Inspection Report Page 1 of 10

Date: 1/25/2006
Report Name: 60-Reheat Bank 2-Jan2006
-----------------------------------------------------------------------------
By: UDC Inspection Team

Station: UDC Power Unit: 2

Location: Reheat Bank 2

Tubes were counted from Boiler left side to boiler right TR CKER
side and Top to bottom. NEVADA POWER
REID GARDNER

Items marked with white paint stick. UNIT #2

===============================================================================
Repair Group #:1-A Action: = Replace tube (P1). > > > Priority: 1
===============================================================================

>> 494 Area: Reheat Bank 2.

Verify that replacement material is available before removing tube.

Elevation Element Tube Material Grade Weld Rod

1672 17 16 2.25''X .150'' SA213T12 E8018B3

Inspected by: Mardis D.

UT reading = .060
Located 4' from the front of the component.

Tube 16 will need to be replaced for an approximate length of 5' centered off the
soot blower path to remove the UT verified RWT of .060", (this is tube 3 counted from
the bottom).

Cause: Erosion (soot blower).

Appearance: Flat on tube.

IK Path: IK 13L & 14R. REID GARDNER UNIT #2

REHEAT BANK 2
THERE ARE (83) REHEAT
ASSEMBLIES COUNTED LEFT TO RIGHT.
THERE ARE (21) TUBES COUNTED FRONT

Door: 4 -1 floor. TO REAR.

DISTANCE FROM FRONT HRA WALL TO
REAR HRA WALL 10' 6".

CNTR: FHI.
1694' 11" ROOF EL. 1694' 9/32"

Status: COMPLETE
1691' 10"

GAS FLOW
1688' 9"
FRONT OF UNIT

1685' 7" PARTITION WALL

RH OUTLET

1682' 6" REAR HRA WALL

BANK1

9L/10R
1680' 9"

TOP OF BANK EL. 1679' 1" 1

1676' 3" 5

10 ALL TUBES ARE

2.25" OD x .150" MWT SA - 213 T12
1673' 2"
15

13L/14R
BOTTOM OF BANK EL. 1671' 9" 21
1670'

1666' 10" BANK3

1663' 9"

RG2RHBANK2

TRACKER III  1995-2004 UDC 502 493 0009

Inspection Report Page 2 of 10
Date: 1/25/2006
Report Name: 60-Reheat Bank 2-Jan2006
-----------------------------------------------------------------------------
===============================================================================
Repair Group #:1-B Action: = Replace tube (P1). > > > Priority: 1
===============================================================================

>> 504 Area: Reheat Bank 2.

Verify that replacement material is available before removing tube.

Elevation Element Tube Material Grade Weld Rod

1678 83 4 2.25''X .150'' SA213T12 E8018B3

Inspected by: Mardis D.

UT reading = .109
Length of repair is 3' Located 10' from the front of the component.

Replace a 3' spool piece. This is located at assembly 83 tube 1(counting top of bank
to bottom). The section to be replaced will include the rear bend.

Cause: Erosion (fly ash).

Appearance: Eroded.

IK Path: IK 9L & 10R.

Door: 4th floor.
CNTR: FHI.
Status: Plan for future outage SHIELD INSTALLED 2006

REID GARDNER UNIT #2 THERE ARE (83) REHEAT

REHEAT BANK 2 ASSEMBLIES COUNTED LEFT TO RIGHT.
THERE ARE (21) TUBES COUNTED FRONT
TO REAR.
DISTANCE FROM FRONT HRA WALL TO
REAR HRA WALL 10' 6".

