DRESSER VALVE INDIA PVT LTD

PRESENTATION ON
MASONEILAN
CONTROL VALVES
 DRESSER INC. USA
• DRESSER FLOW SOLUTIONS

• DRESSER INSTRUMENTS

• DRESSER WAYNE

• DRESSER WAKUSHA
DATA REQUIRED FROM CUSTOMER FOR SIZING AND
SELECTION OF CONTROL VALVE

• FLUID ( MEDIUM )
• INLET PRESSURE ( P1 )
• OUTLET PRESSURE ( P2 )
• TEMPERATURE ( T )
• FLOW RATE ( Q )
• Sp. GRAVITY OF THE MEDIUM
• LINE SIZE
• VISCOCITY etc
 Control Valve Sizing
Critical Factors
• Cv
• Characteristics – Inherent
• % Lift
• Noise Level
• Velocity ( Outlet )
• Orientation of Valve in Line
• Fluid Characteristics ……. Etc.
 21000 SERIES QUICK CHANGE TRIM

• Seat Ring Held in Place by the Seat Ring

Retainer (A Type of Cage)

• Seat Ring Gasket Required

• Maintenance Advantage
 21000 SERIES TRIM TYPES

• Contoured Trim
– Full Area
– Reduced Area

• Single Stage Lo-dB and Anti-Cavitation

– Same Plug for Lo-dB and Anti-Cav

• Two-Stage Lo-dB and Anti-Cavitation

– Different Trim for Lo-dB and Anti-Cav
 21000 SERIES LOW NOISE PRODUCTS

• LO-DB Trim Reduces the Sound

Level up to 15 dBA Over
Conventional Trim, Depending on the
P1/P2 Ratio.
 41005 Series Cage Guided

• A Complete Line of Heavy Duty,Balanced,Cage

Guided,Globe Valves with VRT Anti-cavitation
and Noise Control Lo-dB Trim

• Balanced

• Cage Guided
 41005 Specifications

• Cage Guided
• Hardened Trim
• Balanced Plug
• Size Range: 2” thru 16”
• Pressure Classes:
– UPTO 2500
 APPLICATIONS

• Severe Service
41005 SERIES

• Low Pressure Recovery: FL = 0.94

• High Capacity

• High Pressure Drop Capability

• Tight Shutoff

• High Temperature: -320oF to 1050oF

 41403 LO-DB WITH DIFFUSER

• Flow-To-Close Direction Only

• Offers Low Noise and Cavitation Protection

• Available in 6” - 16” Sizes

• Provides Higher Shutoff Capability than 416X3

• Meets Class V Seat Leakage

 Other 41005 Seal Rings

• 41505: Ni-Resist Seal Ring

– Class II to Class V
o o
– Temp: -320 F to 1050 F

• 41605: PTFE Seal with Nordel Backup

– Meets Class IV Seat Leakage
o o
– Temp: -20 F to 300 F

• 41905: Graphite Seal, Metal Inner Ring

– Meets Class IV Seat Leakage
o o
– Temp: -320 F to 1050 F
– Available In 6” To16” Sizes Only
41005 SERIES CAGE GUIDED VALVES

TYPICAL APPLICATIONS
• General Service Applications with Clean Process
Fluids
• Difficult Services Involving Corrosive Fluids, High
Pressure, High Temperature, Noise, and
Cavitation
LIMITATIONS
• Not Generally Used with Slurries or with Grity or
Dirty Processes
• Less Capacity Compared to Rotary Valves
• Larger and Heavier than Most Rotary Valves
 41037
TYPE “S” PARTIAL STACK

• Multistep at low lifts

• High Flow at Full Lift
• Size Range 4” - 16”
• Boiler Start-up
 HIGH TURNDOWN - BETTER SYSTEM
PERFORMANCE

• 100:1 Turndown

• Min. flow considers clearance flow and

plug stroke of min. 15%

• Controllability at low flow ensured with

seat integrity
 LINEAR CHARACTERISTIC FOR OPTIMUM
PERF.

• Linear against step control and dead

band in radial flow

• Flow to open (not closed) eliminates

stability problems
 QUICK CV MODIFICATION

• Just by replacing the inexpensive plug - cv

can be changed up to 150%
 78200/18200 Series Lincolnlog

78200 Forged Angle

1-8” 150-4500# ANSI & Job Rated

3, 4, 6, 7 & 8 Stage Trim Designs
Carbon Steel & Alloy Bodies
ANSI Class IV, V, & VI Shutoff
End Conn - BW,SW,RF,RTJ,Special
 CONVENTIONAL DIAPHRAGM ACTUATORS

• Effective Area varies

throughout the Travel
• Diaphragm Pivots Across
the Edge of the Diaphragm
Plate
• Thick Piston Plat Required
for Support of Diaphragm
• Single/Double Concentric
Springs or Multiple Off
Center Spring Designs
• Little/No Friction with
Cycling Except for Shaft
Seal and Bearing Loads
• Travel is Limited
REASONS FOR USING CONVENTIONAL FLAT
DIAPHRAGM ACTUATOR

