detection Cable* process configuration. They are: , ,
, , , , , and .
7 Shield Gas Hose
8 Carriage Reference Cable*
9 Argon A Hose The pilot arc cable carries high frequency
10 Ground Cable* energy. Always keep any communication
and control cables separated from pilot
11 Plasma Torch Cable arc cable throughout supply layout.
12 Laser Pointer Cable Failure to do so may cause catastrophic
failure of sensitive electronics.
13 Plasma Gas Hose (Nitrogen or Air)
14 H-35 Gas Hose
15 CGC Can Control Cable
16 CGC Power Cable
17 Lift Encoder Cable*
* Common components

INSTALLATION
Pull/push hose and cable from the traveling end 

to the fixed end . Allow just enough excess to
make connections while maintaining gradual bends
and corners. The machine power is fed up into the
main electronic cabinet, the fuel gas and preheat
oxygen hose to the oxy-fuel manifold, and the
plasma gas and power hoses to their corresponding
1 connection points.
Do not coil excess control cables after

installation.
2
2
Secure each cable and hose at both ends of the

cable support chain with cable ties .
3
3
Avoid pulling hoses and cables tight

when installing. Leave hoses and cables
relaxed.
Make gradual, rounded bends when

changing hose direction. When making
sharp corners, flow will be restricted,
denying ample supply to processes.
Sharp bends with power cables may result in a

stress point and cause wires inside to break over
time.

INSTALLATION
It is important to always have the plasma

pilot arc cable and any communication cables
separated. Maintain this separation throughout
the cable routing process. High frequency
energy is transmitted in the pilot arc cable and
will cause electronic interference.
Failure to keep distance between certain cables

may result in performance issues and/or damage
to electronic components.
Do not use cable ties within the cable chain.

Hoses and cables should be free to move.
Expansion and shrinking are normal and should
not be inhibited inside the cable chain. A cable
tie bar is placed at both ends of the cable chain.
When installing hoses and cables through the cable

chain, avoid the first two conditions:
A  Pulling tight around the inner radius of the chain
 Allowing the hoses and cables to lay up against
the outer radius of the chain
 The proper technique is to average the two above

conditions, leaving the hoses and cables between the
inner and outer radii.
B  Cables and Hoses. Line colors were chosen to
emphasize content. They are not meant to construe
any national or international codes for either cables
or hoses.
 Cable Chain

INSTALLATION
Vision Control Conduit Installation

1. Press the tubing into the locking collar. Ensure
the locking collar is in the locked position. Pull
back on the conduit to make sure it is locked.
2. Place in the round hole in the cable tray and
screw on the locking nut.
2
10
7
3 8
5
9
1 Conduit Locking Collar

2 Conduit
3 Cross section showing locked collar
6
4 Cross section showing unlocked collar
5 Rotate locking ring to unlock
6 Rotate ring to lock
4 11 7 Conduit (reference)
8 Locking Collar (reference)
9 Possible tools to use to rotate the ring
10 Conduit Lock Nut
11 From Vision Control

INSTALLATION
Connect Power Cable

This manual only includes information required
to install a basic machine. Installation of processes
such as laser marker, oxygen-fuel torches and
plasma are covered in those specific and separate
manuals.
Feed the input cable into the main electronics
cabinet through the access hole.
Connect the three cable leads as shown. Electric

lead colors may vary by manufacture or code.
Connect PE (at the wall) to PE (electronics cabinet),
N (wall) to N (cabinet), L1 (wall) to L1 (cabinet).
Secure cable while leaving a small amount of bend

in the cable between the secure point and terminal
block.
Wire
Colors
May Vary
Connect Power Cable 109

INSTALLATION
Machine Input Schematic
Without Transformer
Illustrated wire colors are not representative of any
national code.
230v Input
1 Power Disconnect (Customer supplied)

2
2 Breaker Fuses (Customer supplied - rating dependant
on input voltage)
6 5 4 3 3 Ground
4 Neutral
5 Hot
6 Three Lead Cable
7 X-axis Cable Chain
8 Wire Terminal Strip (-X1)
7 9 230 Volts
10 Main Electronics Cabinet
10 9
110 Machine Input Schematic

INSTALLATION
With Transformer
All machines sold in North America require a
1
transformer.
Illustrated wire colors are not representative of any

national code.
2
5 4 3
1 Power Disconnect (Customer supplied)
6 2 Breaker Fuses (Customer supplied - rating dependant
on input voltage)
3 Ground
4 Neutral
5 Hot
6 Machine Transformer
7 Three Lead Cable
8 Cable Support Chain
9 Wire Terminal Strip (-X1)
7 8 10 230 Volts
11 Main Electronics Cabinet
11 10
19
Machine Input Schematic 111
INSTALLATION
Setting E-Stop and Reference

Switches
Adjustment will be necessary to cams and possibly
switches.
1. Laterally align cams to switches by rolling
machine towards the front until the reference
switch almost contacts the cam.
2. Loosen the M5 bolts and slide the cam until
aligned with switch roller and parallel to
machine travel. Tighten the reference cam.
3. Repeat for the e-stop switch and cam.
1
4
2
4 mm
1 Reference Switch Roller

2 Reference Cam
3 E-Stop Switch Roller
4 E-Stop Cam (Front) Laterally align cams
5 M5 x 12
Front Cam Positions
3
1
2
Rear Cam Position 4
112 Setting E-Stop and Reference Switches

INSTALLATION
4. The vertical relationship between switch and

cam is important. The switch must be triggered
while the roller is still on the 25 degree cam
ramp. There is the possibility it may not be
triggered at all if setup to activate when it
reaches the top. Setup clearance between
roller and cam bracket to between 3 mm and
6.5 mm [0.12/0.25 in.]  while the switch is at
rest. Try setting the height of the cam brackets
before adjusting the switch. The switch should
be triggered at about midpoint on the cam
ramp. There is an audible "CLICK" when the
switch is triggered. Apply this to all three cams.
A
3 mm/6.5 mm
[0.12 in./.25 in.]
1 2 3
5. Check the clearances of these switches and
1 Cam
cams by rolling the gantry over the triggering
positions. Check both ends of the rails. Ensure
2 Switch Roller they have not been damaged during shipping
3 Cam Bracket or rail installation.
Setting E-Stop and Reference Switches 113

INSTALLATION
Align the Anti-Tip Bars
Anti-tipping bars prevent the machine from tipping

A over in event of the machine being rapidly driven
into the hard stops. There is a small amount of
clearance between bars mounted on the rails
and capture brackets on the machine. There is no
adjustment available on the capture brackets .
B
1. Place a c-clamp  on the front cam bracket 
to maintain the positioning of the reference
and e-stop cams. Front of the Guide Rail is the
only position a c-clamp is necessary.
2. Loosen the anti- tipping bar bolts.
3. With the drives disengaged, roll the machine
slowly up to each of the bars and guide the bar
into the capture bracket. Move the anti-tipping
up or down to align bar with bracket. Average
available clearance, then tighten mount bolts
and remove c-clamp.
1 Capture Bracket 4. Recheck reference and e-stop switch/cam

relationship on the front .
2 Anti-tipping Bar
3 M6 x 40
3 2
114 Align the Anti-Tip Bars

INSTALLATION
Grounding
Machine grounding is an important part of the
installation process. The most difficult part of the
grounding process is designing and installing the
low impedance earth ground rod. However, the
better the ground rod, the less chance of having
EMI (Electromagnetic Interference) problems after
installation is complete.
It is the customer’s responsibility to provide

adequate grounding. Please read “Cutting Machine
Grounding” (ESAB form number 0560946064) in
its entirety before starting the installation process
included with the pre-installation package.
National electric codes may not address equipment
protection and EMI noise reduction. Therefore,
this manual presents more stringent requirements
addressing these special problems.
WARNING
Electric shock hazard
Improper grounding can result in shock,
electrical burn or death.
Machine must be properly grounded

before being put into service.
Improper grounding can damage machine

electrical components and voids certain
warranty provisions.
Grounding 115
INSTALLATION
Removing The Y (Transverse)

Axis E-Stop Condition
The machine is shipped with the transverse carriage
against the left end hard stop. This positions the
carriage over one of the e-stop switches.
Push the Y-axis carriage off of the e-stop  and

reference  switches before powering up the
machine.
2
116 Removing The Y (Transverse) Axis E-Stop Condition

INSTALLATION
Connecting The Drive Servo

Motors
There is a difference of connectors between the EU
Yaskawa Servo version of machines and all other machines. In all
Servo Motor Encoder cases the encoder and power cables use uniquely
shaped connectors eliminating human error.
Motec Servo
Servo Motor Encoder
Connecting The Drive Servo Motors 117

INSTALLATION
Turning Power On
Before turning electrical power on;
• Clean area
• Check for gas leaks
• Ground machine
• Ensure all electrical connections are secure
• Remove Lockout-Tagout devices.
Wall Disconnect
Appearance May Vary 1. Engage main power switch at the wall
disconnect.
2. Turn the electronics cabinet switch to ON 
(vertical) position. Horizontal position is OFF .
3. The control will start a boot procedure.
118 Turning Power On

INSTALLATION
Gantry Startup
Follow instructions in the gantry start up section in
your Vision Control service book.
Squaring the machine requires manually moving the

machine with Vision Control joystick.
Gantry Startup 119

INSTALLATION
Machine Squareness
The mechanical squareness of the machine is the
relationship of the Y-axis main beam to the Guide
Side Carriage.
This machine squareness test is valid

only if the rails and Side Guide Bearings
are properly aligned and adjusted.
Machine was squared during assembly

and testing. An event may have
happened during shipping to cause the
machine to become un-square.
To verify machine is square, draw intersecting

lines on pieces of paper taped down to create four
corners of a large rectangle.
1. Remove the torch from a Y-axis carriage and
install a pen attachment.
2. Put a plate on the cutting table to be able
to draw 4 corners of a rectangle. The plate
should either be heavy enough to not shift
during the process or be clamped down. Use
a plate as large as available. If a single plate is
not available, use smaller pieces. They must
not be allowed to shift during this process.
Draw the largest possible pattern for best
results.
3. Tape four pieces of blank white paper at the
approximate corners of a large rectangle. Make
a practice run of the pattern to ensure the
paper is close to the intersection corners.
4. Manually move the machine, drawing 2 lines in
one axis, one at each corner .
120 Machine Squareness

INSTALLATION
5. Draw lines perpendicular to the first two lines

so this second set of lines will intersect with the
first set .
6. Continue making lines in this pattern until
there are 4 corners created.
1 2
3 4
1A 7. After marking four corners, measure across the

1
A
two diagonals and compare results. Machine is
B
square if the two diagonal measurements are
2
B the same, skip to the next procedure; "Aligning
2
B
the Following Carriage". Continue with this
procedure if they are different.
A C
A "1" diagonal is longer than "2" diagonal

B Direction to shift
C "1" diagonal is equal to "2" diagonal
Machine Squareness 121

INSTALLATION
8. Open the inside of the left end of the main

beam by removing either the gas panel bracket
if equipped  or the beam end cover . Also
remove the Guide Carriage front cover .
9. Loosen the four M8 cap screws from end of
the rear deck and the four hex bolts accessed
inside the main beam at each end. Hex nuts for
the beam bolts can be found inside the side
carriage. Retighten to a slight tension on all
bolts. Some movement should be allowed.
10. Shift the deck the appropriate direction
according to the drawing at the left.
1
11. Tighten the eight Guide (left) side carriage
13 mm
bolts.
12. Redraw the pattern.
6 mm 13. Repeat steps 9, 10, 11 until the drawn pattern is
square.
14. Replace covers.
2
The Guide Carriage is now square with the Main
2.5 mm Beam (Y-axis)
3 mm
Pen holders are available for torch bodies
35 mm [1.38 in] and 50.5 mm [1.988 in]
diameter.
0560951423 to replace Oxweld oxyfuel

torches, 35 mm
0560951428 to replace ESAB PT-36 plasma

torches, 50.5 mm

INSTALLATION
Aligning The Following Carriage
This part of the test assumes that:

• The pen carriage is in a fixed position in the
Y-axis.
• The Side Guide Bearings are adjusted as
previously described.
• The Guide side carriage is square to the Y-Axis
main beam
• The Guide Rail is straight and level with in the
prescribed tolerances.
2
1. Unscrew three M4 x 8 bolts to remove outside
baffle  on the Following Carriage .
3 mm

INSTALLATION
2. Measure the rail gage in different places and

select the Following Rail section that is most
parallel with the Guide Rail. Position the
machine over the most accurate rail gage.
3. Measure distance of outside of the carriage
wheel to the rail on both Following Carriage
 wheels as shown. The actual measurement
is not as important as both wheels having the
same measurement. The wheels should be
somewhat centered on the rail.

INSTALLATION
4. If the distance is the same go to step 7.

5. If distance is not the same, loosen the
Following Side Carriage bolts to a light pressure
and pivot one end of the carriage  in or out
until wheel to rail distance is equal. There are
four bolts  inside the beam and four more
1 fastening the deck  as illustrated.
6. When the measurement between wheels and
rail are the same, tighten the 8 bolts securing
carriage. Do not replace the covers until the
end of this procedure.
13 mm
6 mm
2
2 mm
3 mm

INSTALLATION
7. The deck and beam bolts should be tightened

to run this test. Draw a line  with the pen
tool as long as possible parallel to the Guide
Rail. This line should be at least as long as the
longest plate the machine is capable of cutting.
Position the line on the right side close to the
Following Carriage. Reverse direction over
the same path . The Following Carriage is
aligned if the two lines are on top of each other
(collinear). Repeat adjustment until there is no
line separation.
8. Recheck beam and deck bolt tightness after all
alignment is completed.
9. Replace the covers.
Some components are not shown

INSTALLATION
Engaging Longitudinal Drives

The Guide Rail (know as the X-axis) drive and the
Following Rail (W-axis) drive must be engaged with
the drive racks. A spring provides preload tension on
the drive pinion for rack engagement. This preload
must be properly reset any time drives have been
disengaged.
1. Loosen the drive disengage locknut  .
2. Turn the disengage screw out  until it is
totally clear of any possible spring action.
3. Turn the spring load nut  until tightens on
the support tube .
4. Loosen spring load nut ½ (.5) turn resulting in a
2 gap  between the tube and washer.
1 5. While holding the spring load nut in place with
a wrench, tighten the locking nut .
The gap created between the tube and locking nut/

washer enables the drive to float, allowing for small
variations in gear rack/rail straightness.
Gap between tube and

adjusting nut/washer
3 4
5
6 mm
13 mm (2)
4
Engaging Longitudinal Drives 127

INSTALLATION
Adjust X-axis Rail Wipers
1. Rail Wipers are self centering. Ensure horizontal

wiper element  makes contact with top of
rail.
128 Adjust X-axis Rail Wipers

MAINTENANCE
REPLACEMENT
SAFETY DESCRIPTION INSTALLATION DECOMMISSION APPENDIX
PARTS
MAINTENANCE
MAINTENANCE
Spacer Page
130
MAINTENANCE
Introduction
The information in this chapter is provided to
allow trained maintenance personnel to effectively
maintain and repair this cutting system. Before any
maintenance is attempted, read and understand the
SAFETY section in front of this manual.
Maintenance personnel should know

and understand control descriptions and
operating instructions for the Vision CNC.
Before any maintenance is attempted,
read and understand the SAFETY section
in the front of this manual.
Before an effort is made to repair machine, station

tool, or numerical control, ensure the problem is not
operator error or a programming problem. Once
these sources are eliminated, maintenance personnel
can start to consider the system itself. Mechanical
components such as gearboxes, motors, hose/cable
connections, and switches are subject to wear and
damage. Only after these sources are proved trouble
free should attention turn to solid-state electronics.
Vision CNC and some process components (e.g.,

plasma power supplies, torches, and coolant
circulators) are described in separate manuals
supplied with the machine or process tool. Consult
these manuals for advanced troubleshooting and
diagnostic procedures. Using these can help isolate
many system errors.
Introduction 131
MAINTENANCE
Machine Configuration
The SGX cutting machine has process tooling
options such as small and large plasma systems,
oxyfuel torches, air scribes, and laser pointers. The
machine is configured at the factory according to
customer specifications.
A cutting table is required to elevate the raw material

for cutting. The table also safely collects cutting
by-product debris and fumes when paired with a
downdraft system. Cutting tables come in several
different configurations.
This section only describes procedures applicable

to the basic machine. Processes and tool stations
are described in specific manuals for the different
modules.
+Z
+X -Y
+Y -X
-Z
132 Machine Configuration

MAINTENANCE
Routine Maintenance
Routine maintenance is generalized into three
categories:
• Cleaning
• Lubrication
• Adjustment
Routine maintenance will lengthen the life cycle of
various components.
Routine Maintenance
Frequency
Consider the following factors when determining
routine maintenance intervals:
• Machine is outdoors or near bodies of water.
• Machine is exposed to high humidity.
• Machine is used in a continuous operation cycle.
• Machine does not use a cutting table with
downdraft fume exhaust.
• Machine is used in a location where other
equipment produces dust and dirt.
If any of these factors applies to your installation,

increase routine maintenance.
Routine Maintenance Frequency 133

MAINTENANCE
Routine Maintenance Checks

The information below can be used to reinforce
good maintenance habits with operators and
maintenance personnel alike. The list contains all
maintenance activities and suggested frequency.
Each item will be fully explained on following pages:
WARNING
Electrical SHOCK Hazard.
Electricity can shock and cause severe
burns or death.
WARNING Always enable Lock-Out/Tag-Out when

performing maintenance on equipment
and/or tool station.
Read ALL instruction manual safety

content (ESAB and/or third party) and
safety labeling before attempting ANY
maintenance!
134 Routine Maintenance Checks

MAINTENANCE
Checklist
Detailed descriptions follow this list.
ROUTINE MAINTENANCE REFERENCE CHECKLIST
ADDITIONAL
ANNUALLY
ANNUALLY
MONTHLY
WEEKLY
DAILY
SEMI-
ROUTINE CHECKS
Warning/safety device status? X X X X X X
Electronic boxes closed? X
Gas hose/connections good? X
System electronic cables OK? X
Machine movement smooth? X
Gas flow and pressure correct? X
Gas supply filters good? X
Backup files? X
Beam guide rail clean? X
X/Y-axis cable chain freely moves? X
Reference machine. X
CNC touch screen clean? X
Check all control panel functions. X
Blow off machine and rails. X
Rail wipers good? X
Filters in air system OK? X

Side carriage guide bearings OK? X
X/W-axis rail surfaces clean? X
Station carriage guide bearings OK? X
No leaks in gas lines? X

Ground potential good? >1 Ω X
Electronic enclosures clean? X
Clean X/Y-axis racks. X
Dust removal system good? X
Clean air conditioning filter mats. X
Verify machine is square. X
Grease station carriage linear bearings. X
Spray X/W-axis rail surfaces. X

Grease X/W-axis drive disengagements. X
Hard stop bumpers OK? X
Routine Maintenance Checks 135

MAINTENANCE
ROUTINE MAINTENANCE REFERENCE CHECKLIST
ADDITIONAL
ANNUALLY
ANNUALLY
MONTHLY
WEEKLY
DAILY
SEMI-
ROUTINE CHECKS
Machine inspection scheduled? X
Verify X/W-axis rail tolerances. X
X/W-axis rack and/or pinion OK? X
Y-axis rack and/or pinion OK? X
*All gas hoses replaced? X
* A minimum of every 5 years. See details of this

“Additional” scheduled maintenance.

