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Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Introduction

Line Components
SCA are check valves with a built-in stop valve Laser cut V-ports provide excellent opening
function. CHV are check valves only. characteristics (SCA/CHV 50-125).

The valves are designed to open at very low The valve cone has a built-in flexibility to ensure a
differential pressures, allow favourable flow precise and tight closing towards the valve seat.
conditions and are easy to disassemble for
inspection and service. A well balanced dampening effect between
the piston and the cylinder gives an optimal
SCA are equipped with vented cap and have protection during low loads and against
internal backseating enabling the spindle seal to pulsations.
be replaced whilst the valve still under pressure.

Features Applicable to all common non flammable Protection against pulsation by built-in
refrigerants including R717 and non corrosive damping facility
gases/liquids dependent on sealing material Housing and bonnet material is low
compatibility temperature steel (SCA-SS and CHV-SS are in
Designed to open at a very low differential stainless steel) according to requirements of
pressure of 0.04 bar (0.58 psig) the Pressure Equipment Directive and other
Designed with a built-in damping chamber international classification authorities
preventing valve flutter, due to low refrigerant Stainless steel bolts
velocity and/or low density Pressure range
Each valve is clearly marked with type, size SCA/CHV: 40 bar g (580 psig)
and performance range SCA-SS/CHV-SS: 52 bar g (754 psi g)
Easy to disassemble for inspection and service Temperature range
Internal backseating enables replacement of –60°C/+150° (–76°F/+302°F)
the spindle seal whilst the valve is active, i.e. Classification: To get an updated list of
under pressure certification on the products please contact
Optimal flow characteristics ensuring quick your local Danfoss Sales Company.
opening to the fully open position

The complete technical leaflet


(DKRCI.PD.FL0.A) can be
downloaded from the Danfoss
web site.

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 73


Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Design Connections Installation


Available with the following connections: The valve must be mounted vertically with the
Welding DIN (EN 10220) cone downwards.
Butt-weld ANSI (B 36.10 Schedule 80),
The valve is designed to resist very high internal
- DN 15 - 40 (½ - 1½ in.)
pressure. However, the piping system in general
Butt-weld ANSI (B 36.10 Schedule 40), should be designed to avoid liquid traps and
- DN 50 - 200 (2 - 8 in.) reduce the risk of hydraulic pressure caused by
Socket-weld ANSI (B 16.11), thermal expansion.
- DN 50 (2 in.)
For further information refer to installation
Housing instructions for SCA/CHV.
Made from special, cold resistant steel (SCA-
SS and CHV-SS are made from stainless steel) If cold refrigeration oil having low viscosities
approved for low temperature operations. enters and settles in the damping chamber,
problems with the check valve may arise.
Valve Cone Consequently, it may be necessary to modify the
Valve cone with built in metallic stop - prevents valve for more viscous liquids by enlarging the
damage to teflon ring in case of overtightening. hole to the damping chamber.

Damping chamber
The chamber is filled with refrigerants (gas or
liquid), which provides a damping effect, when
the valve opens and closes.

Spindle (SCA)
Made of polished stainless steel, which is ideal for
O-ring sealing.

Packing Gland (SCA)


The “full temperature range” packing gland
consists of a double O-ring sealing arrangement
combined with permanent lubrication from a
grease reservoir. This ensures perfect tightness
throughout the whole temperature range:
–60/+150°C (–76/+302°F). Example of marking ring, CHV

Pressure Equipment Directive (PED)


The SCA / CHV valves are approved and CE
marked in accordance with Pressure Equipment
Directive - 97/23/EC.

For further details / restrictions - see Installation


Instruction.
SCA / CHV valves
Standard application DN 50-80 mm (2-3 in.) DN 100-125 mm (4-5 in.)
Nominal bore
High pressure application DN 50-65 mm (2-2½ in.) DN 80-125 mm (3-5 in.)

Classified for Fluid group I

Category II III

Technical data Refrigerants Temperature range


Applicable to all common non flammable –60/+150°C (–76/+302°F).
refrigerants including R717 and non corrosive Pressure range
gases/liquids dependent on sealing materials Max. working pressure:
compatibility. SCA/CHV 40 bar g (580 psig).
For further information refer to installation SCA-SS/CHV-SS 52 bar g (754 psi g)
instruction for SCA/CHV.
Flammable hydrocarbons are not Valves for higher working pressure are
recommended. For further information please available on request.
contact your local Danfoss Sales company.

74 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009


Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Computation and selection Introduction


When dimensioning SCA/CHV, it is important to The SCA/CHV valve can be calculated in two
select a valve that is best suited to all operating ways:
conditions. Therefore, it is necessary to consider – Using the tables below.
both the nominal and part load working – Using DIRcalc version 1.14 or higher.
conditions.

Line Components
Example SI-Units US-Units
Assumed working .
conditions: Assumed working .
conditions:
Maximum flow V = 1000 m3/h Maximum flow V = 1160 gpm
Density ρ = 3.0 kg/m3 Density ρ = 0.187 lb/feet3
Minimum part load = 33% Minimum part load = 33%

Used expressions: Used expressions:


Recommended velocity - Crec [m/s] Recommended velocity - Crec [ft/min]
Minimum recommended velocity - Cmin, rec [m/s] Minimum recommended velocity - Cmin, rec [ft/min]
Maximum velocity - Cmax [m/s] Maximum velocity - Cmax [ft/min]
Part load velocity - Cpart [m/s] Part load velocity - Cpart [ft/min]

We know the density ρ ≈ 3.0 kg/m3, consequently We know the density ρ ≈ 0.187 lb/feet3,
Crec as well as Cmin, rec can be found in the figure consequently Crec as well as Cmin, rec can be found
(standard valve). in the figure (standard valve).

Crec ≈14 m/s Crec ≈ 2756 ft/min


Cmin, rec ≈ 3 m/s Cmin, rec ≈ 591 ft/min

Velocity
m/s
[ft/min]

Recommended
velocity

Crec = 14 m/s
Crec = 2756 ft/min

Cmin, rec = 3 m/s


Cmin, rec = 591 ft/min

ρ = 3.0 kg/m3
ρ = 0.187 lb/feet3
Not Density
recommended kg/m3
[lb/feet3]
Fig. 1

Selection example continued on following page.

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 75


Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

.
Computation and selection Knowing that V = 1000 m3/h (1160 gpm) fig. 2 gives the following choices:
(continued)
For SCA/CHV in size DN 100 the maximum velocity Cmax ≈ 31 m/s (6100 ft/min)
For SCA/CHV in size DN 125 the maximum velocity Cmax ≈ 20 m/s (3900 ft/min)

In conclusion SCA in size DN 125 is selected be- lf the valve in question, for instance under part
cause Cmax ≈ 20 m/s (3900 ft/min) comes nearest load conditions provides a velocity less than
to the recommended velocity Crec ≈ 14 m/s Cmin, rec the valve might start hammering and
(2756 ft/min) and at the same time part load become noisy. As a result the valve may wear
conditions fulfil the requirements, as described: prematurely.

We know that Cmax ≈ 20 m/s (3900 ft/min) and


that minimum part load is 33%. lt fol­lows that
Cpart ≈ 6.5 m/s (1290 ft/min). Thus, Cpart (6.5 m/s) >
Cmin, rec (3.0 m/s) and the sele­cted SCA model
DN125 is the perfect choice.

DN 15 - 40
m/s
[ft/min]

m3/h
[gpm]

DN 50 - 125
m/s
[ft/min]

SCA/CHV 100

SCA/CHV 125

m3/h
. [gpm]
V = 1000 m3/h
Fig. 2 .
V = 1160 gpm

76 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009


Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Application Figure 3 shows the stop/check valve SCA in the


discharge line of a screw compressor unit.
The SCA valve in the discharge line prevents
“back condensation” in the oil separator as well
as pressure equalising through the compressor.
Compared to an ordinary stop and check valve
arrangement, the combined stop/check valve

Line Components
solution, as shown is easier to install and has

Oil seperator
lower flow resistance.

Installation of the SCA/CHV in the economizer


line is not recommended.
Compressor

Oil cooler

Fig. 3

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 77


Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Material specification

SCA 15 - 40 CHV 15 - 40

No. Part Material DIN/EN ISO ASTM


1 Housing Steel P285QH
LF2A350
EN10222-4
2 Bonnet, Flange Steel P275NL1
EN10028-3
3 Bonnet, Insert Steel
4 Spindle Stainless steel X 10CrNiS18-9 Type 17, 17440 AISI 303, 683/13
5 Cone Steel
Teflon (PTFE)
8 Packing gland Steel
O-rings Cloroprene (Neoprene)
9 Packing washer Aluminium
12 Bolts Stainless steel A2-70 A2-70 Type 308
13 Gasket Fiber, non-asbestos
14 Spring Steel
17 Spindle seal cap Aluminium
18 Seal cap gasket Nylon
20 Identification ring Stainless steel
22 Spindle extension Steel

78 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009


Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Material specification

Line Components
SCA-SS 15 - 40 (1/2 - 11/2") CHV-SS 15 - 40 (1/2 - 11/2")

No. Part Material DIN/EN ISO ASTM


1 Housing Stainless steel X5CrNi18-10 AISI 304
EN10088
2 Bonnet, Flange Stainless steel X5CrNi18-10 AISI 304
EN10088
3 Bonnet, Insert Stainless steel
4 Spindle Stainless steel X8CrNiS18-9 Type 17, 17440 AISI 303, 683/13
5 Cone Steel
Teflon (PTFE)
8 Packing gland Stainless steel
O-rings Cloroprene (Neoprene)
9 Packing washer Aluminium
12 Bolts Stainless steel A2-70 A2-70 Type 308
13 Gasket Fiber, non-asbestos
14 Spring Steel
17 Spindle seal cap Aluminium
18 Seal cap gasket Nylon
20 Identification ring Stainless steel
22 Spindle extension Steel

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 79


Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Material specification

SCA 50 - 125 CHV 50 - 125

No. Part Material DIN/EN ISO ASTM


1 Housing DN 50-65 Steel P285 QH LF2A350
EN 10222-4
Housing DN 80-125 Steel G20Mn5 QT LCC, A352
SEW 685
2 Gasket Fiber, Non-asbestos
SCA: Valve bonnet P285 QH
3 Steel LF2A350
CHV: End cover EN 10222-4
4 Bolts Stainless steel A2-70 A2-70 A-276
5 Tube Steel
6 Seat Steel
7 Valve plate Steel
8 Guide sleeve Steel
9 Spring ring Steel
10 Spring Steel
11 O-ring Cloroprene (Neoprene)
12 Teflon ring Teflon (PTFE)
13 Soft back seal Teflon (PTFE)
14 Spindle DN 50-65 Stainless steel X8CrNiS18-9 Type 17 AISI 303
17440 R 683/13
Spindle DN 80-125 Stainless steel X5CrNi1810 Type 11 AISI 304
17440 683/13 A-276
15 Packing gland Steel 9Mn28, 1651 Type 2, R 683/9 1213, SAE J403
16 Spindle seal cap and gasket Aluminium
17 Marking label Stainless steel

80 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009


Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Connections Size Size OD T OD T kv-angle Cv-angle


mm in. mm mm in. in. m3/h USgal/min

DIN Welding DIN (EN 10220)


15 ½ 21.3 2.3 0.839 0.091 8.0 9.3
20 ¾ 26.9 2.3 1.059 0.091 10.0 11.6

Line Components
25 1 33.7 2.6 1.327 0.102 24.0 27.8
32 1¼ 42.4 2.6 1.669 0.102 30.0 34.8
40 1½ 48.3 2.6 1.902 0.102 30.0 34.8

50 2 60.3 2.9 2.37 0.11 45 53


65 2½ 76.1 2.9 3.00 0.11 72 85
80 3 88.9 3.2 3.50 0.13 103 129
100 4 114.3 3.6 4.50 0.14 196 232
125 5 139.7 4.0 5.50 0.16 301 356

ANSI Welding ANSI (B 36.10 Schedule 80)


15 ½ 21.3 3.7 0.839 0.146 8.0 9.3
20 ¾ 26.9 4.0 1.059 0.158 10.0 11.6
25 1 33.7 4.6 1.327 0.181 24.0 27.8
32 1¼ 42.4 4.9 1.669 0.193 30.0 34.8
40 1½ 48.3 5.1 1.902 0.201 30.0 34.8

Welding ANSI (B 36.10 Schedule 40)


50 2 60.3 3.9 2.37 0.15 45 53
65 2½ 73.0 5.2 2.87 0.20 72 85
80 3 88.9 5.5 3.50 0.22 103 129
100 4 114.3 6.0 4.50 0.24 196 232
125 5 141.3 6.6 5.56 0.26 301 356

SOC
Size Size ID T ID T L L kv-angle Cv-angle
mm in. mm mm in. in. mm in. m3/h USgal/min

Socket welding ANSI (B 16.11)


50 2 61.2 6.2 2.41 0.24 16 0.63 80 93

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 81


Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Dimensions and weights SCA/CHV 15 - 40 (½- 1½ in.)

SCA 15 - 40 CHV 15 - 40

Valve size C G ∅D Fmin H Weight

SCA 15 - 40
SCA 15 (½ in.) mm 212 45 38 60 60
in. 8.35 1.77 1.50 2.36 2.36 1.6 kg

SCA 20 (¾ in.) mm 212 45 38 60 60


in. 8.35 1.77 1.50 2.36 2.36 1.6 kg

SCA 25 (1 in.) mm 295 55 50 85 70


in. 11.61 2.17 1.97 3.35 2.76 3.2 kg

SCA 32 (1¼ in.) mm 295 55 50 85 70


in. 11.61 2.17 1.97 3.35 2.76 3.2 kg

SCA 40 (1½ in.) mm 295 55 50 85 70


in. 11.61 2.17 1.97 3.35 2.76 3.2 kg

Valve size C G Fmin H Weight

CHV 15 - 40
CHV 15 (½ in.) mm 103 45 60 60 1.2 kg
in. 4.06 1.77 2.36 2.36

CHV 20 (¾ in.) mm 103 45 60 60 1.2 kg


in. 4.06 1.77 2.36 2.36

CHV 25 (1 in.) mm 143 55 85 70 2.3 kg


in. 5.63 2.17 3.35 2.76

CHV 32 (1¼ in.) mm 143 55 85 70 2.3 kg


in. 5.63 2.17 3.35 2.76

CHV 40 (1½ in.) mm 143 55 85 70 2.3 kg


in. 5.63 2.17 3.35 2.76
Specified weights are approximate values only.

