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2005
movement.
The rate of evaporation from the surface is IMPACT OF PLASTIC SHRINKAGE CRACKING
dependent on environmental factors such as Plastic shrinkage cracking rarely impairs the
temperature, relative humidity and wind speed. strength of a concrete element. However, it will
It is not just a hot weather phenomenon, as the have a dramatic impact on the appearance of the
combination of these factors may provide the worst concrete; where it penetrates full depth it may lead
conditions in cool weather with low humidity to water penetration problems.
and wind.
Mix design sets the bleed capacity of the PRACTICES TO MINIMISE PLASTIC SHRINKAGE
concrete. This may be changed from hot to cold CRACKING
conditions to suit the finishing operations and To minimise the incidence of plastic shrinkage
crack-control requirements. Concretes with cracking:
low bleed potential (eg those containing a high n Dampen the subgrade and formwork, ensuring
proportion of fine material such as silica fume, fine that any excess water is removed prior to placing
aggregate, low slump) are more prone to plastic concrete.
shrinkage cracking. However, mixes with high bleed n In hot weather, lower the temperature of the
characteristics are not recommended as a solution fresh concrete by using chilled mixing water or
as they give rise to other problems (eg increased replacing some of this water with crushed ice.
risk of plastic settlement cracking, crazing, delays See Data Sheet – Hot Weather Concreting 3.
in finishing processes, greater long-term shrinkage). n Protect concrete surfaces from drying out.
Retarded concrete is also more prone to plastic – Erect wind breaks to reduce wind velocity
shrinkage cracking because of the increased time over the concrete surface. This is often
that it remains in a plastic state. impractical, but can be accomplished when
The processes of screeding and finishing can frames or walls are erected prior to a floor
also have an impact on the formation of plastic being placed.
shrinkage cracks. Slower screeding rates and – Apply aliphatic alcohols over the surface
delayed trowelling can reduce the extent of plastic immediately after screeding and while
cracking. there is plenty of bleed water on the
Controlling the rate of drying of the surface surface; repeat the application in severe
(evaporation rate) is the key to avoiding plastic conditions. These products reduce the rate of
shrinkage cracking. evaporation from the surface. They are not a
The evaporation rate can be determined substitute for curing.
from the relative humidity, air temperature, n Commence curing regime promptly after
concrete temperature and wind velocity using the finishing and continue for the specified period.
nomograph in Figure 2, or the equation developed n The use of sufficient proportions of synthetic or
by Uno1. Cracking is most likely to occur when steel fibres in concrete can provide improved
the environmental conditions give an evaporation control of plastic cracking4.
90
80
30
70
60
25
50
40 20
30
15
20
10
10
5
1.0 5
NOTE: Evaporation rates approaching
1.0 kg/m2/h are likely to necessitate 0.5 0
precautions against premature drying
0
RATE OF WATER EVAPORATION (kg/m2/h)
REPAIR OF PLASTIC SHRINKAGE CRACKS In hardened concrete Once the concrete has
In pre-hardened concrete It is preferable to prevent hardened there is little that can be done. If the
plastic shrinkage cracking or to identify them while cracks are not wide at the surface then it may be
the concrete is still plastic and the surface can be best to tolerate them. Where they are of concern for
re-worked to close the cracks, rather than rely on watertightness or protection of the reinforcement,
repair techniques. or 2 mm or wider, the cracks should be filled with
Surface vibrators can be used to close the a suitable proprietary filler. The object of such
cracks over their full depth and the surface finishing treatment is not to camouflage the cracks but
can then be completed as specified. Careful timing to improve the performance of the concrete and
is essential to ensure the concrete re-liquefies ensure that the durability and wear characteristics
under the action of the vibrator and that the cracks of the surface are not impaired.
close fully. Caution needs to be exercised in the use
of re-trowelling alone since it may just form a skin
(which can fracture with subsequent shrinkage,
thermal or traffic impacts) over the cracks but not
close them. If used it must be done as soon as the
cracks become evident
Note: Additional working of the surface may
change the colour and texture of the surface in that
area.
2005
SYDNEY OFFICE:
1 Uno, P ‘Plastic Shrinkage Cracking and Level 6, 504 Pacific Highway
St Leonards NSW Australia 2065
Evaporation Formulas’ ACI Materials Journal POSTAL ADDRESS:
Vol 95, No 4, July–August, 1998, pp 365–375. Locked Bag 2010
St Leonards NSW 1590
TELEPHONE: (61 2) 9437 9711
2 ACI Committee 305. ‘Hot Weather Concreting’ FACSIMILE: (61 2) 9437 9470
ACI Manual of Concrete Practice, Part 2: BRISBANE OFFICE:
Construction practices and inspection, Level 14, IBM Building
348 Edward Street
pavements American Concrete Institute,
Brisbane QLD 4000
Farmington Hills, USA, 2005. TELEPHONE: (61 7) 3831 3288
FACSIMILE: (61 7) 3839 6005
TASMANIAN OFFICE:
EXTRACTIVE INDUSTRIES OFFICE
PO Box 59
Riverside TAS 7250
TELEPHONE: (61 3) 6330 2476
FACSIMILE: (61 3) 6330 2179
WEBSITE: www.concrete.net.au
EMAIL: info@ccaa.com.au