M4097 Service Guide

C150-E149-02EN
M4097D
IMAGE SCANNER
CE MANUAL
REVISION RECORD
Edition Date published Revised contents
01 Feb, 2000 First edition
02 Feb, 2000 Second edition
Specification No.: C150-E149-02EN
The contents of this manual is subject to

change without prior notice.
All Rights Reserved,

Copyright © 2000 FUJITSU LIMITED
Conventions Special information, such as warnings, cautions are indicated as fol-
lows:
WARNING
A WARNING indicates that personal injury may result if you do not
follow a procedure correctly.
CAUTION
A CAUTION indicates that damage to the scanner may result if you do
not follow a procedure correctly.
NOTICE/NOTE
A NOTICE provides "how-to" tips or suggestions to help you perform
a procedure correctly.
NOTEs are particularly useful for first-time users.
ii
CONTENTS
CHAPTER 1 OVERVIEW ............................................................................................... 1-1

1.1 Introduction ............................................................................................................... 1-2
1.2 Description ................................................................................................................ 1-3
1.2.1 Physical description ................................................................................................... 1-3
1.2.2 Components ............................................................................................................... 1-4
1.3 Operations ................................................................................................................. 1-6
1.3.1 Mechanism operation ................................................................................................ 1-6
1.3.2 Controller operation .................................................................................................. 1-7
CHAPTER 2 INSTALLATION ........................................................................................ 2-1

2.1 Unpacking ................................................................................................................. 2-2
2.2 Installation Notes ....................................................................................................... 2-5
2.3 Removing and Storing the Shipping Lock ................................................................ 2-6
2.4 Cable Connection ...................................................................................................... 2-7
2.5 Paper Stacker Assembly ............................................................................................ 2-8
2.6 SCSI-ID and Terminator setting ................................................................................ 2-9
2.7 Product ID setting ...................................................................................................... 2-10
CHAPTER 3 TROUBLESHOOTING ............................................................................. 3-1

3.1 Overview ................................................................................................................... 3-2
3.2 Self-Diagnosis Functions and Error Messages .......................................................... 3-2
3.2.1 Self-diagnosis ............................................................................................................ 3-2
3.2.2 Self-diagnosis in test mode ........................................................................................ 3-7
3.2.3 Error and Alarm indication ........................................................................................ 3-7
3.2.4 EEPROM rewrite procedures .................................................................................... 3-11
3.3 Troubleshooting ......................................................................................................... 3-12
iii
CHAPTER 4 MAINTENANCE ...................................................................................... 4-1
4.1 Outline ....................................................................................................................... 4-2
4.2 Cleaning ..................................................................................................................... 4-3
4.2.1 Cleaning the document cover, document holder, and scan glass ............................... 4-3
4.2.2 Cleaning the ADF unit ............................................................................................... 4-3
4.2.3 Cleaning the carrier unit ............................................................................................ 4-5
4.2.4 Cleaning the Optical unit ........................................................................................... 4-6
4.3 Maintenance Tools ..................................................................................................... 4-7
4.4 Maintenance Parts ..................................................................................................... 4-8
4.4.1 Power supply ............................................................................................................. 4-8
4.4.2 Control PCA .............................................................................................................. 4-9
4.4.3 IPC-2D/IPC-3D option .............................................................................................. 4-10
4.4.4 Document cover ASY ................................................................................................ 4-11
4.4.5 ADF unit .................................................................................................................... 4-12
4.4.6 Pad ASY .................................................................................................................... 4-13
4.4.7 Guide A ASY ............................................................................................................. 4-14
4.4.8 ADF motor unit ......................................................................................................... 4-15
4.4.9 Sensor unit ASY ........................................................................................................ 4-16
4.4.10 Pick roller .................................................................................................................. 4-17
4.4.11 ADF Belt ................................................................................................................... 4-18
4.4.12 Carrier unit ................................................................................................................ 4-19
4.4.13 Front Lamp ................................................................................................................ 4-20
4.4.14 FB motor unit ............................................................................................................ 4-21
4.4.15 Console unit ............................................................................................................... 4-22
4.4.16 Memory PCA ............................................................................................................ 4-23
4.4.17 Junction PCA ............................................................................................................. 4-24
4.4.18 Optical unit ................................................................................................................ 4-25
4.4.19 Back Lamp ................................................................................................................ 4-26
4.4.20 Fan ............................................................................................................................. 4-27
4.5 Non-replacement Parts .............................................................................................. 4-28
4.5.1 Carrier unit ................................................................................................................ 4-28
4.5.2 Optical unit ................................................................................................................ 4-29
iv
4.6 Parts Replacement ..................................................................................................... 4-30
4.6.1 Pad ASY/Pick roller/Guide A ASY ........................................................................... 4-31
4.6.2 Document cover/ADF cover ...................................................................................... 4-39
4.6.3 Power supply/Control PCA/IPC-4D/FAN ................................................................. 4-41
4.6.4 Upper cover/Console unit .......................................................................................... 4-46
4.6.5 Optical unit and Back lamp ....................................................................................... 4-48
4.6.6 ADF motor/ADF belt/Sensor unit/ADF uni .............................................................. 4-52
4.6.7 Document board assembly ........................................................................................ 4-58
4.6.8 FB motor unit/Carrier unit/Front lamp/Junction PCA .............................................. 4-59
4.7 Adjustment and Lubrication ...................................................................................... 4-66
4.7.1 Lubrication ................................................................................................................ 4-66
4.8 Test Modes for Maintenance ..................................................................................... 4-68
4.8.1 Activating the Test mode ........................................................................................... 4-68
4.8.2 Test Mode functions .................................................................................................. 4-68
4.8.3 T01 Single Test feed .................................................................................................. 4-69
4.8.4 T02 Multi Test feed ................................................................................................... 4-70
4.8.5 T03 Offset Adjustment .............................................................................................. 4-71
4.8.6 T04 EEPROM Setting ............................................................................................... 4-75
4.8.7 T05 Operator Panel Test ............................................................................................ 4-76
4.8.8 T06 ADF Sensor test ................................................................................................. 4-77
4.8.9 T07 PROM Version ................................................................................................... 4-78
4.8.10 T08 Life Counter ....................................................................................................... 4-78
4.8.11 T09 Product ID .......................................................................................................... 4-79
4.8.12 T10 Baud Rate ........................................................................................................... 4-79
4.8.13 T11 Memory Test ...................................................................................................... 4-80
4.8.14 T12 First Date ............................................................................................................ 4-81
4.8.15 T13 Error Log ............................................................................................................ 4-81
4.9 Parts Requiring Periodic Replacement ...................................................................... 4-83
APPENDIX ...................................................................................................................... A-1

A.1 EEPROM Value ......................................................................................................... A-2
A.1.1 EEPROM data list ..................................................................................................... A-2
A.1.2 Details of the EEPROM data ..................................................................................... A-6
v
CHAPTER 1 OVERVIEW
1.1 Introduction
1.2 Description
1.3 Operations
1-1
1.1 Introduction
This manual is intended for service engineers as guidelines for maintenance, trouble-
shooting, and parts replacement procedures for the M4097D image scanner.
For information that is not contained in this manual, refer to the following manuals:
Item Manuals P/N
1 M4097D Operetors Guide C150-E146-xxEN
2 M4097D Cleaning and Maintenance C150-E147-xxEN
NOTE
xx represents revision number of the manuals.
Irrespective of instructions, protective measures are required to protect the scanner from
damage due to static electricity.
In this manual, the indication CAUTION is used when special attention is required regard-
ing static electricity.
1-2
1.2 Description
This section outlines the configuration, of M4097D.
1.2.1 Physical description
This image scanner is a flatbed image input device with an Automatic Document Feeder
(ADF).
Figure 1.1 shows the image scanner.
Document cover
Document holding pad

Automatic document
feeder (ADF)
Document bed
Operator panel
Stacker
ADF lever
ADF paper chute
Third party slot
Interface connectors
Power inlet
Figure 1.1 Image scanner
1-3
1.2.2 Components
The image scanner configured with the following components. Figure 1.2 shows the
image scanner components.
Image scanner Covers Upper cover assembly
ADF cover
Document cover assembly Document cover

Paper chute assembly Chute
Mechanism unit Automatic document ADF unit

feeder (ADF) ADF lever
Optical unit Back lamp
Flatbed Mechanism unit
Document board assembly
Carrier unit Front lamp
PC board unit Power supply

Control PCA
IPC-4D option
Stacker Stacker tray
Option interface Fujitsu Video Interface option Board
1-4
Chute
ADF cover
Document cover
Upper cover assembly
ADF
Optical unit
ADF lever
Stacker tray Document board
assembly
IPC-4 option
Power supply
Control PCA
Mechanism unit
Figure 1.2 Image scanner components
1-5
1.3 Operations
This section outlines the operation of mechanism unit, controller, and power supply of the
image scanner.
1.3.1 Mechanism operation
The image scanner consists of a carrier unit, optical unit, mechanism unit, and automatic
document feeder (ADF) unit. The carrier unit and optical unit consists of a CCD image
sensor, lens, and lamp. The mechanism unit has a motor that actuates the carrier unit. The
ADF unit feeds the paper on the chute to the stacker tray one by one.
When the scanner is turned on, the lamp lights and the carrier unit moves to the home
position at the left of the image scanner. If the paper remains in the transfer path, the paper
is ejected, the scanner unit moves to the home position , and then the image scanner awaits
a command from the host.
(1) ADF operation
When the image scanner receives an ADF read command, the ADF motor starts and a
bottommost document placed faced down on the chute is fed by the ADF unit. When the
paper size sensor turns on, the ADF motor stops after inching by a specified number of
pulses.
Next the carrier unit reads the white reference (White level registration; this is done by
specified interval.), then the carrier unit moves to the ADF read position at the left of the
image scanner.
Next, the ADF motor starts rotation to feed the paper. After the TOP sensor detects the
edge of the paper, the scanner starts to count the motor pulses so that the scanner starts to
read just from the leading edge of the paper. Then the paper is stacked on the stacker. If all
of the paper on the hopper is read and stacked, the ADF motor stops and the scanner awaits
for next command from the host.
In carrier unit and optical unit, the lamp illuminates the document, and the reflected light
from the document is collected by the mirrors and lens into the CCD. The CCD converts
the light into electrical signals for image processing.
(2) Flatbed operation
When the image scanner received a flatbed read command, the carrier unit reads the white
reference, then move to the night to start reading from the specified position. When read
operation is completed, the carrier unit moves to the home position, and then the image
scanner awaits for the next command.
In carrier unit, the lamp illuminates the document, and the reflected light from the docu-
ment is collected by the mirrors and a lens into the CCD. The CCD converts the light into
electrical signals for image processing.
1-6
1.3.2 Controller operation
This section outlines each circuit and its operation.
(1) System block
Figures 1.3 and 1.4 shows the system block diagram and the connection diagram of the
system.
Imprinter connector
To host Third Party

CCD sensor
Interface
Carrier unit
Junction PCA
SCSI Lamp unit
To host -Lamp
Interface
Inverter unit
Controller -Inverter
Image Flatbed mechanism unit

processing - FB motor
circuit - Home position sensor
IPC-4D
(option)
Hopper tray
ADF unit
Stacker tary
ADF sensor
Sensors
ADF motor
Operator panel
Power supply - LEDs
- Switches
- LCD
Optical unit
- CCD sensor
- Lamp
- Inverter
Figure 1. 3 System block diagram
1-7
BLOCK DIAGRAM OF M3097DG
1-8
POWER CODE SET
ADF CABLE FAN
CCD CABLE Imprinter Interface
POWER SW
SCSI I/F
Third Party
ADF MOTOR Board Slot
OPTIONAL BOARD
Image Processing POWER SUPPLY UNIT
Circuit RATED INPUT
100–240VAC
Control PCA
Junction PCA
SENSOR UNIT
Back lamp
SENSOR
Figure 1.4 Connection diagram of M3097DG