82 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009


Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Dimensions and weights SCA/CHV 50 - 65 (2 - 2½ in.)

Line Components
Valve size K C G ∅D H Weight

SCA
SCA 50 mm 70 315 60 50 77 3.8 kg
SCA (2) in. 2.76 12.40 2.36 1.97 3.03 8.40 lb
SCA 65 mm 70 335 70 50 90 5.5 kg
SCA (2½) in. 2.76 12.20 13.19 2.76 3.94 1.97 3.54 12.16 lb

Valve size C G Fmin. H Weight

CHV
CHV 50 mm 132 60 92 77 3.2 kg
CHV (2) in. 5.20 2.36 3.62 3.03 7.10 lb
CHV 65 mm 152 70 107 90 4.5 kg
CHV (2½) in. 5.98 2.76 4.21 3.54 9.95 lb
Specified weights are approximate values only.

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 83


Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Dimensions and weights SCA/CHV 80 - 125 (3 - 5 in.)

Valve size K C G ∅D ∅H Weight

SCA
SCA 80 mm 76 388 90 58 129 9.7 kg
SCA (3) in. 3.00 15.28 3.54 2.28 5.08 21.4 lb
SCA 100 mm 90 437 106 58 156 15.3 kg
SCA (4) in. 3.54 17.20 4.17 2.28 6.14 33.7 lb
SCA125 mm 90 533 128 74 193 28.1 kg
SCA (5) in. 3.54 20.98 5.04 2.91 7.60 61.9 lb

Valve size C G Fmin. ∅H Weight

CHV
CHV 80 mm 189 90 133 129 8.7 kg
CHV (3) in. 7.44 3.54 5.24 5.08 19.23 lb
CHV 100 mm 223 106 163 156 14.3 kg
CHV(4) in. 8.78 4.17 6.43 6.14 31.60 lb
CHV125 mm 268 128 190 193 25.6 kg
CHV(5) in. 10.55 5.04 7.48 7.60 56.58 lb
Specified weights are approximate values only.

84 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009


Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS

Ordering How to order For further information please contact your local
The table below is used to identify the valve re- Danfoss Sales Company.
quired.

Please note that the type codes only serve to


identify the valves, some of wich may not form
part of the standard product range.

Line Components
Valve type SCA Stop Check Valve
CHV Check Valve
ANSI DIN SOC
(valve size measured on the 15 DN 15 x x
connection diameter)
20 DN 20 x x
25 DN 25 x x
32 DN 32 x x
40 DN 40 x x
50 DN 50 x x x
65 DN 65 x x
80 DN 80 x x
100 DN 100 x x
125 DN 125 x x
Connections A Welding branches: ANSI B 31.5 schedule 80 DN 15 - 40 (½ - 1½ in.)
Welding branches: ANSI B 31.5 schedule 40 DN 50 - 125 (2 - 5 in.)
D Welding branches: DIN 2448
Valve housing ANG Angle flow

Important!
Where products need to be certified according
to specific certification societies, or where higher
pressures are required, the relevant information
should be included at the time of order.

CHV, butt-weld DIN SCA, butt-weld DIN


Size Size
Type Code No. Type Code No.
mm in. mm in.
15 ½ CHV 15 D ANG 148G3072 15 ½ SCA 15 D ANG 148G3076
15 ½ CHV-SS 15 D ANG 52BAR 148G3537 15 ½ SCA-SS 15 D ANG 52BAR 148G3532
20 ¾ CHV 20 D ANG 148G3074 20 ¾ SCA 20 D ANG 148G3078
20 ¾ CHV-SS 20 D ANG 52BAR 148G3538 20 ¾ SCA-SS 20 D ANG 52BAR 148G3533
25 1 CHV 25 D ANG 148G3080 25 1 SCA 25 D ANG 148G3086
25 1 CHV-SS 25 D ANG 52BAR 148G3539 25 1 SCA-SS 25 D ANG 52BAR 148G3534
32 1¼ CHV 32 D ANG 148G3082 32 1¼ SCA 32 D ANG 148G3088
32 1¼ CHV-SS 32 D ANG 52BAR 148G3540 32 1¼ SCA-SS 32 D ANG 52BAR 148G3535
40 1½ CHV 40 D ANG 148G3084 40 1½ SCA 40 D ANG 148G3090
40 1½ CHV-SS 40 D ANG 52BAR 148G3541 40 1½ SCA-SS 40 D ANG 52BAR 148G3536
50 2 CHV 50 D ANG 148G3129 50 2 SCA 50 D ANG 148G3134
65 2½ CHV 65 D ANG 148G3130 65 2½ SCA 65 D ANG 148G3135
80 3 CHV 80 D ANG 148G3131 80 3 SCA 80 D ANG 148G3136
100 4 CHV 100 D ANG 148G3132 100 4 SCA 100 D ANG 148G3137
125 5 CHV 125 D ANG 148G3133 125 5 SCA 125 D ANG 148G3138

CHV, butt-weld ANSI SCA, butt-weld ANSI


Size Size
Type Code No. Type Code No.
mm in. mm in.
15 ½ CHV 15 A ANG 148G3073 15 ½ SCA 15 A ANG 148G3077
20 ¾ CHV 20 A ANG 148G3075 20 ¾ SCA 20 A ANG 148G3079
25 1 CHV 25 A ANG 148G3081 25 1 SCA 25 A ANG 148G3087
32 1¼ CHV 32 A ANG 148G3083 32 1¼ SCA 32 A ANG 148G3089
40 1½ CHV 40 A ANG 148G3085 40 1½ SCA 40 A ANG 148G3091
50 2 CHV 50 A ANG 148G3139 50 2 SCA 50 A ANG 148G3144
65 2½ CHV 65 A ANG 148G3140 65 2½ SCA 65 A ANG 148G3145
80 3 CHV 80 A ANG 148G3141 80 3 SCA 80 A ANG 148G3146
100 4 CHV 100 A ANG 148G3142 100 4 SCA 100 A ANG 148G3147
125 5 CHV 125 A ANG 148G3143 125 5 SCA 125 A ANG 148G3148

CHV, socket weld SOC SCA, socket weld SOC


Size Size
Type Code No. Type Code No.
mm in. mm in.
50 2 CHV 50 SOC ANG 148G3149 50 2 SCA 50 SOC ANG 148G3150

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 85


Check valves for ammonia and fluorinated refrigerants, type NRVA

Introduction

Line Components
Check valve type NRVA can be used in liquid, When the NRVA is used in liquid lines where
suction and hot gas lines in refrigeration and air cold, thick oil or impurities may be present, it
conditioning plant with ammonia. is recommended that the standard spring be
NRVA can also be used in refrigerating systems replaced by a special spring. See ordering table.
with fluorinated refrigerants.

Features Ensures correct direction of flow. Fitted with damping piston that makes the
Valve housing made of steel. valves suitable for installation in lines where
pulsation can occur, e.g. in the discharge line
Available for 40 bar g (580 psig) working from the compressor.
pressure.
Large range of flanges with connection
dimensions in accordance with standards: DIN,
ANSI, SOC, SA and FPT.

Design Connections Gaskets:


There is a very wide range of connection Do not contain asbestos.
possibilities with NRVA check valves:
Welding, DIN (2448) Valve cone:
The valve cone has a teflon tightening ring.
Welding, ANSI (B 36.10) Teflon tightening ring renders perfect sealing at a
Welding socket, ANSI (B 16.11) minimum closing force.
Solder connection, DIN (2856)
Solder connection, ANSI (B 16.22)
FPT internal thread, NPT
(ANSI/ASME B 1.20.1)

Technical data Refrigerants Temperature range


Can be used for all normal, non-flammable –50°C / +140°C (–58°F / +284°F).
refrigerants, including R 717, and non- Pressure range
corrosive gases/liquids - assuming seals of The valve is designed for:
the correct material are used.For further Max. working pressure: 40 bar g (580 psig).
information please see installation
instruction for NRVA.

Use with flammable hydrocarbons cannot be


recommended; please contact Danfoss.

The complete technical leaflet


(RD6HA) can be downloaded
from the Danfoss web site.

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 87


Check valves for ammonia and fluorinated refrigerants, type NRVA

Material specification

Material specification for NRVA check valves


No. Part Material DIN ISO ASTM
1 Housing Steel G20Mn5QT *) LCC, A352
EN 10213-3
2 Flanges Steel RSt. 37-2, 10025 Fe360 B, 630 Grade C, A 283
3 Valve cone Stainless steel
Teflon
5 Spring Steel
9 Bolts Stainless steel A2-70
10 Nut Stainless steel
11 Gasket Non asbestos
12 Valve seat Steel
*) NRVA 40 / NRVA 50 housing material is TTSt 35N until January 2006

Ordering Complete valves incl. DIN 2448 flange:


Code no. Dp 2)
Weld flange
With With kv value 3) Cv value 4)
Type connection
Valve Spec. spring )
1 standard spring spec. spring 1)
in. bar psig bar psig m3/h gal/min
NRVA 15 1
/2 020-2000 020-2307 0.12 1.7 0.3 4.4 5 6
NRVA 20 3
/4 020-2001 020-2307 0.12 1.7 0.3 4.4 6 7
NRVA 25 1 020-2002 020-2317 0.12 1.7 0.3 4.4 19 22
NRVA 32 11/4 020-2003 020-2317 0.12 1.7 0.3 4.4 20 23
NRVA 40 11/2 020-2004 020-2327 0.07 1.0 0.4 5.8 44 51
NRVA 50 2 020-2005 020-2327 0.07 1.0 0.4 5.8 44 51
NRVA 65 21/2 020-2006 020-2337 0.07 1.0 0.4 5.8 75 87
1
) A special type spring can be supplied to replace the standard valve spring.
2
) ∆p = the minimum pressure differential at which the valve is completely open.
3
) The kv value is the flow of water in m3/h at a pressure drop across valve of 1 bar, ρ = 1000 kg/m3.
4
) The Cv value is the flow of water in gal/min at a pressure drop across valve of 1 psig, ρ = 10 lbs/gal.

Valve body without flanges: Staybolts and gaskets


Type Code no. Type Dimensions Code no.
NRVA 15 020-2020 NRVA 15 / 20 M 12 × 115 mm 006-1107
NRVA 20 020-2020 NRVA 25 / 32 M 12 × 148 mm 006-1135
NRVA 25 020-2022 NRVA 40 / 50 M 12 × 167 mm 006-1137
NRVA 32 020-2022 NRVA 65 M 16 × 200 mm 006-1138
NRVA 40 020-2024
NRVA 50 020-2024
NRVA 65 020-2026

88 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009


Check valves for ammonia and fluorinated refrigerants, type NRVA

Flange connections Danfoss flange sets excluding gaskets, bolts and Select the valve based on capacity and then
nuts, are specially made for the Danfoss product select the size of flanges most suitable for the
range and must only be used for the purpose application, which can be mounted on the valve.
described.
Size Size OD T OD T Flange
For use with valve housing size Code no.
mm in. mm mm in. in. type

Line Components
DIN Butt welding DIN (2448)
10 3
/8 18 2 0.710 0.079 1.3 NRVA 15/20 027N1112
15 1
/2 22 2.5 0.866 0.098 1.3 NRVA 15/20 027N1115
20 3
/4 26.9 2.3 1.059 0.091 1.3 NRVA 15/20 027N1120
25 1 33.7 2.6 1.327 0.103 4 NRVA 25/32 027N1026
32 11/4 42.4 2.6 1.669 0.102 4 NRVA 25/32 027N1033
40 11/2 48.3 2.6 1.902 0.103 6 NRVA 40/50 027N1042
50 2 60.3 2.9 2.370 0.110 6 NRVA 40/50 027N1051
65 21/2 76.1 2.9 3.000 0.110 8 NRVA 65 027N1055

Size Size OD T OD T Flange


For use with valve housing size Code no.
mm in. mm mm in. in. type

ANSI Butt welding ANSI B 36.10


10 3
/8 17.2 3.2 0.677 0.126 1.3 NRVA 15/20 027N2020
15 1
/2 21.3 3.7 0.839 0.146 1.3 NRVA 15/20 027N2021
20 3
/4 26.9 4.0 1.059 0.158 1.3 NRVA 15/20 027N2022
25 1 33.7 4.6 1.327 0.181 4 NRVA 25/32 027N2023
32 11/4 42.4 4.9 1.669 0.193 4 NRVA 25/32 027N2024
40 11/2 48.3 5.1 1.902 0.201 6 NRVA 40/50 027N2025
50 2 60.3 3.9 2.370 0.150 6 NRVA 40/50 027N2026
65 21/2 73.0 5.2 3.000 0.200 8 NRVA 65 027N2027

Size Size ID T ID T L L Flange For use with valve


Code no.
mm in. mm mm in. in. mm in. type housing size

SOC Socket welding ANSI (B 16.11)


10 3
/8 17.8 4.1 0.701 0.161 10 0.394 1.3 NRVA 15/20 027N2010
15 1
/2 22 4.8 0.866 0.189 10 0.394 1.3 NRVA 15/20 027N2011
20 3
/4 27.4 5.0 1.079 0.197 13 0.512 4 NRVA 25/32 027N2012
25 1 34.1 5.8 1.343 0.228 13 0.512 4 NRVA 25/32 027N2013
32 11/4 42.9 6.0 1.689 0.236 13 0.512 4 NRVA 25/32 027N2016
32 11/4 42.9 6.2 1.689 0.244 13 0.512 6 NRVA 40/50 027N2014
40 11/2 49.0 6.5 1.929 0.254 13 0.512 6 NRVA 40/50 027N2015

Size Size ID ID L L Flange For use with valve


Code no.
mm in. mm in. mm in. type housing size

SA Soldering DIN (2856)


16 16.07 15 1.3 NRVA 15/20 027L1116
22 22.08 22 1.3 NRVA 15/20 027L1122
35 35.07 25 4 NRVA 25/32 027L2335
54 54.09 33 4 NRVA 40/50 027L2554

Soldering (ANSI B 16.22)


5
/8 0.628 0.807 1.3 NRVA 15/20 027L1117
7
/8 0.878 0.866 1.3 NRVA 15/20 027L1123
13/8 1.375 0.984 4 NRVA 25/32 027L2335
21/8 2.125 1.300 4 NRVA 40/50 027L2554

To be continued next page.