MAINTENANCE
Check List Descriptions
Daily
• Check for proper installation/operation of all safety devices on machine, including light curtain
components, status lights, e-stops, proximity sensors, covers, and circuit protection devices.
• Ensure all electronic enclosures are closed to prevent contamination of circuits.
• Check ALL gas hoses and connections, starting from the supply source. Hoses must not be pinched, worn,
discolored, loose, or twisted. Immediately replace any showing damage.
• Inspect ALL system electrical cables, starting from their origination point. Immediately replace any cable
with discolored or damaged insulation, connections, or shielding.
• Use the CNC joystick to check for smooth movement of gantry and station carriage. Neither should vibrate
or chatter when moved.
• Check all gas supply regulators for proper pressure/flow with gas flowing through the system.
• Inspect condition of gas supply line filters. Clean or replace filter elements. Empty accumulated water from
bowls, if applicable.
• Backup CNC program files.
• Wipe off beam guide rail with a soft, dry cloth.
• Ensure the X/Y-axis cable support chains travel freely and contents adjust accordingly.
• Reference the machine using the CNC.
• Wipe off the CNC touch screen with a small amount of glass cleaner.
• Blow off gantry, machine rails, and auxiliary components with low pressure, shop air.
• Adjust the rail wipers to make full contact with the top rail surface. Ensure wiper rubber elements are
present and in good shape.
Weekly
• Clean the filters in the compressed air system. Remove any accumulated water in filter bowls.
• Ensure guide bearings on the side carriages are making contact with left and right sides of X-axis rail. Check
for smooth travel of machine while in motion. Clean and adjust bearings, if required.
• Ensure all three contact rail surfaces are clean. See maintenance procedure section of this manual for
detailed information.
• Ensure guide bearings on station carriages are making contact with bottom guide rail. Check for smooth
travel of station while in motion. Clean and adjust bearings, if required.

MAINTENANCE
Monthly
• Check all gas line components (hoses, connections, valves, and fittings) for damage or leaks. Look for
fraying, burned spots, breaks or cuts. Use a soapy water solution to check for leaks at connections. Repair
or replace as required.
• Check ALL system grounding wire and connection points. Start from the earth grounding rod and measure
each path. Digital ohmmeter should read less than one ohm (<1Ω).
• Open all electronic cabinets and carefully vacuum any dust and dirt accumulation. Do not blow out with
compressed air or gas.
WARNING
Electrical shock hazard!
Electrical shock can cause serious injury or
death.
Ensure main gantry power is OFF before

starting any maintenance inside electronic
enclosures.
Damaging static electricity

present!
Use an antistatic service kit or grounding
strap when cleaning electronic enclosures.
Static discharge can destroy sensitive
solid-state devices inside.

MAINTENANCE
• Clean X/Y-axis drive racks and pinions using a small, metal-bristle brush. Brush dirt and grime out of the
teeth in a downward, vertical motion.
Do NOT lubricate drive rack/pinion teeth.

Lubricants applied to these surfaces will
increase wear and decrease component
life.
• Perform maintenance to dust removal system as per instructions found in the manufacturer’s instruction
manual.
• Clean or replace filter mat elements on all air conditioning units using low-pressure shop air. A/C units may
be found on the main electrical enclosure and CNC.
• Ensure the machine gantry is square and aligned with the machine rails. See installation procedure section
of this manual for detailed information.
• Lubricate master carriage linear bearing block with a general purpose lithium grease. See maintenance
procedure section of this manual for detailed information.
Over-packing the linear bearings

with excess lubricant can damage lift
operation. Open space within the bearing
block must be maintained to allow the
internal bearings to recirculate.
Semiannually
• Spray X- and W-axis rail surfaces with silicone lubricant to prevent rust.
• Lubricate X- and W-axis drive disengagement bearing blocks with a general purpose lithium grease. See
maintenance procedure section of this manual for detailed information.
• Inspect all hard-stop bumpers and look for wear. Replace any found to be damaged.

MAINTENANCE
Annually
• Call your ESAB Service Representative to schedule an annual machine/tooling inspection.
• Ensure the machine rail system is within the tolerances called out in the installation drawings. These
drawings are supplied with the gantry.
• Inspect and replace any badly worn drive rack and/or pinions along machine rail system.
• Inspect and replace any badly worn drive rack and /or pinions along the beam guide rail.
Additional
• All gas hoses, regardless of type, should be replaced once every five years. Hoses may become porous with
age even if there is no sign of damage or wear.

MAINTENANCE
Cleaning
Because this system operates in a harsh
environment, routine cleaning is one of the most
important maintenance procedures. Dust and debris
generated by cutting processes can cause premature
wear. In addition, metallic dust that accumulates on
electronic components can cause failures. Listed
below are the most important items to be cleaned:
Linear Rail
Precision linear rail and bearing systems are used
in drive disengagement assemblies and station
carriages. They should be kept clean of excess dirt
and dust. The bearings are self-cleaning and should
never be disassembled. Wipe dirt and dust off linear
rails daily with a clean, dry cloth. The lubrication
in the bearing blocks will coat and protect the rail
surfaces. If rail surfaces appear dry after the station/
drive mount has been run over them, lubricate
the bearings. If machine will not be used for an
extended period of time, spray the linear rails with a
rust inhibitor such as Mobil® ARMA 247.
Drive Rack and Pinions

Foreign particulate matter can accumulate within
the teeth of drive rack/pinions. Clean X/Y-axis drive
racks and pinions using a small, metal-bristle brush.
Brush dirt and grime out of the teeth in a downward,
vertical motion.
Do NOT lubricate drive rack/pinion teeth.

Lubricants applied to these surfaces will
increase wear and decrease component
life.
Cleaning 141
MAINTENANCE
Vision CNC Console

The control console exterior accumulates dirt and
should be kept clean. Wipe monitor screen with a
soft, damp cloth and mild glass cleaner. Do not spray
directly on the control. Wipe dirt from the top and
sides of the console weekly.
Vision T5
Do not use harsh chemicals, which can damage the

touch screen. The inside of the control console is well
sealed and should not require cleaning.
142 Cleaning
MAINTENANCE
Electronic Enclosures
WARNING
Electric shock hazard.
Electric shock can cause severe injury or
death.
Make sure supply of electricity is disabled

before starting any maintenance inside
the electronic enclosures.
Possible damaging static

discharge present!
Use an antistatic service kit or grounding
strap when cleaning electronic enclosures.
Static discharge can destroy sensitive
solid-state devices inside.
The electrical enclosures will need to be inspected

and cleaned on a monthly basis. These assemblies
are sealed but may accumulate dust inside.
Vacuum dust and dirt from inside each cabinet, if
necessary. Do not disturb any electrical connections.
Ensure proper ground potential is maintained by
-X1
using a wrist grounding strap or other approved
preventative measures.
Cleaning 143
MAINTENANCE
Lubrication
Very few assemblies require regular lubrication.
Most moving mechanical devices have sealed
bearings and do not require lubrication. However,
the following components will require periodic
lubrication:
Drive Disengagement Assemblies

These assemblies use spring tension  to keep
continual pressure on the pinion via the drive plate
. The pinion must be engaged with the machine
rack in order to move the machine.
1 Spring tension assembly

2 Linear bearing
3
3 Linear precision rail
4 Grease fittings
5 Drive mount plate
6 Drive motor assembly
7
8
9 6 4
10
11
12
13 5
14
15
16 Apply 3 cc [0.1 oz] of grease to the linear bearing
grease fittings . There are four linear bearings 
17 per drive motor . Use NGLI Grade 2 lithium grease
18 (JIS type 2) or equivalent semi-annually.
19
20
14421 Lubrication
22
23
MAINTENANCE
Rail Surfaces
1 The guide side carriage of the machine makes
contact with the X-axis rail in three places. Side
carriage wheels move along the top rail surface .
Guide bearings make contact with left and right side
of the rail surface . The top surface of the W-axis
must be kept clean. Clean these surfaces using a 150
grain emery cloth. Do not use any type of externally-

1 Wheel bearing surface
powered tool. Wipe down surfaces with a clean, dry
2 Guide bearing surfaces cloth. Apply spray silicone lubricant to these three
3 surfaces semi-annually to prevent rust.
4
15 1 Failure to maintain appropriate lubrication will result
premature component wear or failure. Lubrication
6 should be adjusted based on machine operation
7 time.
2 2
8
9
10
X-axis
11 rail W-axis rail
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Lubrication 145
28
29
MAINTENANCE
Adjustment
The following items may require occasional
adjustment to keep the cutting system operating
correctly.
Rail Wipers
These rubber “blades” are used to scrape off any
foreign matter from the rail top and side surfaces.
Ensure the wiper is making contact with the rail
daily. Replace wipers when needed.
Guide Bearings
Roller-type guide bearings are used in two places:
Side Carriage Guide • X-axis side carriages
Bearings • Y-axis station carriages
Station Guide Bearings
DO NOT use solvents to clean

GUIDE BEARINGS.
Solvents can penetrate the bearing seals
and damage the bearings.
146 Adjustment
MAINTENANCE
Side Guide Bearings

Side Guide Bearings keep the machine square to
the longitudinal rails. They should be periodically
checked according to the recommended
maintenance schedule and adjusted. Side Guide
Bearings are only used on the left guide-side
carriage
Side Guide Bearing Access - Front

1. Remove the rail wiper by unscrewing the two
M4 x 16 screws.
3 mm
2. Next remove the six M4 x 8 screws and the
1 cover plate.
1 M4 x 8
2 M4 x 16
Adjustment 147
MAINTENANCE
Side Guide Bearing Access - Rear

1. Remove six M4 x 8 Cap screws take the motor
cover off. There are no guide bearings on the
Following Carriage.
3 mm
M4 x 8
148 Adjustment
MAINTENANCE
2. Disengage the drive by unscrewing tensioning

2 and lock nuts to remove the spring pressure on
the drive preload and screw in the disengage
jack bolt. It is not necessary to remove the nuts.
Drive Motor not shown

for simplification
1 Tension Nut and Lock Nut position (Gear engaged)

2 Tension Nut position (Gear disengaged)
3 Jack Bolt position (Gear engaged)
4 Jack Bolt position (Gear disengaged)
Adjustment 149
MAINTENANCE
3. Carefully remove the four M8 socket head

cap screws holding the drive mount plate.
Do not drop the drive assembly as it could
damage the rail, rack or drive. Assembly weighs
M8 x 20 ISO 7380 Button Head approximately 9 kg [20 lbs].
Remove only the guide rail drive.

There are no side guide bearings on
5 mm the following rail. It is not necessary to
remove that drive assembly.
Guide Rail Drive Shown
150 Adjustment
MAINTENANCE
Adjusting Side Guide Bearings
WARNING
PINCH HAZARD
The procedure below may pose a pinch or
crush hazard to fingers resulting in their
possible loss.
These moving components have ZERO

clearance.
Never perform the procedure outlined

below without the machine power locked-
out.
Perform this procedure with the machine

stationary.
Never roll the machine on the rails while

performing this procedure.
Adjustment 151
MAINTENANCE
The side carriage on the guide rail has adjustable

eccentric  and fixed  side guide bearings. The
side carriage on the following rail has no side guide
bearings.
These bearings should be adjusted with ZERO

clearance, but should not be tight against the side of
the rail.
1. Loosen the M10 hex nut  approximately one
turn.
3 2. Adjust the bearing shaft with a 6 mm hex
wrench until the bearing will rub against the
rail. Ideally bearing will touch the rail surface
6 but will still rotate with finger pressure.
1
3. Tighten the M10 nut while holding the 6 mm
hex wrench firmly.
4. Recheck the bearing tension by rotating the
1 2 bearing with finger pressure. You should feel it
4 rubbing against the rail.
5
17 mm 1 Adjustable (Eccentric) Side Guide Bearing

1 2 2 Fixed Side Guide Bearing
3 Side Carriage Bearing Wheel - Reference
6 mm 4 Rail (Reference)
5 Gear Rack
5. Reassemble the guide rail drive on the back

of the carriage. Tighten all bolts to torque
specifications.
Overtightening side guide bearings will

cause excessive rail wear and premature
failure of the bearings.
152 Adjustment
MAINTENANCE
Adjusting Station Carriage Bearings

Disconnect the Y-axis motor cables from the motor
for this procedure. Align lower station carriage
bearings as follows:
1. Loosen the two roller bearing set screws ,
using a 3 mm hex key. One of these screws can
not be seen in this view
2. Rotate one front bearing shaft  until the
bearing just makes contact with the bottom
beam rail. Move the carriage back and forth
while applying finger pressure on the bearing.
Stopping the bearing from spinning should be
possible.
3. Repeat step 2 on the other front bearing .
4. Tighten the front bearing shaft set screws .
5 mm
Adjustment 153
MAINTENANCE
Machine Squareness
The mechanical squareness of the machine is the
relationship of the main beam to the lower carriage.
The following machine squareness test

is valid only if the rails and side guide
bearings are properly aligned and
adjusted.
Machine was squared during assembly

and testing. An event may have
happened during shipping to cause the
machine to become out of square.
To verify machine is square, draw marks on pieces of

paper taped down to create four corners of a large
rectangle.
1. Remove the torch from a y axis carriage and
install a pen attachment. If machine has a
marking device such as a scribe marker, punch
marker or zinc marker, it can be used to make
the necessary marks.
2. Put a plate on the cutting table to be able
to draw 4 corners of a rectangle. The plate
should either be heavy enough to not shift
during the process or be clamped down. Use
a plate as large as available. If a single plate is
not available, use smaller pieces. They must
not be allowed to shift during this process.
Draw the largest possible pattern for best
results.
3. Tape four pieces of blank white paper at the
approximate corners of a large rectangle. A dry
run of the pattern may be necessary to ensure
the paper is close to the intersection corners.

MAINTENANCE
4. Manually drive the machine, drawing 2 lines in

one axis, one at each corner .
5. Draw lines perpendicular to the first two lines
so this second set of lines will intersect with the
first set .
6. Continue making lines in this pattern until
there are 4 corners created.
1 2
3 4
1A 7. After marking four corners, measure two

1
A
diagonals and compare results. Machine is
B
square if the two diagonal measurements
2
B are the same. Continue with the following
2
B
procedure if they are different,.
C
8. Open the inside of the left end of the main
A
beam by removing either the gas panel bracket
 or the beam end cover . Also remove the
Guide Carriage front cover .
A "1" diagonal is longer than "2" diagonal
B Direction to shift
C "1" diagonal is equal to "2" diagonal

MAINTENANCE
9. Loosen the four M8 cap screws from end of

the rear deck and the four hex bolts accessed
inside the main beam at each end. Hex nuts for
the beam bolts can be found inside the side
carriage. Retighten to a slight tension on all
bolts. Some movement should be allowed.
10. Shift the deck the appropriate direction
according to the drawing on the previous page.
11. Tighten the eight guide (left) side carriage
bolts.
12. Redraw the pattern.
1 13. Repeat steps 9, 10, 11 until the drawn pattern
13 mm is square. This indicates the guide carriage and
the beam are square to each other.
14. Replace covers.
6 mm
2
2.5 mm
Pen holders are available for torch bodies

35 mm [1.38 in] and 50.5 mm [1.988 in]
3 diameter.
3 mm 0560951423 to replace Oxweld oxyfuel

torches, 35 mm
0560951428 to replace ESAB PT-36 plasma

torches, 50.5 mm

MAINTENANCE
15. Unscrew three M4 x 8 bolts to remove outside

baffle  on the following carriage .
3 mm

MAINTENANCE
16. Measure the rail gage in different places and

select the following rail section that is parallel
with the guide rail. Position the machine over it.
17. Measure distance of outside of the carriage
wheel to the rail on both following carriage
wheels.
18. If the distance is the same go to step 21.

