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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - August 2004)

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Review of Test Package Preparation SAIC-A-2003 25-May-05 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Test Packages shall be formed containing the following:
NOTE: Test Package may be consist of 6 Sections as follows:
a. Flow Chart of Test Packages
b. Pre-Test Punch List
c. QA/QC Documentation of the system to be tested.
d. Pressure Testing
e. System Lay-Up Ceritificate
f. Re-Instatement or Final Assembly Inspection

A Flow chart for Test Package

Flow chart for Test Package is attached denoting the responsible


agencies for tracking and confirmation of the various inspection Best Practice
A1
requirements. (Quality Plan)
(NOTE: Proposed flow chart is shown in Attachment 1)

B Pre-Test Punch List Section contains the following:

Best Practice
B1 Test Procedure & Pressure Test Diagram
(Quality Plan)

Related P&ID and Isometric Drawings. (A Listing or index of the Best Practice
B2
applicable drawings should be included). (Quality Plan)

List of Line numbers and their corresponding drawing numbers for Best Practice
B3
reference. (Quality Plan)

Pre-Test Checklist :
a. Pre- Test Punchlist Checklist: SAIC-A-2010 Best Practice
B4
b. Pre-Test Punchlist Form: SATR-A-2007 (for use both by (Quality Plan)
Contractor and Saudi Aramco agencies)

C QA/QC Documentation of the System to be Tested.

Weld Inspection Summary Sheet (Including PMI Summary Report)- Best Practice
C1
(SATR-W-2008) (Quality Plan)
Best Practice
C2 Weld Map
(Quality Plan)
Best Practice
C3 NDE Record/s
(Quality Plan)
Best Practice
C4 As-Built drawings (optional)
(Quality Plan)
Isolation Valve Test Certificates (Tests performed prior to Valve Best Practice
C5
installation) (Quality Plan)
Best Practice
C6 Flange Joint Inspection Report (SATR-L-2001)
(Quality Plan)
Best Practice
C7 Internal Cleanliness / Flushing Report (SATR-A-2008)
(Quality Plan)

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review of Test Package Preparation SAIC-A-2003 25-May-05 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

0 0 0
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

D Pressure Testing

Best Practice
Verification of System Readiness for Testing (SAIC-A-2004)
(Quality Plan)
Checklists for test preparation and Test Equipment verification Best Practice
(SAIC-A-2009) (Quality Plan)

Calibration or Test certificates for the following test instruments as


applicable:(NOTE: Equivalent test reports should be acceptable. )
a. Pressure gage and recorders (SATR-A-2002/2004)
Best Practice
b. Temperature gage and recorders (SATR-A-2003/2005)
(Quality Plan)
c. Test Relief Valve/s (SATR-A-2006)
d. Test Manifold (SATR-A-2001)
e. Water Analysis (test medium) - (SATR-A-2014)

Best Practice
Pressure Test Report Form (SATR-A-2001)
(Quality Plan)

E System Lay-up

Best Practice
E1 System Lay-Up Certificate Form (SATR-A-2009)
(Quality Plan)

F Re-instatement and/or Final Assembly

Final Punch List (By the Contractor)


Best Practice
F1 a. SAIC-L-2022 &
(Quality Plan)
b. SATR-A-2011

REMARKS:

In the absence of direct references to any Saudi Aramco Mandatory Standards, this activity is designated as
"Best Pratice" to guide the project in the process of implementing and tracking of all pressure testing. Once
concurred to by Contractor, SAPMT & PID, it will form part of the project specific Construction Quality Plan.

REFERENCE DOCUMENTS:
1. Contractor's Project Specific Quality Plan

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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SAUDI ARAMCO ID/PID - REV A - 2/29/05 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review of Test Package Preparation SAIC-A-2003 25-May-05 MECH-

Attachment 1 -- TEST PACKAGE FLOW CHART


Test Pack (or Test System) No.

Test Pack
Preparation Engineering Contractor QC

Pre-Test
Punch Listing
Construction Contractor QC

Clear 'A'
Items Construction Contractor QC

S. Aramco Pre-
Test
Punchlisting SAPMT PID Proponent (optional)

Clear
S. Aramco 'A'
Items Construction Contractor QC SAPMT PID

Flushing/
Construction Contractor QC SAPMT PID Proponent
Cleanliness
(Optional)

Pressure
Testing Construction Contractor QC SAPMT PID Proponent

System
Lay-Up Construction Contractor QC SAPMT PID Proponent
(Optional)

Re-Instatement
or Final Insp by
Contractor Construction Contractor QC SAPMT

S. Aramco
Final Insp for
MCC SAPMT PID Proponent

Page 3 of 3

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