1694' 11" ROOF EL. 1694' 9/32"

1691' 10"

GAS FLOW
1688' 9"
FRONT OF UNIT

1685' 7" PARTITION WALL

RH OUTLET

1682' 6" REAR HRA WALL

BANK1

9L/10R
1680' 9"

TOP OF BANK EL. 1679' 1" 1

1676' 3" 5

10 ALL TUBES ARE

2.25" OD x .150" MWT SA - 213 T12
1673' 2"
15

13L/14R
BOTTOM OF BANK EL. 1671' 9" 21
1670'

1666' 10" BANK3

1663' 9"

RG2RHBANK2

TRACKER III  1995-2004 UDC 502 493 0009

Inspection Report Page 3 of 10
Date: 1/25/2006
Report Name: 60-Reheat Bank 2-Jan2006
-----------------------------------------------------------------------------
===============================================================================
Repair Group #:2-A Action: = Shield Install (P1). > > > Priority: 1
===============================================================================

>> 502 Area: Reheat Bank 2.

Elevation Element Tube Material Grade Weld Rod
1678 56 4 2.25''X .150'' SA213T12 E8018B3
1678 57 4 2.25''X .150'' SA213T12 E8018B3
1678 59 4 2.25''X .150'' SA213T12 E8018B3
1678 60 4 2.25''X .150'' SA213T12 E8018B3
1678 62 4 2.25''X .150'' SA213T12 E8018B3
1678 71-83 4 2.25''X .150'' SA213T12 E8018B3

Inspected by: Mardis D.

Located 10' from the front of the component.

These assemblies are missing shields at tube 1(counting top to bottom)at the rear
bend. There are existing pad welds at this location, recommend installing shields to
prevent any further erosion.

Appearance: Missing shields.

IK Path: IK 9L & 10R.

REID GARDNER UNIT #2 THERE ARE (83) REHEAT
REHEAT BANK 2 ASSEMBLIES COUNTED LEFT TO RIGHT.
THERE ARE (21) TUBES COUNTED FRONT

Door: 4th floor.

TO REAR.
DISTANCE FROM FRONT HRA WALL TO
REAR HRA WALL 10' 6".

CNTR: FHI. 1694' 11" ROOF EL. 1694' 9/32"

Status: Plan for future outage

1691' 10"

GAS FLOW
1688' 9"
FRONT OF UNIT

1685' 7" PARTITION WALL

RH OUTLET

1682' 6" REAR HRA WALL

BANK1

9L/10R
1680' 9"

TOP OF BANK EL. 1679' 1" 1

1676' 3" 5

10 ALL TUBES ARE

2.25" OD x .150" MWT SA - 213 T12
1673' 2"
15

13L/14R
BOTTOM OF BANK EL. 1671' 9" 21
1670'

1666' 10" BANK3

1663' 9"

RG2RHBANK2

TRACKER III  1995-2004 UDC 502 493 0009

Inspection Report Page 4 of 10
Date: 1/25/2006
Report Name: 60-Reheat Bank 2-Jan2006
-----------------------------------------------------------------------------
===============================================================================
Repair Group #:2-B Action: = Shield Install (P1). > > > Priority: 1
===============================================================================

>> 506 Area: Reheat Bank 2.

Elevation Element Tube Material Grade Weld Rod
1678 59 4 2.25''X .150'' SA213T12 E8018B3
1678 60 4 2.25''X .150'' SA213T12 E8018B3
1678 71 4 2.25''X .150'' SA213T12 E8018B3

Inspected by: Mardis D.

Length of repair is 2' Located 10' from the front of the component.

Install shields on tube 1 (counting from top of the bank down) at assemblies/UT
reading; 59/0.128, 60/0.130", and 71/0.128".

Cause: Erosion (fly ash).

Appearance: Polished and eroded.

Status: Plan for future outage

REID GARDNER UNIT #2 THERE ARE (83) REHEAT

REHEAT BANK 2 ASSEMBLIES COUNTED LEFT TO RIGHT.
THERE ARE (21) TUBES COUNTED FRONT
TO REAR.
DISTANCE FROM FRONT HRA WALL TO
REAR HRA WALL 10' 6".