CCD CIRCUIT (BACK SIDE)
CCD CIRCUIT (FRONT SIDE)
Front
LAMP
INVERTER
HARNESS
16 × 2
CARRIER UNIT OPERATOR PANEL FB MOTOR

ADF UNIT
LAMP INVERTER LAMP INVERTER (LIM)
(2) Interface
The M4097D scanner contains a SCSI interface and a third party slot interface. Note,
however, that both interfaces cannot be used at the same time. If the Fujitsu Video
Interface Option Board is installed in the third party slot, the scanner automatically
detects the board and disables the SCSI interface.
Also, when the Video Interface Option Board is used, support is available for the video
interface used with the M3097E or M3097DE.
Fujitsu Video Interface option Board P/N
M4097D-2391 CA02956-2391
1-9
CHAPTER 2 INSTALLATION
This chapter gives instructions for unpacking, installation, and connection of the image
scanner as well as how to remove and keep the carrier stopper. It also explains how to
assemble the paper stacker.
2.1 Unpacking
2.2 Installation Notes
2.3 Removing and Carrier Stopper
2.4 Cable Connection
2.5 Paper Stacker Assembly
2.6 SCSI-ID setting
2.7 Product ID setting
2-1
2.1 Unpacking
Follow the procedures below when unpacking the image scanner.
(1) Remove the Joints.
(2) Remove the External Box.
(3) Remove the Accessory Tray and accessories.
(4) Remove the Top Cushions.
(5) Take out the image scanner and take out it from the plastic bag. Remove the
protective tapes from the image scanner.
(6) Remove the carrier stopper. (See section 2.3)
(7) Mount the paper stacker (See section 2.5) and connect the power cord and interface
cable (See section 2.4) to the image scanner.
Figures 2.1 shows the package details. Table 2.1 lists the packaging components.
2-2
Table 2.1 Package component
No. Component Quantity Remarks
1 External Box 1
2 Joint 4
3 Accessory Tray 1
4 Top Cushion (R) 1
5 Top Cushion (L) 1
6 Image Scanner 1
7 Bottom Cushions 2 For Rear Side and for Front Side
8 Scanner Bag 1
9 Internal Box 1
2-3
1
3 2
TOP RR
TOP RL 4
TOP FL TOP FR
6
5
8
BOTTOM RL
BOTTOM RR
BOTTOM FL
BOTTOM FR
9
7
Figure 2.1 Package details
2-4
2.2 Installation Notes
Do not install the image scanner at the following places and environments. See Section
5.1 "Installation Specifications" for details.
- Place the scanner away from electrical noise sources and strong magnetic fields. If the
image scanner is used near an air conditioner, copying machine, or TV set, the scanner
may operate incorrectly.
- Keep the scanner out of the sun and away from heaters. These environments may shorten
scanner life or cause hardware failures.
- Do not install the scanner in a place where vibrations may occur. This environment may
cause hardware failures or may cause the scanner to operate incorrectly.
- Do not install the scanner in a humid, dusty, or damp places. These environments may
shorten scanner life or cause hardware failures. Do not place the image scanner where
liquid spills may occur.
- Be aware of static electricity. If static electricity is generated, the scanner may operate
incorrectly. Be sure that the flooring and the desk are made of materials that do not gen-
erate static electricity.
CAUTION
Place the image scanner on a level surface. Place the image scanner so that the rubber
pads are secured on a flat and solid desktop.
- Use the image scanner with the correct AC voltage. Incorrect voltage may damage the
image scanner.
2-5
2.3 Removing and Storing the Shipping Lock
To prevent the image scanner from damages during shipment, the carrier unit should be
secured with a Shipping Lock.
After setting the image scanner in place, change the position of the Shipping Lock as
follows:
(1) Place the image scanner on the desk and let the left side (where the ADF unit is mounted)
extend over the desk top. Do not place the image scanner upside down or sideway.
CAUTION
Do not extend the scanner more than 20 cm (8 in) from the desk.
Less than 20cm(8in)
(2) Remove a screw on the bottom of the image scanner securing the Shipping Lock, then
remove the Shipping Lock as shown A in Figure 2.2 (the longer side inserted to the slot
on the bottom of the image scanner) for shipment. Secured to keep the Shipping Lock as
shown B in Figure 2.2 (the shorter side inserted into the slot).
Scanner front
Shipping Lock
(for operation)
Bottom view B
ADF
A
Detail of circled part Shipping Lock
(for shipment)
Figure 2.2 Removing and storing Shipping Lock
2-6
2.4 Cable Connection
Connect the image scanner as follows:
(1) Turn the power switch off.
Power switch
Power outlet
Power cord
Power inlet
(Power plug for Europe)

(2) Connect the power cord.
a. Plug the power cord to the power inlet on the back of the image scanner.
b. Plug the other end of the power cord to a power outlet.
(3) Connect the interface cable.
a. Connect the interface cables to the interface connectors and fasten the cables with the
catches. Connect the other ends of the cables to the host system. If the image scanner is at
the terminal side, from the operator panel, turn on the terminator.
NOTE
The factory default for the SCSI terminator is “on.”
2-7
2.5 Paper Stacker Assembly
Assemble the paper stacker as follows:
(1) To mount the paper stacker on the image scanner, set the paper stacker pins on the tabs on
the image scanner.
Paper stacker
Tab
Pin
2-8
2.6 SCSI-ID and Terminator Setting
The default of SCSI-ID is 5. SCSI-ID is set by Setup mode of operator panel. The proce-
dure to change SCSI ID is;
(1) Turn the power ON by pressing “I” side of the power switch (see Figure 1.1). The scanner
displays “Ready” on the lower line of LCD.
Ready 0>
(2) Then press “Next” button. The scanner displays “Mode select 0”.
Mode Select 0
Reading Mode
(3) Then press “Next” button twice. The scanner displays “Mode select 2” meaning that
setup mode is ready.
Mode Select 2
Setup Mode
(4) Then press “Enter” button several times. The scanner displays as follows.
01 Double Feed
=No/Yes-->1/2:Stop
(5) Press “Next” around 10 times, then the scanner displays “SCSI ID” on the upper line of
the LCD.
11 SCSI ID
=0/1/2/3/4/5/6/7
(6) Select SCSI ID by pressing “ ” or “ ” button, and press “Enter”. (SCSI ID is set.)
(7) Press “Exit” to return to “Scanner Ready” screen if you don’t need to change terminator.
NOTICE
If no other scanner is using the same SCSI ID, the scanner ID does not have to be changed.
NOTICE
The new ID does not take effect until the system power is turned on again.
2-9
(8) Press “Next” , then scanner displays “Terminator” on the upper line of the LCD.
12 Terminator
= On/Off
Select “On” or “Off” by pressing “ ” or “ ” and press “Enter”.
NOTICE
The scanner includes a SCSI terminator that can be turned on and off from the operator
panel of the scanner. The factory default is “on.”
(9) Press “Eixt” to return “Scanner Ready”.
2.7 Product ID setting
Refer to the Section 4.8.12.
2-10
CHAPTER 3 TROUBLESHOOTING
This chapter outlines the self-diagnosis, error messages and troubleshooting of the image
scanner.
3.1 Overview
3.2 Self-Diagnosis Functions and Error Messages
3.2.1 Self-diagnosis
3.2.2 Self-diagnosis in test mode
3.2.3 Error Indication
3.2.4 EEPROM rewrite procedures
3.3 Troubleshooting
3-1
3.1 Overview
This section describes guidelines for isolating errors in the image scanner. Section 3.2
explains the self-diagnosis and error messages.
Before starting the error analysis, check the following:
- Is operation correct?
- Does the fault recur or occur periodically?
3.2 Self-Diagnosis Functions and Error Messages
This section explains the self-diagnosis and the error indication of the image scanner.
3.2.1 Self-diagnosis
3.2.1.1 Power-on self-diagnosis
The power-on self-diagnosis flow chart is shown in figure 3.1-1 and figure 3.1-2.
3-2
Power on
NG "Check" and
ROM and
indicator on
RAM check
(blinking)
OK
NG
EEPROM check
No
OK EXIT switch ON?
Yes
EEPROM rewrite *1
NG
Image memory OK?
Store the error status
OK
NG "Check" indicator ON
SCSI fuse check
(Blink: hung up)
OK
Enable access from SCSI

(Not ready)
Is there any No
paper in the automatic
feeder?
Yes
NG
Motor fuse check Store the error status
OK
Eject paper from the

automatic feeder
*1 See Section 3.2.4, "EEPROM

rewrite procedure," for details.
1 To the next page
Figure 3.1-1 Power-on self-diagnosis
3-3
1 From the previous page
NG
Motor fuse check Store the error status
OK
Start moving carrier

unit
No
Is home position Store the error status
detected?
Yes
FAN stop Yes

Store the error status
detected?
No
NG
Lamp fuse check Store the error status
OK
The system enters

the ready status
Ready
Figure 3.1-2 Power-on self-diagnosis
3-4
3.2.1.2 Online self-diagnosis
The self-diagnosis flow during online operation is shown below:
*1 This status continues from

Ready (*1)
the power-on self-diagnosis.
Is the command
received?
No Yes
Inquiry A
Read B
Object position C
Other commands D
Figure 3.2 Online self-diagnosis
3-5
A Inquiry
Only reports inquiry information. Checks nothing in this procedure.
B Read
- Flatbed: Checks that there is no pending status.
If no pending status is found, the image scanner starts scanning after the following check:
- Lamp intensity
- Lamp fuse
- Motor fuse
- FAN stop
Checks the lamp intensity again after scanning.
Also checks the motor fuse immediately if the motor fuse blows during scanning.
- ADF: Checks that there is no pending status.
If no pending status is found, the image scanner starts scanning after the following check:
- Motor fuse
- Paper jam
- Lamp intensity
- Lamp fuse
C Object position
- Checks the motor fuse and that no paper is jammed.
D Other commands
- Checks that there is no pending status or paper jam.
3-6
3.2.2 Self-diagnosis in test mode
The following functions are checked using Test feed mode:
- ROM and RAM control

- Fuse -Motor fuse
-Lamp fuse
-SCSI fuse Alarm
- Optical operation
- Scanning
- Carrier unit
- Paper jam
3.2.3 Error and Alarm Indication
The following Errors and Alarms are checked during reading or Test feed mode.
(1) Temporary error
The following table lists temporary errors generated by the scanner and displayed via the
operator panel. The operator with a minimum amount of training or experience operating
the scanner can generally correct temporary errors.
Error Operator Panel Sensor conditions

Display
Miss pick Paper Jam PAPER EMPTY to OMR (3.8 inches). If OMR is not ac-
tive within 6 tries, a Paper Jam error is generated. There is
a pause between each retry.
Paper Jam Paper Jam OMR to TOF. OMR is made but TOF has not been made
after turning paper feed rollers 15". The scanner will at-
tempt to clear this condition automatically 3 times. There
is a pause between each retry.
Paper Jam Paper Jam TOF sensor on and does not go off within 20.4 inches of
feeding. Then Paper Jam is detected. This error is cleared
by the operator by opening the ADF and removing the docu-
ment.
Double Feed Double Feed Error Length of first document is measured by TOF sensor.
Subsequent documents are measured by TOF sensor. If
document is +/-10, 15 or 20mm of first document an error
is generated. At this time feeding stops so doc is in eject
rollers. Default for value for double feed detection is off.
This error is cleared by the operator by opening the ADF
and removing the document.
Paper Empty Paper Empty If no paper detected when Start command or Object Posi-
tion command is received Hopper Empty is generated.
3-7
Error Operator Panel Sensor conditions
Display
Paper Empty Paper Empty When object position Command is received, paper empty
sensor does not go active within specified time limit
for manual (default 30 seconds). This error is cleared by re-sending
mode. the start command and loading a document within the time
out limit.
Chronic miss Please Clean Pick Miss Pick Jam related. A combination of Miss Pick
pick Rollers jams and retries (paper feeds after 4, 5 or 6 tries) totaling
6, then message is generated.
Dirty ADF Please Clean The dirt on ADF glass related.
glass ADF-Glas
ADF cover ADF-Cover Sensor between OMR and A4 sensor detects the ADF cover
not closed Open open.
Top sensor Pad