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 89


Check valves for ammonia and fluorinated refrigerants, type NRVA

Flange connections
(Continued)

FPT Size Size Flange For use with valve


Inside pipe thread Code no.
mm in. type housing size

FPT inside pipe thread, NPT (ANSI/ASME B 1.20.1)


10 3
/8 (3/8 × 18 NPT) 1.3 NRVA 15/20 027G1005
15 1
/2 (1/2 × 14 NPT) 1.3 NRVA 15/20 027G1006
20 3
/4 (3/4 × 14 NPT) 4 NRVA 25/32 027G1007
25 1 (1 × 11.5 NPT) 4 NRVA 25/32 027G1008

Example
NRVA 32 with 1 1/4" flanges for ANSI butt welding: NOTE:
NRVA 32 + bolts + flanges (set) = The flanges sets are exclusive gaskets,
020-2022 + 006-1135 + 027N2024 bolts and nuts.

Dimensions and weights

Type L L1 1) B Weight
mm 115 50 80 1.4 kg
NRVA 15 - 20
in. 4.53 1.97 3.15 3.09 lb
mm 138 74 ∅ 83 3.0 kg
NRVA 25 - 32
in. 5.43 2.91 ∅ 3.27 6.61 lb
mm 172 94.5 ∅ 103 5.0 kg
NRVA 40 - 50
in. 6.77 3.72 ∅ 4.05 11.02 lb
mm 226 124 ∅ 185 13.0 kg
NRVA 65
in. 8.90 4.88 ∅ 7.28 28.66 lb
) Without flanges
1

90 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009


Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities
Liquid line with/without phase change
Location of valve in system (marked with grey)
Hot gas bypass & defrost line Pump

Line Components
Discharge
line
Dry suction line
Wet suction line

Liquid line without phase change Liquid line with or without phase change

Location of valve in system (marked with grey)


Hot gas bypass & defrost line Gravity
Discharge
line
Dry suction line
Wet suction line

Liquid line without phase change Liquid line with or without phase change

Location of valve in system (marked with grey)


Hot gas bypass & defrost line
DX

Dry suction Discharge


line line

Liquid line without phase change

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 91


Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities
Liquid line with/without phase change
R 717
SI units Type
kv
m3/h –50°C –40°C –30°C
Evaporating temperature Te
–20°C –10°C 0°C 10°C 20°C
Capacity table for nominal NRVA 15 5 504 512 519 526 532 537 542 546
conditions, QN [kW], NRVA 20 6 605 614 623 631 638 645 651 655
Tliq = 30°C, NRVA 25 19 1916 1945 1973 1998 2022 2042 2060 2075
∆P = 0.2 bar NRVA 32 20 2016 2048 2077 2104 2128 2150 2169 2185
NRVA 40 44 4436 4505 4569 4628 4682 4730 4771 4806
NRVA 50 44 4436 4505 4569 4628 4682 4730 4771 4806
NRVA 65 75 7562 7678 7787 7889 7981 8062 8133 8192

Correction factor for liquid


temperature (Tliq)
Liquid
Correction factor
temperature
Correction factor for ∆P (f∆P) –20°C 0.82
∆P (bar) Correction factor –10°C 0.86
0.2 1.00 0°C 0.88
0.25 0.89 10°C 0.92
0.3 0.82 20°C 0.96
0.4 0.71 30°C 1.00
0.5 0.63 40°C 1.04
0.6 0.58 50°C 1.09

R 717
US units Type
Cv
USgal/min –60°F* –40°F –20°F
Evaporating temperature Te
0°F 20°F 40°F 60°F 80°F
Capacity table for nominal NRVA 15 6 143.9 145.9 147.7 149.2 150.6 151.7 152.5 153.0
conditions, QN [Tons of NRVA 20 7 173 175 177 179 181 182 183 184
Refrigeration], NRVA 25 22 547 554 561 567 572 576 580 581
Tliq = 90°F, NRVA 32 23 576 583 591 597 602 607 610 612
∆P = 3 psi NRVA 40 51 1266 1284 1300 1313 1325 1335 1342 1347
NRVA 50 51 1266 1284 1300 1313 1325 1335 1342 1347
NRVA 65 87 2158 2188 2215 2239 2259 2276 2288 2295
* 2°F below min. operating temperature.

Correction factor for liquid


temperature (Tliq)
Liquid
Correction factor
temperature
Correction factor for ∆P (f∆P) –10°F 0.82
∆P (psi) Correction factor 10°F 0.85
3 1.00 30°F 0.88
4 0.87 50°F 0.92
5 0.79 70°F 0.96
6 0.72 90°F 1.00
7 0.66 110°F 1.04
8 0.62 130°F 1.09

92 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009


Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities
Liquid line without phase change
Location of valve in system (marked with grey)
Hot gas bypass & defrost line Pump

Line Components
Discharge
line
Dry suction line
Wet suction line

Liquid line without phase change Liquid line with or without phase change

Location of valve in system (marked with grey)


Hot gas bypass & defrost line
DX

Dry suction Discharge


line line

Liquid line without phase change

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 93


Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities
Liquid line without phase change
R 717
SI units Type
kv
m3/h –50°C –40°C –30°C
Evaporating temperature Te
–20°C –10°C 0°C 10°C 20°C
Capacity table for nominal NRVA 15 5 182.5 177.1 171.9 166.4 160.7 154.9 148.8 142.5
conditions, QN [kW], NRVA 20 6 219 213 206 200 193 186 179 171
circulation rate = 4, NRVA 25 19 693 673 653 632 611 589 566 541
∆P = 0.2 bar NRVA 32 20 730 708 687 665 643 620 595 570
NRVA 40 44 1606 1559 1512 1464 1414 1363 1310 1254
NRVA 50 44 1606 1559 1512 1464 1414 1363 1310 1254
NRVA 65 75 2737 2657 2578 2495 2411 2324 2232 2137

Correction factor for


Correction factor for ∆P (f∆P) circulation rate (frec)
∆P (bar) Correction factor Circulation rate Correction factor
0.2 1.00 2 0.5
0.25 0.89 3 0.75
0.3 0.82 4 1
0.4 0.71 6 1.5
0.5 0.63 8 2
0.6 0.58 10 2.5

R 717
US units Type
Cv
USgal/min –60°F* –40°F –20°F
Evaporating temperature Te
0°F 20°F 40°F 60°F 80°F
Capacity table for nominal NRVA 15 6 52.8 51.1 49.5 47.8 45.9 44.0 41.9 39.8
conditions, QN [Tons of NRVA 20 7 63.3 61.4 59.4 57.4 55.1 52.8 50.3 47.8
Refrigeration], NRVA 25 22 200.5 194.4 188.2 181.7 174.5 167.3 159.2 151.4
circulation rate = 4, NRVA 32 23 211 205 198 191 184 176 168 159
∆P = 3 psi NRVA 40 51 464 450 436 421 404 387 369 351
NRVA 50 51 464 450 436 421 404 387 369 351
NRVA 65 87 792 767 743 717 689 660 628 598
* 2°F below min. operating temperature.

Correction factor for


Correction factor for ∆P (f∆P) circulation rate (frec)
∆P (psi) Correction factor Circulation rate Correction factor
3 1.00 2 0.5
4 0.87 3 0.75
5 0.79 4 1
6 0.72 6 1.5
7 0.66 8 2
8 0.62 10 2.5

94 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009


Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities
Wet suction line
Location of valve in system (marked with grey)
Hot gas bypass & defrost line Pump

Line Components
Discharge
line
Dry suction line
Wet suction line

Liquid line without phase change Liquid line with or without phase change

Location of valve in system (marked with grey)


Hot gas bypass & defrost line Gravity
Discharge
line
Dry suction line
Wet suction line

Liquid line without phase change Liquid line with or without phase change

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 95


Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities
Wet suction line
Correction factor for ∆P 0.3 bar f∆P = 0.82
SI units Calculation example (R 717 capacities):
Correction factor for circulation rate frec = 0.9.
Running conditions in a plant are as follows:
Qn = Q0 × f∆P × frec = 100 × 0.82 × 0.9 = 73,8 kW.
Te = –20°C
Q0 = 100 kW From the capacity table a NRVA 40 with
Circulation rate = 3 Qn = 157 kW is the correct selection for the
Max. ∆P = 0.3 bar application.

The capacity table is based on nominal Choosing NRVA 32 would give a slightly higher
conditions (pressure drop ∆P = 0.2 bar, circulation pressure drop than 0.3. Accepting this requires a
rate = 4). plant evaluation.

The actual capacity must therefore be corrected


to a nominal condition by multiplication with
correction factors.

Correction factor for ∆P 5 psi f∆p = 0.79


US units Calculation example (R 717 capacities):
Correction factor for circulation rate frec = 0.9.
Running conditions in a plant are as follows:
Qn = Q0 × f∆P × fcirc = 10 × 0.79 × 0.9 = 7.1 TR
Te = – 20°F
Q0 = 10 TR From the capacity table a NRVA 25 with Qn = 16.5
Circulation rate = 3 TR is the correct selection for the application.
Max. ∆P = 5 psi

The capacity table is based on nominal


conditions (pressure drop ∆P = 3 psi, circulation
rate = 4).

The actual capacity must therefore be corrected


to a nominal condition by multiplication with
correction factors.

96 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009


Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities
Wet suction line
R 717
SI units Type
kv
m3/h –50°C –40°C –30°C
Evaporating temperature Te
–20°C –10°C 0°C 10°C 20°C
Capacity table for nominal NRVA 15 5 9.1 11.8 14.7 17.9 21.3 24.9 28.7 32.6
conditions, QN [kW],

Line Components
NRVA 20 6 11.0 14.2 17.6 21.4 25.5 29.9 34.5 39.2
circulation rate = 4, NRVA 25 19 34.7 45.0 55.9 67.9 80.9 94.7 109.1 124.0
∆P = 0.2 bar NRVA 32 20 36.6 47.3 58.8 71.5 85.1 99.7 115 131
NRVA 40 44 80.4 104.1 129.4 157 187 219 253 287
NRVA 50 44 80.4 104 129 157 187 219 253 287
NRVA 65 75 137 178 221 268 319 374 431 490

Correction factor for


Correction factor for ∆P (f∆P) circulation rate (frec)
∆P (bar) Correction factor Circulation rate Correction factor
0.2 1.00 2 0.77
0.25 0.89 3 0.90
0.3 0.82 4 1
0.4 0.71 6 1.13
0.5 0.63 8 1.20
0.6 0.58 10 1.25

R 717
US units Type
Cv
USgal/min –60°F* –40°F –20°F
Evaporating temperature Te
0°F 20°F 40°F 60°F 80°F
Capacity table for nominal NRVA 15 6 2.5 3.4 4.3 5.4 6.5 7.7 8.9 10.1
conditions, QN [Tons of NRVA 20 7 3.1 4.1 5.2 6.5 7.8 9.2 10.7 12.1
Refrigeration], NRVA 25 22 9.7 13.0 16.5 20.5 24.7 29.2 33.8 38.5
circulation rate = 4, NRVA 32 23 10.2 13.7 17.3 21.6 26.0 30.8 35.5 40.5
∆P = 3 psi NRVA 40 51 22.4 30.1 38.1 47.5 57.2 67.7 78.2 89.1
NRVA 50 51 22.4 30.1 38.1 47.5 57.2 67.7 78.2 89.1
NRVA 65 87 38.2 51.3 65.0 80.9 97.6 115 133 152
* 2°F below min. operating temperature.

Correction factor for


Correction factor for ∆P (f∆P) circulation rate (frec)
∆P (psi) Correction factor Circulation rate Correction factor
3 1.00 2 0.77
4 0.87 3 0.90
5 0.79 4 1
6 0.72 6 1.13
7 0.66 8 1.20
8 0.62 10 1.25

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 97


Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities
Dry suction line
Location of valve in system (marked with grey)
Hot gas bypass & defrost line Pump
Discharge
line
Dry suction line
Wet suction line

Liquid line without phase change Liquid line with or without phase change

Location of valve in system (marked with grey)


Hot gas bypass & defrost line Gravity
Discharge
line

Wet suction line

Liquid line without phase change Liquid line with or without phase change

Location of valve in system (marked with grey)


Hot gas bypass & defrost line
DX

Dry suction Discharge


line line

Liquid line with or without phase change

98 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009


Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities
Dry suction line
R 717
SI units Type
kv
m3/h –50°C –40°C –30°C
Evaporating temperature Te
–20°C –10°C 0°C 10°C 20°C
Capacity table for nominal NRVA 15 5 12.9 17.0 21.8 27.5 33.7 41.0 49.0 57.9

Line Components
conditions, QN [kW], NRVA 20 6 15.5 20.4 26.2 32.9 40.5 49.2 58.9 69.5
Tliq = 30°C, NRVA 25 19 49.0 64.7 82.8 104.3 128.2 155.7 186 220
∆P = 0.2 bar NRVA 32 20 51.6 68.1 87.2 109.8 135 164 196 232
NRVA 40 44 113.5 149.7 192 242 297 361 432 510
NRVA 50 44 113 150 192 242 297 361 432 510
NRVA 65 75 193 255 327 412 506 615 736 869

Correction factor for liquid


temperature (Tliq)
Liquid temperature Correction factor
Correction factor for ∆P (f∆P) –20°C 0.82
∆P (bar) Correction factor Correction factor for –10°C 0.86
0.2 1.00 superheat (TS) 0°C 0.88
0.25 0.89 Τs Correction factor 10°C 0.92
0.3 0.82 6°C 1.00 20°C 0.96
0.4 0.71 8°C 1.00 30°C 1.00
0.5 0.63 10°C 1.00 40°C 1.04
0.6 0.58 12°C 1.00 50°C 1.09

R 717
US units Type
Cv
USgal/min –60°F* –40°F –20°F
Evaporating temperature Te
0°F 20°F 40°F 60°F 80°F
Capacity table for nominal NRVA 15 6 3.6 4.9 6.4 8.2 10.4 12.8 15.4 18.3
conditions, QN [Tons of NRVA 20 7 4.3 5.9 7.7 9.8 12.4 15.4 18.5 22.0
Refrigeration], NRVA 25 22 13.6 18.7 24.4 31.2 39.4 48.6 58.5 69.7
Tliq = 90°F, NRVA 32 23 14.3 19.7 25.7 32.8 41.4 51.2 61.5 73.3
∆P = 3 psi NRVA 40 51 31.5 43.2 56.5 72.2 91.2 112.6 135.4 161
NRVA 50 51 31.5 43.2 56.5 72.2 91.2 113 135 161
NRVA 65 87 53.6 73.7 96.3 123 155 192 231 275
* 2°F below min. operating temperature.