1694' 11" ROOF EL. 1694' 9/32"

1691' 10"

GAS FLOW
1688' 9"
FRONT OF UNIT

1685' 7" PARTITION WALL

RH OUTLET

1682' 6" REAR HRA WALL

BANK1

9L/10R
1680' 9"

TOP OF BANK EL. 1679' 1" 1

1676' 3" 5

10 ALL TUBES ARE

2.25" OD x .150" MWT SA - 213 T12
1673' 2"
15

13L/14R
BOTTOM OF BANK EL. 1671' 9" 21
1670'

1666' 10" BANK3

1663' 9"

RG2RHBANK2

TRACKER III  1995-2004 UDC 502 493 0009

Inspection Report Page 5 of 10
Date: 1/25/2006
Report Name: 60-Reheat Bank 2-Jan2006
-----------------------------------------------------------------------------
===============================================================================
Repair Group #:3-A Action: = Provide Access. > > > Priority: 1
===============================================================================

>> 491 Area: Reheat Bank 2.

Elevation Element Tube Material Grade Weld Rod
1672 9-11 16 2.25''X .150'' SA213T12 E8018B3

Inspected by: Mardis D.

Located 4' from the front of the component.

Spread each of the mentioned assemblies and call UDC for UT verification of tube 16,
(tube 3 counted from the bottom).

Cause: Erosion (soot blower).

Appearance: Possible flat on tubes.

IK Path: IK 13L & 14R.

Door: 4 -1 floor.
CNTR: FHI.
Status: Plan for future outage

REID GARDNER UNIT #2 THERE ARE (83) REHEAT

REHEAT BANK 2 ASSEMBLIES COUNTED LEFT TO RIGHT.
THERE ARE (21) TUBES COUNTED FRONT
TO REAR.
DISTANCE FROM FRONT HRA WALL TO
REAR HRA WALL 10' 6".

1694' 11" ROOF EL. 1694' 9/32"

1691' 10"

GAS FLOW
1688' 9"
FRONT OF UNIT

1685' 7" PARTITION WALL

RH OUTLET

1682' 6" REAR HRA WALL

BANK1

9L/10R
1680' 9"

TOP OF BANK EL. 1679' 1" 1

1676' 3" 5

10 ALL TUBES ARE

2.25" OD x .150" MWT SA - 213 T12
1673' 2"
15

13L/14R
BOTTOM OF BANK EL. 1671' 9" 21
1670'

1666' 10" BANK3

1663' 9"

RG2RHBANK2

TRACKER III  1995-2004 UDC 502 493 0009

Inspection Report Page 6 of 10
Date: 1/25/2006
Report Name: 60-Reheat Bank 2-Jan2006
-----------------------------------------------------------------------------
===============================================================================
Repair Group #:4-A Action: = Weld repair (P2). > > > Priority: 2
===============================================================================

>> 497 Area: HRA Rear Wall.

Grind area clean and repair by rewelding.

Elevation Element Tube Material Grade Weld Rod

1679 N/A 45 N/A Mat Unlisted N/A
1679 N/A 46 N/A Mat Unlisted N/A

Inspected by: Mardis D.

Located 10' from the front of the component.

Grind out and re-weld the crack in the membrane weld between wall tubes 45 and 46.

Appearance: Crack in membrane weld.

IK Path: IK 9L & 10R.

Door: 4th floor.
CNTR: FHI.

Status: PLAN FOR FUTURE OUTAGE

TRACKER III  1995-2004 UDC 502 493 0009

Inspection Report Page 7 of 10
Date: 1/25/2006
Report Name: 60-Reheat Bank 2-Jan2006
-----------------------------------------------------------------------------
===============================================================================
Repair Group #:5-A Action: = Align and reattach (P2). > > > Priority: 2
===============================================================================

>> 495 Area: Reheat Bank 2.

Repair by aligning and reattaching.

Elevation Element Tube Material Grade Weld Rod

1671.7 38-48 18-21 N/A Mat Difference N/A

Inspected by: Mardis D.

Located 6' from the front of the component.