Optical unit Paper width sensor
Feed roller OMR sensor Paper Empty sensor
(Back side)
Feed roller
Stacker Carrier unit

(Front side) Pick roller 1
Pick roller 2
23.6mm 33.3mm
(0.93") (1.3")
A3 sensor
A4 sensor
134
96
Top sensor
12
Center of
the document
22
OMR sensor
79
113
Paper empty
B5 sensor
B4 sensor
(View from A direction)
Figure 3.3 Paper sensor and Paper feed
3-8
(2) Alarm
The following table lists hardware alarms generated by the scanner and displayed via the
operator panel. Hardware alarms will normally require field service by trained personal.
LCD display Conditions

1 Optical Alarm (F) Only generated when start command is received or when white level
or reference is checked (every 50 scans). CCD output must be above
Optical Alarm (B) predetermined slice level when reading the white reference. Slice level
is set in F/W and compared to the read range values. The read range is
approximately pixel 120 to 4800. If CCD output does not reach slice
level the AGC tries to adjust the output of the amplifier to exceed the
slice level. If any portion of the read range is lower than slice then
Optical Alarm is generated. Can be generated by dirty optics or refer-
ence, bad lamp or CCD.
2 Mechanical Alarm After power on, carrier unit is moved to home position. Home position
is determined by activation of home position sensor. Failure is deter-
mined by home position sensor not active within certain number of steps.
Failure can be caused by a bad sensor, motor or carrier belt.
3 Check Shipping If a mechanical alarm occurs when the total number of sheets scanned
Lock by ADF is less than 100, a message and Mechanical Alarm are dis-
played alternately.
4 Motorfuse Alarm Generated immediately after the fuse is blown. Fuse is common for
carrier motor and ADF motor. Fuse is soldered to controller therefore
controller replacement is required to repair.
5 Lampfuse Alarm There two fuses one for the front one for the back lamp. Alarm is gen-
erated immediately upon failure. Fuse is soldered to controller there-
fore controller replacement is required to repair.
6 Memory Alarm If amount of memory can not be determined or if a memory location
within detected memory returns an incorrect test value, alarm is gener-
ated. Only first 4Mb of memory are checked during power on diagnos-
tic. Entire memory range is checked during offline test.
7 EEPROM Alarm 128 byte EEPROM is divided into two equal 64 byte halves. The sec-
ond stores the opposite values of the first. If there is ever a miss-com-
pare then an alarm is generated. This is a common usage in industry.
(See Section 3.2.5)
8 Image Transfer Alarm The image data exceeds the memory installed. Or, the host computer
can not process data transformation. Mounting the Extended memory
or upgrading the computer may be necessary.
9 FAN Alarm The FAN near power supply does not rotate.
10 SCSI fuse Alarm The protector for SCSI interface has been activated.
The alarm indicates that power is not being supplied to the +5V line
of the SCSI interface. The +5V line may be short-circuited to the
ground line. When the problem has been corrected, the protector
automatically returns to the normal state.
11 (No display) If the self-diagnosis itself does not work, nothing is displayed.
3-9
Paper empty sensor
B4 sensor
B5 sensor
OMR sensor
ADF Open Top sensor

A4 sensor
A3 sensor
Figure 3.4 xxxxx
3-10
3.2.4 EEPROM rewrite procedures
The EEPROM is checked when the image scanner is turned on. If an error occurs, the
“Check” indicator lights and “EEPROM Alarm” is displayed on the LCD panel.
To write the initial value in EEPROM, press the stop switch.
The control flowchart of the EEPROM rewrite procedures are shown below.
Start
OK
EEPROM compare
check
NG
"Check" indicator on
No
Is stop switch
pressed?
Yes
"Check" indicator off
Write initial value
NG
EEPROM compare
check
OK
Write initial value in

RAM for saving
To the next
process
Figure 3.5 EEPROM rewrite procedure
3-11
3.3 Troubleshooting
Figures 3.6-1, 3.6-2, 3.7 and 3.8 show the error analysis flowchart for the image scanner.
Tables 3.1 to 3.22 list troubleshooting procedures for each fault.
Power-on error
No
Is indicator To Table 3.1
turned on?
Yes
Is "Check" indicator To Figure 3.6-2
turned on?
Are switches No
on operator panel To Table 3.19
working?
End
Figure 3.6-1 Power-on Error analysis flowchart
3-12
"Check" indicator on
Is
"Optical Alarm" Yes
displayed on LCD To Table 3.2
panel?
Is Yes
"Mechanical Alarm" To Table 3.3
displayed on LCD
panel?
Is Yes
"Lampfuse Alarm" To Table 3.4
displayed on LCD
panel?
Is Yes
"Motorfuse Alarm" To Table 3.4
displayed on LCD
panel?
Is Yes
"EEPROM Alarm"
panel?
Is
"Memory Alarm" Yes
To Table 3.20
displayed on LCD
panel?
Is Yes
"Image Transfer Alarm" To Table 3.21
displayed on LCD
panel?
Is
"FAN Alarm" Yes
panel?
Is
"SCSI fuse Alarm" Yes
panel? (M3097DG)
Is Yes
the screen blank on Replace the Control PCA.
LCD panel? (See Section 4.6.3(2),
"Control PCA replacement.")
End
Figure 3.6-2 Error analysis flowchart for flatbed read operation
3-13
Errors in flatbed read
Yes Refer to the procedure

"Check" lamp ON?
in Figure 3.6-2
Yes
Reading disabled? To Table 3.5
No read image Yes

on screen? To Table 3.6
Yes
Read image scrambled? To Table 3.6
Gray-scale and/or Yes

resolution improper? To Table 3.7
Yes
Jitter excessive? To Table 3.8
Yes
Read position incorrect? To Table 3.9
Yes
Read image unclear? To Table 3.10
magnification Yes
To Table 3.11
incorrect?
End
Figure 3.7 Error analysis flowchart for flatbed read operation
3-14
Errors at ADF read operation
Yes Refer to the procedure

"Check" lamp ON?
in Figure 3.6-2
Yes
Frequent paper jam? To Table 3.17
Frequent double
Yes
To Table 3.17
feed?
Too many paper

Yes
To Table 3.17
damages?
Yes
Too much skew? To Table 3.17
Yes
Paper size detection Replace the ADF unit
error? (see Section 4.6.6(4).)
Gray-scale and/or Yes

To Table 3.12
resolution improper?
Yes
Jitter excessive? To Table 3.13
Read position Yes

To Table 3.14
incorrect?
Yes
Read image unclear? To Table 3.15
magnification Yes
To Table 3.16
incorrect?
End
Figure 3.8 Error analysis flowchart for ADF read operation
3-15
Table 3.1 "Power" lamp does not light
Item Error analysis procedures Yes/No Troubleshooting methods Refer to

(check methods)
Yes Go to Item 2.
1. Is the power cord
plugged in?
No Plug the power cord. Section 2.4, (2)
Connects the connector to

Yes
the operator panel.
Is the connector on the op-
2. erator panel disconnected?
No Go to Item 3.
Yes Go to Item 4.
Are the Power supply and
3. PCA assembly inserted
fully?
Insert the power supply and
No Section 4.6.3 (1)
PCA assembly.
Does the error recur after Yes Replace the power supply.
replacing the Control
4. PCA?
See Section 4.6.3 (2). No End
3-16
Table 3.2 Optical alarm (error occurred in the optical system) at power-on

(check methods)
Yes Go to Item 2.
Does the lamp turn on
1. when the Multi Test feed
(T02) is executed?
See Section 4.8.1. Replace the front-side lamp Section 4.6.8 (3)
No
or back-side lamp. Section 4.6.6 (2)
If “optical alarm (F)” ap-

peared, clean the docu-
ment board assembly and Yes Go to Item 3.
carrier unit. (See Section
4.2.3.)
2. If “optical alarm (B)” ap-
peared, clean the ADF
unit, Optical unit and back
lamp. (See Section 4.2.2, No End
4.2.4)
Does the alarm recur?
Yes Connect the connector

Optical unit cable (Figure
3. 4.62), or carrier cable (Fig-
ure 4.80) disconnected?
No Go to Item 4.
If the alarm is “optical

alarm (F)” replace Front
Yes Replace the Control PCA. Section 4.6.3 (2)
lamp. (See Section 4.6.8 (3))
If the alarm is “optical
4. alarm (B)”, replace Back
lamp. (See Section 4.6.6 (2))
Does the error recur when No End
the image scanner is turned
on and reading is activated?
3-17
Table 3.3 Mechanical alarm (error in carrier mechanism) at power-on

(check methods)
Secure the carrier stopper

Yes with its shorter side inserted Section 2.3
Is the carrier stopper se-
to operation position.
1. cured with its longer side
inserted to shipment posi-
tion?
No Go to Item 2.
Yes Go to Item 3.
Is the connector to the
2. home position sensor con-
nected.
See Figure 4.76.
No Connect the connector.
Yes Replace the FB motor unit. Section 4.6.8 (1)
3. Is the CR belt broken?
No Go to Item 4.
Yes Go to Item 5.
4. Does the Motor turn?

First check the connector of
No the FB motor unit. Then re- Section 4.6.8 (1)
place the unit.
Yes Replace the power supply. Section 4.6.3 (1)

Does the error recur after
5.
PCA?
See Section 4.6.3 (2).
No End
3-18
Table 3.4 Fuse alarm (lamp fuse and motor fuse)

(check methods)
Yes Go to Item 2.
Is the connector to the
1.
lamp or motor connected.
No Connect the connector.
If "Lampfuse Alarm" is
displayed, replace the Yes Replace the power supply. Section 4.6.3 (1)
Control PCA and the lamp
2. which does not lights.
Does the error recur?
(Sections 4.6.3 (2), 4.6.8 No End
(3), 4.6.6 (2))
If "Mortorfuse Alarm" is
displayed, replace the Yes Replace the power supply. Section 4.6.3 (1)
Control PCA, ADF motor
3. unit and FB motor unit.
Does the error recur?
(Sections 4.6.3 (2), 4.6.8 No End
(1), 4.6.6 (1))
3-19
Table 3.5 Reading is disabled

(check methods)
Yes Connect the interface cable. Section 2.4, (3)

Are the interface cables
1.
disconnected?
No Go to Item 2.
Yes Go to Item 3.
If the scanner has the
2. Video Interface Option
board?
No Go to Item 4.
Replace the Control PCA or

Yes Section 4.6.3 (2)
Is RS232C baud rate of the option board.
3. option board set cor-
rectly?
No Set RS232C baud rate. Section 4.8.11
4. Is SCSI ID set correctly?
No Set SCSI ID correctly. Section 2.6
3-20
Table 3.6 No read image is displayed, or read image is scrambled

(check methods)
Yes Connect the interface cable. Section 2.4, (3)

Is the interface cable dis-
1. connected?
See Section 2.4, (3) No Go to Item 2.
Yes Replace the carrier unit. Section 4.6.8 (2)