MAINTENANCE
19. If distance is not the same, loosen the following

side carriage bolts to a light pressure and pivot
one end of the carriage  in or out until wheel
to rail distance is equal. There are four bolts
and nuts inside the beam/carriage  and
four screws  fastening the rear deck to the
carriage.
13 mm
6 mm
2 mm
3 mm

MAINTENANCE
20. When the distance between wheels is the

same, tighten the 8 bolts securing carriage.
Do not replace the covers until the end of this
procedure.
21. The deck and beam bolts should be tightened
to run this test. Draw a line with the pen tool
as long as possible parallel to the guide rail.
This line should be at least as long as the
longest plate the machine is capable of cutting.
Position the line on the right side close to the
following carriage. Reverse direction over the
same path. The following carriage is aligned
if the two lines are on top of each other
(collinear). Repeat adjustment until there is no
line separation.
22. Recheck beam and deck bolt tightness after all
alignment is completed.
23. Replace the covers.
Ensure:
• The pen carriage doesn’t move while drawing
lines.
• The side guide bearings are properly adjusted.
• The guide rail is straight.
Some components are not shown

MAINTENANCE
Disengaging the Longitudinal

Drive
6 mm
2. Disengage the drive gear from the gear rack

by:
a. Loosen the locknut  on the preload shaft.
It is not necessary to remove this nut but
turn it to the end of the preload shaft .
b. Loosen the preload nut .
c. Loosen locknut on the disengage screw .
d. Thread in the disengage screw as far as it will
go.
5
4
13 mm (2)
2 1
Motor is not shown in this illustration because it would be

in the way.
Replacing the Drive Gearbox/ Motors 161

MAINTENANCE
3. Remove the Longitudinal Drive Motor/Gearbox

by removing the four M6 x 25 screws .
5 mm
162 Replacing the Drive Gearbox/ Motors

MAINTENANCE
Replacing the Drive Gearbox/

Motors
1. Remove the drive cover.
3 MM
Replacing the Drive Gearbox/ Motors 163

MAINTENANCE
Removing the Cross Axis (Y) Drive
1. Remove the plasma gas control box 

mounted above the motor if present.
2. Back the plate lock screw  out away from the
plate.
3. Loosen the mounting plate screws . Push the
motor toward the back to disengage the gear
from the rack.
4. Remove the four M6 x 25 gearbox/motor
mount screws .
5 MM
164 Replacing the Drive Gearbox/ Motors

MAINTENANCE
Replacing The Drive Pinions

Drive Pinions are fastened to the Gearbox Shaft with
a tapered pin. Removing this pin will allow the gear
to be separated from the shaft. The set screw hole in
the pinion is not used.
The new pinion has a pilot hole through one wall for
drilling and reaming a tapered hole.
1. Position the pinion on the shaft.
2. Drill and ream through the gear and shaft for a
6 mm x 40 tapered pin.
5 MM
1 6 mm drill
2 Tapered Reamer
3 Tapered Pin.
Replacing The Drive Pinions 165

MAINTENANCE
Gear Pinion Placement

Gear position is referenced from the bottom of the
gearbox to the bottom of the drive gear. Note the
Y-axis dimension is different from the X-axis. There
is also a dimensional difference on the EU version
EU Non-EU Y-axis drive from the other Y-axis drive.
Y-axis  79 mm [3.110 in] 78 mm [3.070 in]
X-axis  71 mm [2.795 in] 71 mm [2.795 in]
Dimensional tolerance of ± 0.03 mm [± 0.01 in] applies.
EU
Y-axis
EU
X-axis
166 Replacing The Drive Pinions

MAINTENANCE
Engaging Longitudinal Drives

The Guide Rail (X-axis) pinion and the following rail
(W-axis) pinion must be engaged with the drive
racks. A spring provides preload tension on the drive
pinion for rack engagement.
1. Loosen the drive disengage locknut  .
2. Turn the disengage screw out  until it is clear
of any possible spring action.
3. Turn the spring load nut  until it tightens on
the support tube .
4. Loosen spring load nut  ½ turn resulting in
2 1 gap  between the tube and washer.
5. While holding the spring load nut in place with
a wrench, tighten the locking nut .
The gap  created between the tube and locking

nut/washer enables the drive to float, allowing for
small variations in gear rack/rail straightness.
3 4
5
Gap between tube and
adjusting nut/washer
6 mm
13 mm (2)
4
Replacing The Drive Pinions 167

MAINTENANCE
Replacing the Cross (Y) Axis Drive

1. Bolt the drive  to the mount plate  using
four M6 x 25 cap screws, spring and flat
washers .
2. Apply hand pressure forcing the pinion against
5 mm the drive rack . Ensure the gear teeth mesh
1 with the rack teeth.
3 3. Tighten four drive mount plate screws , M6 x

35, while keeping pressure against the rack.
4. Finger tighten the kick-out screw  and
tighten the lock nut. See note below.
When forcing gear against rack, ensure teeth mesh.

2
4 6
4 6
5
13 mm
CAUTION
Do not use this screw to apply pinion
pressure against the rack. Premature
failure of the gearbox bearings will
occur. Rapid wear of the rack and pinion
will also occur.
The intended purpose of this screw is to prevent

accidental movement of the drive mount plate
during operation.
168 Replacing The Drive Pinions

MAINTENANCE
Reconnecting Drive Cables

The connectors for the drive motors are all unique
shapes so plugging something up wrong is
impossible.
EU Motor
EU Encoder
Motor
Encoder
Reconnecting Drive Cables 169

MAINTENANCE
Replacing Carriage Linear

Bearings
This procedure can be found in the SGX Oxyfuel (p/n
0560951723), SGX PT37 Plasma System Manual (p/n
0560951724, and SGX m2/m3 Plasma System Manual
(p/n 0560951725).
170 Replacing Carriage Linear Bearings

MAINTENANCE
Replacing Rail Wipers

These devices are wear items and should be
inspected and replaced as they wear out.
3 mm
M4 x 16
Replacing Rail Wipers 171

MAINTENANCE
Spacer Page
172 Replacing Carriage Linear Bearings

DECOMMISSION
REPLACEMENT
SAFETY DESCRIPTION INSTALLATION MAINTENANCE APPENDIX
DECOMMISSION PARTS
DECOMMISSION
Space Page
174
DECOMMISSION
Notice
This equipment may contain components
that require special consideration when
decommissioning.
ESAB ® Follow all safety and environmental regulations

concerning equipment dismantling and disposition.
Consult with a specialized contractor or call ESAB

Cutting Systems for more information about
decommissioning.
Notice 175
DECOMMISSION
Space Page
176 Notice
REPLACEMENT
PARTS
SAFETY DESCRIPTION INSTALLATION OPERATION MAINTENANCE DECOMMISSION APPENDIX
REPLACEMENT PARTS
REPLACEMENT PARTS
Spacer Page
178
REPLACEMENT PARTS
General Information
This section provides replacement part information
to assist operators with part identification. It is
arranged by functional groups for easy identification
of individual parts and replaceable assemblies.
The Parts List consists of the main assemblies,
subassemblies, and individual components included
on this machine/process station. Numbers that
identify parts in the illustration are given in the list
where applicable, along with part numbers and
descriptive information.
Parts purchased from vendors by ESAB are listed by

ESAB part numbers. Hardware is specified as items in
the parts list but may or may not have an ESAB part
number assigned to it.
Recommended Spares List
Spare parts are designated to assist users in

identifying and ordering parts critical to machine
operation. End users will need to best decide what
spare part quantities to purchase based on their
production schedule and component availability.
The parts listed below, at some point,

will be necessary in order to maintain
your cutting machine. Contact your ESAB
distributor for pricing and availability.
Recommended spare parts are highlighted

in yellow within the subassembly’s bill of
material for identification purposes.
Recommended Spares List 179

REPLACEMENT PARTS
Ordering Information
When ordering replacement parts, order by part
number and complete part description as given in
the description column. Also, give machine model
number and serial number. Address all inquiries to
your local ESAB distributor or service center.
To avoid unnecessary delays, positively

identify the correct assembly before
ordering replacement parts.
180 Ordering Information

REPLACEMENT PARTS

0560954160 REV 01
10 13
35
29
15
6
30
25
40
41
12
24
13
3
39
4
SGX Basic Machine, 2m, NA 181

REPLACEMENT PARTS
23
39 12 9
33
38
37
15 34
6
182 SGX Basic Machine, 2m, NA

REPLACEMENT PARTS
32 11 43 39 4
27
28
15
17
8
7
7
31

REPLACEMENT PARTS
42
15
36
5 16 14
26
7

REPLACEMENT PARTS
PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 2 0002264784 CABLE EMERGENCY STOP
2 5 0004653312 PLASTIC CABLE CLAMP
3 2 0006100015 HEX. SCREW-ISO4017-M5X10-
4 6 0006101007 HEX.S.H.C.SCR.-ISO4762-M4X30
5 8 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
6 35 0006101041 HEX.S.H.C.SCR.-ISO4762-M8X12-8.8
7 12 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
8 2 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20-8.8
9 4 0006101114 HEX.S.H.C.SCR.-ISO4762-M4X35-A2-70
10 3 0006101117 HEX.S.H.C.SCR.-ISO4762-M5X8-8.8
11 2 0006118114 HEX. S. BH SCR-ISO7380-M4X8-A2
12 8 0006130005 HEX. NUT-ISO4032-M4-8-A1
13 5 0006150004 WASHER DIN125-A5
14 8 0006150005 WASHER GALV. B6.4 DIN125
15 37 0006150006 WASHER GALV. B8.4-DIN125
16 8 0006157013 SPR.L.WASHER-DIN128-B6-
17 2 0006157014 SPR.L.WASHER-DIN128-B8-
18 3 0006159027 TOOTHED LOCK WASHER A6,4 DIN 6797
19 800 0560945427 WIRE 8 AWG 600V GR/YEL
20 1 0560950300 TERMINAL RING 8 GAUGE WIRE
21 3 0560950323 TERM RING #10 SS X 8 AWG
22 4 0560950526 RING TERMINAL 8GA.
23 1 0560950712 4.5” LOGO
24 1 0560954012 MOUNT BRACKET LSW
25 1 0560954145 SGX DECK 2000
26 1 0560954147 DRAG ARM
27 1 0560954157 Y DRIVE ASSY, MOTEC, SGX
28 1 0560954159 Y DRAG ARM SGX
29 1 0560954163 SMPG BEAM ASSY, 2M
30 1 0560954169 GROUND BAR ASSY
31 1 0560954411 Y1 POWERTRACK, SGX 2M
32 1 0560954425 A08 DIN RAIL H=20MM L=
33 1 0560954429 VISION T5 CONSOLE ASSY
34 4 0560954766 COVER, SGX TRUCK
35 1 0560954783 CABLE TIE DOWN, SGX
36 2 0560954920 X DRIVE MOTOR ASSY, SGX

REPLACEMENT PARTS
PARTS LIST
37 1 0560954956 DECAL, ESAB
38 1 0560954957 DECAL, SGX 2000
39 5 C004627230 LIMIT SWITCH ZCP29(XE2S P2141)
40 1 C902013294 TRUCK & DRIVE BRACKET (L) ASSY
41 1 C902013295 TRUCK & DRIVE BRACKET (R) ASSY
42 1 C902255325 UXL CONTROL CABINET
43 1 C903143163 CLAMPING PIECE 35
44 1 C904651057 POWER CABLE MOTEC 10M
46 1 C904651059 ENCODE CABLE MOTEC 10M

REPLACEMENT PARTS
SGX Basic Machine, 2.5m, NA

0560954161 REV 01
27
29
14 34
5 15 13
6
14
28
38
39
SGX Basic Machine, 2.5m, NA 187

REPLACEMENT PARTS
33
32 23 11
12
14 3
6 37
4 22
37 11 9
35 36
188 SGX Basic Machine, 2.5m, NA

REPLACEMENT PARTS
30
7
40
6
14
24

REPLACEMENT PARTS
26
8
16 25
14 31
10
41
37

REPLACEMENT PARTS
PARTS LIST
3 2 0006100015 HEX. SCREW-ISO4017-M5X10-
4 6 0006101007 HEX.S.H.C.SCR.-ISO4762-M4X30
5 8 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
6 36 0006101041 HEX.S.H.C.SCR.-ISO4762-M8X12-8.8
7 12 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
8 2 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20-8.8
11 8 0006130005 HEX. NUT-ISO4032-M4-8-A1
12 2 0006150004 WASHER DIN125-A5
13 8 0006150005 WASHER GALV. B6.4 DIN125
14 38 0006150006 WASHER GALV. B8.4-DIN125
15 8 0006157013 SPR.L.WASHER-DIN128-B6-
16 2 0006157014 SPR.L.WASHER-DIN128-B8-
18 938 0560945427 WIRE 8 AWG 600V GR/YEL
20 3 0560950323 TERM RING #10 SS X 8 AWG
22 1 0560950712 4.5” LOGO
24 1 0560954147 DRAG ARM
26 1 0560954159 Y DRAG ARM SGX
27 1 0560954164 SMPG BEAM ASSY, 2.5M
29 1 0560954173 SGX DECK 2500
30 1 0560954412 Y1 POWERTRACK, SGX 2.5M
31 1 0560954425 A08 DIN RAIL H=20MM L=
35 1 0560954956 DECAL, ESAB
36 1 0560954958 DECAL, SGX 2500

REPLACEMENT PARTS
PARTS LIST

REPLACEMENT PARTS

0560954162 REV 01
27
6
14
34
29
5
6 28 15
14 13
33
38
14
6
39

REPLACEMENT PARTS
22
37 11 9
35 36
32
23
12
3
37
11

REPLACEMENT PARTS
40
7 30
6
14
24
7

REPLACEMENT PARTS
26
16
14
37
25
4
31
41 10

REPLACEMENT PARTS
PARTS LIST
3 2 0006100015 HEX. SCREW-ISO4017-M5X10-
4 6 0006101007 HEX.S.H.C.SCR.-ISO4762-M4X30
5 8 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
6 38 0006101041 HEX.S.H.C.SCR.-ISO4762-M8X12-8.8
7 12 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
8 2 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20-8.8
11 8 0006130005 HEX. NUT-ISO4032-M4-8-A1
12 2 0006150004 WASHER DIN125-A5
13 8 0006150005 WASHER GALV. B6.4 DIN125
14 40 0006150006 WASHER GALV. B8.4-DIN125
15 8 0006157013 SPR.L.WASHER-DIN128-B6-
16 2 0006157014 SPR.L.WASHER-DIN128-B8-
18 1075 0560945427 WIRE 8 AWG 600V GR/YEL
20 3 0560950323 TERM RING #10 SS X 8 AWG
22 1 0560950712 4.5” LOGO
24 1 0560954147 DRAG ARM
26 1 0560954159 Y DRAG ARM SGX
27 1 0560954165 SMPG BEAM ASSY, 3M
29 1 0560954174 SGX DECK 3000
31 1 0560954425 A08 DIN RAIL H=20MM L=
35 1 0560954956 DECAL, ESAB
36 1 0560954959 DECAL, SGX 3000

REPLACEMENT PARTS
PARTS LIST

REPLACEMENT PARTS

0560954170 REV 01
10
43
13
32
15
6
29 6
33
15
47
38
48 37
SGX Basic Machine, 2m, EU 199

REPLACEMENT PARTS
36
12
23 9
44 45
12
28
13
3
46
200 SGX Basic Machine, 2m, EU

REPLACEMENT PARTS
40
31
17 15
8
35 11 49 46 4
34

REPLACEMENT PARTS
42
6
41
15
5 16 14
7
30

REPLACEMENT PARTS
PARTS LIST
3 2 0006100015 HEX. SCREW-ISO4017-M5X10-
4 4 0006101007 HEX.S.H.C.SCR.-ISO4762-M4X30
5 8 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
6 27 0006101041 HEX.S.H.C.SCR.-ISO4762-M8X12-8.8
7 12 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
8 2 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20-8.8
10 3 0006101117 HEX.S.H.C.SCR.-ISO4762-M5X8-8.8
12 6 0006130005 HEX. NUT-ISO4032-M4-8-A1
13 5 0006150004 WASHER DIN125-A5
14 8 0006150005 WASHER GALV. B6.4 DIN125
15 29 0006150006 WASHER GALV. B8.4-DIN125
16 8 0006157013 SPR.L.WASHER-DIN128-B6-
17 2 0006157014 SPR.L.WASHER-DIN128-B8-
19 800 0560945427 WIRE 8 AWG 600V GR/YEL
21 3 0560950323 TERM RING #10 SS X 8 AWG
23 1 0560950712 4.5” LOGO
24 2 0560951367 MOTOR CABLE SGMAV-08 5M
26 2 0560952894 ENCODER CABLE FLEXIBLE JZSP-CSP21-05-E
29 1 0560954145 SGX DECK 2000
30 1 0560954147 DRAG ARM
31 1 0560954159 Y DRAG ARM SGX
32 1 0560954163 SMPG BEAM ASSY, 2M
35 1 0560954425 A08 DIN RAIL H=20MM L=

REPLACEMENT PARTS
PARTS LIST
37 1 0560954564 KIT SAFETY FLAPS SGX
38 1 0560954761 LIGHT BARRIER ASSY, SGX
40 1 0560954767 Y DRIVE ASSY, YASKAWA, SGX
41 2 0560954769 LOWER DRIVE UNIT, YASKAWA, SGX
42 1 0560954770 RELAY BOX SGX, YASKAWA
43 1 0560954783 CABLE TIE DOWN, SGX
44 1 0560954956 DECAL, ESAB
45 1 0560954957 DECAL, SGX 2000

REPLACEMENT PARTS
SGX Basic Machine, 2.5m, EU

0560954171 REV 01
30
32
14
6
6
14
31
45
37
46
36
SGX Basic Machine, 2.5m, EU 205

REPLACEMENT PARTS
22
11
9
42 43
35
38
11
14 27
6
3 12
4
44
206 SGX Basic Machine, 2.5m, EU

