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ON
TELEMETRY
SUBMITTED IN THE PARTIAL FULLFILLMENT OF THE
REQUIREMENT OF THE AWARD OF
THE DEGREE OF
BACHELOR OF TECHNOLOGY
ELECTRONICS & COMMUNICATION ENGINEERING
UNDER THE GUIDANCE OF
ER. ASHISH JASUJA(PROJECT INCHARGE)
SUBMITTED BY:-
GAURAV SINGH(1404226)
RAJAT KAUSHIK(1404263)
MANISH DESWAL(1404282)
OF ENGG. & TECH WHO HAVE GIVEN THEIR VALUABLE TIME, FOR
SUCCESSFULLY.
PLACE : KURUKSHETRA
GAURAV SINGH(1404226)
RAJAT KAUSHIK(1404263)
MANISH DESWAL(1404282)
CONTENTS
TOPICS PAGE NO .
1. Telemetry. 1-4
2. Project Intro & Theory. 5-10
3. PCB Fabrication. 11-17
4. Component Description.
a) Relay. 18-23
b) Resistor. 24-28
c) Transistor. 29-34
d) Capacitor. 35-37
e) Diode. 38-44
f) 7-Segment Display. 45-49
g) Transformer. 50-53
5. Soldering. 54-61
6. References. 62
7. Appendix 63
a) Photographs of circuit
b) Datasheets of IC’s
Telemetr y
Telemetry is a technology that allows the remote measurement
and reporting of information of interest to the system designer or
operator. The word is derived from Greek roots tele = remote, and
metron = measure. Systems that need instructions and data sent
to them in order to operate require the counterpart of telemetry,
telecommand.
Explanation
Telemetry typically refers to wireless communications (i.e. using
a radio system to implement the data link), but can also refer to
data transferred over other media, such as a telephone or
computer network or via an optical link.
Applications
Agriculture
Growing crops has become high-tech business. Most activities
related to healthy crops and good yields depend on the timely
availability of weather and soil data. Therefore wireless weather
stations play a major role in disease prevention and precision
irrigation. These stations transmit back to a base station the
major parameters needed for good decisions: air temperature and
relative humidity, precipitation and leaf wetness data
(needed for disease prediction models), solar radiation and wind
speed (needed to calculate evapotranspiration), and sometimes
also soil moisture, crucial for proper irrigation decisions in order
to understand the progress of water into the soil and towards the
roots.
Water Management
Telemetry has become indispensable for water management
applications, including water quality and stream gauging
functions. Major applications include AMR (Automatic Meter
Reading), groundwater monitoring, leak detection in distribution
pipelines and equipment surveillance. Having data available in
almost real time allows quick reactions to occurrences in the
field.
Enemy intelligence
Telemetry was a vital source of intelligence for the US and UK
when Soviet missiles were tested. For this purpose, the US
operated a listening post in Iran. Eventually, the Soviets
discovered this kind of US intelligence gathering and encrypted
their telemetry signals of missile tests. Telemetry was a vital
source for the Soviets who would operate listening ships in
Cardigan Bay to eavesdrop on the UK missile tests carried out
there.
Motor racing
Telemetry has been a key factor in modern motor racing.
Engineers are able to interpret the vast amount of data collected
during a test or race, and use that to properly tune the car for
optimum performance.
Systems used in some series, namely Formula One, have become
advanced to the point where the potential lap time of the car can
be calculated and this is what the driver is expected to meet.
Some examples of useful measurements on a race car include
accelerations (G forces) in 3 axes, temperature readings, wheel
speed, and the displacement of the suspension. In Formula 1, the
driver inputs are also recorded so that the team can assess driver
performance and, in the case of an accident, the FIA can
determine or rule out driver error as a possible cause.
CIRCUIT OPERATION :
Fig. 1 shows the circuit diagram of the temperature
measurement system –using transistor T2 as a sensor.
The base and collector of T2 have been shorted so that
it is reduced to a diode. The forward voltage drop of the
diode changes with temperatures. The rate of change in
voltage drop is around -2mV/0C. Thus, the forward
voltage of the diode changes with temperature. This
principle is used in this circuit to measure temperature
with reasonable accuracy.
ADC PARAMETERS :
The ADC requires a fairly stable clock, which is
generated by using a simple RC combination. With the
components shown across pins 38 and 39 ICI in the
circuit, a clock frequency of about 48kHZ. is obtained .
For all ranges of the frequency, a 100 K resistor is
recommended and the capacitor value is calculated
from the equation f= 0.45 /RC. This gives a conversion
rate of 3 readings per second. Since this is an
integrating type ADC, an integrating capacitor (C4,
0.22µF) is used here. As the accuracy of the ADC
greatly depends on the type of the capacitor, the
capacitor must be low dielectric.
CALIBRATION :
After assembling the circuit, dip sensor transistor
T2 in ice-cold water at 00C , taking care not to short the
base and emitter leads of the transistor, and adjust
trimpot VR2 until the display reads 00.0 . After this dip
sensor transistor T2 in boiling water (1000c) and adjust
trimpot VR1 such that the display reads 100.00
Since the sensor diode takes some time to settle
to the final temperature, the sensor should be kept in
ice or boiling water for at least 10 to 20 seconds before
adjusting VR1 or VR2 . Once calibration is done the
circuit is ready to measure the temperature of the
desired medium.