Correction factor for liquid


temperature (Tliq)
Liquid temperature Correction factor
Correction factor for ∆P (f∆P) –10°F 0.82
∆P (psi) Correction factor Correction factor for 10°F 0.85
3 1.00 superheat (TS) 30°F 0.88
4 0.87 Τs Correction factor 50°F 0.92
5 0.79 10°F 1.00 70°F 0.96
6 0.72 14°F 1.00 90°F 1.00
7 0.66 18°F 1.00 110°F 1.04
8 0.62 20°F 1.00 130°F 1.09

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 99


Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities
Discharge line
Location of valve in system (marked with grey)
Hot gas bypass & defrost line Pump
Discharge
line
Dry suction line
Wet suction line

Liquid line without phase change Liquid line with or without phase change

Location of valve in system (marked with grey)


Hot gas bypass & defrost line Gravity

Discharge
Dry suction line
line
Wet suction line

Liquid line without phase change Liquid line with or without phase change

Location of valve in system (marked with grey)


Hot gas bypass & defrost line
DX

Dry suction Discharge


line line

Liquid line with or without phase change

100 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities
Discharge line
Correction factor for ∆P 0.4 bar f∆P = 0.72.
SI units Calculation example (R 717 capacities):
Correction factor for liquid temperature fTliq = 0.92.
Running conditions in a plant are as follows: Correction factor for Tdisch 60°C, fdisch = 0.97.
Correction factor for Pdisch 12 bar, fpdisch = 1.0.

Line Components
Te = –20 °C
Qo = 90 kW Qn = Qo × f∆P × fTliq × fTdisch × fPdisch
Tliq = 10 °C = 90 × 0.72 × 0.92 × 0.97 × 1.0 = 58 kW.
Max. ∆P = 0.4 bar
Tdisch = 60°C From the capacity table a NRVA 20 with Qn = 67.5
kW is the correct selection for the application.
The capacity table is based on nominel
conditions (∆P = 0.2 bar, Tliq = 30°C,
Pdisch= 12 bar, Tdisch = 80°C).

The actual capacity must therefore be corrected


to a nominal condition by multiplication with
correction factors.

Correction factor for ∆P 7 psi f∆P = 0.67.


US units Calculation example (R 717 capacities):
Correction factor for liquid temperature f Tliq = 0.92.
Running conditions in a plant are as follows: Correction factor for Tdisch 120°F, fdisch = 0.95.
Correction factor for Pdisch 185 psi, fpdisch = 1.0.
Te = 0°F
Qo = 18 TR Qn = Qo × f∆P × fTliq × fcirc × fPdisch
Tliq = 50 °F = 18 × 0.67 × 0.92 × 0.95 × 1.0 = 10.5 TR
Max. ∆P = 7 psi
Tdisch = 120°F From the capacity table a NRVA 15 with Qn= 16.4
TR is the correct selection for the application.
The capacity table is based on nominel
conditions (∆P = 3 psi, Tliq = 90 °F,
Pdisch= 185 psi, Tdisch = 180°F).

The actual capacity must therefore be corrected


to a nominal condition by multiplication with
correction factors.

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 101
Check valves for ammonia and fluorinated refrigerants, type NRVA

Nominal capacities
Discharge line
R 717
SI units Type
kv
m3/h –50°C –40°C –30°C
Evaporating temperature Te
–20°C –10°C 0°C 10°C 20°C
Capacity table for nominal NRVA 15 5 53.9 54.8 55.5 56.3 56.9 57.5 58.0 58.4
conditions, QN [kW], NRVA 20 6 64.7 65.7 66.6 67.5 68.3 69.0 69.6 70.1
Tliq = 30°C, NRVA 25 19 205 208 211 214 216 218 220 222
Pdisch. = 12 bar, NRVA 32 20 216 219 222 225 228 230 232 234
∆P = 0.2 bar, NRVA 40 44 475 482 489 495 501 506 510 514
Tdisch. = 80°C
NRVA 50 44 475 482 489 495 501 506 510 514
NRVA 65 75 809 821 833 844 854 862 870 876

Correction factor for liquid


Correction factor for discharge temperature (Tliq).
Correction factor for ∆P (f∆P) temperature (Tdisch). Liquid
Correction factor
∆P (bar) Correction factor Discharge temperature
Correction factor
0.2 1.00 temperature –20°C 0.82
0.4 0.72 50°C 0.96 –10°C 0.86
Correction factor for 0.6 0.59 60°C 0.97 0°C 0.88
discharge pressure (Pdisch) 0.8 0.52 80°C 1.00 10°C 0.92
Pdisch (bar) Correction factor 1 0.46 90°C 1.01 20°C 0.96
12 1.00 1.5 0.39 100°C 1.03 30°C 1.00
16 0.87 2 0.34 110°C 1.04 40°C 1.04
20 0.78 4 0.27 120°C 1.06 50°C 1.09

R 717
US units Type
Cv
USgal/min
Evaporating temperature Te
–60°F* –40°F –20°F 0°F 20°F 40°F 60°F 80°F
Capacity table for nominal NRVA 15 6 15.8 16.0 16.3 16.4 16.5 16.7 16.7 16.8
conditions, QN [Tons of NRVA 20 7 19.0 19.2 19.5 19.7 19.8 20.1 20.1 20.2
Refrigeration], NRVA 25 22 60.1 60.9 61.8 62.3 62.8 63.5 63.6 63.9
Tliq = 90°F, NRVA 32 23 63 64 65 66 66 67 67 67
∆P = 3 psi,
NRVA 40 51 139 141 143 144 145 147 147 148
Pdisch. = 185 psi,
NRVA 50 51 139 141 143 144 145 147 147 148
Tdisch. = 180°F
NRVA 65 87 237 241 244 246 248 251 251 252
* 2°F below min. operating temperature.

Correction factor for liquid


Correction factor for discharge temperature (Tliq).
Correction factor for ∆P (f∆P) temperature (Tdisch). Liquid
Correction factor
∆P (psi) Correction factor Discharge temperature
Correction factor
3 1.00 temperature –10°F 0.82
5 0.79 120°F 0.95 10°F 0.85
Correction factor for 7 0.67 140°F 0.97 30°F 0.88
discharge pressure (Pdisch) 10 0.56 180°F 1.00 50°F 0.92
Pdisch (psi) Correction factor 15 0.47 200°F 1.02 70°F 0.96
185 1.00 20 0.41 210°F 1.02 90°F 1.00
240 0.87 30 0.35 230°F 1.04 110°F 1.04
300 0.78 60 0.28 250°F 1.06 130°F 1.09

102 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Check valve for EVRA, EVRAT and PM valves in liquid lines, type NRVS

Introduction

Line Components
NRVS NRVS mounted on PM and EVRA valve

Check valve type NRVS has no damping feature


and therefore can only be used for liquid line
applications. NRVS is designed to be mounted
directly to PM or solenoid valves EVRA/EVRAT.

Features Ensures correct direction of flow


Applicable to all common non flammable
refrigerants including R717 and non corrosive
gases/liquids dependent on sealing material
compatability.

Technical data Temperature of medium:


–50°C → +140°C

Maximum working pressure


PS = 28 bar/406 psig

Materials Valve housing made of Stainless Steel


Gaskets are non-asbestos

The complete technical leaflet


(RD6NA) can be downloaded
from the Danfoss web site.

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 103
Check valve for EVRA, EVRAT and PM valves in liquid lines, type NRVS

Capacities
Location of valve in system (marked with grey)
Low pressure liquid line
Hot gas by-pass & defrost line

Discharge
line
Dry suction line
Wet suction line

NRVS

Liquid line without phase change Liquid line with or without phase change

EVRA/EVRAT 10 + EVRA/EVRAT 15 + EVRA/EVRAT 20 + EVRA +


Valve combination
NRVS 15 NRVS 15 NRVS 25 NRVS 25
kv (m3/h) 1.4 2.2 4.1 7.0

Evaporating
Pressure Capacities (kW) Q0 at circulation rate 1
temperature
∆p (bar) R717
Te
0.15 172 270 504 960
0.25 222 349 650 1110
–40°C 0.30 243 382 713 1216
0.40 281 441 823 1405
0.50 314 493 920 1570
0.15 167 262 489 835
0.25 215 338 631 1078
–30°C 0.30 236 371 691 1180
0.40 273 428 798 1363
0.50 305 479 893 1524
0.15 161 254 473 808
0.25 208 327 610 1042
–20°C 0.30 228 359 669 1142
0.40 264 414 772 1319
0.50 295 463 863 1475
0.15 156 245 456 780
0.25 201 316 589 1005
–10°C 0.30 220 346 645 1102
0.40 254 399 745 1271
0.50 284 447 833 1422

Note: The capacities in the table must be divided Solution


by the actual circulation rate, or the evaporator 290 × 4 = 1160 kW
capacities must be multiplied with the actual EVRAT 25 + NRVS 25: Q0 = 1180 kW, at
circulation rate. ∆p = 0.3 bar is chosen.

Minimum opening differential pressure: Precise valve capacities can be calculated for
EVRA/EVRAT 10 - 20 + NRVS 0.07 bar various refrigerants by using the “DIRcalc™”
EVRA/EVRAT 25 + NRVS 0.11 bar (Danfoss Industrial Refrigeration calculation
programme).

Example
An application has the following operating
conditions:
Refrigerant:..................................................................R717
Evaporating temperature:.................................... –30°C
Evaporator capacity (Q0):................................... 290 kW
Circulation rate:................................................................. 4
∆p ≤ 0.3 bar

104 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Check valve for EVRA, EVRAT and PM valves in liquid lines, type NRVS

Capacities
Location of valve in system (marked with grey)
(continued) Low pressure liquid line
Hot gas by-pass & defrost line

Discharge
line
Dry suction line

Line Components
Wet suction line

NRVS

Liquid line without phase change Liquid line with or without phase change

PM 15 PM 20 PM 25
Valve combination
NRVS 25 NRVS 25 NRVS 25
kv (m3/h) 4.0 6.0 7.5

Evaporating
Pressure Capacities (kW) Q0 at circulation rate 1
temperature
∆p (bar) R717
Te
0.15 - - -
0.25 653 979 1224
–50°C 0.30 715 1072 1340
0.40 825 1238 1547
0.50 923 1384 1730
0.15 - - -
0.25 635 951 1188
–40°C 0.30 695 1043 1303
0.40 803 1204 1506
0.50 897 1346 1683
0.15 - - -
0.25 615 922 1152
–30°C 0.30 675 1011 1265
0.40 779 1169 1460
0.50 871 1306 1632
0.15 - - -
0.25 595 894 1114
–20°C 0.30 653 979 1224
0.40 753 1130 1412
0.50 852 1264 1580
0.15 - - -
0.25 575 862 1075
–10°C 0.30 629 944 1180
0.40 727 1090 1362
0.50 812 1219 1523

Note: The capacities in the table must be divided


by the actual circulation rate, or the evaporator
capacities must be multiplied with the actual
circulation rate.

Minimum opening differential pressure:


PM + NRVS will be fully open at ∆p = 0.25 bar.

Precise valve capacities can be calculated for


various refrigerants by using the “DIRcalc™”
(Danfoss Industrial Refrigeration calculation
programme).

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 105
Check valve for EVRA, EVRAT and PM valves in liquid lines, type NRVS

Ordering
Check valve Flanges, gaskets and bolts 1)

Weight 2) Flange Connection


Valve type Code. no. For valve type Code. no.
[kg] type size
NRVS 15 020-2032 EVRA/T 10, EVRA/T 15 027N1255 0.7 3
/4 in.

NRVS 25 020-2033 EVRA/T 20, EVRA/T 25, PM 15, PM 20, PM 25 027N1254 1.1 1 in.
1)
Consists of one standard and one special flange, one gasket and bolts.
2)
Flange and bolts only.

Dimensions and weights L B Weight 1)


Type
mm mm kg
NRVS 15 47.5 78.0 0.1
NRVS 25 60.5 96.0 0.25
) NRVS without flanges and bolts
1

106 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Strainers, type FA

Introduction Strainer type FA with interchangeable filter insert


is used in lines carrying fluorinated refrigerants,
ammonia, water, brine, oil, and gas.

Line Components
Features Retains contaminants, Pressure drop insignificant
e.g. slag, and weld beads and swarf.

Technical data Temperature of media Max. test pressure


−50 → +140°C p' = 42 bar

Max. working pressure Filter insert


PS = 28 bar Stainless steel weave, mesh size 150µ (100 mesh)

Materials Gaskets are non asbestos Valve housing made of GGG - 40.3

Ordering Connection to valve Strainer area Strainer vol. kv value 1)


Type Application Staybolts Code no.
or pipeline cm2 cm3 m3/h
Complete valves 6 F, TE 12, CVM 3.3 M12 × 180 006-0040 2)
TEA 20, TEAT 20, TEVA 20 3.3 M12 × 170 006-0042 2)
FA 15 40 68
EVR 15, EVRA 3 3.3 M12 × 188 006-0043 2)
For direct
fitting on EVRA/T 10-15 3.3 M12 × 107 006-1012 2)
valve
EVR 20 7.0 M12 × 240 006-0046 2)
FA 20 TEA 85, TEAT 85, TEVA 85 60 145 7.0 M12 × 206 006-0048 2)
EVRA/T 20 7.0 M12 × 127 006-1013 2)
/4 in. weld flanges
1
1.9 M12 × 127 006-0050 3)
/8 in. weld flanges
3
2.6 M12 × 127 006-0051 3)
/2 in. weld flanges
1
3.5 M12 × 127 006-0052 3)
/4 in. weld flanges
3
3.5 M12 × 127 006-0053 3)
FA 15 /2 in. solder flanges
1
40 68 2.6 M12 × 127 006-0057 3)
/8 in. solder flanges
5
3.4 M12 × 127 006-0058 3)
For fitting /4 in. solder flanges
3
3.2 M12 × 127 006-0059 3)
in
pipelines /8 in. solder flanges
7
3.5 M12 × 127 006-0075 3)
1 in. solder flanges 3.5 M12 × 127 006-0060 3)
/2 in. weld flanges
1
5.1 M12 × 160 006-0065 3)
1
) The kv value is the flow of water
in m3/h at a pressure drop in the 3
/4 in. weld flanges 7.4 M12 × 160 006-0066 3)
strainer of 1 bar, ρ =1000 kg/m3.
2
) Code no. with bolts, screws and FA 20 1 in. weld flanges 60 145 7.4 M12 × 160 006-0067 3)
gaskets but without flanges 5
/8 in. solder flanges 5.1 M12 × 160 006-0071 3)
3
) Code no. with flanges, bolts, screws
and gaskets. 1 /8 in. solder flanges
1
7.3 M12 × 160 006-0074 3)

The complete technical leaflet


(DKRCI.PD.FM0.A) can be
downloaded from the Danfoss
web site.