REPLACEMENT PARTS
33
7
41
6
14
13
15 40
5
28
7

REPLACEMENT PARTS
29
8
16 39
14 34
10
47
44

REPLACEMENT PARTS
PARTS LIST
3 2 0006100015 HEX. SCREW-ISO4017-M5X10-
4 4 0006101007 HEX.S.H.C.SCR.-ISO4762-M4X30
5 8 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
6 28 0006101041 HEX.S.H.C.SCR.-ISO4762-M8X12-8.8
7 12 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
8 2 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20-8.8
11 6 0006130005 HEX. NUT-ISO4032-M4-8-A1
12 2 0006150004 WASHER DIN125-A5
13 8 0006150005 WASHER GALV. B6.4 DIN125
14 30 0006150006 WASHER GALV. B8.4-DIN125
15 8 0006157013 SPR.L.WASHER-DIN128-B6-
16 2 0006157014 SPR.L.WASHER-DIN128-B8-
18 938 0560945427 WIRE 8 AWG 600V GR/YEL
20 3 0560950323 TERM RING #10 SS X 8 AWG
28 1 0560954147 DRAG ARM
29 1 0560954159 Y DRAG ARM SGX
30 1 0560954164 SMPG BEAM ASSY, 2.5M
32 1 0560954173 SGX DECK 2500
33 1 0560954412 Y1 POWERTRACK, SGX 2.5M
34 1 0560954425 A08 DIN RAIL H=20MM L=

REPLACEMENT PARTS
PARTS LIST
42 1 0560954956 DECAL, ESAB
43 1 0560954958 DECAL, SGX 2500

REPLACEMENT PARTS

0560954172 REV 01
14
6
30 6
14
37
45
32
40
5 15 13
36
46

REPLACEMENT PARTS
22
11
9
42 43
35
38
14
6
11
12 27
3
44
4

REPLACEMENT PARTS
41
6
14
44
28

REPLACEMENT PARTS
33
29
8
16
14
34 39
7 4 44 47 10

REPLACEMENT PARTS
PARTS LIST
3 2 0006100015 HEX. SCREW-ISO4017-M5X10-
4 4 0006101007 HEX.S.H.C.SCR.-ISO4762-M4X30
5 8 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
6 30 0006101041 HEX.S.H.C.SCR.-ISO4762-M8X12-8.8
7 12 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
8 2 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20-8.8
11 6 0006130005 HEX. NUT-ISO4032-M4-8-A1
12 2 0006150004 WASHER DIN125-A5
13 8 0006150005 WASHER GALV. B6.4 DIN125
14 32 0006150006 WASHER GALV. B8.4-DIN125
15 8 0006157013 SPR.L.WASHER-DIN128-B6-
16 2 0006157014 SPR.L.WASHER-DIN128-B8-
18 1075 0560945427 WIRE 8 AWG 600V GR/YEL
20 3 0560950323 TERM RING #10 SS X 8 AWG
22 1 0560950712 4.5” LOGO
28 1 0560954147 DRAG ARM
29 1 0560954159 Y DRAG ARM SGX
30 1 0560954165 SMPG BEAM ASSY, 3M
32 1 0560954174 SGX DECK 3000
34 1 0560954425 A08 DIN RAIL H=20MM L=

REPLACEMENT PARTS
PARTS LIST
42 1 0560954956 DECAL, ESAB
43 1 0560954959 DECAL, SGX 3000

REPLACEMENT PARTS
Beam Assembly, 2m
0560954163 REV 00
11
16
9
8
8
9
9
8
8
8
17 9
16
11
Beam Assembly, 2m 217

REPLACEMENT PARTS
7
2
10 6
18
218 Beam Assembly, 2m

REPLACEMENT PARTS
PARTS LIST
1 2 0003215224 ANGLE,MECH STOP TRANSV.
2 2 0003762002 RUBBER STOP
3 1 0005710251 RACK 4MM CP, 1200MM LG, 12MM FACE
4 1 0005710263 RACK T=4; L=640
5 8 0006100051 HEX. SCREW-ISO4017-M8X35-
6 2 0006101004 HEX.S.H.C.SCR.-ISO4762-M4X20-8.8
7 2 0006101027 HEX.S.H.C.SCR.-ISO4762-M6X12-8.8
8 15 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
9 9 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
10 4 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20-8.8
11 4 0006118128 HEX. S. BH SCR-ISO7380-M3X8
12 8 0006130008 HEX. NUT-ISO4032-M8
13 16 0006150006 WASHER GALV. B8.4-DIN125
14 8 0006157014 SPR.L.WASHER-DIN128-B8-
15 1 0560954166 SMPG BEAM WELDMENT, 2M
16 2 0560954410 BEAM END CAP
17 1 0560954414 GUIDING RAIL SBI25 X 1856 LONG
18 1 0560954424 REF CAM, Y, SMPG

REPLACEMENT PARTS
Spacer Page

REPLACEMENT PARTS
Beam Assembly, 2.5m

0560954164 REV 00
11
2 12
8
12
5
17
4
10
19
8
7
11 9
10
10
9
3 10
9
10
9
10
10
10
1 9
10
9
10
9
10
9
10
18 9
16 10
17
12
Beam Assembly, 2.5m 221

REPLACEMENT PARTS
6 14 14 15 13
222 Beam Assembly, 2.5m

REPLACEMENT PARTS
PARTS LIST
2 2 0003762002 RUBBER STOP
4 1 0005710253 RACK T = 4; L = 900
6 8 0006100051 HEX. SCREW-ISO4017-M8X35-
7 2 0006101004 HEX.S.H.C.SCR.-ISO4762-M4X20-8.8
8 2 0006101027 HEX.S.H.C.SCR.-ISO4762-M6X12-8.8
9 9 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
10 13 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
11 4 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20-8.8
12 4 0006118128 HEX. S. BH SCR-ISO7380-M3X8
13 8 0006130008 HEX. NUT-ISO4032-M8
14 16 0006150006 WASHER GALV. B8.4-DIN125
15 8 0006157014 SPR.L.WASHER-DIN128-B8-
16 1 0560954167 SMPG BEAM WELDMENT, 2.5M
17 2 0560954410 BEAM END CAP
19 1 0560954424 REF CAM, Y, SMPG
Beam Assembly, 2.5m 223

REPLACEMENT PARTS
Spacer Page
224 Beam Assembly, 2.5m

REPLACEMENT PARTS
Beam Assembly, 3m
0560954165 REV 00
10
2
11
7
11
3 16
4
18
7 9
8
6 9
4 8
10 9
8
9
9
8
9
8
9
8
1 9
9 8
9
8
9
8
9
8
9
8
16 15 9
17
11

REPLACEMENT PARTS
5 13 13 14 12

REPLACEMENT PARTS
PARTS LIST
2 2 0003762002 RUBBER STOP
3 1 0005710257 RACK 4 CP, 800MM LG
4 2 0005710266 RACK T = 4; L = 1020
5 8 0006100051 HEX. SCREW-ISO4017-M8X35-
6 2 0006101004 HEX.S.H.C.SCR.-ISO4762-M4X20-8.8
7 2 0006101027 HEX.S.H.C.SCR.-ISO4762-M6X12-8.8
8 12 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
9 14 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
10 4 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20-8.8
11 4 0006118128 HEX. S. BH SCR-ISO7380-M3X8
12 8 0006130008 HEX. NUT-ISO4032-M8
13 16 0006150006 WASHER GALV. B8.4-DIN125
14 8 0006157014 SPR.L.WASHER-DIN128-B8-
15 1 0560954168 SMPG BEAM WELDMENT, 3M
16 2 0560954410 BEAM END CAP
18 1 0560954424 REF CAM, Y, SMPG

REPLACEMENT PARTS
Spacer Page

REPLACEMENT PARTS
Electronics Enclosure, SGX, NA-China

C902255325 REV 05
13 24
81
24
21
25
36
37
59 60
1 2 3 4
8
29
20
82 83 94
81 99 101
19 9
Electronics Enclosure, SGX, NA-China 229

REPLACEMENT PARTS
73
54 55 80
68 69 76 77 78
70 71
55
62
59 60
66 67
52
61 58 33
53
31 56 61 62 63
56 70
32 61
30 61
5
75
72 76
74
64
87
88 86
230 Electronics Enclosure, SGX, NA-China

REPLACEMENT PARTS
60 59
62
64
65 66
70 55

REPLACEMENT PARTS
PARTS LIST
1 15 C003344116 CLAMP (L=18)
2 20 C003344117 CLAMP (L=20)
3 5 C003344118 CLAMP (L=24)
4 2 C003344119 CLAMP (L=31)
5 1 C004617903 CIRCUIT BREAKER 20 A 1 POLES +
6 1 C004619047 CIRCUIT FILTER 2090-20-06
7 3 C004619072 EMI SPL CAS FERRITE
8 1 C004625082 CABLE DUCT
9 1 C004629023 MAIN SWITCH PI - 32/EA/SUB
10 1000 C004651099 TRAILING CABLE
13 7 C004653016 CABLE CLAMP
14 30 C004653221 WIRE END SLEEVE 2.5MM
15 20 C004653225 CABLE EYE 2.5MM 6MM
16 10 C004800607 CLEPS HOLDER ( SMALL SIZE )
17 10 C004800608 CLEPS HOLDER ( MIDDLE SIZE )
18 20 C004800612 CABLE TIE 4 X 150 MM
19 1 C902156003 CONTROL CABINET UXL
20 4 C903178051 CABINET HOLDER(L=80)
21 2 C904622034 CONTACTOR DILM25-10C (RDC24)
22 4 C904653006 CABLE EYE
23 8 C904653007 CABLE EYE
24 3 C904676093 POWER SUPPLY
25 3 C904677147 SERVO AMPLIFIER SED-0823
26 1000 C904800622 WIRE
27 600 0002264784 CABLE, EMERGENCY STOP
28 1 0004600054 RESISTOR
29 1 0004605781 TRANSIENT SUPPRESSOR DIODE
30 4 0004617209 FUSE 2.5A 250V
31 1 0004617210 FUSE 4A 250V
32 1 0004617211 FUSE 6.3 250V
33 1 0004617212 FUSE 10A 250V
34 3 0004619029 FERRITE RING CORE

REPLACEMENT PARTS
PARTS LIST
35 4 0004619032 FERRIT RECT. SNAP FIXING
36 1 0004622038 EMERGENCY STOP
37 1 0004627279 PUSHBUTTON
38 100 0004647021 CABLE HULL
39 150 0004647022 CABLE HULL 1,5MM²
40 30 0004647047 CABLE HULL
41 2 0004647143 GROUNDING STRIP
42 2000 0004650106 WIRE
43 1000 0004650108 WIRE
44 2000 0004650130 WIRE
45 2000 0004650140 WIRE
46 2000 0004650146 WIRE
47 2000 0004650147 WIRE
48 100 0004650156 WIRE
49 1100 0004651087 CABLE
50 4500 0004651101 TRAILING CABLE
51 20 0004653227 RING TONGUE
52 1 0004654049 SIGN DESIGNATION CARD
53 1 0004654075 END PLATE AP KRG
54 6 0004654122 SIGN DESIGNATION CARD \\\”
56 9 0004654128 MARKING STRIP \\\ “
57 2 0004654129 MARKING STRIP
58 1 0004654134 FUSE TERMINAL
59 52 0004654135 TERMINAL
60 4 0004654136 GROUND TERMINAL
62 13 0004654138 END PLATE
63 1 0004654139 END PLATE
64 8 0004654140 END PLATE
65 2 0004654141 CROSS BAR 2F
66 4 0004654142 CROSS BAR 3F
67 4 0004654143 CROSS BAR 4F
68 11 0004654156 TERMINAL

REPLACEMENT PARTS
PARTS LIST
69 2 0004654157 END PLATE
70 6 0004654166 SIGN DESIGNATION CARD 1-10
71 2 0004654167 SIGN DESIGNATION CARD 11-20
72 4 0004654174 TERMINAL
73 7 0004654175 END PLATE
74 2 0004654176 CROSS BAR 2F
75 8 0004654177 COVER PLATE WITH FLASH SYMBOL
77 11 0004654179 TERMINAL
78 11 0004654180 TERMINAL
79 11 0004654181 TERMINAL
81 110 0004654212 RAIL
82 9 0004654303 TERMINAL
83 2 0004654304 END TERMINAL
84 1 0004654305 PLUG CONNECTION
85 3 0004654306 CRIMP CONTACT
86 4 0004654308 TERMINAL
88 2 0004654313 END PLATE
89 1 0004654589 TWIN TERMINAL WITH DISCON. LINK
90 1 0004654590 END PLATE
91 1 0004656237 CONNECTOR BAR, FEMALE
96 20 0006100034 M6 X 30 DIN 933
97 12 0006101001 HEXAGON SOCKET CAP SCREW M4X12
98 20 0006101042 M8 X 16 DIN 912
99 20 0006115224 GROUND BOLT
100 20 0006130007 M6 DIN 934
101 14 0006130018 M6 DIN 934
102 20 0006150005 B6,4 DIN 125
103 1 0558008545 ACON BUS CONNECTOR

REPLACEMENT PARTS
Electronics Enclosure, SGX, EU

0560954770 REV 00
6
92
90
6 17
-X1
-X5 -X6
-X3
16
107
-X1
105
101
5
18
20
-X1
94
-X4
73
-X1
73
-X0
91
Electronics Enclosure, SGX, EU 235

REPLACEMENT PARTS
TERMINAL STRIP: -X0, -X1, -X3, -X4, -X5, -X6
-X0
10
8 13
-X1 -X4
-X1
12 9 11
X1 - Various Connections
X3 - Extraction Unit Connections
X4 - 230VAC Connections
-X1 -X3 -X5 -X6
X5 - Light Curtain Guard Connections
X6 - Emergency Stop Connections
X0 - MC and OC Air Conditioning Connections
-X1
236 Electronics Enclosure, SGX, EU

REPLACEMENT PARTS
PARTS LIST
1 1 0002156172 RELAY BOX MECH COMPL
2 3 0002256505 YASKAWA SERVO ADAPTER
3 6 0002264718 CN8 SAFETY CABLE
5 4 0003184583 ANGLE
6 3 0004600624 RESISTOR
7 1 0004605781 TRANSIENT SUPPRESSOR DIODE
8 1 0004617046 CIRCUIT BREAKER
9 1 0004617208 FUSE
10 4 0004617209 FUSE
11 1 0004617210 FUSE
12 1 0004617211 FUSE
13 1 0004617212 FUSE
14 3 0004619029 FERRITE RING CORE
15 3 0004619032 FERRITE RECT SNAP FIXING
16 2 0004622097 CONTACTOR
17 1 0004622389 PLC-INTERFACE (1 WECHSLER)
18 1 0004622399 INSTANTANEOUS CONTACT EXPANSIO
19 1 0004622400 ZACK STRIP, 10 SECTION
20 1 0004622415 CHIPCARD 8KB
21 1 0004622417 PNOZ TERMINALS SET
22 1 0004622426 PNOZ MM01P
23 1 0004625033 SWITCH
24 50 0004647020 CABLE HULL
25 50 0004647021 CABLE HULL
26 50 0004647022 CABLE HULL
27 50 0004647047 CABLE HULL
28 50 0004647073 CABLE HULL
29 1 0004647094 HOUSING
30 4 0004647143 GROUNDING STRIP
31 150 0004648073 RUBBER-FOAM PROFIL
32 1000 0004650106 WIRE
33 1000 0004650107 WIRE
34 1000 0004650108 WIRE
35 2000 0004650136 WIRE
36 1000 0004650140 WIRE
37 1000 0004650146 WIRE

REPLACEMENT PARTS
PARTS LIST
38 1000 0004650147 WIRE
39 250 0004651038 CABLE
40 600 0004651089 TRAILING CABLE
41 250 0004652447 CABLE TUNNEL
42 10 0004653223 RING TONGUE
43 10 0004653227 RING TONGUE
46 1 0004654075 END PLATE
54 40 0004654135 TERMINAL
57 5 0004654138 END PLATE
58 1 0004654139 END PLATE
59 11 0004654140 END PLATE
60 6 0004654141 CROSS BAR
61 4 0004654142 CROSS BAR
62 5 0004654144 CROSS BAR
63 1 0004654147 CROSS BAR
64 1 0004654161 TERMINAL
68 5 0004654174 TERMINAL
69 5 0004654175 END PLATE
70 3 0004654177 COVER PLATE WITH FLASH SYMBOL
73 130 0004654212 RAIL
74 12 0004654270 EMC SHIELD CLAMP

REPLACEMENT PARTS
PARTS LIST
75 12 0004654275 CABLE STRIP
76 38 0004654303 SERIES TERMINAL
77 7 0004654304 END TERMINAL
78 7 0004654305 PLUG CONNECTION
79 14 0004654306 CRIMP CONTACT
80 11 0004654308 TERMINAL
82 8 0004654313 END PLATE
83 4 0004654316 TERMINAL
84 2 0004654318 END PLATE
85 4 0004656304 RECEPTACLE BLUE
86 13 0004656305 STRAPPING PLUG STGH4 ZRV 1,5
87 6 0004656309 STRAPPING PLUG STGH4 ZRV 1,5
88 1 0004656859 CONNECTOR BAR,FEMALE
89 1 0004656861 CONNECTOR BAR,FEMALE
90 3 0004677133 SERVO AMPLIF SGDV-2R8A01A
91 1 0004677139 MAINS FILTER 20A
92 3 0004677142 ADVANCED SAFETY-MODULE
93 3 0004677143 MOUNTING-KIT
94 1 0004677150 STABILIZED POWER SUPPLY
95 1 0004687001 PNOZ SAFETY CONFIGURATION
96 20 0004800609 CABLE TIE
97 20 0004800714 CABLE TIE
98 8 0006101010 M4 X 8
99 4 0006101012
100 8 0006102017 M3 X 10
101 26 0006102035 M4 X 8
102 4 0006130018 M6
103 4 0006150004
104 4 0006150040
105 34 0006150102
106 8 0006159004 LOCKWASHER
107 34 0006159006 LOCKWASHER
108 4 0006159007 LOCKWASHER
109 4 0006159008 LOCKWASHER
110 6 0006289015 MOUNTING CLIP
111 1 0558008545 ACON BUS CONN 120 OHM M12 X 8