Approximately 10 of the center assemblies that involve the offset tubes for access to
the rear wall in this area are dropped down approximately 1'. The assemblies need to
be aligned and reset into the support clips to prevent additional stress, condensate
lay-up, and to allow inspection of the tubes along the rear wall.

Appearance: Disengaged assemblies.

IK Path: IK 13L & 14R.

Door: 4 -1 floor.
CNTR: FHI.
Status: COMPLETE

REID GARDNER UNIT #2 THERE ARE (83) REHEAT

REHEAT BANK 2 ASSEMBLIES COUNTED LEFT TO RIGHT.
THERE ARE (21) TUBES COUNTED FRONT
TO REAR.
DISTANCE FROM FRONT HRA WALL TO
REAR HRA WALL 10' 6".

1694' 11" ROOF EL. 1694' 9/32"

1691' 10"

GAS FLOW
1688' 9"
FRONT OF UNIT

1685' 7" PARTITION WALL

RH OUTLET

1682' 6" REAR HRA WALL

BANK1

9L/10R
1680' 9"

TOP OF BANK EL. 1679' 1" 1

1676' 3" 5

10 ALL TUBES ARE

2.25" OD x .150" MWT SA - 213 T12
1673' 2"
15

13L/14R
BOTTOM OF BANK EL. 1671' 9" 21
1670'

1666' 10" BANK3

1663' 9"

RG2RHBANK2

TRACKER III  1995-2004 UDC 502 493 0009

Inspection Report Page 8 of 10
Date: 1/25/2006
Report Name: 60-Reheat Bank 2-Jan2006
-----------------------------------------------------------------------------
===============================================================================
Repair Group #:5-B Action: = Align and reattach (P2). > > > Priority: 2
===============================================================================

>> 499 Area: Reheat Bank 2.

Repair by aligning and reattaching.

Elevation Element Tube Material Grade Weld Rod

1678 1 4 2.25''X .150'' SA213T12 E8018B3
1678 2 4 2.25''X .150'' SA213T12 E8018B3
1678 4 4 2.25''X .150'' SA213T12 E8018B3
1678 10 4 2.25''X .150'' SA213T12 E8018B3
1678 14 4 2.25''X .150'' SA213T12 E8018B3
1678 17 4 2.25''X .150'' SA213T12 E8018B3
1678 29 4 2.25''X .150'' SA213T12 E8018B3
1678 31 4 2.25''X .150'' SA213T12 E8018B3
1678 43 4 2.25''X .150'' SA213T12 E8018B3
1678 44 4 2.25''X .150'' SA213T12 E8018B3
1678 45 4 2.25''X .150'' SA213T12 E8018B3
1678 49 4 2.25''X .150'' SA213T12 E8018B3

Inspected by: Mardis D.

Located 10' from the front of the component.

The rear loops of these assemblies are engaged with the rear wall tubes. Bring them
back into alignment to prevent abrasion between the rear wall and the assemblies.

IK Path: IK 9L & 10R.

Door: 4th floor.
CNTR: FHI.
Status: COMPLETE

REID GARDNER UNIT #2 THERE ARE (83) REHEAT

REHEAT BANK 2 ASSEMBLIES COUNTED LEFT TO RIGHT.
THERE ARE (21) TUBES COUNTED FRONT
TO REAR.
DISTANCE FROM FRONT HRA WALL TO
REAR HRA WALL 10' 6".

1694' 11" ROOF EL. 1694' 9/32"

1691' 10"

GAS FLOW
1688' 9"
FRONT OF UNIT

1685' 7" PARTITION WALL

RH OUTLET

1682' 6" REAR HRA WALL

BANK1

9L/10R
1680' 9"

TOP OF BANK EL. 1679' 1" 1

1676' 3" 5

10 ALL TUBES ARE

2.25" OD x .150" MWT SA - 213 T12
1673' 2"
15

13L/14R
BOTTOM OF BANK EL. 1671' 9" 21
1670'

1666' 10" BANK3

1663' 9"

RG2RHBANK2

TRACKER III  1995-2004 UDC 502 493 0009

Inspection Report Page 9 of 10
Date: 1/25/2006
Report Name: 60-Reheat Bank 2-Jan2006
-----------------------------------------------------------------------------
===============================================================================
Repair Group #:5-C Action: = Align and reattach (P2). > > > Priority: 2
===============================================================================

>> 508 Area: Reheat Bank 2.