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 107
Strainers, type FA

Ordering (continued) Strainer housing without flanges


Strainer area Strainer volume kv value 1)
Components / Accessories Type Code no.
cm2 cm3 m3/h
FA 15 40 68 3.3 036-0060
FA 20 60 145 7.0 036-0061 2)
FA 20 60 145 7.0 036-0062 3)
1
) The kv value is the flow of water in m3/h at a pressure drop in the strainer of 1 bar, ρ = 1000 kg/m3.
2
) For direct fitting in pipeline.
3
) For direct fitting on to valves.

Single flanges with flange gaskets for FA 15 Staybolt set with gaskets
Version Type Code no. Version Code no.
T 006-1120 M12 × 107 mm 006-1101
/8 in. weld
3
G 006-1121 M12 × 127 mm 006-1108
T 006-1122 M12 × 160 mm 006-1136
/2 in. weld
1
G 006-1123 M12 × 170 mm 006-1103
T 006-1124 M12 × 180 mm 006-1102
/4 in. weld
3
G 006-1125 M12 × 188 mm 006-1104
T 006-1162 M12 × 206 mm 006-1106
/8 in. solder
5
M12 × 240 mm 006-1105
G 006-1163
T 006-1176
/8 in. solder
7
G 006-1177

Single flanges with flange gaskets for FA 20 1)


Version Type Code no.
T 006-1128
/4 in. weld
3
G 006-1129
T 006-1130
1 in. weld
G 006-1131
T 006-1174
11/8 in. solder
G 006-1175
T 006-1178
22 mm solder
G 006-1179
) Only for code no. 036-0061.
1

108 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Strainers, type FA

Design

Line Components
  1. Strainer housing
  2. Strainer
  3. Gasket
  4. Cover
  5. Screw
11. Flange (tongue)
12. Flange (groove)
13. Flange gasket
14. Flange screw FA 15 and 20

Dimensions and weights

FA 15 and 20

Weld Solder
flanges flanges
Type Code no.
H1 H2 L L1 L1 B ∅D Weight
mm mm mm mm mm mm mm kg
FA 15 006-0040 → 006-0043 95 20 54 51 1.2
FA 15 006-0050 → 006-0058 95 20 116 109 80 51 1.7
FA 20 006-0046 → 006-0048 106 26 72 60 2.2
FA 20 006-0065 → 006-0074 106 26 142 137 96 60 2.9

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 109
Filter, types FIA and FIA-SS

Introduction

Line Components
FIA filters are a range of angle-way and straight- FIA filters are equipped with a screen mesh of
way filters which are carefully designed to give stainless steel, avail­able in sizes 100, 150, 250 and
favourable flow conditions. The design makes 500µ (microns*), (US 150, 100, 72, 38 mesh*).
the filter easy to install, and ensures quick filter
inspection and cleaning.

FIA filters are used ahead of automatic controls,


pumps, compressors etc. for initial plant start-
up and where permanent filtration of the
refrigerant is required. The filter reduces the risk
of undesirable system breakdowns and reduces
wear and tear on plant components.

Features Applicable to all common refrigerants and all FIA 50-300 (2 - 12 in.) can be equipped with a
non-corrosive gases/liquids. magnetic insert for detension of iron particles
Filter net of stainless steel mounted direct and other magnetic particles.
without extra gaskets means easy servicing. Each filter clearly marked with type, size and
FIA filter housing compatible with housings performance range
belonging to other Danfoss products. A Housing and bonnet of low temperature steel
compatibility overview can be obtained from (FIA) or stainless steel (FIA-SS) in accordance
local Danfoss Sales Company with the requirements of the Pressure
Two types of filter inserts are available: Equipment Directive and those of other
- A plain insert of stainless steel international classification authorities
- A pleated insert (DN 15-200) with extra Temperature range
large surface, which ensures long intervals –60/+150°C (–76/+302°F)
between cleaning and low pressure drop. Pressure range:
FIA 15-40 (½ – 1 ½ in.): FIA: 40 bar g (580 psi g)
A special insert (50µ) can be used in FIA-SS: 52 bar g (754 psi g)
combination with a standard version when Classification: DNV, LR, SAQ, CRN, BV etc.
cleaning a plant during commissioning. To obtain an updated product certification
FIA 50-300 (2 - 12 in.): list please contact your local Danfoss Sales
A large capacity filter bag (50µ) can Company
be inserted for cleaning plant during
commissioning

* Mesh is the number of threads per inch.


µ (microns) is the distance between two threads
(1µ = 1 /1000 mm).

The complete technical leaflet


(DKRCI.PD.FN0.A) can be
downloaded from the Danfoss
web site.

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 111
Filter, types FIA and FIA-SS

Design Connections Filter Insert


Available with the following connections: A filter grid and filter net of stainless steel ensure
Butt-weld DIN (EN 10220) long element life. The filter net offers a very high
degree of cleanability.
Butt-weld ANSI (B 36.10 Schedule 80),
DN 15 - 40 (1/2 - 11/2 in.) Housing
Butt-weld ANSI (B 36.10 Schedule 40), The filter housing is made of special, cold
DN 50 - 300 (2 - 12 in.) resistant steel (FIA) or stainless steel (FIA-SS)
Socket Weld (ANSI B 16.11), approved for low temperature application.
DN 15 - DN 50 (1/2 - 2 in.)
FPT Female Pipe Thread, NPT
(ANSI/ASME B 1.20.1) ,
DN 15 - 32 (1/2 - 11/4 in.)

Pressure Equipment Directive (PED)


FIA filters are approved in accordance with the
European standard specified in the Pressure
Equipment Directive and are CE marked.
For further details / restrictions - see Installation
Instruction
Nominal bore DN ≤ 25 (1 in.) DN 32-80 mm (11/4 - 3 in.) DN 100-250 mm (4-10 in.) DN 300 (12 in.)
Classified for Fluid group I
Category Article 3, paragraph 3 II III IV

Installation/Maintenance of the filter when the differential pressure loss


The filter is designed to resist high internal >0.5 bar (7.3 psi) in the liquid line and >0.05 bar
pressures. However, the piping system in general (0.7 psi) in the suction line. The max. permissible
should be designed to avoid liquid traps and differential pressure is 1 bar (15 psi).
reduce the risk of hydraulic pressure caused by
thermal expansion. For further information refer to installation
instruction for FIA.
Install the filter with the cover downwards.
Danfoss recommends to replacement/cleaning

Identification:

DN 15 - 25 DN 32 - 300
(1/2 - 1 in.) (11/4 - 12 in.)

Technical data Refrigerants Pressure range


Applicable to all common refrigerants Max. working pressure:
including flammable refrigerants and all FIA: 40 bar g (580 psi g).
non-corrosive gases/liquids. For further FIA-SS: 52 bar g (754 psi g).
information please see installation instruction
for FIA.
Temperature range
–60°C/+150°C (–76°F/+302°F).

112 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Filter, types FIA and FIA-SS

Selection of filter size The nesh aperture size of the filter must satisfy The following recommendations of aperture size
the requirements stated by the sup­pliers of the apply in general to refrigeration installations:
equipment to be protected.

All lines
First start up:.............................................................................................................. 50µ

Line Components
(Use filter element with removable insert for FIA DN15-40 or
separate filter bag for FIA DN 50-200. 50µ insert should normally
be removed after the first 24 hours of operation)

Liquid Lines
Ahead of pumps:...................................................................................................... 500µ [38 mesh]
After pumps:.............................................................................................................. 150µ [100 mesh] / 250µ [72 mesh]
In front of AKVA valves........................................................................................... 100µ [150 mesh]

Protection of automatic regulation equipment


Generally .................................................................................................................... 150µ [100 mesh] / 250µ [72 mesh]
Sensitive equipment, e.g.
suction regulators with low temperature ...................................................... 250µ [72 mesh]
Definition
Mesh is the number of threads per inch. Suction Lines
µ (microns) is the distance between two Ahead of screw compressor ................................................................................ 250µ [72 mesh]
threads (1µ = 1 /1000 mm). Ahead of piston compressor . ............................................................................. 150µ [100 mesh]

Flow coefficient (DIN/ANSI)


Size µ mesh wire wire free screen area
space Plain elements Pleated elements
FIA mm in. % cm2 in2 cm2 in2
100 0.068 0.003 35 25 3.9 45 7.0
15 - 20 150 100 0.10 0.004 36 25 3.9 45 7.0
(1/2” - 3/4”) 250 72 0.10 0.004 51 25 3.9 45 7.0
500 38 0.16 0.006 57.6 25 3.9 45 7.0
100 0.068 0.003 35 71 11 160 25.0
25 - 40 150 100 0.10 0.004 36 71 11 160 25.0
(1” - 11/2”) 250 72 0.10 0.004 51 71 11 160 25.0
500 38 0.16 0.006 57.6 71 11 160 25.0
100 0.068 0.003 35 71 11 200 31.2
150 100 0.10 0.004 36 87 13.5 200 31.2
50 (2”)
250 72 0.10 0.004 51 87 13.5 200 31.2
500 38 0.16 0.006 57.6 87 13.5 200 31.2
150 100 0.10 0.004 36 127 19.7 305 47.6
65 (21/2”) 250 72 0.10 0.004 51 127 19.7 305 47.6
500 38 0.16 0.006 57.6 127 19.7 305 47.6
150 100 0.10 0.004 36 205 31.8 450 70.2
80 (3”) 250 72 0.10 0.004 51 205 31.8 450 70.2
500 38 0.16 0.006 57.6 205 31.8 450 70.2
150 100 0.10 0.004 36 370 57.4 790 123.2
100 (4”) 250 72 0.10 0.004 51 370 57.4 790 123.2
500 38 0.16 0.006 57.6 370 57.4 790 123.2
150 100 0.10 0.004 36 510 79.1 1105 172.4
125 (5”) 250 72 0.10 0.004 51 510 79.1 1105 172.4
500 38 0.16 0.006 57.6 510 79.1 1105 172.4
150 100 0.10 0.004 36 726 112.5 1600 249.6
150 (6”) 250 72 0.10 0.004 51 726 112.5 1600 249.6
500 38 0.16 0.006 57.6 726 112.5 1600 249.6
150 100 0.10 0.004 36 1315 203.8
200 (8”) 250 72 0.10 0.004 51 1315 203.8
500 38 0.16 0.006 57.6 1315 203.8
150 100 0.10 0.004 36 1800 70.9
250 (10") 250 72 0.10 0.004 51 1800 70.9
500 38 0.16 0.006 57.6 1800 70.9
150 100 0.10 0.004 36 2590 102.0
300 (12") 250 72 0.10 0.004 51 2590 102.0
500 38 0.16 0.006 57.6 2590 102.0

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 113
Filter, types FIA and FIA-SS

Selection of filter size Kv values


(Continued) DN FIA angle - plain filter net FIA angle - pleated filter net
µ100 µ150 µ250 µ500 µ150 µ250 µ500
15 3.3 3.4 3.5 3.7 4.2
20 6.9 7.1 7.3 7.7 8.8
25 13.8 14.0 14.5 15.2 17.2 17.9
32 23.0 23.8 24.7 25.5 29.2 30.5
40 25.1 25.5 26.4 28.1 31.4 32.6
50 45.1 45.9 47.6 50.2 56.7 58.8 62.0
65 56.1 57.8 60.4 69.3 71.4 74.6
80 104.6 108.0 113.1 129.2 133.4 139.7
100 162.4 167.5 176.0 200.6 206.9 217.4
125 275.4 283.9 298.4 340.2 350.7 368.6
150 362.1 373.2 391.9 447.3
200 572.9 590.8 620.5
250 784.5 808.9 849.7
300 1062.3 1095.4 1150.8

DN FIA straight - plain filter net FIA straight- pleated filter net
µ100 µ150 µ250 µ500 µ150 µ250 µ500
15 2.5 2.6 2.7 2.8 3.3
20 5.3 5.4 5.6 5.9 6.9
25 10.5 10.7 11.1 11.6 13.8 14.5
32 17.6 18.2 18.9 19.5 23.9 24.7
40 19.2 19.5 20.2 21.5 25.5 26.4
50 34.5 35.1 36.4 38.4 45.9 47.6 50.2
65 42.9 44.2 46.2 56.1 57.8 60.4
80 80.0 82.6 86.5 104.6 108.0 113.1
100 124.2 128.1 134.6 162.4 167.5 176.0
125 210.6 217.1 228.2 275.4 283.9 298.4
150 276.9 285.4 299.7 362.1
200 438.1 451.8 474.5

114 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Filter, types FIA and FIA-SS

Material specification

FIA, FIA-SS 15 - 65 (1/2" - 2 1/2") FIA 80 - 200 (3" - 8") FIA 250 - 300 (10" - 12")

Line Components
FIA, FIA-SS 15-65 (1/2” - 21/2”)
No. Part Material DIN ISO ASTM
1 Housing Steel G20Mn5QT, 10213-3 LCC, A352
------------------------------------ --------------------------------
P285QH+QT, 10222-4 LF2, A350
Stainless steel (FIA-SS only) X5CrNi18-10 AISI 304
EN 10088
2 Gasket Fibre, Non-asbestos
3 Cover Steel P275NL1
EN 10028-3
Stainless steel (FIA-SS only) X5CrNi18-10 AISI 304
EN 10088
4 Bolts Stainless steel A2-70 A2-70 Type 308
5 Marking label Aluminium
6 Filter element Stainless steel

FIA 80-300 (3” - 12”)


No. Part Material DIN ISO ASTM
1 Housing Steel G20Mn5QT, 10213-3 LCC, A352
------------------------------------ --------------------------------
P285QH+QT, 10222-4 LF2, A350
2 Gasket Fibre, Non-asbestos
3 Cover Steel P275NL1
EN 10028-3
4 Bolts Stainless steel A2-70 A2-70 Type 308
5 Marking label Aluminium
6 Filter element Stainless steel
7* Pressure relief (screw) Stainless steel
8* Packing washer Aluminium
* pos 7 and 8 used in FIA 50-200

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 115
Filter, types FIA and FIA-SS

Connections Size Size OD T OD T


mm in. mm mm in. in.