REPLACEMENT PARTS
Spacer Page

REPLACEMENT PARTS
Transformer Kits for SGX

0560954884 REV 00
0560954885 REV 00
0560954886 REV 00
2
1
Transformer Kits for SGX 241

REPLACEMENT PARTS
PARTS LIST
2 1 0004653335 PLASTIC COUNTERNUT
*3a 1 0560950395 TRANSFORMER, 3KVA, 50/60HZ, 440V PRI.
*3b 1 0560950396 TRANSFORMER 3KVA, 240/480V PRI.
*3c 1 0560950397 TRANSFORMER 3KVA, 600V PRI.
3a is used in Transformer Kit 0560954884
* Note: 3b is used in Transformer Kit 0560954885
3c is used in Transformer Kit 0560954886
242 Transformer Kits for SGX

REPLACEMENT PARTS
Side Carriage & Drive Bracket Assembly, Left

C902013294 REV 00
3 4
Side Carriage & Drive Bracket Assembly, Left 243

REPLACEMENT PARTS
PARTS LIST
1 1 C902013296 SIDE CARRIAGE ASSY SGX
2 1 C902150002 DRIVE BRACKET (L) ASSY
3 2 C902311067 ECCENTRIC WHEEL UNIT
4 2 C902311068 CLAMPING WHEEL UNIT
244 Side Carriage & Drive Bracket Assembly, Left

REPLACEMENT PARTS
Side Carriage & Drive Bracket Assembly, Right

C902013295 REV 00
1
2
Side Carriage & Drive Bracket Assembly, Right 245

REPLACEMENT PARTS
PARTS LIST
1 4 0006101010 HEX.S.H.C.SCR.-ISO4762-M4X8
2 4 0006150003 WASHER GALVANIZED A4
3 1 C003115161 COVER FOR CARRIGE (SIDE)
4 1 C902013296 SIDE CARRIAGE ASSY SGX
5 1 C902150003 DRIVE BRACKET (R) ASSY
246 Side Carriage & Drive Bracket Assembly, Right

REPLACEMENT PARTS
Side Carriage Subassembly

C902013296 REV 02
13
3
6
14
2 6
15
6
12
6
3
17
1
9
10
8
4
7
16
11
5 12
7
Side Carriage Subassembly 247

REPLACEMENT PARTS
PARTS LIST
1 2 0003555109 WHEEL
2 2 0006101002 HEX.S.H.C.SCR.-ISO4762-M4X16
3 12 0006101010 HEX.S.H.C.SCR.-ISO4762-M4X8-8.8-
4 4 0006101027 HEX.S.H.C.SCR.-ISO4762-M6X12-8.8
5 2 0006101029 HEX.S.H.C.SCR.-ISO4762-M6X20-8.8
6 14 0006150003 WASHER A4.3-DIN125
7 6 0006150005 WASHER GALV. B6.4 DIN125
8 4 0006163010 RETAINING RING DIN471-15X1
9 2 0006164012 RETAINING RING 35
10 4 0006200336 BALL BEARING 6202-2 RS DIN 625
11 2 C003115159 BOTTOM COVER
12 1 0560954035 ANTI-TIPPING CAPTURE BRACKET
13 1 C003115160 COVER FOR CARRIGE
14 2 C003153058 HOLDER FOR AXLE SUPPORT EXA (
15 1 C003173061 WIPER FXA
16 2 C003405091 WHEEL AXEL
17 1 C903051167 SIDE CARRIGE SGX
248 Side Carriage Subassembly

REPLACEMENT PARTS
Drive Bracket Assembly, Left

C902150002 REV 01
10
14
16
5
10
19
7
17
5
9
12
10 18
7
3
15
20
12
1
7
11
4 7
6
13 8
9
21
9 11
8
2
Drive Bracket Assembly, Left 249

REPLACEMENT PARTS
PARTS LIST
1 1 0003338110 SPRING D19,4/DI13,7/D2,9/LI89
2 1 0003465079 THREADED PIN M8 L=140
3 1 0003528363 DISTANCE BUSHING L=63
4 22 0006101002 HEX.S.H.C.SCR.-ISO4762-M4X16
5 10 0006101010 HEX.S.H.C.SCR.-ISO4762-M4X8-8.8-
6 4 0006101023 HEX.S.H.C.SCR.-ISO4762-M6X10-
7 7 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20-8.8
8 3 0006101045 HEX.S.H.C.SCR.-ISO4762-M8X30-8.8
9 4 0006130008 HEX. NUT-ISO4032-M8
10 10 0006150003 WASHER A4.3-DIN125
11 4 0006150006 WASHER GALV. B8.4-DIN125
12 2 0006150202 WASHER-DIN9021-8,4-140HV
13 1 0560954038 HARD STOP BAR REAR
14 1 0560954777 DRIVE COVER, LH, SGX
15 1 0560954778 DRIVE COVER PIECE, SGX
16 1 C003173061 WIPER FXA
17 2 C003775800 GUIDING SYS SBG15FL-2-K1-160-N
18 1 C903015285 PLATE FOR THE LONGITUDE DRIVE (L)
19 1 C903015286 PLATE FOR THE LONGITUDE DRIVE
20 1 C903017029 PRESSED BLOCK
21 1 C903017030 SUPPORT FOR SPRING
250 Drive Bracket Assembly, Left

REPLACEMENT PARTS
Drive Bracket Assembly, Right

C902150003 REV 01
14
10
16
10
5 19
20 5
21
17
10
7
15
12
1 7
6
3 4
12
13
7
8 9
11 18 8
2 9
Drive Bracket Assembly, Right 251

REPLACEMENT PARTS
PARTS LIST
1 1 0003338110 SPRING D19,4/DI13,7/D2,9/LI89
2 1 0003465079 THREADED PIN M8 L=140
3 1 0003528363 DISTANCE BUSHING L=63
4 22 0006101002 HEX.S.H.C.SCR.-ISO4762-M4X16
5 10 0006101010 HEX.S.H.C.SCR.-ISO4762-M4X8-8.8-
6 4 0006101023 HEX.S.H.C.SCR.-ISO4762-M6X10-
7 7 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20-8.8
8 3 0006101045 HEX.S.H.C.SCR.-ISO4762-M8X30-8.8
9 4 0006130008 HEX. NUT-ISO4032-M8
10 10 0006150003 WASHER A4.3-DIN125
11 4 0006150006 WASHER GALV. B8.4-DIN125
12 2 0006150202 WASHER-DIN9021-8,4-140HV
13 1 0560954038 HARD STOP BAR REAR
14 1 0560954776 DRIVE COVER, RH, SGX
15 1 0560954778 DRIVE COVER PIECE, SGX
16 1 C003173061 WIPER FXA
17 2 C003775800 GUIDING SYS SBG15FL-2-K1-160-N
18 1 C903015284 PLATE FOR THE LONGITUDE DRIVE (R)
19 1 C903015286 PLATE FOR THE LONGITUDE DRIVE
20 1 C903017029 PRESSED BLOCK
21 1 C903017030 SUPPORT FOR SPRING
252 Drive Bracket Assembly, Right

REPLACEMENT PARTS
Drive Unit Assembly, X/W-Axis, NA

0560954920 REV 00
1
2
3
Tapered Pin
( Item 4 )
7
Drive Unit Assembly, X/W-Axis, NA 253

REPLACEMENT PARTS
PARTS LIST
1 4 0006101016 HEX.S.H.C.SCR.-ISO4762-M5 X 20-8.8
2 4 0006150004 WASHER, DIN125-A5
3 4 0006157018 SPR.L.WASHER-DIN128-B5
4 1 0006176010 TAPER PIN 6 X 40
5 1 C904636543 SERVO MOTOR, SEM80B08307, HN/750W
6 1 C902115033 GEAR BOX, ZHONGDA, 20:1
7 1 C905600213 GEAR WHEEL
254 Drive Unit Assembly, X/W-Axis, NA

REPLACEMENT PARTS
Drive Unit Assembly, X/W-Axis, EU

0560954769 REV 00
1
2
3
Tapered Pin
( Item 4 )
7
Drive Unit Assembly, X/W-Axis, EU 255

REPLACEMENT PARTS
PARTS LIST
1 4 0006101016 HEX.S.H.C.SCR.-ISO4762-M5 X 20-8.8
2 4 0006150004 WASHER, DIN125-A5
3 4 0006157018 SPR.L.WASHER-DIN128-B5
4 1 0006176010 TAPER PIN 6 X 40
5 1 0560953680 SERVO MOTOR SGMAV-08
6 1 C902115033 GEAR BOX, ZHONGDA, 20:1
256 Drive Unit Assembly, X/W-Axis, EU

REPLACEMENT PARTS
Drive Disengagement Assembly, Y-Axis, NA

0560954157 REV 01
13
2
5 3
9 8
10
8
7 12
11
14
Drive Disengagement Assembly, Y-Axis, NA 257

REPLACEMENT PARTS
PARTS LIST
1 1 0006100052 HEX. SCREW-ISO4017-M10X40-
2 4 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
3 4 0006101032 HEX.S.H.C.SCR.-ISO4762-M6X35-8.8
4 2 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20-8.8
5 4 0006101049 HEX.S.H.C.SCR.-ISO4762-M8X35-
6 1 0006130008 HEX. NUT-ISO4032-M10
7 4 0006150006 WASHER GALV. B8.4-DIN125
8 8 0006150201 WASHER-DIN9021-6,4-140HV
9 8 0006157013 SPR.L.WASHER-DIN128-B6-
10 4 0006157014 SPR.L.WASHER-DIN128-B8-
11 1 0560954156 Y DRIVE PLATE FOR SMPG
12 1 0560954158 Y MOTOR MOUNT PLATE, SMPG
13 1 0560954919 Y DRIVE MOTOR ASSY, SGX
14 1 C003097307 ADJUSTMENT TAB FXA
258 Drive Disengagement Assembly, Y-Axis, NA

REPLACEMENT PARTS
Drive Disengagement Assembly, Y-Axis, EU

0560954767 REV 01
13
9
3
8
9
5
12
10
7
11
14
4
6
1
Drive Disengagement Assembly, Y-Axis, EU 259

REPLACEMENT PARTS
PARTS LIST
1 1 0006100067 HEX. SCREW-ISO4017-M10X40
2 4 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
3 4 0006101032 HEX.S.H.C.SCR.-ISO4762-M6X35-8.8
4 2 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20-8.8
5 4 0006101049 HEX.S.H.C.SCR.-ISO4762-M8X35-
6 1 0006130032 HEX. NUT-ISO4032-M10
7 4 0006150006 WASHER GALV. B8.4-DIN125
8 8 0006150201 WASHER-DIN9021-6,4-140HV
9 8 0006157013 SPR.L.WASHER-DIN128-B6
10 4 0006157014 SPR.L.WASHER-DIN128-B8
11 1 0560954156 Y DRIVE PLATE FOR SMPG
12 1 0560954158 Y MOTOR MOUNT PLATE, SMPG
13 1 0560954768 Y DRIVE UNIT, YASKAWA, SGX
260 Drive Disengagement Assembly, Y-Axis, EU

REPLACEMENT PARTS
Drive Unit Assembly, Y-Axis, NA

0560954919 REV 00
3 2 1
Drive Unit Assembly, Y-Axis, NA 261

REPLACEMENT PARTS
PARTS LIST
1 4 0006101016 HEX.S.H.C.SCR.-ISO4762-M5X20-8.8
2 4 0006150004 WASHER DIN125-A5
3 4 0006157018 SPR.L.WASHER-DIN128-B5
4 1 0006176010 TAPER PIN 6X40
5 1 C902115033 GEARBOX, ZHONGDA, 20:1
6 1 C904636543 SERVO MOTOR-SEM80B08307 HN/750W
262 Drive Unit Assembly, Y-Axis, NA

REPLACEMENT PARTS
Drive Unit Assembly, Y-Axis, EU

0560954768 REV 00
3 2 1
Drive Unit Assembly, Y-Axis, EU 263

REPLACEMENT PARTS
PARTS LIST
1 4 0006101016 HEX.S.H.C.SCR.-ISO4762-M5X20-8.8
2 4 0006150004 WASHER DIN125-A5
3 4 0006157018 SPR.L.WASHER-DIN128-B5
4 1 0006176010 TAPER PIN 6X40
5 1 0560953680 SERVO MOTOR SGMAV-08
6 1 C902115033 GEARBOX, ZHONGDA, 20:1
264 Drive Unit Assembly, Y-Axis, EU

REPLACEMENT PARTS
Vision T5 Console Assembly

0560954429 REV 00
9
1 8
10
Vision T5 Console Assembly 265

REPLACEMENT PARTS
PARTS LIST
1 1 0003169658 PLATE
2 1 0003713009 MOBILE DESK STAND MOTERM 2
3 1 0004676429 ANC 51/52/55 MACHINE CONTROL
4 2 0004676622 VISION T5 - SWITCH1
5 1 0004676627 VISION T5 - OC INCL. SW
6 4 0006101027 HEX.S.H.C.SCR.-ISO4762-M6X12-8.8
7 4 0006101031 HEX.S.H.C.SCR.-ISO4762-M6X30
8 4 0006104427 HEX.S.CS.H.SCR.ISO10642-M4X20-A1
9 1 0560951435 SCREEN PROTECTOR VISION T5
10 1 0560954568 REPLACEMENT BASE PLATE FOR T5 CONSOLE
266 Vision T5 Console Assembly

REPLACEMENT PARTS
Safety Flaps Kit

0560954564 REV 01
2
1
5 6
4
4
Safety Flaps Kit 267

REPLACEMENT PARTS
2
1
6
2
4
5
3
268 Safety Flaps Kit

REPLACEMENT PARTS
PARTS LIST
1 10 0003762112 RUBBER PART 20X15 M6
2 4 0004629141 LIMIT SWITCH 2NO+2NC
3 10 0006101026 HEX.S.H.C.SCR.-ISO4762-M6X8-8.8
5 2 0560954522 NUT PLATE REAR FLAP SGX
6 2 0560954565 TRUCK SAFETY FLAP FRONT SGX
7 1 0560954566 TRUCK SAFETY FLAP REAR LEFT SGX
8 1 0560954567 TRUCK SAFETY FLAP REAR RIGHT SGX
9 1 0002264313 CABLE WITH M12 SHIELDED 5M
Safety Flaps Kit 269

REPLACEMENT PARTS
Spacer Page
270 Safety Flaps Kit

REPLACEMENT PARTS
Light Barrier Assembly, SGX

0560954761 REV 02
3
13
1 9
12 13
6
15
11
17
6
5
16
8
13 15
10 3
14 11
18 5
4
Light Barrier Assembly, SGX 271

REPLACEMENT PARTS
PARTS LIST
3 3 0003154585 LIGHT CURTAIN PROTECTION FLAP
4 2 0003762074 PLUG 70X50X4
5 16 0003762112 RUBBER PART 20X15 M6
6 2 0004647235 SAFETY LIGHT CURTAIN TRANSMITTER
7 2 0004647236 SAFETY LIGHT CURTAIN RECEIVER
8 8 0006100120 HEX. SCREW-ISO4017-M8X20
9 8 0006101044 HEX.S.H.C.SCR.-ISO4762-M8X25-8.8
10 16 0006104556 SL-CS-SCR.-ISO2009-M6X10-
12 8 0006130008 HEX. NUT-ISO4032-M8
13 24 0006150006 WASHER GALV. B8.4-DIN125
14 16 0006150504 COLLAR M6, NICKEL-PLATED
15 2 0560950494 MOUNT CBL TIE SMALL BLK SCR MT
16 1 0560954762 LIGHT BARRIER MOUNT, SGX
17 1 0560954763 LIGHT BARRIER MOUNT, CLOSE, SGX
18 1 0560954955 LIGHT CURTAIN FLAP, NOTCHED
272 Light Barrier Assembly, SGX

REPLACEMENT PARTS
Rail System, 3m
0560954013 REV 01
22 24
22 24
Rail System, 3m 273

REPLACEMENT PARTS
11
12.4 12.5
4
10
3
8
12.13 12.3
12.2
12.1
274 Rail System, 3m

REPLACEMENT PARTS
12.17 12.15
19
12.22
12.23
12.23 12.2
Rail System, 3m 275

REPLACEMENT PARTS
12.5 12.11 12.9

12.16 12.15
7 9
12.12
12.17 12.15
13
12.15 12.17
12.22
19 12.23
12.17 12.15
12.19
12.15 12.18 12.17
276 Rail System, 3m

REPLACEMENT PARTS
5 12.10 12.5
21
12.7 12.8 12.6
12.5 12.11 12.9
21 21
12.12
12.6
12.8
12.7
Rail System, 3m 277