2. replacing the Control
PCA?
No End
See Section 4.6.3 (2)
3-21
Table 3.7 Gray-scale or resolution is improper (when reading on flatbed)

(check methods)
Yes Go to Item 2.
Is the document placed
1. on the flatbed properly?
No Place the document on the
flatbed .
Make sure the scanner

software settings are ap- Yes Go to Item 3.
2. propriate for the type of

document being scanned.
Does the problem still No End
occur?
Is the leading edge of the

Yes Go to Item 4.
document displayed with
the drop-out color or
3. white when reading it in Read the document in Photo
Line Mode? Mode.
No
(Turn the white level follow-
See Section 5.2.5 ing OFF)

cleaning both sides of the Yes Go to Item 5.
glass on document board
4. assembly?
No End
See Section 4.6.7
Does the error recur after Yes Replace the Control PCA. Section 4.6.3 (2)
5. replacing the carrier unit?
See Section 4.6.7

No End
3-22
Table 3.8 Jitter is excessive (when reading on flatbed)

(check methods)
Are cables routed in the Yes Put the cables back into the Section 4.6.8 (2)
mechanism frame in con- mechanism frame.
1. tact with the carrier
frame?
No Go to Item 2.
(Figure 4.80)
Does any object block the

carrier during the con- Yes Cleaning
2. tinuous flatbed reading

by T02 Multi Test feed.
No Go to Item 3.
See Section 4.8.
Yes Replace the FB motor unit. Section 4.6.8 (1)

Is the CR belt loose?
3.
(Visual check)
No Go to Item 4.
Yes Go to Item 5.
lubricating the carrier
4. shaft and warming up the
unit by T02 Multi Test
feed. No End
See Section 4.7.1, 4.8.
Does the error recur after Yes Go to Item 6.

guide rail and warming up
5. the unit by T02 Multi Test
feed. No End
See Section 4.7.1, 4.8.
replacing the FB motor
6. unit?
No End
3-23
Table 3.9 Read image is out of position or a part of read image is missing
(when reading on flatbed)

(check methods)

Yes Go to Item 2.
software settings are ap-
propriate for the type of
1. document being scanned.
Does the problem still
occur? No End
Is the read image accept-

Yes End
able after executing off-
2. set adjustment (T03).
See Section 4.8.5 No Go to Item 3.
Is the read image in posi-

Yes End
tion after adjusting the
3. position of the document
board assembly?
No Replace the carrier unit. Section 4.6.8 (2)
See Section 4.6.7.
3-24
Table 3.10 Read image is unclear (when reading on flatbed)

(check methods)
Yes Go to Item 2.
Is the document is placed
on the flatbed properly at
1. reading?
No Place the document on the
flatbed properly.

software settings are ap- Yes Go to Item 3.
Does the problem still No End
occur?
Is top of the read image Yes Go to Item 4.

displayed with the drop-
out color or white when Read the document in
3. reading it in Line Mode?
No Photo Mode.
(Turn the White level fol-
See Section 5.2.5. lowing OFF.)

Yes Go to Item 5.
cleaning both sides of the
glass on document boad
4. assembly?
No End
See Section 4.2.3.
Does the error recur after Yes Go to Item 6

5. cleaning the carrier unit?
See Section 4.2.3. No End

No End
3-25
Table 3.11 Magnification is incorrect (when reading on flatbed)

(check methods)
Yes Go to Item 3.
Is the subscanning mag-
1. nification incorrect?
No Go to Item 2.
Is the main scanning Yes End

magnification correct af-
ter replacing the carrier
2.
unit? Replace the Control Section 4.6.3 (2)
No
PCA.
Secure the screw A in Fig-

Yes ure 4.82, or replace the FB Section 4.6.8 (1)
Is the CR belt loose? (Vi- motor unit.
3.
sual check)
No Go to Item 4.

Yes Go to Item 5.
shaft and warming up the
4. unit by Multi test feed
(T02)?
No End
See Section 4.8

lubricating the carrier Yes Go to Item 6.
guide rail and warming
5. up the unit by Multi test
feed (T02)?
No End
See Section 4.8

replacing the FB motor Yes Replace the Control PCA. Section 4.6.3 (2)
6. unit?
No End
3-26
Table 3.12 Gray-scale or resolution of the read image is improper (when reading by ADF)

(check methods)
Yes Go to Item 2.
Is the document placed on
1. the ADF paper chute prop-
erly?
Place the document on the
No
ADF paper chute properly.
Read the document on the

Yes
Is the document size out of flatbed.
2. the standard for reading by
the ADF?
No Go to Item 3.
Is top of the image dis-

Yes Go to Item 4.
played with drop-out color
or white when reading it in
3.
Line Mode?
Read the document in Photo
No Mode or turn off the white
See Section 5.2.5.
level follower.
Make sure the scanner Yes Go to Item 5.

Does the problem still oc- No End
cur?
Front- Go to Item 6.
Which side are you read- side
5.
ing
Back- Go to Item 10.
side

cleaning both sides of the Yes Go to Item 7.
glass on document board
6. assembly or paper guide?
See Section 4.2.2, 4.2.3 No End
3-27
Table 3.12 Gray-scale or resolution of the read image is improper (continued)

(check methods)

7. cleaning the carrier unit?


Yes Replace the ADF unit. Section 4.6.6 (4)
9. PCA?

Yes Go to Item 11.
cleaning the glass under
10. ADF?

11. cleaning the optical unit?

12. replacing the Optical unit?

Yes Replace the ADF unit. Section 4.6.6 (4)
13. PCA?
3-28
Table 3.13 Jitter is excessive (when reading by ADF)

(check methods)
Yes Clean the rollers. Section 4.2.2

Does any objects on the
1. Feed roller, Eject roller
and Idler feed roller?
No Go to Item 2.

Yes
Is the document size out flatbed.
2. of the standard for read-
ing by the ADF?
No Go to Item 3.
Yes Cleaning the ADF Section 4.2.2

Does any objects block
the ADF during continu-
3.
ous feeding by Multi test
feed (T02). No Go to Item 4.
See Section 4.8.4

adjusting the belt tension
4. in the ADF unit?
replacing the ADF unit?
5.
See Section 4.6.6 (4) No End
3-29
Table 3.14 Read image is out of position, or a part of the read image is missing
(when reading by ADF)

(check methods)

Yes
flatbed.
Is the document out of the
1.
standard read by the ADF?
No Go to Item 2.
Make sure the scanner Yes Go to Item 3.

Does the problem still oc- No End
cur?
Yes Go to Item 4.
Mount the Extended
3. memory.
Does the problem recur?
No Use the Extended memory.
Is the read image accept- Yes End

4. able after executing ffset
adjustment (T03).
See Section 4.8.5. No Go to Item 5.
Yes Go to Item 6.
5. cleaning the ADF unit?
See Section 4.2.2.
No Go to Item 6.
If the read image is front-

Does the error recur after Yes side, replace the carrier unit. Section 4.6.8 (2)
replacing the ADF unit? If the read image is back- Section 4.6.5 (1)
6.
See Section 4.6.6 (4). side, replace the Optical unit.
No End
3-30
Table 3.15 Read image is unclear (when reading by ADF)

(check methods)

Yes Go to Item 2.
Does the problem still oc-
No End
cur?
Is top of the read image

Yes Go to Item 3.
displayed with drop-out
2. color or white when read-
ing it in Line Mode? Read the document in Photo
Mode.
No
See Section 5.2.5. (Turn the white level follow-
ing OFF)

Yes Go to Item 4.
cleaning both sides of the
3. glass on document board
assembly?
No End
See Section 4.2.3.
If the read image is front-

Does the error recur after side, go to Item 5.
cleaning the ADF unit? Yes If the read image is back-
4. side, go to Item 7.
See Section 4.2.2. End
No End

cleaning the carrier unit?
5.
Replace the Control PCA.

Yes Section 4.6.3 (2)
Does the error recur after End
3-31
Table 3.15 Read image is unclear (continued)

(check methods)

cleaning the Optical unit Yes Go to Item 8.
7. and Back lamp?

No End
See Section 4.2.4.
replacing the Optical unit?
8.
Table 3.16 Magnification is incorrect (when reading by ADF)

(check methods)

Is the document out of the Yes
flatbed.
1. standard for reading by the
ADF? No Go to Item 2.
Yes Go to Item 5.
Is the subscanning manifi- If the read image is front-
2.
cation incorrect? side, go to 3.
No
If the read image is back-
side, go to 4.
Is the main scanning mag- Yes End
nification correct after re-
3.
placing the carrier unit?
See Section 4.6.8 (2). No Replace the Control PCA. Section 4.6.3 (2)
Is the main scanning mag- Yes End

4. nification correct after re-
placing the Optical unit?
See Section 4.6.5 (1). No Replace the Control PCA. Section 4.6.3 (2)
Are any objects on the Yes Clean the rollers. Section 4.2.2
5. Feed roller, Eject roller
and Idler feed roller? No Go to Item 6.
3-32
Table 3.16 Magnification is incorrect (continued)

(check methods)
Does the error recur after Yes Replace the ADF unit. Section 4.6.6 (4)
Table 3.17 Frequent paper feed errors; paper is jammed, two or more sheets of paper are fed at
a time, paper is damaged, or paper is too skewed when reading by ADF

(check methods)

Is the document out of the Yes
flatbed.
1. standard for reading by the
ADF? No Go to Item 2.
Is the document fanned

well? Yes Go to Item 3.
2. Is the document angled
properly? Operator’s
No Fan or angle the document.
See Operator's Guide. Guide
Yes Clean the ADF unit. Section 4.2.2

3. Is the pick roller or feed
roller dirty?
No Go to Item 4.


replacing the pad ASY or Yes Replace the ADF unit. Section 4.6.6 (4)
5. Pick roller?
See Section 4.6.1 (1), No End

4.6.1 (3).
3-33
Table 3.18 Error in EEPROM

(check methods)
No End
Is error message redis-
1. played after power off and
on?
Table 3.19 Switches are not working on operator panel

(check methods)
Yes Go to Item 2.
Can Operator Panel Test
1. (T05) be executed?
(Section 4.8.7)
No Replace the Control PCA. Section 4.6.3 (2)
No Replace the console unit. Section 4.6.4

Switches are working at
2. Operator Panel Test (T05).
(Section 4.8.7)
3-34
Table 3.20 Memory Alarm

(check methods)
Yes Go to Item 2.
Are the Memory PCA and
Extended memory at-
1.
tached correctly?
No Mount them correctly.

Does the alarm recur af-
ter the Memory PCA or
2.
Extended memory is re-
placed?
No End
Table 3.21 Image Transfer Alarm (M3097DG)

(check methods)
Yes Go to Item 2.
Mount the Extended
1. memory. The alarm still
occurs?
No Use the Extended memory.

Upgrade the computer.
2. The alarm still occurs?
No Use upgraded computer.
3-35
Table 3.22 FAN Alarm

(check methods)
Yes Connect the connector.

Is the connector of the
1. FAN disconnected?
No Go to Item 2.
Yes Remove the obstades.

Does any obstades blocks
2. the fan rotation?
No Go to Item 3.