Butt-weld DIN (EN 10220)


15 1
/2 21.3 2.3 0.839 0.091
20 3
/4 26.9 2.3 1.059 0.091
DIN 25 1 33.7 2.6 1.327 0.103
32 11/4 42.4 2.6 1.669 0.102
40 11/2 48.3 2.6 1.902 0.103
50 2 60.3 2.9 2.37 0.11
65 21/2 76.1 2.9 3 0.11
80 3 88.9 3.2 3.50 0.13
100 4 114.3 3.6 4.50 0.14
125 5 139.7 4.0 5.50 0.16
150 6 168.3 4.5 6.63 0.18
200 8 219.1 6.3 8.63 0.25
250 10 273 6.3 10.75 0.25
300 12 323.9 7.1 12.75 0.28

Size Size OD T OD T
mm in. mm mm in. in.

Butt-weld ANSI (B 36.10 Schedule 80)


ANSI 15 1
/2 21.3 3.7 0.839 0.146
20 3
/4 26.9 4.0 1.059 0.158
25 1 33.7 4.6 1.327 0.181
32 11/4 42.4 4.9 1.669 0.193
40 11/2 48.3 5.1 1.902 0.201

Butt-weld ANSI (B 36.10 Schedule 40)


50 2 60.3 3.9 2.37 0.15
65 21/2 73.0 5.2 2.87 0.20
80 3 88.9 5.5 3.50 0.22
100 4 114.3 6.0 4.50 0.24
125 5 141.3 6.6 5.56 0.26
150 6 168.3 7.1 6.63 0.28
200 8 219.1 8.2 8.63 0.32
250 10 273 6.3 10.75 0.25
300 12 323.9 7.1 12.75 0.28

Size Size ID T ID T L L
SOC mm in. mm mm in. in. mm in.

Socket welding ANSI (B 16.11)


15 1
/2 21.8 6.0 0.858 0.235 10 0.39
20 3
/4 27.2 4.6 1.071 0.181 13 0.51
25 1 33.9 7.2 1.335 0.284 13 0.51
32 11/4 42.7 6.1 1.743 0.240 13 0.51
40 11/2 48.8 6.6 1.921 0.260 13 0.51
50 2 61.2 6.2 2.41 0.24 16 0.63

FPT Size Size


Inside pipe thread
mm in.

FPT inside pipe thread, NPT (ANSI/ASME B 1.20.1)


15 1
/2 (1/2 × 14 NPT)
20 3
/4 (3/4 × 14 NPT)
25 1 (1 × 11.5 NPT)
32 11/4 (11/4 × 11.5 NPT)

116 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Filter, types FIA and FIA-SS

Dimensions and weights FIA 15 - 65

Angle-way Straight-way

Line Components
Angle-way
Filter size A C H Fmin. Weight
FIA 15-20 mm 45 105 60 68 1.1 kg
(1/2” - 3/4”) in. 1.77 4.13 2.36 2.68 2.4 lbs
FIA 25-40 mm 55 132 70 95 1.7 kg
(1” - 11/2”) in. 2.17 5.20 2.76 3.74 3.7 lbs
FIA 50 mm 60 132 77 92 2.8 kg
(2”) in. 2.36 5.20 3.03 3.62 6.2 lbs
FIA 65 mm 70 152 90 107 3.8 kg
(21/2”) in. 2.76 5.98 3.54 4.21 8.4 lbs

Straight-way
Valve size A C Cmin. H E Fmin. Weight
FIA 15-20 mm 120 99 133 60 20 68 1.4 kg
(1/2” - 3/4”) in. 4.72 3.90 5.24 2.36 0.79 2.68 3.1 lbs
FIA 25-40 mm 155 129 177 70 26 95 2.4 kg
(1” - 11/2”) in. 6.10 5.08 6.97 2.76 1.02 3.74 5.3 lbs
FIA 50 mm 148 138 184 77 32 92 3.5 kg
(2”) in. 5.83 5.43 7.24 3.03 1.26 3.62 7.7 lbs
FIA 65 mm 176 165 219 90 40 107 5.3 kg
(21/2”) in. 6.93 6.50 8.62 3.54 1.57 4.21 11.7 lbs

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 117
Filter, types FIA and FIA-SS

Dimensions and weights FIA 80 - 300

Angle-way Straight-way

Angle-way
Filter size A C H Fmin. Weight
FIA 80 mm 90 189 129 133 7.3 kg
(3”) in. 3.54 7.44 5.08 5.24 16.1 lbs
FIA 100 mm 106 223 156 163 11.9 kg
(4”) in. 4.17 8.78 6.14 6.42 26.2 lbs
FIA 125 mm 128 268 192 190 21.2 kg
(5”) in. 5.04 10.6 7.56 7.48 46.7 lbs
FIA 150 mm 145 303 219 223 30.5 kg
(6”) in. 5.71 11.93 8.62 8.78 67.2 lbs
FIA 200 mm 180 372 276 280 68 kg
(8”) in. 7.09 14.65 10.87 11.02 150 lbs
FIA 250 mm 210 397 334 285 89 kg
(10”) in. 8.27 15.63 13.14 11.22 196.3 lbs
FIA 300 mm 240 458 384 340 125 kg
(12”) in. 9.45 18.03 15.12 13.39 275.5 lbs

Straight-way
Filter size A C Cmin. H E F min. Weight
FIA 80 mm 216 204 271 129 48 133 8.6 kg
(3”) in. 8.50 8.03 10.67 5.08 1.89 5.24 19 lbs
FIA 100 mm 264 256 337 156 60 163 14.9 kg
(4”) in. 10.39 10.08 13.27 6.14 2.36 6.42 32.8 lbs
FIA 125 mm 322 313 408 192 74 190 26.9 kg
(5”) in. 12.68 12.32 16.06 7.56 2.91 7.48 59.3 lbs
FIA 150 mm 370 370 482 219 91 223 51 kg
(6”) in. 14.57 14.57 18.98 8.62 3.58 8.78 112 lbs
FIA 200 mm 464 465 605 276 117 280 95 kg
(8”) in. 18.27 18.31 23.82 10.87 4.61 11.02 209 lbs

118 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Filter, types FIA and FIA-SS

Ordering The table below is used to identify the filter Example:


required. FIA 50 D ANG + FIA-X 50 150µ Filter Element +
Please note that you have to order FIA filter Filter Bag = 148H3056 + 148H3130 + 148H3150
housing, a filter element and accessories.

Code number
Size Filter Filter Filter Filter Pleated filter Pleated filter Pleated filter

Line Components
Without Element Element Element Element element element element
Type
Filter 100µ 150µ 250µ 500µ 150µ 250µ 500µ
mm in. Element 150 mesh 100 mesh 72 mesh 38 mesh 100 mesh 72 mesh 38 mesh
15 ½ FIA 15 D ANG 148H3051
15 ½ FIA-SS 15 D ANG 52BAR 148H3221
15 ½ FIA 15 A ANG 148H3063
15 ½ FIA 15 SOC ANG 148H3075
15 ½ FIA 15 FPT ANG 148H3081
148H3122 148H3124 148H3126 148H3128 148H3303 - -
15 ½ FIA 15 D STR 148H3085
15 ½ FIA-SS 15 D STR 52BAR 148H3285
15 ½ FIA 15 A STR 148H3097
15 ½ FIA 15 SOC STR 148H3109
15 ½ FIA 15 FPT STR 148H3115

20 ¾ FIA 20 D ANG 148H3052


20 ¾ FIA-SS 20 D ANG 52BAR 148H3222
20 ¾ FIA 20 A ANG 148H3064
20 ¾ FIA 20 FPT ANG 148H3082
20 ¾ FIA 20 SOC ANG 148H3076
148H3122 148H3124 148H3126 148H3128 148H3303 - -
20 ¾ FIA 20 D STR 148H3086
20 ¾ FIA-SS 20 D STR 52BAR 148H3286
20 ¾ FIA 20 A STR 148H3098
20 ¾ FIA 20 FPT STR 148H3116
20 ¾ FIA 20 SOC STR 148H3110

25 1 FIA 25 D ANG 148H3053


25 1 FIA-SS 25 D ANG 52BAR 148H3223
25 1 FIA 25 A ANG 148H3065
25 1 FIA 25 FPT ANG 148H3083
25 1 FIA 25 SOC ANG 148H3077
148H3123 148H3125 148H3127 148H3129 148H3304 148H3269 -
25 1 FIA 25 D STR 148H3087
25 1 FIA-SS 25 D STR 52BAR 148H3287
25 1 FIA 25 A STR 148H3099
25 1 FIA 25 FPT STR 148H3117
25 1 FIA 25 SOC STR 148H3111

32 1¼ FIA 32 D ANG 148H3054


32 1¼ FIA-SS 32 D ANG 52BAR 148H3224
32 1¼ FIA 32 A ANG 148H3066
32 1¼ FIA 32 FPT ANG 148H3084
32 1¼ FIA 32 SOC ANG 148H3078
148H3123 148H3125 148H3127 148H3129 148H3304 148H3269 -
32 1¼ FIA 32 D STR 148H3088
32 1¼ FIA-SS 32 D STR 52BAR 148H3288
32 1¼ FIA 32 A STR 148H3100
32 1¼ FIA 32 FPT STR 148H3118
32 1¼ FIA 32 SOC STR 148H3112

40 1½ FIA 40 D ANG 148H3055


40 1½ FIA-SS 40 D ANG 52BAR 148H3225
40 1½ FIA 40 A ANG 148H3067
40 1½ FIA 40 SOC ANG 148H3079
148H3123 148H3125 148H3127 148H3129 148H3304 148H3269 -
40 1½ FIA 40 D STR 148H3089
40 1½ FIA-SS 40 D STR 52BAR 148H3289
40 1½ FIA 40 A STR 148H3101
40 1½ FIA 40 SOC STR 148H3113

50 2 FIA 50 D ANG 148H3056


50 2 FIA-SS 50 D ANG 52BAR 148H3283
50 2 FIA 50 A ANG 148H3068
50 2 FIA 50 SOC ANG 148H3080
148H3157 148H3130 148H3138 148H3144 148H3179 148H3184 148H3189
50 2 FIA 50 D STR 148H3090
50 2 FIA-SS 50 D STR 52BAR 148H3290
50 2 FIA 50 A STR 148H3102
50 2 FIA 50 SOC STR 148H3114
D = Butt-weld DIN ANG = Angle-way
A = Butt-weld ANSI STR = Straight-way
SOC = Socket welding
FPT = Inside pipe thread

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 119
Filter, types FIA and FIA-SS

Ordering
Code number
Size Filter Filter Filter Pleated filter Pleated filter Pleated filter
Without Element Element Element element element element
Type
Filter 150µ 250µ 500µ 150µ 250µ 500µ
mm in. Element 100 mesh 72 mesh 38 mesh 100 mesh 72 mesh 38 mesh
65 2½ FIA 65 D ANG 148H3057
65 2½ FIA-SS 65 D ANG 52BAR 148H3284
65 2½ FIA 65 A ANG 148H3069
148H3131 148H3139 148H3145 148H3180 148H3185 148H3190
65 2½ FIA 65 D STR 148H3091
65 2½ FIA-SS 65 D STR 52BAR 148H3291
65 2½ FIA 65 A STR 148H3103

80 3 FIA 80 D ANG 148H3058


80 3 FIA 80 A ANG 148H3070
148H3119 148H3120 148H3121 148H3181 148H3186 148H3191
80 3 FIA 80 D STR 148H3092
80 3 FIA 80 A STR 148H3104

100 4 FIA 100 D ANG 148H3059


100 4 FIA 100 A ANG 148H3071
148H3132 148H3140 148H3146 148H3182 148H3187 148H3192
100 4 FIA 100 D STR 148H3093
100 4 FIA 100 A STR 148H3105

125 5 FIA 125 D ANG 148H3060


125 5 FIA 125 A ANG 148H3072
148H3133 148H3141 148H3147 148H3183 148H3188 148H3193
125 5 FIA 125 D STR 148H3094
125 5 FIA 125 A STR 148H3106

150 6 FIA 150 D ANG 148H3061


150 6 FIA 150 A ANG 148H3073
148H3134 148H3142 148H3148 148H3226 - -
150 6 FIA 150 D STR 148H3095
150 6 FIA 150 A STR 148H3107

200 8 FIA 200 D ANG 148H3062


200 8 FIA 200 A ANG 148H3074
148H3135 148H3143 148H3149 - - -
200 8 FIA 200 D STR 148H3096
200 8 FIA 200 A STR 148H3108

250 10 FIA 250 D ANG 148H3171


148H3136 148H3175 148H3177 - - -
250 10 FIA 250 A ANG 148H3173

300 12 FIA 300 D ANG 148H3172


148H3137 148H3176 148H3178 - - -
300 12 FIA 300 A ANG 148H3174
D = Butt-weld DIN ANG = Angle-way
A = Butt-weld ANSI STR = Straight-way

Accessories Part Accessory for Code number


FIA 65-100 2464+596
Magnet insert
FIA 125-200 2464+597

Part Accessory for Code number


Filter element µ150 with removable FIA 15-20 148H3301
element µ50 for the first start up FIA 25-40 148H3302

Part Accessory for Code number


FIA 50 148H3150
FIA 65 148H3151
FIA 80 148H3152
Filter bag FIA 100 148H3153
FIA 125 148H3154
FIA 150 148H3155
FIA 200 148H3156

Part Accessory for Code number


Purge valve complete, blind nut and
FIA 50 - 200 2412+634
gasket

120 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Introduction Danfoss Eliminator filter driers with


replaceable solid core, type DCR, are for use
in liquid and/or suction lines in refrigeration,
freezing and air-conditioning systems.