REPLACEMENT PARTS
12.2 12.23
20
12.20
12.21
12.24
278 Rail System, 3m

REPLACEMENT PARTS
24
12.12 12.14
12.5
24
24
23
Rail System, 3m 279

REPLACEMENT PARTS
PARTS LIST
1 75 0003730209 EDGE-PROTECTION
2 6 0560954010 PEDESTAL 448MM HIGH
3 3 0560954011 TRAY MOUNT BRACKET
4 1 0560954029 TRAY 3000 MM SGX
5 2 0560954031 MOUNT BRACKET LSW CAM SGX
6 2 0560954034 ANTI-TIPPING BAR
7 1 0560954036 ANTI-TIPPING BAR SPACER
8 4 0560954037 TUBUS BUMPER TS32-16
9 2 0560954520 HARD STOP BRACKET FRONT SGX
10 2 0560954521 HARD STOP BRACKET REAR SGX
11 1 0560954523 POWERTRACK 3M SGX
12 1 0560954537 H/W KIT 3M RAIL SYSTEM SGX
12.1 7 0006150006 WASHER GALV. B8.4-DIN125
12.2 16 0006157014 SPR.L.WASHER-DIN128-B8-
12.3 7 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
12.4 12 0006118111 HEX. S. BH SCR-ISO7380-M6X10-A2
12.5 38 0006150005 WASHER GALV. B6.4 DIN125
12.6 6 0006101013 HEX.S.H.C.SCR.-ISO4762-M5X12-8.8
12.7 6 0006150004 WASHER DIN125-A5
12.8 6 0006157018 SPR.L.WASHER-DIN128-B5
12.9 5 0006130007 HEX. NUT-ISO4032-M6
12.10 3 0006101031 HEX.S.H.C.SCR.-ISO4762-M6X30
12.11 5 0006157013 SPR.L.WASHER-DIN128-B6-
12.12 9 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
12.13 5 0006101028 HEX.S.H.C.SCR.-ISO4762-M6X16-8.8
12.14 20 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
12.15 140 0006150010 WASHER GALVANIZED A17
12.16 36 0006100113 HEX. SCREW-ISO4017-M16X55
12.17 108 0006130012 HEX. NUT GALVANIZED ISO4032-M16
12.18 26 0006157004 SPR.L.WASHER-DIN128-B16
12.19 26 0006117729 HEX.S.SETSCR.-ISO4026-M16X120-
12.20 10 0006157006 SPR.L.WASHER-DIN128-B12-
12.21 10 0006100140 HEX. SCREW-ISO4017-M12X35-
12.22 13 0006100068 HEX. SCREW-ISO4017-M10X50-
280 Rail System, 3m

REPLACEMENT PARTS
PARTS LIST
12.23 35 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20
12.24 10 0006150206 WASHER-DIN9021-13-140HV
12.25 8 0006100081 HEX. SCREW-ISO4017-M12X50-
13 4 0560954581 RAIL-END PAD SGX
14 200 0560954758 1-1/2” PME CONDUIT
15 2 0560954759 STRAIGHT 1-1/2” GRIP LOCK CONNECTOR
16 2 0560954760 LOCKNUT FOR 1-1/2” GRIP LOCK CONNECTOR
17 1 0560954781 HEIGHT TOOL, X POWERTRACK, SGX
18 1 0560954782 PAD PRESET TOOL, SGX
20 2 C003145303 MID RAIL PAD
21 3 0560954593 BUMPER/SWITCH CAM 200MM
22 2 C903260036 MASTER RAIL 3M FXA
23 1 C905710204 RACK/CP4 L=150
24 4 C905710209 FXA RACK/CP4
Rail System, 3m 281

REPLACEMENT PARTS
Spacer Page
282 Rail System, 3m

REPLACEMENT PARTS
Rail System, 4m
0560954014 REV 01
4 4
22 24 22 24
22 24 22 24
Rail System, 4m 283

REPLACEMENT PARTS
11
12.9 12.10
4
10
3
8
12.24 12.8
12.7
12.6
284 Rail System, 4m

REPLACEMENT PARTS
12.3 12.1
19
12.14
12.15
12.15 12.7
Rail System, 4m 285

REPLACEMENT PARTS
12.10 12.22 12.20

12.2 12.1
7 9
12.23
12.3 12.1
13
12.1 12.3
12.14
19 12.15
12.3 12.1
12.5
12.1 12.4 12.3
286 Rail System, 4m

REPLACEMENT PARTS
5 12.21 12.10
21
12.18 12.19 12.17
12.10 12.22 12.20
21 21
12.23
12.17
12.19
12.18
Rail System, 4m 287

REPLACEMENT PARTS
12.7 12.15
20
12.25
12.13
12.12
12.16
288 Rail System, 4m

REPLACEMENT PARTS
24
12.23 12.11
12.10
24
24
23
Rail System, 4m 289

REPLACEMENT PARTS
PARTS LIST
4 2 0560954028 TRAY 2000 MM SGX
8 4 0560954037 TUBUS BUMPER TS32-16
12.2 52 0006100113 HEX. SCREW-ISO4017-M16X55
12.4 42 0006157004 SPR.L.WASHER-DIN128-B16
12.6 11 0006150006 WASHER GALV. B8.4-DIN125
12.7 20 0006157014 SPR.L.WASHER-DIN128-B8-
12.8 11 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
12.10 56 0006150005 WASHER GALV. B6.4 DIN125
12.11 30 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
12.12 18 0006157006 SPR.L.WASHER-DIN128-B12-
12.13 18 0006100140 HEX. SCREW-ISO4017-M12X35-
12.14 21 0006100068 HEX. SCREW-ISO4017-M10X50-
12.15 51 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20
12.16 18 0006150206 WASHER-DIN9021-13-140HV
12.17 6 0006101013 HEX.S.H.C.SCR.-ISO4762-M5X12-8.8
12.18 6 0006150004 WASHER DIN125-A5
12.19 6 0006157018 SPR.L.WASHER-DIN128-B5
12.20 5 0006130007 HEX. NUT-ISO4032-M6
12.21 3 0006101031 HEX.S.H.C.SCR.-ISO4762-M6X30
12.22 5 0006157013 SPR.L.WASHER-DIN128-B6-
290 Rail System, 4m

REPLACEMENT PARTS
PARTS LIST
12.23 9 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
12.24 5 0006101028 HEX.S.H.C.SCR.-ISO4762-M6X16-8.8
12.25 16 0006100081 HEX. SCREW-ISO4017-M12X50-
14 250 0560954758 1-1/2” PME CONDUIT
20 4 C003145303 MID RAIL PAD
23 1 C905710204 RACK/CP4 L=150
24 6 C905710209 FXA RACK/CP4
Rail System, 4m 291

REPLACEMENT PARTS
Spacer Page
292 Rail System, 4m

REPLACEMENT PARTS
Rail System, 5m
0560954015 REV 01
4 5 4
23 25
23 25
Rail System, 5m 293

REPLACEMENT PARTS
11
13.14 13.6
13.9
10
2
3
13.13
13.12
13.11
294 Rail System, 5m

REPLACEMENT PARTS
13.17 13.15
20
13.22
13.23
12
13.12 13.26
13.25 13.11
Rail System, 5m 295

REPLACEMENT PARTS
13.6 13.7 13.4

13.16 13.15
8 11
13.8
13.17 13.15
14
13.15 13.17
13.22
20 13.23
13.17 13.15
13.19
13.17 13.18 13.15
296 Rail System, 5m

REPLACEMENT PARTS
6 13.5 13.6
22
13.2 13.3 13.1
13.6 13.7 13.4
22 22
13.8
13.1
13.3
13.2
Rail System, 5m 297

REPLACEMENT PARTS
13.12 13.23
21
13.24
13.20
13.21
298 Rail System, 5m

REPLACEMENT PARTS
25
13.8 13.10
13.6
25
25
24
Rail System, 5m 299

REPLACEMENT PARTS
PARTS LIST
4 2 0560954027 TRAY 1700 MM SGX
5 1 0560954030 TRAY 1600 MM SGX
9 4 0560954037 TUBUS BUMPER TS32-16
13.1 6 0006101013 HEX.S.H.C.SCR.-ISO4762-M5X12-8.8
13.2 6 0006150004 WASHER DIN125-A5
13.3 6 0006157018 SPR.L.WASHER-DIN128-B5
13.4 5 0006130007 HEX. NUT-ISO4032-M6
13.5 3 0006101031 HEX.S.H.C.SCR.-ISO4762-M6X30
13.6 62 0006150005 WASHER GALV. B6.4 DIN125
13.7 5 0006157013 SPR.L.WASHER-DIN128-B6-
13.8 9 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
13.9 5 0006101028 HEX.S.H.C.SCR.-ISO4762-M6X16-8.8
13.10 40 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
13.11 13 0006150006 WASHER GALV. B8.4-DIN125
13.12 18 0006157014 SPR.L.WASHER-DIN128-B8-
13.13 9 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
13.16 36 0006100113 HEX. SCREW-ISO4017-M16X55
13.18 34 0006157004 SPR.L.WASHER-DIN128-B16
13.20 18 0006157006 SPR.L.WASHER-DIN128-B12-
13.21 18 0006100140 HEX. SCREW-ISO4017-M12X35-
13.22 17 0006100068 HEX. SCREW-ISO4017-M10X50-
300 Rail System, 5m

REPLACEMENT PARTS
PARTS LIST
13.23 39 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20
13.24 18 0006150206 WASHER-DIN9021-13-140HV
13.25 4 0006130008 HEX. NUT-ISO4032-M8
13.26 4 0006101044 HEX.S.H.C.SCR.-ISO4762-M8X25-8.8
13.27 8 0006100081 HEX. SCREW-ISO4017-M12X50-
15 300 0560954758 1-1/2” PME CONDUIT
21 4 C003145303 MID RAIL PAD
24 1 C905710204 RACK/CP4 L=150
25 8 C905710209 FXA RACK/CP4
Rail System, 5m 301

REPLACEMENT PARTS
Spacer Page
302 Rail System, 5m

REPLACEMENT PARTS
Rail System, 6m
0560954016 REV 01
4 4
24 24
22 22
Rail System, 6m 303

REPLACEMENT PARTS
12.4 12.5 10
12.13
2
3
12.3
12.2
12.1
304 Rail System, 6m

REPLACEMENT PARTS
12.17 12.15
19
12.22
12.23
11
12.23 12.2
Rail System, 6m 305

REPLACEMENT PARTS
12.5 12.11 12.9

12.16 12.15
12.12
12.17 12.15
13
12.15 12.17
12.22
19 12.23
12.17 12.15
12.19
12.17 12.18 12.15
306 Rail System, 6m

REPLACEMENT PARTS
12.2 12.23
20
12.25
12.24
12.20
12.21
Rail System, 6m 307

REPLACEMENT PARTS
5 12.10 12.5
21
12.7 12.8 12.6
12.9 12.11 12.5
21 21
12.12
12.6
12.8
12.7
308 Rail System, 6m

REPLACEMENT PARTS
24
12.2 12.14
12.5
24
24
23
Rail System, 6m 309

REPLACEMENT PARTS
PARTS LIST
4 2 0560954029 TRAY 3000 MM SGX
8 4 0560954037 TUBUS BUMPER TS32-16
12.1 11 0006150006 WASHER GALV. B8.4-DIN125
12.2 20 0006157014 SPR.L.WASHER-DIN128-B8-
12.3 11 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
12.5 76 0006150005 WASHER GALV. B6.4 DIN125
12.6 6 0006101013 HEX.S.H.C.SCR.-ISO4762-M5X12-8.8
12.7 6 0006150004 WASHER DIN125-A5
12.8 6 0006157018 SPR.L.WASHER-DIN128-B5
12.9 5 0006130007 HEX. NUT-ISO4032-M6
12.10 3 0006101031 HEX.S.H.C.SCR.-ISO4762-M6X30
12.11 5 0006157013 SPR.L.WASHER-DIN128-B6-
12.12 9 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
12.13 5 0006101028 HEX.S.H.C.SCR.-ISO4762-M6X16-8.8
12.14 50 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
12.16 52 0006100113 HEX. SCREW-ISO4017-M16X55
12.18 42 0006157004 SPR.L.WASHER-DIN128-B16
12.20 18 0006157006 SPR.L.WASHER-DIN128-B12-
12.21 18 0006100140 HEX. SCREW-ISO4017-M12X35-
12.22 21 0006100068 HEX. SCREW-ISO4017-M10X50-
310 Rail System, 6m

REPLACEMENT PARTS
PARTS LIST
12.23 51 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20
12.24 18 0006150206 WASHER-DIN9021-13-140HV
12.25 16 0006100081 HEX. SCREW-ISO4017-M12X50-
14 350 0560954758 1-1/2” PME CONDUIT
20 4 C003145303 MID RAIL PAD
23 1 C905710204 RACK/CP4 L=150
24 10 C905710209 FXA RACK/CP4
Rail System, 6m 311

REPLACEMENT PARTS
Spacer Page
312 Rail System, 6m

REPLACEMENT PARTS
Rail System, 7m
0560954017 REV 01
4 6 4 5
26 29 29 27
26 29 27 29
Rail System, 7m 313

REPLACEMENT PARTS
13
16
15
12
10
14.9
314 Rail System, 7m

REPLACEMENT PARTS
14.9 14.7 14.6
14.14 14.6
11
3
14.17 14.15
14.22 14.13
14.12
14.23 14.11
Rail System, 7m 315

REPLACEMENT PARTS
14.6 14.7 14.4

14.16 14.15
14.8
14.17 14.15
17
14.15 14.17
14.22
23 14.23
14.17 14.15
14.19
14.17 14.18 14.15
316 Rail System, 7m

REPLACEMENT PARTS
14.12 14.23
24
14.25
14.24
14.20
14.21
Rail System, 7m 317

REPLACEMENT PARTS
7 14.6 14.5
25
14.2 14.3 14.1
14.6 14.7 14.4
25 25
14.8
14.1
14.3
14.2
318 Rail System, 7m

REPLACEMENT PARTS
29
14.8 14.10
14.6
29
14.23
14.12
29
28
Rail System, 7m 319

REPLACEMENT PARTS
PARTS LIST
4 2 0560954027 TRAY 1700 MM SGX
5 1 0560954028 TRAY 2000 MM SGX
6 1 0560954030 TRAY 1600 MM SGX
10 4 0560954037 TUBUS BUMPER TS32-16
14.1 6 0006101013 HEX.S.H.C.SCR.-ISO4762-M5X12-8.8
14.2 6 0006150004 WASHER DIN125-A5
14.3 6 0006157018 SPR.L.WASHER-DIN128-B5
14.4 5 0006130007 HEX. NUT-ISO4032-M6
14.5 3 0006101031 HEX.S.H.C.SCR.-ISO4762-M6X30
14.6 114 0006150005 WASHER GALV. B6.4 DIN125
14.7 29 0006157013 SPR.L.WASHER-DIN128-B6-
14.8 9 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
14.9 29 0006101028 HEX.S.H.C.SCR.-ISO4762-M6X16-8.8
14.10 60 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
14.11 13 0006150006 WASHER GALV. B8.4-DIN125
14.12 22 0006157014 SPR.L.WASHER-DIN128-B8-
14.13 13 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
14.16 52 0006100113 HEX. SCREW-ISO4017-M16X55
14.18 50 0006157004 SPR.L.WASHER-DIN128-B16
14.20 26 0006157006 SPR.L.WASHER-DIN128-B12-
14.21 26 0006100140 HEX. SCREW-ISO4017-M12X35-
14.22 25 0006100068 HEX. SCREW-ISO4017-M10X50-
320 Rail System, 7m

REPLACEMENT PARTS
PARTS LIST
14.23 59 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20
14.24 26 0006150206 WASHER-DIN9021-13-140HV
14.25 16 0006100081 HEX. SCREW-ISO4017-M12X50-
15 2 0560954556 GLIDE BAR SGX 1700MM TRAY
18 390 0560954758 1-1/2” PME CONDUIT
24 6 C003145303 MID RAIL PAD
28 1 C905710204 RACK/CP4 L=150
29 12 C905710209 FXA RACK/CP4
Rail System, 7m 321

REPLACEMENT PARTS
Spacer Page
322 Rail System, 7m

REPLACEMENT PARTS
Rail System, 8m
0560954018 REV 01
4 6 4 5
26 29 27 29
29 26 27 29
Rail System, 8m 323

REPLACEMENT PARTS
13
6 16
15
14.7 14.8
14.5 14.4
324 Rail System, 8m

REPLACEMENT PARTS
16
14.1 14.2 14.3
14.26 14.3
5
11
3
14.11 14.9
14.16 14.25
14.8
14.6 14.4
23
Rail System, 8m 325

REPLACEMENT PARTS
14.3 14.2 14.22

14.10 14.9
14.24
14.11 14.9
17
14.9 14.11
14.16
23 14.6
14.11 14.9
14.13
14.11 14.12 14.9
326 Rail System, 8m

REPLACEMENT PARTS
10
14.6 14.8
24
14.27
14.17
14.14
14.15
Rail System, 8m 327

REPLACEMENT PARTS
7 14.3 14.23
25
14.20 14.21 14.19
14.3 14.2 14.22
25 25
14.24
14.19
14.21
14.20
328 Rail System, 8m

REPLACEMENT PARTS
29
14.24 14.18
14.3
29
29
28
Rail System, 8m 329

REPLACEMENT PARTS
PARTS LIST
4 2 0560954027 TRAY 1700 MM SGX
5 1 0560954029 TRAY 3000 MM SGX
6 1 0560954030 TRAY 1600 MM SGX
10 4 0560954037 TUBUS BUMPER TS32-16
14.1 31 0006101028 HEX.S.H.C.SCR.-ISO4762-M6X16-8.8
14.2 31 0006157013 SPR.L.WASHER-DIN128-B6-
14.3 126 0006150005 WASHER GALV. B6.4 DIN125
14.4 17 0006150006 WASHER GALV. B8.4-DIN125
14.5 5 0006130008 HEX. NUT-ISO4032-M8
14.6 55 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20
14.7 4 0006101044 HEX.S.H.C.SCR.-ISO4762-M8X25-8.8
14.8 22 0006157014 SPR.L.WASHER-DIN128-B8-
14.10 52 0006100113 HEX. SCREW-ISO4017-M16X55
14.12 50 0006157004 SPR.L.WASHER-DIN128-B16
14.14 26 0006157006 SPR.L.WASHER-DIN128-B12-
14.15 26 0006100140 HEX. SCREW-ISO4017-M12X35-
14.16 25 0006100068 HEX. SCREW-ISO4017-M10X50-
14.17 26 0006150206 WASHER-DIN9021-13-140HV
14.18 70 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
14.19 6 0006101013 HEX.S.H.C.SCR.-ISO4762-M5X12-8.8
14.20 6 0006150004 WASHER DIN125-A5
14.21 6 0006157018 SPR.L.WASHER-DIN128-B5
14.22 5 0006130007 HEX. NUT-ISO4032-M6
330 Rail System, 8m