Does the Alarm recur af-
3. ter the FAN is replaced?
No End
3-36
CHAPTER 4 MAINTENANCE
This chapter explains the procedures for maintaining proper operation of the image scanner, such as
cleaning, spare parts replacement, setting, lubrication as well as various test modes used for mainte-
nance. No further component or sub-assembly repairs are recommended.
4.1 Outline
4.2 Cleaning
4.3 Maintenance Tools
4.4 Maintenance Parts
4.5 Non-replacement Parts
4.6 Parts Replacement
4.7 Adjustment and Lubrication
4.8 Test Modes for Maintenance
4.9 Parts Requiring Periodic Replacement
4-1
4.1 Outline
Section 4.2 or later gives instructions for maintenance necessary for proper and stable
operation of the image scanner.
A periodic inspection should be performed every six months or 100,000 pages whichever
comes first.
Especially, clean the ADF and carrier units thoroughly. Cleaning intervals for the ADF
unit depend on the document type and paper material. Request the user to clean the ADF
unit on how frequent they use and the document type read using the image scanner.
4-2
4.2 Cleaning
This section explains how to clean each unit of the image scanner. The cleaning described
by the Section 4.2.1 and 4.2.2 are recommended to be done by the user.
4.2.1 Cleaning the document cover, document holder, and scan glass.
Clean these units (Figure 4.1) as follows:
- Clean these units using dry cloths or with a small amount of neutral detergent. Avoid
using organic solvents such as paint thinner.
- Be careful not to allow ingress of water inside the image scanner.
Document cover Cloth
Document holder
Scan glass
- Neutral detergent
- Ethyl alcohol
- Isopropyl alcohol
Paint thinner
Figure 4.1 Cleaning the document cover, document holder, and scan glass
4.2.2 Cleaning the ADF unit
The cleaning intervals for the automatic document feeder (ADF) unit are every 5,000 pages
of paper.
This cleaning interval is only a guideline. The user should schedule cleaning depending on
the document type, paper quality, and copy quality.
For proper operation of the ADFs, users are requested to clean the ADF periodically.
Clean the ADF unit (Figure 4.2) as follows:
(1) Pull the ADF lever to open the ADF unit.
(2) Using a dry cloth or with ethyl alcohol or isopropyl alcohol, clean the following parts:
4-3
- Pad
Wipe the pad from top to bottom (in the direction of arrow). Be careful not to catch the
cloth on the pick spring when cleaning.
- ADF glass (document side)

Gently wipe the ADF glass. See Section 4.2.3 "Cleaning the carrier unit" for cleaning
the back side.
- Pick roller
Clean the surface of rollers thoroughly. Any toner or dirt stuck on the pick roller may
affect paper feeding.
- Feed roller and idler feed roller

Clean the surface of these rollers thoroughly. Any dust stuck on the rollers may affect
paper feeding.
- Eject roller and idler eject roller

Clean the rollers gently and thoroughly not to scratch or damage the surface. Any dust
stuck on the rollers may affect paper feeding.
- Paper guide
Gently wipe the paper guide.
Pad Sheet guide (White part)
Feed rollers
Pick rollers
ADF lever
Eject rollers
ADF Glass
Figure 4.2 ADF unit cleaning
(3) Close the ADF unit and lock the ADF lever.
4-4
4.2.3 Cleaning the carrier unit
Clean the carrier unit (Figures 4.3-1 to 4.3-3) as follows:
(1) Remove the ADF lever, ADF cover, document cover, upper cover, and then the ADF unit.
(See Section 4.6.6 (4))
Figure 4.3-1 Carrier unit cleaning (1)
(2) Remove the document board assembly (See Section 4.6.7)
Remove all dust or dirt on the back of the document board assembly (especially under the
ADF unit).
4-5
(3) Remove the Front lamp (See section 4.6.8 (3)). Blow out the dust or dirt on the mirror.
Since the mirror can be scratched or damaged easily, use blower brush and do not use an
alcohol or dry cloths to clean the mirror (see Figure 4.3-3).
And also clean the Front lamp using dry cloths.
Mirrors
Carrier unit
Front lamp
(4) Assemble the units in the reverse order of removal.
4.2.4 Cleaning the Optical unit
Remove the Optical unit as described in Section 4.6.5 (1). (But not necessary to remove
the Back lamp.) Remove the black sheet from the Carrier unit. Blow out the dust or dirt
on the mirror by using the blower blush. And also clean the Back lamp using dry cloths.
NOTE
After the cleaning, put the black sheet back so that the glossy side shall be inside of the
unit.
4-6
4.3 Maintenance Tools
Table 4.1 lists tools for maintenance of the image scanner.
Table 4.1 Maintenance tools
No. Tools Remarks

Phillips screwdriver No. 1 for M2.5 screws
1
(Magnetic) No.2 for M3 and M4 screws
2 Spring balance 500 gf or 1 kgf For belt tension adjustment
3 Oil Shell Terrace oil 46

Sumitec 731 or equivalent. (Shell Alvania Grease No.2
4 Grease
is acceptable.)
5 Alcohol Ethyl alcohol or Isopropyl alcohol For cleaning
6 Blower brush For cleaning mirrors
7 Gloves or cloth For handling carrier unit guide shaft
8 Spanner For DF sensor unit

Flat screw driver For removing the connector from the PCA in Optical
9 (small) unit.
4-7
4.4 Maintenance Parts
This section gives the name, specification, and outline drawing of spare parts for the image
scanner.
4.4.1 Power supply
Parts Specification Remarks Outline drawing
Power supply PA03010-1021 Figure 4.4
Figure 4.4 Power supply
CAUTION
If the Power supply is used, protective measures are required to prevent damage from static
electricity. (See section 4.6 (3))
4-8
4.4.2 Control PCA
Control PCA PA20108-B01X Figure 4.5
CN8
CN8
CN9
EEPROM
CN7
AE17
CN5
CN3
CN2
Figure 4.5 Control PCA
CAUTION
If the Control PCA is used, protective measures are required to prevent damage from static
electricity.
4-9
4.4.3 IPC-4D option
IPC-4D CA02919-0521 Figure 4.6

112
90
(Unit: mm)
Figure 4.6 IPC4D
CAUTION
If the IPC-4D is used, protective measures are required to prevent damage from static elec-
tricity. (See section 4.6 (3))
4-10
4.4.4 Document cover ASY
Document PA03237-D003 Figure 4.7

cover ASY
(492)
(460)
(Unit: mm)
Figure 4.7 Document cover ASY
4-11
4.4.5 ADF unit
ADF unit PA03237-D020 with offset adjustment sheet Figure 4.8
Figure 4.8 ADF unit
4-12
4.4.6 Pad ASY
Pad ASY PA03951-0151 Figure 4.9
Figure 4.9 Pad ASY
4-13
4.4.7 Guide A ASY
Guide A ASY PA03951-0152 Figure 4.10
Figure 4.10 Guide A ASY
4-14
4.4.8 ADF motor unit
ADF motor unit PA83950-0085 Figure 4.11
Figure 4.11 ADF motor unit
4-15
4.4.9 Sensor unit ASY
Sensor unit PA03951-0154 with Cable Figure 4.12
Figure 4.12 Sensor unit
4-16
4.4.10 Pick rollers
Pick roller PA03951-0153 Two rollers are included. Figure 4.13
Figure 4.13 Pick roller
4-17
4.4.11 ADF Belt
ADF Belt U30L-5010-0051 Figure 4.14

#147-8.0
Figure 4.14
4-18
4.4.12 Carrier unit
If the IPC-4D is used, protective measures are required to prevent damage from static elec-
tricity.
Carrier unit PA03237-D021 Figure 4.15
Figure 4.15 Carrier unit
CAUTION
If the carrier unit is used, protective measures are required to prevent damage from static
4-19
4.4.13 Front Lamp
Front Lamp PA03237-F004 Figure 4.16
Figure 4.16 Lamp unit
4-20
4.4.14 FB motor unit
FB Motor unit PA03237-F002 Figure 4.17
(48)
(78.3)
(43.7)
Figure 4.17 Motor unit
4-21
4.4.15 Console unit
Console unit PA50951-0201 Figure 4.18
Figure 4.18 Console unit
CAUTION
If the Console unit is used, protective measures are required to prevent damage from static
4-22
4.4.16 Junction PCA
Junction PCA PA20108-B05X Figure 4.19
Figure 4.19 Junction PCA
4-23
4.4.17 Optical unit
Optical unit PA03237-D022 Figure 4.20
Figure 4.20 Optical unit
CAUTION
If the Optical unit is used, protective measures are required to prevent damage from static
4-24
4.4.18 Back Lamp
Back Lamp PA03237-F005 Figure 4.21
Figure 4.21 Back Lamp
4-25
4.4.19 Fan
Fan PA49007-0036 Figure 4.22
Figure 4.22 Fan
4-26
4.4.20 DF Sensor Unit
DF Sensor Unit PA03951-0156 Figure 4.23
Figure 4.23 DF Sensor Unit
CAUTION
If the DF Sensor unit is used, protective measures are required to prevent damage from static
4-27
4.5 Non-replacement Parts
Never disassemble the parts described in this section. These parts are factory adjusted
before shipment. Disassembling these parts seriously affect the performance and function
of the image scanner.
4.5.1 Carrier unit
- Two eccentric fittings (see Figure 4.24)

- Two lens fittings (see Figure 4.25)
- Two slide pin fittings (see Figure 4.24)
CAUTION
If the Carrier unit is used, protective measures are required to prevent damage from static
Slide pin fitting (M3 Allen wrench)
Carrier unit
Eccentric fitting Eccentric fitting
Figure 4.24 Carrier unit (1) -side view
Lens fittings
Carrier unit
Figure 4.25 Carrier unit (2) -back view
4-28
4.5.2 Optical unit
- Two eccentric fittings (See Figure 4.26)

- One lens securing screw (See Figure 4.26)
- Two screws (See Figure 4.26)
CAUTION
If the Optical unit is used, protective measures are required to prevent damage from static
electricity. (See sectin 4.6 (3))
Two screws
One lens
securing
screw
Eccentric
fitting
Figure 4.26 Optical unit
4-29
4.6 Parts Replacement
This section gives notes and procedure for spare parts replacement.
Some of the parts need adjustment or lubrication after replacement. See Section 4.7, “Ad-
justment and Lubrication” for details.
(1) Preparations before replacement
- Thoroughly clean unit before working.
- Turn off the power and unplug the power cord from the outlet before starting work.
- Follow disassembly and assembly instructions carefully. Never loosen any screws from
the non-replacement parts. (See section 4.5)
- Store the disassembled parts so as not to loose them.
- Check the condition and parts count after replacement.
- Assemble the image scanner in reverse order of disassembly.
(2) Types of the screw used
TBD
(3) Precaution for static electricity
Following precaution is needed to avoid electrosatic hazard.
- Put the rist band on your arm.
- Wear electrically conductive shoes.
4-30
4.6.1 Pad ASY/Pick roller/Guide A ASY
(1) Pad ASY replacement
ADF lever
Pad ASY
(PA03951-0021)
Figure 4.27 Pad ASY
NOTE
The life span of the pad assembly is about 100,000 sheets or one year.
Use the Abrasion counter on the Operator panel to estimate when the Pad assembly needs
replacement.
The life span may be decreased by as much as half when carbonless paper is read fre-
quently.
a. Pull the ADF lever to open the ADF.
Figure 4.28 Open the ADF
b. Push the pick arm carefully.
Figure 4.29 Pressing pick arm
4-31
c. Slide the Pad ASY to the left and pull it toward you. Then, being careful not to hook the
Pad spring, remove the Pad ASY.
NOTE
Hold both ends of the Pad ASY as shown in the following photo.
Pad assembly
Figure 4.30 Pad ASY removal
d. Attach the Pad ASY to the ADF in the reverse sequence of step c.
NOTE
Fit the Pad assembly pin into the larger hole, and then slide it to the right until it stops.
Figure 4.31 Attaching the Pad ASY
e. Close the ADF.
Figure 4.32 Closing the ADF
4-32
(2) Guide A ASY replacement
a. Slide the ADF lever to open the ADF unit (see Figure 4.28).
b. Remove two thumb screws shown in Figure 4.33.
NOTE
Use a Phillips screwdriver if they are tight.
Thumb screws
Figure 4.33 Removing the thumb screws
c. With both hands, slide the Guide A ASY to the left and disengage its tip from the right
hole. Then lift the right side of the cover and remove it. And mount new guide A ASY in
reverse order of removal.
Figure 4.34 Removing Guide A
4-33
d. Mount new guide A ASY in reverse order of removal.
Align the guide A ASY to A and B, and then secure the guide A ASY with thumb screws
with a torque of 5 kg-cm (see Figure 4.35).
Guide A ASY
Thumb screws
Frame
A
B
Figure 4.35 Changing the guide A ASY
(3) Pick roller replacement
Pick rollers (PA03951-0153)