Besides being able to meet the demanding


requirements of high working pressure levels

Line Components
when operating with R410A and CO2, the new
DCR programme offers flexibility with respect to
different pressure versions.

The customers can thus choose between two


versions, a normal pressure version and a high
pressure version.

Features DCR housings: Top covers for DCR housings:


DCR housings (incl.core holder) are made Zinc-chromated steel top covers with or
entirely of steel and are thus compatible with without external access connection.
all refrigerants.
DCR housings have undergone zinc-
phosphate pre-treatment and have a
corrosion-resistant powder-paint finish.
DCR housings are helium leak tested.

Inserts for DCR housings - solid cores


48 - DM - 100% molecular sieve solid core suitable 48 - DA - 30% molecular sieve and 70% activated
for HFC refrigerants: alumina solid core suitable after compressor
burn-out and compatible with CFC / HCFC / HFC
Provides high moisture adsorption at low and refrigerants:
high condensing temperatures.
Effective protection against impurities. High acid adsorption and standard water
adsorption.
48 - DC - 80% molecular sieve and 20% activated All solid cores have an optimised uniform grain
alumina solid core suitable for CFC & HCFC size ensuring effective dirt removal and low
refrigerants and compatible with HFC refrigerants: pressure drop. The robust solid cores withstand
pressure surge and vibration.
Adsorbs moisture and acid in the system
throughout the entire temperature range.

Inserts for DCR housings - strainer


48 - F strainer - compatible with all refrigerants:
Retains dirt particles larger than 15 µm.
For use direct in DCR housings.
Utilised in the suction or liquid line.

Approvals CE marked in accordance with the European


Pressure Equipment Directive - 97/23/EC

listed 207 and C22.2 no. 140.3


EN 12284

The complete technical leaflet


(DKRCC.PD.EJ0.A) can be
downloaded from the Danfoss
web site.

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 121
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Technical data Type PS / MWP Refrigerant Temperature range


DCR 048
DCR 096 35 bar / 500 psig
CFC / HCFC / HFC –40 → +70°C / –40 → +160°F
DCR 144
DCR 192 28 bar / 400 psig

DCR 048 HP
46 bar / 667 psig CFC / HCFC / HFC –40 → +70°C / –40 → +160°F
DCR 096 HP

Type of connector and Solder connector Recommended soldering material


recommended soldering Copper ODF solder connector Copper Sil-fos 15
Copper pipe
material Steel Silver-flo 55 + Easy-flow flux

Steel ODF solder connector


Copper pipe

Steel butt weld connector


Steel pipe

Capacity
48-DM
Drying capacity [kg refrigerant] 1) Liquid capacity [kW] 2)
Number
Type R134a R404A / R507 R407C / R410A R404A / R407C /
of cores R134a
24°C 52°C 24°C 52°C 24°C 52°C R507 R410A
79 57 88
DCR 0485 139 99 153
DCR 0487 186 133 206
DCR 0489 227 162 259
DCR 04811 1 82.5 78.5 135.0 74.0 83.0 71.0 227 162 259
DCR 04813 227 162 259
DCR 04817 227 162 259
DCR 04821

DCR 0967 140 100 155


DCR 0969 217 155 240
DCR 09611 2 165.0 157.0 270.0  148.0 166.0 142.0 295 211 326
DCR 09613 358 256 396
DCR 09617 358 256 396
DCR 1449 226 162 250
DCR 14411 356 255 394
3 247.5 235.5 405.0  222.0 249.0 213.0
DCR 14413 356 255 394
DCR 14417 356 255 394
DCR 19211 372 266 411
DCR 19213 4 330.0 314.0 540.0  296.0 332.0 284.0 460 329 509
DCR 19217 460 329 509

48-DC
Drying capacity [kg refrigerant] 1) Liquid capacity [kW] 2)
Number
Type R22 R134a R404A / R507 R407C / R410A R404A / R407C /
of cores R22 R134a
24°C 52°C 24°C 52°C 24°C 52°C 24°C 52°C R507 R410A
DCR 0485 88 79 57 88
DCR 0487 153 139 99 153
DCR 0489 206 186 133 206
DCR 04811 1 67.0 62.0 71.0 67.5 115.0  62.0  70.5  60.0 259 227 162 259
DCR 04813 259 227 162 259
DCR 04817 259 227 162 259
DCR 04821 259 227 162 259
DCR 0967 155 140 100 155
DCR 0969 240 217 155 240
DCR 09611 2 134.0 124.0 142.0 135.0 230.0  124.0  141.0  120.0 326 295 211 326
DCR 09613 396 358 256 396
DCR 09617 396 358 256 396
DCR 1449 250 226 162 250
DCR 14411 394 356 255 394
3 201.0 186.0  213.0 202.5 345.0 186.0 211.5   180.0
DCR 14413 394 356 255 394
DCR 14417 394 356 255 394
DCR 19211 411 372 266 411
DCR 19213 509 460 329 509
4 268.0 248.0   284.0 270.0 460.0     248.0    282.0     240.0
DCR 19217 509 460 329 509
DCR 19221 509 460 329 509

1
) Drying capacity is based on the following moisture contents before and after drying:
R22: From 1050 ppm W to 60 ppm W in accordance with ARI 710-86.
R134a: From 1050 ppm W to 75 ppm W. If refrigerant is to be dried to 50 ppm W, reduce the stated capacities by 15%.
R404A, R407C & R507: From 1020 ppm W to 30 ppm W.
R410A: From 1050 ppm W to 60 ppm W.
2
) Liquid capacity given in accordance with ARI 710-2002 evaporating temperature te = –15°C,
condensing temperature tc = +30°C and pressure drop across filter drier ∆p = 0.07 bar.

122 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Capacity (cont.)
48-DA
Drying capacity [g of water] 3)
Evaporating temperature te [°C] Acid
Number
Type capacity 4)
of cores –40 –20 4.4 –30 –20 4.4 –40 –20 4.4 –40 –20 4.4 [g]
R22 R134a R404A / R507 R407C / R410A

Line Components
DCR 048 1 28 19 12 45 38 27 47 30 19 42 35 25 26.6
DCR 096 2 56 37 24 90 77 54 94 60 37 84 70 50 53.3
DCR 144 3 84 56 36 135 115 81 142 90 56 126 105 75 79.9
DCR 192 4 112 74 48 180 153 108 189 120 75 168 140 100 106.5
3
) Drying capacity is expressed during drying in:
R22: EPD = 10 ppm W, corresponding to a dew point temperature = –50°C
R134a: EPD = 50 ppm W, corresponding to a dew point temperature = –37°C
R404A: EPD = 10 ppm W, corresponding to a dew point temperature = –40°C
R407C: EPD = 10 ppm W, corresponding to a dew point temperature = –40°C
4
) Adsorption capacity of oleic acid at 0.05 TAN (Total Acid Number)

48-DA
Recommended plant Recommended plant capacity [kW]
capacity in suction line - Evaporating temperature te [°C]
burn-out –40 –20 4.4 –30 –20 4.4 –40 –20 4.4 –40 –20 4.4
Type
Pressure drop [∆p bar]
0.04 0.10 0.21 0.04 0.07 0.14 0.04 0.10 0.21 0.04 0.10 0.21
R22 R134a R404A/ R507 R407C / R410A
DCR 0485 3.1 8.9 21.0 3.0 5.4 13.0 2.4 7.1 17.5 3.1 8.9 21.0
DCR 0487 5.8 16.1 37.8 5.6 9.9 23.4 4.5 12.9 31.2 5.8 16.1 37.8
DCR 0489 7.8 21.6 50.7 7.5 13.3 31.5 6.0 17.2 41.8 7.8 21.6 50.7
DCR 04811 10.0 27.3 63.3 9.6 16.8 39.5 7.7 21.8 51.9 10.0 27.3 63.3
DCR 04813 10.0 27.3 63.3 9.6 16.8 39.5 7.7 21.8 51.9 10.0 27.3 63.3
DCR 04817 10.0 27.3 63.3 9.6 16.8 39.5 7.7 21.8 51.9 10.0 27.3 63.3
DCR 04821 10.0 27.3 63.3 9.6 16.8 39.5 7.7 21.8 51.9 10.0 27.3 63.3
DCR 0965 3.3 9.1 21.4 3.2 5.7 13.4 2.5 7.4 18.0 3.3 9.2 21.6
DCR 0967 5.8 16.2 38.1 5.6 9.9 23.6 4.5 12.9 31.4 5.8 16.2 38.1
DCR 0969 8.7 24.6 58.3 8.4 15.0 35.9 6.8 19.7 48.1 8.7 24.6 58.3
DCR 09611 11.9 33.4 79.3 11.4 20.4 48.9 9.3 26.8 65.4 11.9 33.4 79.3
DCR 09613 14.1 39.9 95.2 13.6 24.3 58.5 11.0 32.0 78.7 14.1 39.9 95.2
DCR 09617 14.1 39.9 95.2 13.6 24.3 58.5 11.0 32.0 78.7 14.1 39.9 95.2
DCR 09621 14.1 39.9 95.2 13.6 24.3 58.5 11.0 32.0 78.7 14.1 39.9 95.2
DCR 1445 3.5 10.0 22.8 3.4 6.0 14.0 2.7 7.7 18.9 3.5 10.0 22.8
DCR 1447 6.6 18.9 42.9 6.3 11.2 26.4 5.1 14.5 35.6 6.6 18.9 42.9
DCR 1449 8.8 25.1 57.2 8.4 15.0 35.2 6.8 19.4 47.5 8.8 25.1 57.2
DCR 14411 13.2 38.1 92.2 12.7 23.0 56.2 10.3 30.7 76.6 13.2 38.1 92.2
DCR 14413 13.2 38.1 92.2 12.7 23.0 56.2 10.3 30.7 76.6 13.2 38.1 92.2
DCR 14417 13.2 38.1 92.2 12.7 23.0 56.2 10.3 30.7 76.6 13.2 38.1 92.2
DCR 14421 13.2 38.1 92.2 12.7 23.0 56.2 10.3 30.7 76.6 13.2 38.1 92.2
DCR 1925 4.2 11.5 27.3 4.0 7.1 16.8 3.2 9.2 22.7 4.2 11.5 27.3
DCR 1927 7.9 21.6 51.4 7.6 13.4 31.6 6.1 17.4 42.7 7.9 21.6 51.4
DCR 1929 10.6 28.9 68.9 10.2 18.0 42.1 8.2 23.3 57.2 10.6 28.9 68.9
DCR 19211 14.8 41.8 99.4 14.3 25.5 61.2 11.6 33.6 82.2 14.8 41.8 99.4
DCR 19213 18.0 51.1 122.1 17.4 31.1 75.0 14.1 41.1 101.0 18.0 51.1 122.1
DCR 19217 18.0 51.1 122.1 17.4 31.1 75.0 14.1 41.1 101.0 18.0 51.1 122.1
DCR 19221 18.0 51.1 122.1 17.4 31.1 75.0 14.1 41.1 101.0 18.0 51.1 122.1

Data given in accordance with ARI-Standard 710-2002 for te = 4.4°C and tc = 32.2°C.

48-F
Strainer mounted Refrigerant R22 R134a R404A / R507 R407C / R410A
in suction line Evaporating
–40 –20 4.4 –30 –20 4.4 –40 –20 4.4 –40 –20 4.4
temperature [°C]

Pressure drop [∆p bar] 0.04 0.10 0.21 0.04 0.07 0.14 0.04 0.10 0.21 0.04 0.10 0.21

Recommended system
15 47 113 15 28 69 12 38 93 15 47 113
capacity [kW]

Strainer mounted Refrigerant R22 R134a R404A / R507 R407C / R410A


in liquid line Recommended system capacity [kW] 390 350 260 390
Liquid capacity is given in accordance with ARI 710-2002 at:
Evaporating temperature te = –15°C
Condensing temperature tc = +30°C
Pressure drop across filter drier ∆p = 0.07 bar
The data given apply to DCR 04811 with 48-F core.

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 123
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Ordering Normal pressure versions


DCR housings + top cover
Steel connectors
Max. working
Number of Solder Butt weld
Type Code number pressure
cores ODF ODF (PS/MWP)
in. mm in.
DCR 0485 /8
5
16 /2
1
023U7050
DCR 0487 /8
7
22 /4
3
023U7051
DCR 0489 28 1 023U7052
DCR 0489 1 1/8 1 023U7053
DCR 04811 1 1 3/8 35 1 1/4 023U7054 35 bar
DCR 04813 1 5/8 1 1/2 023U7055
DCR 04813 42 1 1/2 023U7056
DCR 04817 2 1/8 54 2 023U7057
DCR 04821 2 5/8 2 1/2 023U7076
DCR 0967 /8
7
22 /4
3
023U7058
DCR 0969 28 1 023U7059
DCR 0969 1 1/8 1 023U7060
DCR 09611 2 1 3/8 35 1 1/4 023U7061 35 bar
DCR 09613 1 5/8 1 1/2 023U7062
DCR 09613 42 1 1/2 023U7063
DCR 09617 2 /8 1
54 2 023U7064
DCR 1449 28 1 023U7065
DCR 1449 1 1/8 1 023U7066
DCR 14411 1 3/8 35 1 1/4 023U7067
3 35 bar
DCR 14413 1 5/8 1 1/2 023U7068
DCR 14413 42 1 1/2 023U7069
DCR 14417 2 1/8 54 2 023U7070
DCR 19211 1 3/8 35 1 1/4 023U7071
DCR 19213 1 5/8 1 1/2 023U7072
4 28 bar
DCR 19213 42 1 1/2 023U7073
DCR 19217 2 1/8 54 2 023U7074

Copper connectors
Max. working
Number of Solder
Type Code number pressure
cores
ODF ODF (PS/MWP)
in. mm
DCR 0485s /8
5
16 023U7250
DCR 0487s /8
7
22 023U7251
DCR 0489s 28 023U7252
DCR 0489s 1 1/8 023U7253
DCR 04811s 1 1 3/8 35 023U7254 35 bar
DCR 04813s 1 5/8 023U7255
DCR 04813s 42 023U7256
DCR 04817s 2 1/8 54 023U7257
DCR 04821s 2 5/8 023U7276
DCR 0967s /8
7
22 023U7258
DCR 0969s 28 023U7259
DCR 0969s 1 1/8 023U7260
DCR 09611s 1 3/8 35 023U7261
2 35 bar
DCR 09613s 1 5/8 023U7262
DCR 09613s 42 023U7263
DCR 09617s 2 1/8 54 023U7264
DCR 09621s 2 5/8 023U7281
DCR 1449s 28 023U7265
DCR 14411s 1 3/8 35 023U7267
DCR 14413s 3 1 5/8 023U7282 35 bar
DCR 14413s 42 023U7269
DCR 14417s 2 1/8 54 023U7270
DCR 19213s 1 5/8 023U7272
DCR 19213s 4 42 023U7273 28 bar
DCR 19217s 2 1/8 54 023U7274

124 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Ordering (cont.) High pressure versions


DCR housings + top cover
High-pressure steel connectors Max. working
Number
Type Solder Butt weld Code no. pressure
of cores
(PS/MWP)
ODF in. ODF mm in.