Pros
• Most Economical
• Reliable
• Long History of Field Performance
• Low Cost of Ownership
Cons
• Diaphragm Area Not Constant
• Limited on Travel Lengths
• Limited on Air Supply Pressure
• Requires a Lot of Space
• To Field Reverse, Requires New Actuator
 REASONS FOR USING MULTI-SPRING
DIAPHRAGM ACTUATOR
Pros
• Lower Cost of Ownership
• More Economical
• Reliable
• Long History of Field Performance
• Constant Diaphragm Area
• Less Space Required
• Field Reversible without added parts
• Weight
Cons
• Limited Travel
• Limit Air Supply
 Multi Spring Actuator

Direct Reverse
 87/88 FEATURES

• Multiple Spring Design

Four standard spring types achievable by
varying spring quantity and placement
• Heavy One-Piece Yoke
Provides maximum strength and rigidity.
• Diaphragm Cases
Pressed steel upper and lower cases
combine lightness, high mechanical strength
and protection in the event of over
pressurization.
 WHY DO YOU WANT TO USE CYLINDER?

• Handles High Air Supply Up to 100 PSIG Versus 60

PSI

• Longer Strokes

• Increase Force Output Even More by Removing

Spring

• Faster Response

• Larger Sizes Require Less Space

• More Economical Than EHA and Electric

 New 4700P& 4700E Positioner

• New Modular I/P Positioner

• 4700P -- Pneumatic Positioner
• 4700E -- Electro-Pneumatic Positioner
• Modules
– Modular By-Pass
– Modular Explosion-Proof I/P Module
• I/P Module converts Pneumatic (4700P) to
an Electro-Pneumatic Positioner (4700E)
Positioner
 I/P Module for 4700E Positioner

• Die Cast Explosion Proof I/P Module

• Converts a pneumatic positioner to an
Electro-Pneumatic positioner
– Fits on 4700P to make a 4700E
 Smart Valve Interface Concept

SVI performs two BASIC functions:

• Digital Smart Valve Positioning

• Digital Smart Process Control

 Smart Valve Interface Hardware

• Two Versions
– Smart Positioner
– Valve Controller (Positioner & Controller)
• Two Communications Protocol
– HART
– Fieldbus (Upgradable)
• Two Sensors - Twice the Diagnostics
– Position
– Pressure
 Smart Valve Interface Features

• Auto-Calibration
• Auto-Tune
• Flow Characterization with Software
CAMs
– Linear, Equal Percentage and
Customer Defined
• Can be Mounted on any Valve
 Smart Valve Interface
Features
• Programmable Options :
– Tight Shut-Off (TSO)
100
Valve position (%)

0 5 100
Input (%)
 Smart Valve Interface - Summary

O Significant Reduction in Process Control

Implementation Costs
O Automated Valve Commissioning
O Reduced Maintenance and Operations Costs
O Enhanced Reliability using SVI & ValVue’s
Proactive Diagnostics
O SVI Provides the Lowest Total Cost of
Ownership
 Smart Valve Interface - Summary

• Local Interface - No need for Handheld or

Computer
• Remote Adressability using HART Handheld
• ValVue Software for Calibration, Configuration,
Maintenance & Valve Diagnostics
• The Most Advanced Features in the Industry:
– Security - Password Protection
– Real Time Trending
– Auto-Tune & Auto-Calibrate
– Programmable Software Limit Stops
– Programmable Tight Shut-Off
 Smart Valve Interface- Summary

• Extreme Valve Position Precision

• Dramatically Improved Valve Dynamic
Response for improved Process Control
• Integral Process Controller for Dramatically
improved process Control
• Graphical Flow Characterization
• On-line & Off-line Valve Diagnostic Algorithms
• Two (2) Valve Signatures Stored @ the Valve
MASONEILAN OPERATIONS
• France
• USA
• Italy
• Japan
• Canada
• Other Operations
• India Singapore UAE Saudi Arabia
South Africa Brazil Mexico UK
Masoneilan History - 125 years
experience
• 1882 - Mason Regulator Company
• 1933 - Mason-Neilan Regulator Co
• 1956 - Worthington
• 1959 - Annin acquisition
• 1968 - Masoneilan International Inc
• 1985 - Dresser
• 1990- DVCD
• 1998 - Halliburton
• 2001 - Dresser Inc.
 Masoneilan
“First’s” to the industry
• Valve Coefficient - Cv
• Camflex - the Universal Rotary
Control Valve
• Pressure Recovery Factor - Cf
• Control Valve Noise prediction
• Low Noise Valve Trim
• Varipack - Adjustable Cv Control
Valve
 DRESSER VALVE INDIA

• 100% subsidiary of Dresser Inc. USA

• Factory at Coimbatore - Rs. 20 Cr.
• Registered Office & Marketing HQ at Mumbai
• Presence at New Delhi, Chennai and Kolkata
• Global sourcing
• Exports to Masoneilan International
Operations
• ISO and API Certified
• ex licensee - no relationship with Masoneilan