(Two rollers are included)
Figure 4.36 Pick roller
NOTICE
The life span of the Pick roller is about 200,000 sheets or one year.
Use Abrasion counter on the operator panel to estimate when the Pick roller needs replace-
ment.
The life span may be decreased by as much as half when carbonless sheets are frequently
read.
a. Remove Guide A ASY as shown in section 4.6.1 (2).
4-34
b. To remove the Pick rollers, turn the stopper counterclockwise.
Pick roller 2
Stopper
Pick roller 1
Pick roller 2
Pick roller 1
Figure 4.37 Turning the stopper
c. To remove the Pick roller 1, move the Pick roller 1 toward the left then lift it.
left
Pick roller 1
Figure 4.38 Removing the Pick roller 1
4-35
d. Right after removing the Pick roller 1, remove the Pick roller 2 with the same way.
left
Pick roller 2
Figure 4.39 Removing the Pick roller 2
e. To attach the new Pick rollers, place the Pick roller 1 from right above the groove for the
Pick roller 1.
Note:
A Pick roller 1 has the
groove in its rubber.
Figure 4.41 Attaching the Pick roller 1
NOTE
Put the shaft of the Pick roller 1 into the groove.
Then, slide the Pick roller 1 toward the right side.
Note:
Make sure that the bush-
ing is securely fixed to
the grooves.
right
Figure 4.42 Sliding the Pick roller 1

4-36
f. Attach the Pick roller 2, with the save way shown in Figure 4.43.
Figure 4.43 Attaching the Pick roller 2
Then slide the Pick roller 2 to the right.
right
Figure 4.44 Sliding the Pick roller 2
NOTE
Make sure that the bushing is securely fixed to the grooves.
4-37
g. Turn the stopper clockwise to secure the Pick rollers.
Figure 4.45 Tuning the stopper
(4) DF sensor unit
a. Remove the Guide A ASY and Pick rollers as shown in section 4.6.1 (2) and (3).
b. Remove a screw from the leaf spring which supports the DF sensor unit. Then remove the
DF sensor unit.
DF sensor unit
A screw
Leaf spring
Connector
c. Remove a connector from the DF sensor unit.
d. Mount the unit in reverse order of removal.
4-38
4.6.2 Document cover/ADF cover
(1) Document cover ASY removal
Open up the document cover ASY as shown in Figure 4.46, and slide out in the direction of
arrow at an angle of about 90 degrees.
Cover will be retained by detent spring.
Document cover ASY
™
About 90
Figure 4.46 Document cover ASY removal
4-39
(2) ADF lever and ADF cover removal
a. Slide the ADF lever to open ADF unit.
b. Remove the ADF lever screws.
c. Remove two ADF cover screws (see Figure 4.47).
d. Close the ADF unit.
e. Pull the edge of the ADF cover in the direction of arrow (see Figure 4.48) remove it while
paying attention to the hook.
ADF lever ADF cover
ADF lever screw

(inside)
Thumb screw
ADF cover screws
Thumb screw
Figure 4.47 ADF lever and ADF cover
ADF cover
hook
Figure 4.48 ADF cover hook
4-40
4.6.3 Power supply/Control PCA/IPC-4D/FAN
(1) Power suppy replacement
Replace the power supply as follows:
CAUTION
Be careful of static electricity. (See section 4.6 (3))
a. Remove two screws securing the power supply and PCA assembly as shown in Figure
4.49.
tab
screws
Figure 4.49 Power supply and PCA assembly removal
b. Pull out the power supply a little with the tab in the direction of arrow in Figure 4.49.
Disconnect two ADF cable connectors as shown in Figure 4.50. Pull out and remove the
power supply and PCA assembly with the tab.
Figure 4.50 Connectors
4-41
c. Remove the seven screws to remove PCA cover as shown in Figure 4.51.
PCA cover
Figure 4.51 PCA cover
d. Remove five screws from the power supply and disconnect the cable to the Control PCA as
shown in Figure 4.52. Then remove the power supply (Figure 4.53).
Power supply
Figure 4.52 Power supply removal
Figure 4.53 Power supply removal
e. Mount the power supply in reverse order of removal. When mounting the power supply
and PCA assembly, place the ADF cable in the mechanism frame to prevent the ADF cable
being caught between the power supply and the frame.
4-42
(2) Control PCA replacement
Replace the Control PCA as follows:
CAUTION
a. Turn off the image scanner and also unplug the AC power cord from the outlet.
Pull out the power supply and PCA assembly and then disconnect the connector between
the power supply and Control PCA.
See Section 4.6.3 (1) “Power supply replacement” for details on procedure.
b. Remove seven screws to detach the PCA cover. (Figure 4.54)
PCA cover
Figure 4.54 PCA cover
c. Remove seven screws from Control PCA, then remove the Control PCA. (Figure 4.55)
Control PCA
Figure 4.55 Control PCA
4-43
d. For the image scanner with option, remove the option according to Section 4.6.3 (3) “IPC-
4D replacement”.
e. Remove the EEPROM on the old Control PCA and mount it on a new Control PCA.
NOTICE
Location of the EEPROM is shown in Figure 4.5.
f. Mount the Control PCA in reverse order of removal.
(3) IPC-4D replacement
Replace the IPC-4D option board as follows:
CAUTION
a. Remove the Power supply and PCA assembly, then remove PCA cover. See the procedure
in Section 4.6.3 (1) and (2) for details.
b. Remove a screw from the IPC-4D option board and remove it. (Figure 4.56)
c. Mount the new IPC-4D option board in reverse order of removal.
IPC-4D
Figure 4.56 IPC-4D option board
4-44
(4) Fan replacement
Replace the Fan as follows.
a. Remove the Power supply and Control PCA assembly from the scanner and remove the
PCA cover as shown in Section 4.6.3 (1) “Power supply replacement”.
b. Remove the connector from the control PCA. And remove two screws from the chasis.
c. Remove screw B from the Fan. And disconnect the connector. (Figure 4.57)
d. Mount the Fan in reverse order of removal.
NOTICE
The cable from the Fan shall be routed under the Fan and cable B, then connected to the
connector. And also please make sure that the cable under the FAN do not touch the fan
blade.
Connector Screws
Figure 4.57 Fan
4-45
4.6.4 Upper cover/Console unit
a. Remove the document cover ASY, ADF lever, and ADF cover. See section 4.6.2 “Docume
cover/ADF cover” for removal procedures.
b. Slide the ADF lever to open the ADF unit.
c. Remove the four screws and loose screw A in Figure 4.58.
screw (Silver colored long)

Screws (Brown colored short)
Screw
(Silver colored long)
screw A
Figure 4.58 Upper cover removal
d. Close the ADF unit.
e. Remove the upper cover from the back and slide to the front. Be careful not to pull the
cable hard.
f. Remove the CSL cable from the cable clamp and disconnect the connector from the con-
sole unit. (Figure 4.59)
CAUTION
When you hold the console unit, protective measures are required to prevent damage from
static electricity. (See section 4.6 (3))
Console unit CSL cable
Connector
Figure 4.59 CSL cable removal
4-46
g. Remove the four screws to take out the panel unit from the upper cover.
Four screws
Panel unit
Figure 4.60 Panel unit removal
NOTE
When you order the upper cover unit as a spare parts, the console unit will not be included.
Therefore, you need to keep the console unit when you replace the upper cover unit.
h. Remove the two screw to take out the cosole unit.
CAUTION
When you hold the console unit, protective measures are required to prevent damage from
static electricity. (See section 4.6 (3))
Console unit
Figure 4.61 Console unit removal
4-47
4.6.5 Optical unit and Back lamp
(1) Optical unit replacement
a. Remove the ADF lever and ADF cover as shown in Section 4.6.2 (2).
b. Remove a connector from PCA. Then remove a connector from the ADF junkcion PCA.
(Figure 4.62)
Connector
PCA
Junction PCA
Connector Inverter
Figure 4.62 Removing the connectors
NOTE
When removing a connector from PCA, please use flat screw deiver as shown the follow-
ing figures.
4-48
c. Remove a screw from ADF unit. (Figure 4.63)
Screw
Figure 4.63 Removing the Optical unit
4-49
d. Open the ADF unit. Open the Optical unit about 90° and move the unit in A direction.
(Figure 4.64)
about 90°
Optical unit
Support axis
Cross section of B part
Figure 4.64 Removing the Optical unit
e. New Optical unit will come with the Back lamp separated. So screw new Back lamp on
the frame of new Optical unit. See Section 4.6.5 (2) “Back lamp replacement”.
f. Mount new Optical unit in reverse order of removal.
NOTICE
Do not touch the mirrors and PCA of Optical unit.
Place the Optical unit up-side down.
Before mounting the new Optical unit, clean the surface of the mirrors by blower brush.
4-50
(2) Back lamp replacement
a. Remove the Optical unit as shown in the Section 4.6.5 (1).
b. Remove a connector from the Lamp inverter. (See Figure 4.66)
c. Remove two screws from the Back lamp. (See Figure 4.65)
screws from the Back lamp

(self-tapping)
Figure 4.65 Back lamp replacement
d. Mount the new lamp in reverse order of removal.
NOTICE
The cable from the Back lamp shall be routed through the groove of the optical unit frame.
Connector
frame
cable
Lamp inverter
Figure 4.66 Back lamp connector
4-51
4.6.6 ADF motor/ADF belt/Sensor unit/ADF unit
(1) ADF motor unit replacement
a. Remove the ADF lever and ADF cover. See Section 4.6.2 (2) for details.
b. Disconnect a connector from ADF motor (See Figure 4.67).
c. Remove two screws from the ADF motor unit (see Figure 4.67). And remove the ADF
motor.
ADF motor unit screw
Connector
Figure 4.67 Removing the ADF motor unit
d. Mount the new ADF motor unit in reverse order of removal.
e. Adjust the belt tension (see Step C in Section 4.6.6 (2)).
4-52
(2) ADF Belt replacement
a. Remove the ADF lever and upper cover, roose two screws from the ADF motor unit as
shown in Figure 4.68, and then remove the belt.
b. Place a new belt on the pulley C and D as shown in Figure 4.68 and then on the motor
pulley.
B
Center: About 24 mm
Pulley C
Pulley D
Figure 4.68 Changing the belt
c. Adjust the belt tension by moving the motor in the direction of arrow B so that the slack A
at the center between pulleys C and D is as indicated by the following expressions. Secure
the motor after adjustment.
F = 300 (gf)
A = 1.5 Ⳳ 0.5 (mm).
(Make sure that two motor unit screws are loose when adjusting the belt tension.)
d. Tighten two screws on the ADF motor unit.
4-53
(3) Sensor unit replacement
a. Remove the Optical unit as described in Section 4.6.5 (1) “Optical unit replacement”.
b. Remove two screws from the clamps and detach the cable from the clamps.
(See Figure 4.70)
c. Remove two sensor unit screws and detach the sensor unit. (See Figure 4.69)
d. Mount the sensor unit in reverse order of removal.
sensor unit screws
Figure 4.69 Changing the sensor unit
screw from the clamp cable
Figure 4.70 Cable clamp
4-54
(4) ADF unit replacement
a. Remove the document cover, ADF cover and upper cover. See Section 4.6.2 and 4.6.4 for
details.
b. Remove the Optical unit. See Section 4.6.5 (1) “Optical unit replacement”.
c. Remove two screws shown in Figure 4.71 and two screws shown in Figure 4.72.
CAUTION
screws
Figure 4.71 ADF unit (1)
screws
4-55
d. Mount new ADF unit in reverse order of the steps above. At the mounting the ADF unit,
please be careful to *1.
e. Perform the ADF offset adjustment according to Section 4.8.5.
f. Set the sub-scanning magnification value in the #0A of EEPROM. The value is shown in
the sheet attached to the new ADF unit. (See section 4.8.6)
*1 Mount the ADF unit as follows:
- Place the ADF unit on the document board assembly so that the ADF positioning tab is (A in
Figure 4.73) in the slot on the document board assembly (B in Figure 4.74) (place the opposite
positioning tab in the slot B’).
- Secure the ADF unit on the document board assembly with screws (see Figures 4.71 and 4.72).
Before tightening ADF fixing screws, push the ADF unit in the direction of the arrow D and E in
figuer 4.74.
CAUTION
Do not move the position of the spring wire from the Figure below unless otherwise specified.
Spring wire (Correct position)
4-56
Front
B'
Slots
Positioning tab
C
A
E
Figure 4.73 ADF unit (1) B
4-57
4.6.7 Document board assembly
a. Remove the upper cover and the ADF unit (see Sections 4.6.4 and 4.6.6 (4) for details).
b. Remove the document board assembly.