Line Components
DCR 0487 /8
7
22 3
/4 023U7451
DCR 0489 28 1 023U7452
DCR0489 1 1/8 1 023U7453
1 46 bar
DCR 04811 1 3/8 35 1 1/4 023U7454
DCR 04813 1 /8 5
1 /2 1
023U7455
DCR 04817 2 1/8 54 2 023U7457
DCR 0967 /8
7
22 3
/4 023U7458
DCR 0969 28 1 023U7459
DCR 09611 2 1 3/8 35 1 1/4 023U7461 46 bar
DCR 09613 1 5/8 1 1/2 023U7462
DCR 09617 2 1/8 54 2 023U7464

DCR inserts
Code no.
Type Material 8 pcs. 1 piece
with gasket without gasket with gasket
48-DM solid core 100% molecular sieve 023U1392 023U1393 023U1391
48-DC solid core 80% molecular sieve & 20% Al3O2 023U4381 023U4382 023U4380
48-DA solid core 30% molecular sieve & 70% Al3O2 023U5381 023U5382 023U5380
48-F strainer 023U1921

Core surface Core volume


DM 048, DC 048 and DA 048 = 435 cm2 DM 048, DC 048 and DA 048 = 760 cm3
DM 096, DC 096 and DA 096 = 870 cm2 DM 096, DC 096 and DA 096 = 1520 cm3
DM 144, DC 144 and DA 144 = 1305 cm2 DM 144, DC 144 and DA 144 = 2280 cm3
DM 192, DC 192 and DA 192 = 1740 cm2 DM 192, DC 192 and DA 192 = 3040 cm3
48-F = 405 cm2

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 125
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Design
Example:

1. Plug 1/4 in. NPT


2. Top cover bolts
M8 × 35, class 10.9
3. Top cover
4. Spring
5. Top cover gasket
Ø121.8 × Ø113.6 × 0.8 mm
6. Wing nut
M10 (torque max. 3 Nm)
7. Top plate
8. Felt gasket
Ø95.5 × Ø45.5 × 2 mm
9. Solid core
10. Extension rod
11. Extension nut
12. Intermediate plate
13. Distance rod
14. Bottom plate / strainer
15. Felt gasket DCR with core holder, one core DCR with core holder, three cores
Ø95.5 × Ø78 × 2 mm
16. Filter drier shell

126 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Application

Line Components

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 127
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Dimensions and weights for normal-pressure version

DCR housing DCR top cover DCR solid core

Solid core

Weight
Tin containing solid core 0.8 kg

DCR with steel connectors DCR with copper connectors Weight*


Number
Type L L1 L2 L3 L4 H1 H5 L L1 L2 L3 L4 H1 H5
of cores
mm mm mm mm mm mm mm mm mm mm mm mm mm mm kg
DCR 0485(s) 245.5 165 12 12 96 21 262.5 182 12 12 113 19
DCR 0487(s) 239.5 159 17 17 90 27 262.5 181 17 17 113 25
DCR 0489(s) 243.5 162 22 22 94 34 264.5 184 20 20 116 32
DCR 0489(s) 243.5 162 22 22 94 34 264.5 184 20 20 116 32
DCR 04811(s) 1 245.5 165 170 25 25 97 42 267.5 186 170 25 25 119 39 5.2
DCR 04813(s) 250.5 170 29 29 103 48 268.5 188 29 29 121 46
DCR 04813(s) 250.5 170 29 29 103 48 268.5 188 29 29 121 46
DCR 04817(s) 256.5 176 33 33 111 60 270.5 190 34 34 125 58
DCR 04821(s) 254.5 174 38 38 116 73 267.5 187 34 34 129 71
DCR 0965(s) 384.5 304 12 12 96 21 401.5 321 12 12 113 19
DCR 0967(s) 378.5 298 17 17 90 27 401.5 320 17 17 113 25
DCR 0969(s) 382.5 301 22 22 94 34 403.5 323 20 20 116 32
DCR 0969(s) 382.5 301 22 22 94 34 403.5 323 20 20 116 32
DCR 09611(s) 2 384.5 304 310 25 25 97 42 406.5 325 310 25 25 119 39 6.6
DCR 09613(s) 389.5 309 29 29 103 48 407.5 327 29 29 121 46
DCR 09613(s) 389.5 309 29 29 103 48 407.5 327 29 29 121 46
DCR 09617(s) 395.5 315 33 33 111 60 409.5 329 34 34 125 58
DCR 09621(s) 393.5 313 38 38 116 73 406.5 326 34 34 129 71
DCR 1445(s) 526.5 446 12 12 96 21 543.5 463 12 12 113 19
DCR 1447(s) 520.5 440 17 17 90 27 543.5 462 17 17 113 25
DCR 1449(s) 524.5 443 22 22 94 34 545.5 465 20 20 116 32
DCR 1449(s) 524.5 443 22 22 94 34 545.5 465 20 20 116 32
DCR 14411(s) 3 526.5 446 310 25 25 97 42 548.5 467 310 25 25 119 39 7.8
DCR 14413(s) 531.5 451 29 29 103 48 549.5 469 29 29 121 46
DCR 14413(s) 531.5 451 29 29 103 48 549.5 469 29 29 121 46
DCR 14417(s) 537.5 457 33 33 111 60 551.5 471 34 34 125 58
DCR 14421(s) 535.5 455 38 38 116 73 548.5 468 34 34 129 71
DCR 1925(s) 666.5 586 12 12 96 21 683.5 603 12 12 113 19
DCR 1927(s) 660.5 580 17 17 90 27 683.5 602 17 17 113 25
DCR 1929(s) 664.5 583 22 22 94 34 685.5 605 20 20 116 32
DCR 1929(s) 664.5 583 22 22 94 34 685.5 605 20 20 116 32
DCR 19211(s) 4 666.5 586 310 25 25 97 42 688.5 607 310 25 25 119 39 9.1
DCR 19213(s) 671.5 591 29 29 103 48 689.5 609 29 29 121 46
DCR 19213(s) 671.5 591 29 29 103 48 689.5 609 29 29 121 46
DCR 19217(s) 677.5 597 33 33 111 60 691.5 611 34 34 125 58
DCR 19221(s) 675.5 595 38 38 116 73 688.5 608 34 34 129 71

* Weights stated without core. All values approximate.

128 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Danfoss Eliminator ® filter drier with replaceable solid core, type DCR

Dimensions and weights for high-pressure version

DCR housing DCR top cover DCR solid core

Line Components
Solid core

Weight
Tin containing solid core 0.8 kg

High-pressure DCR with steel connectors


Number
Type L L1 L2 L3 L4 H1 H5 Weight*
of cores
mm mm mm mm mm mm mm kg
DCR 0487(s) 245.5 159 17 17 90 25
DCR 0489(s) 248.5 162 22 22 94 32
DCR 04811 1 251.5 165 170 25 25 97 39 6.8
DCR 04813 256.5 170 29 29 103 46
DCR 04817 262.5 176 33 33 111 58
DCR 0967 384.5 298 17 17 90 25
DCR 0969 387.5 301 22 22 94 32
DCR 09611 2 390.5 304 310 25 25 97 39 8.2
DCR 09613 395.5 309 29 29 103 46
DCR 09617 401.5 315 33 33 111 58

* Weights stated without core. All values approximate.

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 129
Sight glass, type MLI

Introduction The MLI sight glass is mainly used to indicate


the condition of the refrigerant as well as the
liquid level in the receiver or the oil level in the
compressor.

The MLI is equipped with a sensitive indicator


that reflects a colour, depending on the moisture

Line Components
content in the refrigerant.

Features MLI are moisture indicators suitable for use MLI 100 can, when the indicator element
with liquid halocarbon refrigerants e.g. R404a, has been removed, alternatively be used as a
R134a or R22. normal sight glass for all refrigerants inclusive
MLI can be used for refrigerants within the R717 (ammonia).
temperature range +80/–40°C (+176/–40°F) to
maximum operating pressure of 25 bar. Note: MLI Sight glasses sizes 32 and 40 are
not PED approved and cannot be used in PED
MLI are available with weld or solder areas.
connections.

Design Housing Installation


The MLI housing is made of special, cold resistant For further information refer to installation
steel approved for low temperature applications. instruction for MLI

Connections
- Welding DIN (2448), DN 20 to 40
- Welding ANSI (B 36.10 Schedule 80), DN 20 to 40
- Soldering ANSI (B 16.22)

Technical data Max. operating pressure is 25 bar. change color upon detection of moisture within
The MLI 20-40 are designed for: the system. The color change is reversible.
Strength test: 50 bar g (725 psig).
Leakage test: 25 bar g (362 psig). New systems or systems where the drier has been
replaced may cause the element to change color
The moisture liquid indicators are designed as almost immediately. However, it is recommended
sight glasses with an integral moisture indicator that the plant is allowed to operate for at least 12
element. hours to allow the system to reach equilibrium
before deciding if the drier should be changed.
The indicator element is a filter paper
impregnated with a chemical salt, which is The drying of the system should be continued
sensitive to moisture. The indicator element will until the indicator element stays dark green.

Moisture content MLI for CFC and HCFC refrigerants


Moisture content ppm = parts per million
MLI 100
25°C 43°C
Intermediate Intermediate
Green/dry Yellow/wet Green/dry Yellow/wet
color color
R22 < 30 30 - 90 > 90 < 45 45 - 130 > 130

MLI for HFC and HCFC refrigerants


Moisture content ppm = parts per million
MLI 200
25°C 43°C
Green/dry Intermediate Yellow/wet Green/dry Intermediate Yellow/wet
color color
R134a < 30 30 - 100 > 100 < 45 45 - 170 > 170
The complete technical leaflet R404A < 20 20 - 70 > 70 < 25 25 - 100 > 100
(DKRCI.PD.GH0.A) can be R407C < 30 30 – 140 > 140 < 60 60 – 225 > 225
downloaded from the Danfoss R507 < 15 15 - 60 > 60 < 30 30 - 110 > 110
web site.

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 131
Sight glass, type MLI

Material specification

MLI 100 MLI 200


No. Part Material DIN/EN ISO ASTM
1 Housing Steel TTSt 35N TW6 Grade 1
17173 2604/3 A 333, A 334
A350 LF2*
2 Indicator MLI 100 steel/glass
Indicator MLI 200 brass/glass
3 O-ring Rubber
4 Adapter Steel
* - alternative material

Connections Welding DIN (2448)


OD / ID OD / ID
mm inch Ø mm Ø inch
20 ¾” 26.9 / 22.3 1.059 / 0.878
25 1” 33.7 / 28.5 1.327 / 1.122
32 1 ¼” 42.4 / 37.2 1.669 / 1.465
40 1 ½” 48.3 / 43.1 1.902 / 1.697

Welding ANSI (B 36.10 Schedule 80)


OD / ID OD / ID
mm inch Ø mm Ø inch
20 ¾” 26.9 / 18.9 1.059 / 0.744
25 1” 33.7 / 24.5 1.327 / 0.965
32 1 ¼” 42.4 / 32.6 1.669 / 1.283
40 1 ½” 48.3 / 38.1 1.902 / 1.500

Soldering (ANSI B 16.22)


ID L ID L
mm inch Ø mm mm Ø inch inch
22 7
/8” 22.30 19 0.878 0.75
27 11/8” 28.65 23 1.128 0.91
32 13/8” 35.00 25 1.378 0.98
40 15/8” 41.35 28 1.628 1.10

132 DKRCI.PK.000.H1.02 / 520H3457 © Danfoss A/S (RA Marketing / MWA), May 2009
Sight glass, type MLI

Dimensions

Line Components
A B C NV Weight
Size Connection
mm in. mm in. mm in. mm in. kg lb
DN 20 D/A
DN 25 D/A
85 3.35 45 1.77 46 1.81 35 1.38 0.6 1.32
DN 22 SA
DN 27 SA
D = Welding DIN (2448) DN 32 D / A / SA
A = Welding ANSI (B 36.10 Schedule 80) 110 4.33 50 1.97 60 2.36 35 1.38 1.0 2.20
SA = Soldering (ANSI B 16.22) DN 40 D / A / SA

Ordering DIN weld connection/ANSI solder connection ANSI connection


Size welding Size solder
Type Code no. mm inch Type Code no.
mm inch mm inch
20 ¾” 22 /8”
7
MLI 20 D 100 2511+019 20 ¾” MLI 20 A 100 2511+088
25 1” 27 11/8” MLI 25 D 100 2511+020 25 1” MLI 25 A 100 2511+089
32 1 ¼” 32 13/8” MLI 32 D 100 2511+021 32 1 ¼” MLI 32 A 100 2511+090
40 1 ½” 40 15/8” MLI 40 D 100 2511+022 40 1 ½” MLI 40 A 100 2511+091

20 ¾” 22 /8”
7
MLI 20 D 200 2511+093 20 ¾” MLI 20 A 200 2511+097
25 1” 27 11/8” MLI 25 D 200 2511+094 25 1” MLI 25 A 200 2511+098
32 1 ¼” 32 13/8” MLI 32 D 200 2511+095 32 1 ¼” MLI 32 A 200 2511+099
40 1 ½” 40 15/8” MLI 40 D 200 2511+096 40 1 ½” MLI 40 A 200 2511+100

© Danfoss A/S (RA Marketing / MWA), May 2009 DKRCI.PK.000.H1.02 / 520H3457 133