REPLACEMENT PARTS
PARTS LIST
14.23 3 0006101031 HEX.S.H.C.SCR.-ISO4762-M6X30
14.24 9 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
14.25 13 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
14.27 16 0006100081 HEX. SCREW-ISO4017-M12X50-
18 440 0560954758 1-1/2” PME CONDUIT
24 6 C003145303 MID RAIL PAD
28 1 C905710204 RACK/CP4 L=150
29 14 C905710209 FXA RACK/CP4
Rail System, 8m 331

REPLACEMENT PARTS
Spacer Page
332 Rail System, 8m

REPLACEMENT PARTS
Rail System, 9m
0560954019 REV 01
4 4 4
23 25 23 25 23 25
23 25 23 25 23 25
Rail System, 9m 333

REPLACEMENT PARTS
11
13 13
12.4 12.5
334 Rail System, 9m

REPLACEMENT PARTS
25
12.14 12.15
12.3
10
25
12.1
25
24
Rail System, 9m 335

REPLACEMENT PARTS
13
12.8 12.3
12.23 12.7
12.5
12.4 12.6
20
336 Rail System, 9m

REPLACEMENT PARTS
12.2 12.3 12.12

12.17 12.16
7
9
6
12.14
12.18 12.16
14
12.16 12.18
12.23
20 12.4
12.18 12.16
12.20
12.18 12.19 12.16
Rail System, 9m 337

REPLACEMENT PARTS
12.5 12.4
21
12.25
12.24
12.21
12.22
338 Rail System, 9m

REPLACEMENT PARTS
5 12.13 12.3
22
12.10 12.11 12.9
12.12 12.2 12.3
22 22
12.14
12.9
12.11
12.10
Rail System, 9m 339

REPLACEMENT PARTS
PARTS LIST
4 3 0560954029 TRAY 3000 MM SGX
8 4 0560954037 TUBUS BUMPER TS32-16
12.1 35 0006101028 HEX.S.H.C.SCR.-ISO4762-M6X16-8.8
12.2 35 0006157013 SPR.L.WASHER-DIN128-B6-
12.3 144 0006150005 WASHER GALV. B6.4 DIN125
12.4 67 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20
12.5 24 0006157014 SPR.L.WASHER-DIN128-B8-
12.6 15 0006150006 WASHER GALV. B8.4-DIN125
12.7 15 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
12.9 6 0006101013 HEX.S.H.C.SCR.-ISO4762-M5X12-8.8
12.10 6 0006150004 WASHER DIN125-A5
12.11 6 0006157018 SPR.L.WASHER-DIN128-B5
12.12 5 0006130007 HEX. NUT-ISO4032-M6
12.13 3 0006101031 HEX.S.H.C.SCR.-ISO4762-M6X30
12.14 9 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
12.15 80 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
12.17 68 0006100113 HEX. SCREW-ISO4017-M16X55
12.19 58 0006157004 SPR.L.WASHER-DIN128-B16
12.21 26 0006157006 SPR.L.WASHER-DIN128-B12-
12.22 26 0006100140 HEX. SCREW-ISO4017-M12X35-
340 Rail System, 9m

REPLACEMENT PARTS
PARTS LIST
12.23 29 0006100068 HEX. SCREW-ISO4017-M10X50-
12.24 26 0006150206 WASHER-DIN9021-13-140HV
12.25 24 0006100081 HEX. SCREW-ISO4017-M12X50-
15 500 0560954758 1-1/2” PME CONDUIT
21 6 C003145303 MID RAIL PAD
24 1 C905710204 RACK/CP4 L=150
25 16 C905710209 FXA RACK/CP4
Rail System, 9m 341

REPLACEMENT PARTS
Spacer Page
342 Rail System, 9m

REPLACEMENT PARTS
Rail System, 10m

0560954020 REV 01
4 5 4 4 5 4
25 27 25 27
25 27 25 27
Rail System, 10m 343

REPLACEMENT PARTS
12
15 15
13.4 13.5
344 Rail System, 10m

REPLACEMENT PARTS
27
13.11 13.12
13.3
11
27
13.1
27
26

REPLACEMENT PARTS
14
13.1
13.2
13.3
13.15 13.3
13.18 13.16
13.23 13.14
13.4
13.5 13.13
22

REPLACEMENT PARTS
13.2 13.3 12.9

13.17 13.16
8
10
7
13.11
13.18 13.16
16
13.16 13.18
13.23
22 13.5
13.18 13.16
13.20
13.18 13.19 13.16

REPLACEMENT PARTS
13.5 13.4
23
13.25
13.24
13.21
13.22

REPLACEMENT PARTS
6 13.10 13.3
24
13.7 13.8 13.6
13.9 13.2 13.3
24 24
13.10
13.7
13.8
13.6

REPLACEMENT PARTS
PARTS LIST
4 4 0560954027 TRAY 1700 MM SGX
5 2 0560954030 TRAY 1600 MM SGX
9 4 0560954037 TUBUS BUMPER TS32-16
13.1 41 0006101028 HEX.S.H.C.SCR.-ISO4762-M6X16-8.8
13.2 41 0006157013 SPR.L.WASHER-DIN128-B6-
13.3 160 0006150005 WASHER GALV. B6.4 DIN125
13.4 24 0006157014 SPR.L.WASHER-DIN128-B8-
13.5 67 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20
13.6 6 0006101013 HEX.S.H.C.SCR.-ISO4762-M5X12-8.8
13.7 6 0006150004 WASHER DIN125-A5
13.8 6 0006157018 SPR.L.WASHER-DIN128-B5
13.9 5 0006130007 HEX. NUT-ISO4032-M6
13.10 3 0006101031 HEX.S.H.C.SCR.-ISO4762-M6X30
13.11 9 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
13.12 90 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
13.13 15 0006150006 WASHER GALV. B8.4-DIN125
13.14 15 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
13.17 52 0006100113 HEX. SCREW-ISO4017-M16X55
13.19 58 0006157004 SPR.L.WASHER-DIN128-B16
13.21 34 0006157006 SPR.L.WASHER-DIN128-B12-
13.22 34 0006100140 HEX. SCREW-ISO4017-M12X35-

REPLACEMENT PARTS
PARTS LIST
13.23 29 0006100068 HEX. SCREW-ISO4017-M10X50-
13.24 34 0006150206 WASHER-DIN9021-13-140HV
13.25 16 0006100081 HEX. SCREW-ISO4017-M12X50-
17 520 0560954758 1-1/2” PME CONDUIT
23 8 C003145303 MID RAIL PAD
26 1 C905710204 RACK/CP4 L=150
27 18 C905710209 FXA RACK/CP4

REPLACEMENT PARTS
Spacer Page

REPLACEMENT PARTS
Rail System, 11m

0560954021 REV 01
5 4 6 4 5
30 28 27 30 28 30
30 28 27 30 28 30

REPLACEMENT PARTS
13
15
16
17
14.8 14.7

REPLACEMENT PARTS
30
14.16 14.17
14.3
12
30
10
14.1
30
29

REPLACEMENT PARTS
17
14.1
14.2
14.3
14.10 14.3
14.18 14.20
14.25 14.9
14.7
14.5 14.6
24

REPLACEMENT PARTS
14.2 14.3 14.14

14.19 14.18
9
11
8
14.16
14.18 14.20
18
14.20 14.18
14.25
24 14.5
14.18 14.20
14.22
14.20 14.21 14.18

REPLACEMENT PARTS
14.5 14.7
25
14.27
14.26
14.23
14.24

REPLACEMENT PARTS
7 14.15 14.3
26
14.12 14.13 14.11
14.14 14.2 14.3
26 26
14.16
14.11
14.13
14.12

REPLACEMENT PARTS
PARTS LIST
4 2 0560954027 TRAY 1700 MM SGX
5 2 0560954029 TRAY 3000 MM SGX
6 1 0560954030 TRAY 1600 MM SGX
10 4 0560954037 TUBUS BUMPER TS32-16
14.1 54 0006101028 HEX.S.H.C.SCR.-ISO4762-M6X16-8.8
14.2 53 0006157013 SPR.L.WASHER-DIN128-B6-
14.3 187 0006150005 WASHER GALV. B6.4 DIN125
14.4 5 0006130008 HEX. NUT-ISO4032-M8
14.5 71 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20
14.6 21 0006150006 WASHER GALV. B8.4-DIN125
14.7 26 0006157014 SPR.L.WASHER-DIN128-B8-
14.8 4 0006101044 HEX.S.H.C.SCR.-ISO4762-M8X25-8.8
14.9 17 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
14.11 6 0006101013 HEX.S.H.C.SCR.-ISO4762-M5X12-8.8
14.12 6 0006150004 WASHER DIN125-A5
14.13 6 0006157018 SPR.L.WASHER-DIN128-B5
14.14 5 0006130007 HEX. NUT-ISO4032-M6
14.15 3 0006101031 HEX.S.H.C.SCR.-ISO4762-M6X30
14.16 9 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
14.17 100 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
14.19 68 0006100113 HEX. SCREW-ISO4017-M16X55
14.21 66 0006157004 SPR.L.WASHER-DIN128-B16

REPLACEMENT PARTS
PARTS LIST
14.23 34 0006157006 SPR.L.WASHER-DIN128-B12-
14.24 34 0006100140 HEX. SCREW-ISO4017-M12X35-
14.25 33 0006100068 HEX. SCREW-ISO4017-M10X50-
14.26 34 0006150206 WASHER-DIN9021-13-140HV
14.27 24 0006100081 HEX. SCREW-ISO4017-M12X50-
19 600 0560954758 1-1/2” PME CONDUIT
25 8 C003145303 MID RAIL PAD
29 1 C905710204 RACK/CP4 L=150
30 20 C905710209 FXA RACK/CP4

REPLACEMENT PARTS
Spacer Page

REPLACEMENT PARTS
Rail System, 12m

0560954022 REV 01
4 6 4 5 4 6 4
27 30 28 30 30 27
27 30 28 30 30 27

REPLACEMENT PARTS
13
17
16
15
14.5 14.2

REPLACEMENT PARTS
30
14.11 14.24
14.3
12
30
10
14.4
30
29

REPLACEMENT PARTS
16
14.1
14.4
14.3
14.14 14.3
14.17 14.15
14.22 14.13
14.2
14.5 14.12
24

REPLACEMENT PARTS
14.1 14.3 14.9

14.16 14.15
9
11
8
14.11
14.17 14.15
18
14.15 14.17
14.22
24 14.5
14.17 14.15
14.19
14.15 14.17 14.18

REPLACEMENT PARTS
14.5 14.2
25
14.25
14.21
14.23
14.20

REPLACEMENT PARTS
7 14.10 14.3
26
14.7 14.8 14.6
14.9 14.1 14.3
26 26
14.11
14.7
14.8
14.6

REPLACEMENT PARTS
PARTS LIST
4 4 0560954027 TRAY 1700 MM SGX
5 1 0560954028 TRAY 2000 MM SGX
6 2 0560954030 TRAY 1600 MM SGX
10 4 0560954037 TUBUS BUMPER TS32-16
14.1 48 0006157013 SPR.L.WASHER-DIN128-B6-
14.2 28 0006157014 SPR.L.WASHER-DIN128-B8-
14.3 194 0006150005 WASHER GALV. B6.4 DIN125
14.4 45 0006101028 HEX.S.H.C.SCR.-ISO4762-M6X16-8.8
14.5 83 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20
14.6 6 0006101013 HEX.S.H.C.SCR.-ISO4762-M5X12-8.8
14.7 6 0006150004 WASHER DIN125-A5
14.8 6 0006157018 SPR.L.WASHER-DIN128-B5
14.9 5 0006130007 HEX. NUT-ISO4032-M6
14.10 3 0006101031 HEX.S.H.C.SCR.-ISO4762-M6X30
14.11 9 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
14.12 19 0006150006 WASHER GALV. B8.4-DIN125
14.13 19 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
14.16 68 0006100113 HEX. SCREW-ISO4017-M16X55
14.18 74 0006157004 SPR.L.WASHER-DIN128-B16
14.20 42 0006157006 SPR.L.WASHER-DIN128-B12-
14.21 42 0006100140 HEX. SCREW-ISO4017-M12X35-
14.22 37 0006100068 HEX. SCREW-ISO4017-M10X50-

REPLACEMENT PARTS
PARTS LIST
14.23 42 0006150206 WASHER-DIN9021-13-140HV
14.24 110 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
14.25 24 0006100081 HEX. SCREW-ISO4017-M12X50-
19 650 0560954758 1-1/2” PME CONDUIT
25 10 C003145303 MID RAIL PAD
29 1 C905710204 RACK/CP4 L=150
30 22 C905710209 FXA RACK/CP4

REPLACEMENT PARTS
Spacer Page

REPLACEMENT PARTS
Rail System, 13m

0560954023 REV 01
4 6 4 5 4 6 4
27 30 28 30 27 30
27 30 28 30 27 30

REPLACEMENT PARTS
13
17
16
15
16
14.1 14.2

REPLACEMENT PARTS
30
14.11 14.24
14.5
12
30
10
14.3
30
29

REPLACEMENT PARTS
16
14.5
14.4
14.3
14.14 14.5
14.17 14.15
14.22 14.13
14.1
14.2 14.12
24

REPLACEMENT PARTS
14.5 14.4 14.9

14.16 14.15
9
11
8
14.11
14.17 14.15
18
14.15 14.17
14.22
24 14.2
14.17 14.15
14.19
14.15 14.17 14.18

REPLACEMENT PARTS
14.1 14.2
25
14.25
14.21
14.23
14.20

REPLACEMENT PARTS
7 14.10 14.5
26
14.7 14.8 14.6
14.9 14.5 14.4
26 26
14.11
14.7
14.8
14.6

REPLACEMENT PARTS
PARTS LIST
4 4 0560954027 TRAY 1700 MM SGX
5 1 0560954029 TRAY 3000 MM SGX
6 2 0560954030 TRAY 1600 MM SGX
10 4 0560954037 TUBUS BUMPER TS32-16
14.1 28 0006157014 SPR.L.WASHER-DIN128-B8-
14.2 83 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20
14.3 51 0006101028 HEX.S.H.C.SCR.-ISO4762-M6X16-8.8
14.4 49 0006157013 SPR.L.WASHER-DIN128-B6-
14.5 208 0006150005 WASHER GALV. B6.4 DIN125
14.6 6 0006101013 HEX.S.H.C.SCR.-ISO4762-M5X12-8.8
14.7 6 0006150004 WASHER DIN125-A5
14.8 6 0006157018 SPR.L.WASHER-DIN128-B5
14.9 5 0006130007 HEX. NUT-ISO4032-M6
14.10 3 0006101031 HEX.S.H.C.SCR.-ISO4762-M6X30
14.11 9 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
14.12 19 0006150006 WASHER GALV. B8.4-DIN125
14.13 19 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
14.16 68 0006100113 HEX. SCREW-ISO4017-M16X55
14.18 74 0006157004 SPR.L.WASHER-DIN128-B16
14.20 42 0006157006 SPR.L.WASHER-DIN128-B12-
14.21 42 0006100140 HEX. SCREW-ISO4017-M12X35-
14.22 37 0006100068 HEX. SCREW-ISO4017-M10X50-

REPLACEMENT PARTS
PARTS LIST
14.23 42 0006150206 WASHER-DIN9021-13-140HV
14.24 120 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
14.25 24 0006100081 HEX. SCREW-ISO4017-M12X50-
19 700 0560954758 1-1/2” PME CONDUIT
25 10 C003145303 MID RAIL PAD
29 1 C905710204 RACK/CP4 L=150
30 24 C905710209 FXA RACK/CP4

REPLACEMENT PARTS
Spacer Page

REPLACEMENT PARTS
Rail System, 14m

0560954024 REV 01
5 5 4 6 4 5
28 30 28 30 27 30 28 30
28 30 28 30 27 30 28 30

REPLACEMENT PARTS
13
16
15
16
17
14.1 14.26
14.6
14.25

REPLACEMENT PARTS
30
14.14 14.15
14.5
12
30
10
14.3
30
29

REPLACEMENT PARTS
17
14.5
14.4
14.3
14.8 14.5
14.18 14.16
14.23 14.7
14.1
14.2 14.6
24

REPLACEMENT PARTS
14.5 14.4 14.12

14.16 14.17
9
11
8
14.14
14.18 14.16
18
14.16 14.18
14.23
24 14.2
14.18 14.16
14.20
14.16 14.19 14.18