RELAY CONTROLLER :
This circuit can be used to control a heater (shown
as load) using the relay contacts , The simple voltage
comparator circuit built around LM 311 (IC2) compares
the temperature measured by sensor transistor T2 and
trip-point voltage set by VR3 . if the actual
temperatures measured by the sensor is less than the
trip point, the relay remains energized . On reaching the
trip point, the comparator switches off the relay, which,
in turn, switches off the heater. To monitor the trip
point temperature on display, press push –to-
changeover switch S. This shifts switch S connection
from position A to position B and connects the ADC
input pin 30 of ICI (INLO) to the trip point voltage set by
VR3. The trip point temperature is now displayed on the
four 7 segment displays (DI-SI to DIS4) . On releasing
switch S, the ADC input pin 30 (INLO) returns to
position A, and now the ADC normally displays the
sensor temperature. A positive feedback is used in the
comparator to produce clean transitions at the output.
BUZZER SYSTEM
A Buzzer system in also employed with the CKT, as
soon as the temp reaches the max pt.& relay is
operated & cut the heater supply a Buzzer system get
activated on the Panel using IC Um 3561,which is used
to produce different type of sound, simple SPDT switch
is also employed to switch off the Buzzer, this buzzer in
placed outside the heating chamber but we want to
activate the Buzzer at the control room also there for
we send the IC Um 3561 signal through Radio wave
with the help of a transmitter which operate at 96MHz..
These signal are received by the Radio receiver (KIT)
which has IC CX A1619 & IC CTC 810, IC CXA, 1619 BS
is used here as an receiver which demodulate the
sound signal . The signal received here are very weak
so it is to amplified which is done with the help of IC
CTC 810.
The O/P is obtained on the speaker hence we get the
same O/P at both side with the help of radio waves.
CAUTION :
1 To ensure correct and accurate operation, select
appropriate capacitors for the ADC.
2 Trimpots VR1 and VR2 must be of low –drift type.
VR3 can be wire-wound type which will greatly
improve the stability of the circuit.
3 Take care while handling ICL 7107 CPL, as it is
susceptible to electrostatic charge. Always use
a shielded cable from the sensor to the PCB.
4 Analog common (AC) and digital ground (GND)
should not be connected together.
5 The load currents should be within the relay
contact ratings.
6 The sensors must never be kept floating in air if
the air temperature is to be measured .
Otherwise the sensor will not give a stable
output, leading to excessive rolling of ADC
outputs. To achieve a sable ouput attach the
sensor to a metallic device, which in turn, may
be exposed to the medium whose temperature is
to be measured.
Printed cir cuit boar d
Lamination
Some PCBs have trace layers inside the PCB and are called multi-
layer PCBs. These are formed by bonding together separately
etched thin boards.
Drilling
Holes, or vias, through a PCB are typically drilled with tiny drill bits
made of solid tungsten carbide. The drilling is performed by
automated drilling machines with placement controlled by a drill
tape or drill file. These computer-generated files are also called
numerically controlled drill (NCD) files or "Excellon files".
The drill file describes the location and size of each drilled hole.
When very small vias are required, drilling with mechanical bits is
costly because of high rates of wear and breakage. In this case, the
vias may be evaporated by lasers. Laser-drilled vias typically have
an inferior surface finish inside the hole. These holes are called
micro vias.
The walls of the holes, for boards with 2 or more layers, are plated
with copper to form plated-through holes that electrically connect
the conducting layers of the PCB. For multilayer boards, those with
4 layers or more, drilling typically produces a smear comprised of
the bonding agent in the laminate system. Before the holes can be
plated through, this smear must be removed by a chemical de-
smear process, or by plasma-etch.
Identifying resistors
Most axial resistors use a pattern of colored stripes to indicate
resistance. Surface-mount resistors are marked numerically.
Cases are usually brown, blue, or green, though other colors are
occasionally found such as dark red or dark grey.
Resistances less than 100 ohms are written: 100, 220, 470. The
final zero represents ten to the power zero, which is 1.
For example:
Carbon composition
Carbon composition resistors consist of a solid cylindrical
resistive element with embedded wire leadouts or metal end caps
to which the leadout wires are attached, which is protected with
paint or plastic.
Introduction
Advantages
The key advantages that have allowed transistors to replace their
vacuum tube predecessors in most applications are:
Disadvantages
• Silicon transistors do not operate at voltages higher than
about 1 kV, SiC go to 3 kV.
• The electron mobility is higher in a vacuum, so that high
power, high frequency operation is easier in tubes.
Types
PNP P-channel
NPN N-channel
BJT JFET
Semiconductor material
The first BJTs were made from germanium (Ge) and some high
power types still are. Silicon (Si) types currently predominate but
certain advanced microwave and high performance versions now
employ the compound semiconductor material gallium arsenide
(GaAs) and the semiconductor alloy silicon germanium (SiGe).
Single element semiconductor material (Ge and Si) is described as
elemental.
Capacitor
A capacitor is an electrical/electronic device that can store
energy in the electric field between a pair of conductors (called
"plates"). The process of storing energy in the capacitor is
known as "charging", and involves electric charges of equal
magnitude, but opposite polarity, building up on each plate.