(Remove two screws shown in Figure 4.75 and lift the document board assembly.)
screw
Figure 4.75 Removing the document board assembly
c. Mount the document board assembly in reverse order of removal.
CAUTION
When you place the document board assembly on the desk place it upside down.
Document board assembly
Desk
NOTICE
Be careful not to drop the spring shown in Figure 4.77.
4-58
NOTICE
Please confirm that the edge of the document board assembly is inside of the tab.
Good Bad
4.6.8 FB motor unit/Carrier unit/Front lamp/Junction PCA
(1) FB Motor unit replacement
a. Remove document boad assembly (see Sections 4.6.7).
b. Remove the CR belt from the carrier unit. (See Figure)
c. Remove the screw A shown in Figure 4.82.
d. Remove the CR belt from the pulley as shown in Figure 4.76.
CR Belt Pulley
Connector to
Home position
sensor
Figure 4.76 Removing the CR belt (1)
4-59
e. Remove two screws from the FB motor unit (see Figure 4.77 and Figure 4.85).
FB motor
unit screws
Figure 4.77 Removing the FB motor unit
f. Remove the FB motor unit and disconnect the connector.
g. Mount the new motor unit in reverse order of removal.
(2) Carrier unit replacement
a. Remove the document board assembly. (See section 4.6.7)
b. Remove the screw (on the right side of the mechanism frame) fixing the carrier shaft (see
Figure 4.78).
Carrier shaft screw

(Silver colored large) Mechanism frame
Figure 4.78 Removing the carrier shaft
4-60
d. Move the carrier unit into the center ,and pull the carrier shaft to the left. (See figure 4.79.)
Remove the belt in the direction of arrow A (See figure 4.81), then remove the carrier unit.
Carrier unit
Carrier shaft
Spring
Arrow A
Belt
Left
Figure 4.79 Removing the carrier shaft
e. Disconnect the carrier cable (see Figure 4.80).
Disconnect the connector in the direction of arrow.
CAUTION
Connector
Carrier cable
Figure 4.80 Removing the carrier cable (1)
4-61
f. Mount the new carrier unit on the image scanner in reverse order of removal.
Carrier frame
CR belt
Figure 4.81 Mounting the CR belt
Since the carrier belt and carrier frame are toothed, check alignment during fitting.
If it is difficult to attach the carrier belt to the carrier frame, loosen the screw A shown in
Figure 4.82. Tighten the screw A after setting the carrier belt on the carrier frame.
Felt pad (inside)
carrier shaft
screw A (Brown colored long)
Figure 4.82 Loosening the carrier belt tension
NOTE
1. Do not touch the carrier shaft without gloves or cloth.
2. Pay sufficient attention so that the carrier shaft may not be scratched by the side panel
of the frame when moving the carrier shaft.
4-62
g. Mount each part in reverse order of removal.
NOTICE
When inserting the carrier shaft, be careful not to dislocate the felt pad in carrier frame.
The felt pad is observed by removing the Front lamp from the carrier frame. (Figure 4.82)
h. After the carrier unit has been mounted, adjust the offset of the ADF and flatbed in the test
mode (see Sections 4.8.5).
(3) Front Lamp replacement
a. Remove the carrier unit as described in Section 4.6.8 (2) “Carrier unit replacement”.
b. Remove the screw from the lamp unit as shown in Figure 4.83.
c. Disconnect the connector.
d. Remove the lamp unit.
e. Mount the new lamp unit in reverse order of removal. Note that the lug at the A end of
lamp unit be placed in the slot. (See Figure 4.83)
Lamp unit
screw
A
Carrier unit (top view)
Carrier unit (view from ADF side)
Connector part B
Figure 4.83 Changing the lamp unit
NOTICE
The cable from the Front lamp is long. Therefore twist the cable and push it into the part
B in Figure 4.83 to prevent the cable blocking the light in the Optical unit.
4-63
(4) Junction PCA replacement
Replace the Junction PCA as follows.
a. Pull out the Power supply and PCA assembly a little. (See the Section 4.6.3 (1) “Power
supply replacement”)
b. Remove the document board assembly. (See the section 4.6.7)
c. Remove two screws from the Junction PCA. (See Figure 4.84)
NOTICE
The RFI shield plate is not shown in the left figure.
screws
The cable from

FB motor unit
carrier cable
The cable from

Operator panel
The cable from

sensor
Figure 4.84 Junction PCA
f. Remove the carrier cable from the Junction PCA. Also, remove three connectors from
Junction PCA.
NOTICE
When releasing the carrier cable from the cable, use your fingernail to gently pull up each
end of the connector. Then remove the carrier unit.
4-64
carrier cable
g. Mount the Junction PCA in reverse order of removal.
4-65
4.7 Adjustment and Lubrication
This section explains settings and lubrication after the replacement.
4.7.1 Lubrication
Lubricate the image scanner as follows:
1–A–C–Y
6……Every six months
Lubrication cycle Y……Annually
Amount of lubricant C……Thin and evenly
Type of lubricant A……Sumitec 731 (Sumiko)
Lubricating location number Or, Alvania Grease No. 2 (Shell)
B……Terrace oil 46 (Shell)
Indicates the part to be lubricated by a num-

ber
Table 4.2 Lubrication
Location Type of Amount of Lubrication Lubricating Figure

number lubricant lubricant cycle location
1 B C 6 Carrier shaft Figure 4.85
2 A C 6 Carrier guide rail Figure 4.86
3 A C Y ADJ pulley shaft Figure 4.87
Carrier shaft (1-B-C-6)
Figure 4.85 Carrier shaft
4-66
Carrier guide rail top
(2-A-C-6)
Figure 4.86 Carrier guide rail
ADJ pulley shaft

(3-A-C-Y)
Connector
Figure 4.87
4-67
4.8 Test modes for maintenance
4.8.1 Activating the Test mode
Test mode is activated by the following procedure.
(1) Turn the power ON by pressing “Start” button and “I” side of the power switch together.
At first the scanner displays “Warming-up Now!!:T”
Warming-up Now!!:T
(2) When Test mode is ready, the scanner displays Screen T1.
T01 Single Test feed
Screen T1
By pressing “Next” or “Previous” button, you can select the Test mode as shown in
the table 4 in section 4.8.2.
4.8.2 Test mode functions
Following ten test modes are selectable by pressing “Next” or “Previous” button.
Table 4. Test mode functions
LCD display Features Remarks

T01 Single Test feed Scanner tests the FB or ADF single sheet reading. See section 4.8.3
Scanner tests not only the feeding but also AGC
control of carrier unit and Optical unit.
T02 Multi Test feed Scanner continuously tests the feeding and AGC See section 4.8.4
control until “Exit” is pressed.
T03 Offset Adjustment Scanner automatically adjusts the offset of FB im- See section 4.8.5
age, ADF front image and ADF back image.
T04 EEPROM Setting This function supports the inquiry and over-writ- See section 4.8.6
ing of the EEPROM data.
T05 OP Panel Test Scanner tests the function of the LCD, LEDs and See section 4.8.7
switches on the operator panel.
T06 ADF Sensor Test Scanner tests the switches on ADF indicating the See section 4.8.8
ON/OFF real time status on LCD.
T07 PROM Version Scanner displays the firmware version in PROM. See section 4.8.9
T08 Life Counter Scanner displays the accumulated sheet number See section
which ADF has fed. 4.8.10
NOTE
Here after FB means Flatbed.
4-68
Table 4. Test mode functions (continued)
LCD display Features Remarks

T09 Product ID This function supports the setting of Product ID of See section
SCSI interface. 4.8.11
Product ID is selectable from M3097DG/M3096G/
M3096GX.
T10 Baud Rate This function supports the baud rate setting of
serial interface. Baud rate is selectable from
9600/4800/2400/1200 bps.
T11 Memory Test Scanner tests the image memory. See section
4.8.13
T12 First Date This function can show the first date the scanner See section
started to use. 4.8.14
T13 Error Log This function can show the Error records the scan- See section
ner encountered. 4.8.15
4.8.3 T01 Single Test feed
Scanner tests the FB or ADF single sheet reading. Scanner tests not only the feeding but
also AGC control of carrier unit and Optical unit. Single Test feed is done by the following
procedures.
(1) After activating the Test mode, select Screen T1 by pressing “Next” or “Previous”
button.
T01 Single Test feed
Screen T1
(2) Press “Start”, then the scanner displays Screen T11.
Resolution
=100/150/200/240/300
Screen T11
Select the resolution (DPI) by pressing “ ” or “ ” button. 400, 600dpi or 800 dpi may
appear when pressing “ ” button.
(3) Press “Start” to activate the Single test feed.
If no documents are set on the ADF paper chute, scanner conducts the FB test feeding. If
documents are set on ADF paper chute, scanner conducts the ADF eeeding.
When “Stop” is pressed, scanner stops the Single Test feed, and displays Screen T1.
4-69
4.8.4 T02 Multi Test feed
Scanner continuously tests the Fladbed or ADF paper feeding. When the ADF is selected,
AGC control is done for backside optical to, test it until “Exit” is pressed. Multi Test feed
is done by the following procedures.
button.
T02 Multi Test feed
Screen T2
Resolution
=100/150/200/240/300
Screen T21
Select the resolution (dpi) by pressing “ ” or “ ” button. 400, 600dpi or 800dpi may
appear when pressing “ ” button.
(3) Press “Start” to activate the Multi test feed.
When scanner displays “Paper Empty”, press “Stop” button to reset the “Paper Empty”.
If no documents are set on the ADF paper chute, scanner conducts the FB test feeding. If
documents are set on ADF paper chute, scanner conducts the ADF feeding.
When “Stop” is pressed, scanner stops the Multi Test feed, and displays screen T2.
4-70
4.8.5 T03 Offset Adjustment
Scanner automatically adjusts the offset of FB image, ADF front image and ADF back
image. Offset adjustment is done by the following procedures.
button.
T03 Offset Adjustment
Screen T3
Offset Adjustment
ADF(F) ADF(B)/FB
Screen T31
Select the adjustment mode by pressing “ ” or “ ” button where;