REPLACEMENT PARTS
14.1 14.2
25
14.27
14.21
14.22
14.24

REPLACEMENT PARTS
7 14.13 14.5
26
14.10 14.11 14.9
14.12 14.5 14.4
26 26
14.14
14.9
14.10
14.11

REPLACEMENT PARTS
PARTS LIST
4 2 0560954027 TRAY 1700 MM SGX
5 3 0560954029 TRAY 3000 MM SGX
6 1 0560954030 TRAY 1600 MM SGX
10 4 0560954037 TUBUS BUMPER TS32-16
14.1 30 0006157014 SPR.L.WASHER-DIN128-B8-
14.2 87 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20
14.3 55 0006101028 HEX.S.H.C.SCR.-ISO4762-M6X16-8.8
14.4 55 0006157013 SPR.L.WASHER-DIN128-B6-
14.5 226 0006150005 WASHER GALV. B6.4 DIN125
14.6 25 0006150006 WASHER GALV. B8.4-DIN125
14.7 21 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
14.9 6 0006101013 HEX.S.H.C.SCR.-ISO4762-M5X12-8.8
14.10 6 0006150004 WASHER DIN125-A5
14.11 6 0006157018 SPR.L.WASHER-DIN128-B5
14.12 5 0006130007 HEX. NUT-ISO4032-M6
14.13 3 0006101031 HEX.S.H.C.SCR.-ISO4762-M6X30
14.14 9 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
14.15 130 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
14.17 84 0006100113 HEX. SCREW-ISO4017-M16X55
14.19 82 0006157004 SPR.L.WASHER-DIN128-B16
14.21 42 0006157006 SPR.L.WASHER-DIN128-B12-
14.22 42 0006100140 HEX. SCREW-ISO4017-M12X35-

REPLACEMENT PARTS
PARTS LIST
14.23 41 0006100068 HEX. SCREW-ISO4017-M10X50-
14.24 42 0006150206 WASHER-DIN9021-13-140HV
14.25 5 0006130008 HEX. NUT-ISO4032-M8
14.26 4 0006101044 HEX.S.H.C.SCR.-ISO4762-M8X25-8.8
14.27 28 0006100081 HEX. SCREW-ISO4017-M12X50-
18 10 0560954581 RAIL-END PAD SGX
19 770 0560954758 1-1/2” PME CONDUIT
25 10 C003145303 MID RAIL PAD
29 1 C905710204 RACK/CP4 L=150
30 26 C905710209 FXA RACK/CP4

REPLACEMENT PARTS
Spacer Page

REPLACEMENT PARTS
Rail System, 15m

0560954025 REV 01
4 5 4 4 5 4 4 5 4
25 27 25 27 25 27
27 25 25 27 25 27

REPLACEMENT PARTS
12
14
15
15
14 15
13.25 13.22
13.21
13.26

REPLACEMENT PARTS
27
13.19 13.11
13.12
11
27
13.20
27
26

REPLACEMENT PARTS
15
13.20
13.18
13.12
13.24 13.12
13.3 13.1
13.8 13.21
13.22
13.9 13.23
22

REPLACEMENT PARTS
13.12 13.18 13.16

13.2 13.1
8
10
7
13.19
13.3 13.1
16
13.1 13.3
13.8
22 13.9
13.1 13.3
13.5
13.1 13.4 13.3

REPLACEMENT PARTS
13.22 13.9
23
13.27
13.7
13.6
13.10

REPLACEMENT PARTS
6 13.12 13.17
24
13.14 13.15 13.13
13.16 13.18 13.12
24 24
13.19
13.13
13.15
13.14

REPLACEMENT PARTS
PARTS LIST
4 6 0560954027 TRAY 1700 MM SGX
5 3 0560954030 TRAY 1600 MM SGX
9 4 0560954037 TUBUS BUMPER TS32-16
13.2 68 0006100113 HEX. SCREW-ISO4017-M16X55
13.4 82 0006157004 SPR.L.WASHER-DIN128-B16
13.6 50 0006157006 SPR.L.WASHER-DIN128-B12-
13.7 50 0006100140 HEX. SCREW-ISO4017-M12X35-
13.8 41 0006100068 HEX. SCREW-ISO4017-M10X50-
13.9 87 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20
13.10 50 0006150206 WASHER-DIN9021-13-140HV
13.11 140 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
13.12 240 0006150005 WASHER GALV. B6.4 DIN125
13.13 6 0006101013 HEX.S.H.C.SCR.-ISO4762-M5X12-8.8
13.14 6 0006150004 WASHER DIN125-A5
13.15 6 0006157018 SPR.L.WASHER-DIN128-B5
13.16 5 0006130007 HEX. NUT-ISO4032-M6
13.17 3 0006101031 HEX.S.H.C.SCR.-ISO4762-M6X30
13.18 59 0006157013 SPR.L.WASHER-DIN128-B6-
13.19 9 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
13.20 59 0006101028 HEX.S.H.C.SCR.-ISO4762-M6X16-8.8
13.21 25 0006150006 WASHER GALV. B8.4-DIN125
13.22 30 0006157014 SPR.L.WASHER-DIN128-B8-

REPLACEMENT PARTS
PARTS LIST
13.23 21 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
13.25 4 0006101044 HEX.S.H.C.SCR.-ISO4762-M8X25-8.8
13.26 5 0006130008 HEX. NUT-ISO4032-M8
13.27 24 0006100081 HEX. SCREW-ISO4017-M12X50-
17 800 0560954758 1-1/2” PME CONDUIT
23 12 C003145303 MID RAIL PAD
26 1 C905710204 RACK/CP4 L=150
27 28 C905710209 FXA RACK/CP4

REPLACEMENT PARTS
Spacer Page

REPLACEMENT PARTS
Rail System, 16m

0560954026 REV 01
5 4 6 4 5 4 6 4
28 30 27 30 28 30 27 30
28 30 27 30 28 30 27 30

REPLACEMENT PARTS
13
17
16
15 16
14.1 14.5

REPLACEMENT PARTS
30
14.14 14.15
14.4
12
30
10
14.2
30
29

REPLACEMENT PARTS
16
14.2
14.3
14.4
14.8 14.4
11
14.18 14.16
14.23 14.7
14.5
14.1 14.6
24

REPLACEMENT PARTS
14.4 14.3 14.12

14.17 14.16
9
11
8
14.14
14.18 14.16
18
14.16 14.18
14.23
24 14.1
14.16 14.18
14.20
14.16 14.19 14.18

REPLACEMENT PARTS
14.5 14.1
25
14.25
14.24
14.21
14.22

REPLACEMENT PARTS
7 14.13 14.4
26
14.10 14.11 14.9
14.12 14.3 14.4
26 26
14.14
14.9
14.11
14.10

REPLACEMENT PARTS
PARTS LIST
4 4 0560954027 TRAY 1700 MM SGX
5 2 0560954029 TRAY 3000 MM SGX
6 2 0560954030 TRAY 1600 MM SGX
10 4 0560954037 TUBUS BUMPER TS32-16
14.1 99 0006101043 HEX.S.H.C.SCR.-ISO4762-M8X20
14.2 61 0006101028 HEX.S.H.C.SCR.-ISO4762-M6X16-8.8
14.3 61 0006157013 SPR.L.WASHER-DIN128-B6-
14.4 256 0006150005 WASHER GALV. B6.4 DIN125
14.5 32 0006157014 SPR.L.WASHER-DIN128-B8-
14.6 23 0006150006 WASHER GALV. B8.4-DIN125
14.7 23 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
14.9 6 0006101013 HEX.S.H.C.SCR.-ISO4762-M5X12-8.8
14.10 6 0006150004 WASHER DIN125-A5
14.11 6 0006157018 SPR.L.WASHER-DIN128-B5
14.12 5 0006130007 HEX. NUT-ISO4032-M6
14.13 3 0006101031 HEX.S.H.C.SCR.-ISO4762-M6X30
14.14 9 0006101036 HEX.S.H.C.SCR.-ISO4762-M6X40
14.15 150 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
14.17 84 0006100113 HEX. SCREW-ISO4017-M16X55
14.19 90 0006157004 SPR.L.WASHER-DIN128-B16
14.21 50 0006157006 SPR.L.WASHER-DIN128-B12-
14.22 50 0006100140 HEX. SCREW-ISO4017-M12X35-

REPLACEMENT PARTS
PARTS LIST
14.23 45 0006100068 HEX. SCREW-ISO4017-M10X50-
14.24 50 0006150206 WASHER-DIN9021-13-140HV
14.25 32 0006100081 HEX. SCREW-ISO4017-M12X50-
18 10 0560954581 RAIL-END PAD SGX
19 850 0560954758 1-1/2” PME CONDUIT
25 12 C003145303 MID RAIL PAD
29 1 C905710204 RACK/CP4 L=150
30 30 C905710209 FXA RACK/CP4

REPLACEMENT PARTS
Spacer Page

REPLACEMENT PARTS

0560954446 REV 00
Y2 / Y3 Powertrack Cable Chain, 2m 413

REPLACEMENT PARTS
PARTS LIST
1 2 0560944224 CLIP-ON TIEWRAP PLATE 75MM
2 22 0560949721 CABLE CHAIN LINK 75 X 45 X R150
3 1 0560949724 CABLE CHAIN KMA END BKTS 75 X 45
4 16 0560949725 VERTICAL SEPARATOR 45 MM
414 Y2 / Y3 Powertrack Cable Chain, 2m

REPLACEMENT PARTS
Y2 / Y3 Powertrack Cable Chain, 2.5m

0560954447 REV 00
3
2
Y2 / Y3 Powertrack Cable Chain, 2.5m 415

REPLACEMENT PARTS
PARTS LIST
416 Y2 / Y3 Powertrack Cable Chain, 2.5m

REPLACEMENT PARTS

0560954448 REV 01
3
2
Y2 / Y3 Powertrack Cable Chain, 3m 417

REPLACEMENT PARTS
PARTS LIST
418 Y2 / Y3 Powertrack Cable Chain, 3m

REPLACEMENT PARTS
Band Clamping Kit

0560954901 REV 00
1
19
7 22
5
16
6 17
10
13 18
10
3 1
16 13
9
2 23
6 15
4
12 11
8
15 16 BA
ND
12
9 21
14
18
11
17
22
1
20
Left Band Clamp Only Shown
( Right clamp uses same items )
Band Clamping Kit 419

REPLACEMENT PARTS
PARTS LIST
1 2 0003086957 BRACKET
2 2 0003108018 COVER
3 2 0003142427 COVER
4 2 0003173032 WIPER
5 2 0004173237 PLATE
6 4 0006100034 HEX. SCREW-ISO4017-M6X40-
7 2 0006100052 HEX. SCREW-ISO4017-M8X40-
8 4 0006101029 HEX.S.H.C.SCR.-ISO4762-M6X20-8.8
9 4 0006101045 HEX.S.H.C.SCR.-ISO4762-M8X30-8.8
10 4 0006101214 HEX.S.H.C.SCR.-DIN7984-M6X25-
11 8 0006102036 SLOT.CH.H.SCR.-ISO1207-M4X10-
12 4 0006117013 HEADLESS SCREW M4X5 ISO7434
13 4 0006130007 HEX. NUT-ISO4032-M6
14 4 0006150003 WASHER A4.3-DIN125
15 4 0006150005 WASHER GALV. B6.4 DIN125
16 6 0006150006 WASHER GALV. B8.4-DIN125
17 4 0006164011 RETAINING RING DIN472 32X1.2
18 4 0006200123 BALL BEARING 6002 2RS-DIN625
19 2 0560954902 BAND PULLEY MOUNT PLATE
20 2 0614120012 AXIS
21 2 0614271501 DISTANCE JACKET
22 4 0614271502 DISTANCE JACKET
23 2 0614311006 ROLLER
0560954908 Band, SGX 2000
Bands 0560954909 Band, SGX 2500
0560954910 Band, SGX 3000
Le
ft
See
Previous
Page
Rig
ht
420 Band Clamping Kit

REPLACEMENT PARTS
Band Anchor Kit

0560954903 REV 00
2 7 7
8
8
8
9
1 8
7 7
4
3
3
6
10 5
3
3
4
Band Anchor Kit 421

REPLACEMENT PARTS
PARTS LIST
1 1 0003145464 PLATE
2 1 0003145465 PLATE
3 4 0006100048 HEXAGON SCREW GALVANIZED M8X20
4 2 0006101029 HEX.S.H.C.SCR.-ISO4762-M6X20-8.8
5 1 0006119210 FIT-SCR.-DIN609-M8X32(30)-
6 2 0006150005 WASHER GALV. B6.4 DIN125
7 4 0006150006 WASHER GALV. B8.4-DIN125
8 5 0006261027 SHIM RING 9X15X0,5 DIN 988
9 2 0560949714 T-NUT M6 STAINLESS
10 1 0560954905 BAND ANCHOR ANGLE
422 Band Anchor Kit

REPLACEMENT PARTS
Station Clamping Unit, Non-EU

0002169173 REV 00
9 8 8 7 2 5 5 3
4 6 1
Station Clamping Unit, Non-EU 423

REPLACEMENT PARTS
PARTS LIST
1 1 0003304255 CLAMPING BOW
2 1 0003304256 CLAMPING PIECE
3 1 0003439554 SPINDLE
4 1 0003572096 PIPE, 285 LONG F. CLAMPING UNIT
5 2 0003804532 FRICTION DISC
6 2 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
7 1 0006117048 HEADLESS SCREW M8X25-ISO7434
8 3 0006180001 SPNSTI-ISO8752-2,5X12-N-ST
9 1 0006302127 CLAMPING LEVER
424 Station Clamping Unit, Non-EU

REPLACEMENT PARTS
Station Clamping Unit, EU

0560954906 REV 00
2 3 4
6 5
Station Clamping Unit, EU 425

REPLACEMENT PARTS
PARTS LIST
1 1 0002169173 CLAMPING UNIT,CPL. COMBIREX DX
2 2 0006101030 HEX.S.H.C.SCR.-ISO4762-M6X25
3 2 0006150005 WASHER GALV. B6.4 DIN125
4 2 0006157013 SPR.L.WASHER-DIN128-B6-
5 2 0560949714 T-NUT M6 STAINLESS
6 1 0560954907 STATION CLAMP ADAPTER PLATE
426 Station Clamping Unit, EU

REPLACEMENT PARTS
Ground Bar Assembly

0560954169 REV 00
3 7
3
2
10
8
7
7
8 3
5
4
9
6
6
8 1 3
7
5
3 7
7 9
4 5
7
5
3
Ground Bar Assembly 427

REPLACEMENT PARTS
PARTS LIST
1 7 0006100132 HEX.BOLT-ISO4017-M8X50-BRS
2 1 0006100133 HEX.BOLT-ISO4017-M12X50-BRS
3 18 0006130024 HEX.NUT-S1-ISO4032-M8- BRS
4 2 0006130036 HEX.NUT-S1-ISO4032-M12-BRS
5 16 0006150041 WASHER-DIN125-1-A8,4-BRS
6 2 0006150042 WASHER-DIN125-1-A13-BRS
7 32 0006159009 TOOTHED LOCK WASHER DIN 6797 J8.4
8 4 0006159011 TOOTHED LOCK WASHER DIN6797 J12.5
9 2 0560954779 M8 X 35 DIN 933 BRASS HEX BOLT
10 1 0560954780 GROUND BAR, SGX
428 Ground Bar Assembly

REPLACEMENT PARTS
Hardware Kit, Y2 / Y3 Cable Chain

0560954451 REV 00
Hardware Kit, Y2 / Y3 Cable Chain 429

REPLACEMENT PARTS
PARTS LIST
1 4 0006101013 HEX.S.H.C.SCR.-ISO4762-M5X12-8.8
2 2 0006101042 HEX.S.H.C.SCR.-ISO4762-M8X16-8.8
3 4 0006101101 HEX.S.H.C.SCR.-ISO4762-M5X16-
4 1 0006107015 WING SCREW-DIN316-M8X25
5 1 0006131001 HEX.TH.NUT-ISO4035-M8-
6 2 0006157014 SPR.L.WASHER-DIN128-B8-
7 8 0006157018 SPR.L.WASHER-DIN128-B5
430 Hardware Kit, Y2 / Y3 Cable Chain

APPENDIX
REPLACEMENT
SAFETY DESCRIPTION INSTALLATION MAINTENANCE DECOMMISSION
PARTS
APPENDIX
APPENDIX
Spacer Page
432
APPENDIX
Introduction
This section may contain additional technical
documentation to operate and maintain this
machine.
Introduction 433
®
Customer // Technical Support

(843) 664-4405
(800) ESAB-123 (372-2123)
ESAB Welding and Cutting Products

PO BOX 100545 Ebenezer Road
Florence, SC 29501-0545
http://www.esab.com
ESAB Cutting Systems – Canada

6010 Tomken Road
Mississauga, Ontario Canada L5T 1X9
Phone: (905) 670-0220
Fax: (905) 670-4879
ESAB Cutting Systems GMBH

Robert-Bosch-Strasse 20
Postfach 1128
D-61184 Karben 1
Phone 011-49-6039-400
Fax 011-49-6039-403-02
http://www.esab.de

Rev 01 SGX Instruction Manual

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Article Number: 0560951718

Translation from original English text

Revision History: The equipment described in this manual is

Information in this document is subject to change

SGX Basic Machine, 2m, NA

SGX Basic Machine, 2.5m, NA

SGX Basic Machine, 3m, NA

SGX Basic Machine, 2m, EU

SGX Basic Machine, 2.5m, EU

SGX Basic Machine, 3m, EU

Beam Assembly, 2.5m

Electronics Enclosure, SGX, NA-China

Electronics Enclosure, SGX, EU

Transformer Kits for SGX

Side Carriage & Drive Bracket Assembly, Left

Side Carriage & Drive Bracket Assembly, Right

Side Carriage Subassembly

Drive Bracket Assembly, Left

Drive Bracket Assembly, Right

Drive Unit Assembly, X/W-Axis, NA

Drive Unit Assembly, X/W-Axis, EU

Drive Disengagement Assembly, Y-Axis, NA

Drive Disengagement Assembly, Y-Axis, EU

Drive Unit Assembly, Y-Axis, NA

Drive Unit Assembly, Y-Axis, EU

Vision T5 Console Assembly

Safety Flaps Kit

Light Barrier Assembly, SGX

Rail System, 10m

Rail System, 11m

Rail System, 12m

Rail System, 13m

Rail System, 14m