Repair by aligning and reattaching.

Elevation Element Tube Material Grade Weld Rod

1679 8 1 2.25''X .150'' SA213T12 E8018B3
1679 15-18 2 2.25''X .150'' SA213T12 E8018B3
1679 21 2 2.25''X .150'' SA213T12 E8018B3

Inspected by: Mardis D.

Length of repair is 3' Located 4' 1'' from the front of the component.

These shields have become disengaged. Either rotate these shields back into place
and reattach or remove the shields and install new.

Appearance: Disengaged.

IK Path: IK 9L & 10R.

Door: 4th floor.
CNTR: FHI.
Status: PLAN FOR FUTURE OUTAGE

REID GARDNER UNIT #2 THERE ARE (83) REHEAT

REHEAT BANK 2 ASSEMBLIES COUNTED LEFT TO RIGHT.
THERE ARE (21) TUBES COUNTED FRONT
TO REAR.
DISTANCE FROM FRONT HRA WALL TO
REAR HRA WALL 10' 6".

1694' 11" ROOF EL. 1694' 9/32"

1691' 10"

GAS FLOW
1688' 9"
FRONT OF UNIT

1685' 7" PARTITION WALL

RH OUTLET

1682' 6" REAR HRA WALL

BANK1

9L/10R
1680' 9"

TOP OF BANK EL. 1679' 1" 1

1676' 3" 5

10 ALL TUBES ARE

2.25" OD x .150" MWT SA - 213 T12
1673' 2"
15

13L/14R
BOTTOM OF BANK EL. 1671' 9" 21
1670'

1666' 10" BANK3

1663' 9"

RG2RHBANK2

TRACKER III  1995-2004 UDC 502 493 0009

Inspection Report Page 10 of 10
Date: 1/25/2006
Report Name: 60-Reheat Bank 2-Jan2006
-----------------------------------------------------------------------------
===============================================================================
Repair Group #:6-A Action: = Information Only. > > > Priority: 3
===============================================================================

>> 493 Area: Reheat Bank 2.

Elevation Element Tube Material Grade Weld Rod

Inspected by: Mardis D.

Due to the ash accumulation a 100% complete inspection was not attainable.

Appearance: The entire Convection Pass is covered with a layer of ash therefore
reducing the quality of inspections. Consideration should be made to thoroughly
clean the boiler during every shut down to improve inspections as well as
maintenance.

IK Path: IK 13L & 14R.

Door: 4 -1 floor.
Status: PLAN FOR FUTURE OUTAGE

REID GARDNER UNIT #2 THERE ARE (83) REHEAT

REHEAT BANK 2 ASSEMBLIES COUNTED LEFT TO RIGHT.
THERE ARE (21) TUBES COUNTED FRONT
TO REAR.
DISTANCE FROM FRONT HRA WALL TO
REAR HRA WALL 10' 6".

1694' 11" ROOF EL. 1694' 9/32"

1691' 10"

GAS FLOW
1688' 9"
FRONT OF UNIT

1685' 7" PARTITION WALL

RH OUTLET

1682' 6" REAR HRA WALL

BANK1

9L/10R
1680' 9"

TOP OF BANK EL. 1679' 1" 1

1676' 3" 5

10 ALL TUBES ARE

2.25" OD x .150" MWT SA - 213 T12
1673' 2"
15

13L/14R
BOTTOM OF BANK EL. 1671' 9" 21
1670'

1666' 10" BANK3

1663' 9"

RG2RHBANK2

TRACKER III  1995-2004 UDC 502 493 0009