ADF(F) : Front side image of ADF
ADF(B) : Back side image of ADF
FB : Flatbed (FB)
Finally press “Start” to start the offset adjustment mode.
NOTICE
Place the Offset adjustment sheet as shown in figure 4.89 on the flatbed or ADF paper
chute before starting the Adjustment.
Offset adjustment sheet must be;
(1) Face down for ADF(F) adjustment
(2) Face up for ADF(B) adjustment
NOTICE
Set the guides on the ADF paper chute so that the guide touches the sheet.
NOTICE
The format of the Offset adjustment is shown in Figure 4.89.
When “Stop” is pressed, scanner displays Screen T3.
(3) The scanner displays Screen T32 during adjustment.
ADF(F) Adjust
Screen T32
When “Stop” is pressed during Offset adjustment, scanner stops the adjustment, and dis-
plays Screen T3.
4-71
(4) If the result of Offset adjustment is good, scanner displays Screen T33 where;
Good H:AAA:BBB
V:CCC:DDD
Screen T33
AAA: Offset correction value of main scanning offset (This value is same
as EEPROM address #00 or #02 or #07)
BBB: Skew A (See NOTE 2)
CCC: Offset correction value of sub-scanning offset
(This value is same as EEPROM address #01 or #03 or #08)
DDD: Skew B (See NOTE 2)
Go to (5).
See NOTE 2 for the accuracy of the adjustment.
If the result of Offset adjustment is bad, scanner displays Screen T36 where;
NG. H:AAA:BBB
X V:CCC:DDD
Screen T36
X: Error No.
Refer to NOTE 1 for the details of X.
Press “Start” or “Stop” to return to the Screen T31.
(5) Press “Enter” to display the EEPROM setting screen (Screen T34).
Offset adjustment
EEPROM Write? N/Y
Screen T34
When you want to set the data, select “Y” and press “Enter”. Then scanner displays screen
T35. At Screen T35, select “Y” and press “Enter”. The offset data is stored in EEPROM.
Are you sure?

No/Yes
Screen T35
When you do not want to set the data, select “No” and press “Enter”, scanner returns to
scanner T31 without setting the data.
Any time “Exit” is pressed scanner stops setting, and returns Screen T31.
4-72
NOTE 1
Error No. (X) means as follows.
X Meaning Remarks
1: Leading edge was not detected. AAA, BBB, CCC, DDD
(White was not detected.) are blank.
2: Leading edge was not detected.
(Black was not detected.)
3: Left side edge was not detected.
(White was not detected.)
4: Left side edge was not detected.
(Black was not detected.)
9: Skew A (See NOTICE 2) is too large. AAA, CCC are blank.
10: Skew B (See NOTICE 2) is too large.
13: The marking for detecting the offset for AAA, BBB, CCC,
the backside was not found. DDD are blank.
NOTE 2
The accuracy after the Offset adjustment may be;
0 ≤ (Smaller value of a or b) ≤ 32 (@400dpi)

0 ≤ (Smaller value of c or d) ≤ 24 (@400dpi)
Skew A and Skew B means as follows.
Skew A = a-b (@400dpi)

a b
Skew B = c-d (@400dpi)
c
4-73
297 ± 0.5 mm
10 mm 10 mm
10 mm
This area can be

black or white. 420 ± 2 mm
10 mm
Area to be colored black
Figure 4.89 Test document format
4-74
4.8.6 T04 EEPROM Setting
This function supports to read and/or write the EEPROM data. EEPROM setting is done
by the following procedures.
NOTE
Refer to Section 5.3 for the EEPROM data explanation.
(1) After activating the Test mode select Screen T4 by pressing “Next” or “Previous”
button.
T04 EEPROM Setting
Screen T4

(An Example)
EEPROM Setting
#00-0C(04 08 80)
Screen T41
Address and four data are displayed as follows.
EEPROM Setting
#AB-CD(EE FF GG)
Data of address AB+3

Data of address AB
Address
CAUTION
The data written on the EEPROM is important.
Un neccesary changes might be a possible cause of inproper scanner operation. To recover
the data, writting down the data before rewrite the EEPROM.
When “Exit” is pressed here, scanner returns to Screen T4.
(3) Select A (upper digit of the address) or B (lower digit of the address) by pressing “ ” or
“ ”. Then press “Next” to increment the digit or press “Previous” to decrement
the digit. Scanner displays the data in accordance with the address change.
4-75
(4) Finally press “Enter” to close this screen. Scanner displays Screen T42.
EEPROM Write? No/Yes

Screen T42
If you want to over-write the data, go to (5).

If you do not want to over-write it, select “No” by pressing “ ” or “ ” and press “Enter”.
After “Exit” is pressed, scammer returns to the Screen T4 or T41.
(5) Select “Yes” by pressing “ ” or “ ” and press “Enter”. Scanner displays Screen T43.
At Screen T43, select “Yes” by pressing “ ” or “ ” and press “Enter”.
Are you sure?

No/Yes
Screen T43
If you do not want to over-write it, select “No” by pressing “ ” or “ ” and press “Enter”.
When “Exit” is pressed, scanner returns to the Screen T41 without over-writing the data.
4.8.7 T05 Operator Panel Test
Scanner tests the function of the LCD, LEDs and switches on the operator panel. Operator
Panel Test is done by the following procedures.
(1) At Screen T5, press “Enter” to start the test.
T05 OP Panel
Screen T5
The test is done in the following sequence.

→ All black (one second)
LCD displays pattern 1
LCD displays pattern 2
All white
Turn back light off
While LCD displaying those pattern, LEDs blinks in two seconds cycle.
If you press a button, LCD stops the LCD displays the name of button while the button is
pressed.
When “Stop” is pressed and released, scanner returns Screen T5.
4-76
4.8.8 T06 ADF Sensor test
Scanner tests the switches on ADF indicating the ON/OFF real time status on LCD. ADF
sensor test is done by the following procedures.
button.
T06 ADF Sensor
Screen T6
E0 C0 T0 OM:0/67
(An example)
A30 A40 B40 B50
Screen T61
Sensors and its status are displayed as follows.
E : Paper empty sensor (1= paper exists, 0= No paper exists)

C : Cover open sensor (1=open, 0=close)
T : Paper top sensor (1= paper exists, 0= No paper exists)
OM : OMR sensor (1= paper exists, 0= No paper exists)
A3 : A3 sensor (1= paper exists, 0= No paper exists)
B4 : B4 sensor (1= paper exists, 0= No paper exists)
B5 : B5 sensor (1= paper exists, 0= No paper exists)
When you press the sensor, scanner displays its status immediately.
When “Stop” is pressed, scanner returns to Screen T6.
(3) Press “Next” or “Previous” button to show following Screen T62.

Then press “Next” or “Previous” to swith Screen T62 to T61.
DF I:xx G:yy zz
(1st I:XX G:YY)Z
Screen T62
xx : LED drive current setting

yy : Amprifier Gain setting
zz : Current output value
XX : The LED drive current when the scanner started up.
YY : The amprifier gain setting when the scanner started up.
Z : Paper exists or not (1= paper exists, 0= No paper exists)
4-77
4.8.9 T07 PROM Version
Scanner displays the firmware version in PROM. It is displayed by the following proce-
dures.
button.
T07 PROM Version
Screen T7

Program level in PROM is displayed.
Program Level
#******* xxx
Screen T71
****** : Firmware Number

xxx : Revision
4.8.10 T08 Life Counter
Scanner displays the accumulated sheet number which ADF has fed. Life counter is dis-
played by the following procedures.
button.
T08 Life Counter
Screen T8
(2) Press “Start”, then the scanner displays Life Counter as shown in Screen T81.
Life Counter
XXXXXXXX
Screen T81
4-78
4.8.11 T09 Product ID
This function supports the setting of Product ID of SCSI interface. Product ID is set by the
following procedures.
(1) After activating the Test mode select Screen T9 by pressing “Next” or “Previous” button.
T09 Product ID
Screen T9
(2) Press “Start”, then the scanner displays Screen T91. Select the Product ID by pressing
“ ” or “ ” button. M3096G/M3096GX/M3097DG/M4097D may appear when press-
ing “ ” button. Finally press “Enter” to set the Product ID.
Product ID
M4097D/M3097DG
Screen T91
When “Stop” is pressed, scanner returns to Screen T91 without changing the Product ID.
4.8.12 T10 Baud Rate
This function supports the baud rate setting of RS232C interface between the scanner and
the board in the Third Party Slot. Baud rate is set by the following procedures.
(1) After activating the Test mode, select Screen TA by pressing “Next” or “Previous” button.
T10 Baud rate
Screen TA
(2) Press “Start”, then the scanner displays Screen TA1. Select the baud rate by pressing “ ”
or “ ” button. Finally press “Start” to set the Baud rate.
Baud rate
9600/4800/2400/1200
Screen TA1
When “Exit” is pressed, scanner returns to screen TA without changing the baud rate.
NOTE
The default for Third Party Slot is 9600 bps.
NOTICE
When the Fujitsu Video Option Board (ID=7) is installed, this function will be effective on
the default baud rate of the video interface. In the case the other boards (ID=0,1,2,3,4,5,6)
are installed or no board is installed, this function will be effective on the delault baud rate
for third party interface boards. The ID of the boards can be seen by the “Set up mode”
described in the Operator’ s Guide.
4-79
4.8.13 T11 Memory Test
Scanner tests the image memory. Memory test is done by the following procedures.
(1) After activating the Test mode select Screen TB by pressing “Next” or “Previous”
button. Press “Start” to activate the memory test. Scanner displays Screen TB1 during the
test.
T11 Memory Test
Screen TB
Memory Test
Screen TB1
(2) If the result of the memory test is good, scanner displays Screen TB2.
Memory Test
32MB Good
Screen TB2 (Example)
If the result of the memory test is bad, scanner displays Screen TB3.
Memory Test
NG
Screen TB3
Any time “Stop” is pressed, scanner returns to Screen TB.
4-80
4.8.14 T12 First Date
The scanner records the date when it is started to use. Following can tell how you see the
date via operation panel.
(1) After activating the Test mode, select Screen TC1 by pressing “Next” or “Previous”
button.
T12 First Date
Screen TC
(2) Press “Start”, then the scanner displays Screen TC1.
First Reading
Date yy/mm/dd
Screen TC1
yy : Year (last two digit)

mm : Month
dd : Date
When “Stop” is pressed, scanner returns to Screen TC.
4.8.15 T13 Error Log

The scanner records the error log when it detects some errors. Following can tell how you
see the log data via operation panel.
NOTICE
The following “Alarms” are recorded.
- Optical Alarm (Front Side)
- Optical Alarm (Back Side)
- Fan Alarm
- Flatbed Mechanical Alarm
- Motor Fuse Alarm
- Lamp Fuse Alarm
- Image Transfer Alarm
- Memory Alarm
- SCSI Fuse Alarm
- IPC Alarm
(1) After activating the Test mode, select Screen TD1 by pressing “Next” or “Previous”
button.
T13 Error Log
Screen TD
4-81
(2) Press “Start”, then the scanner displays Screen TD1.
Optical(F) xxx
Optical(B) yyy
Screen TD1
xxx : How many times Optical Alarm (Front Side) occurred.

yyy : How many times Optical Alarm (Back Side) occurred.
When each time “Stop” is pressed, scanner returns to Screen TD.
(3) Press “Next” or “Previous” button, you can select the

Screen TD2, TD3, TD4 and TD5 as well as TD1.
When each time “Stop” is pressed, scanner returns to Screen TD.
Mechanical xxx
FAN yyy
Screen TD2
xxx : How many times Flatbed Mechanical Alarm occurred.

yyy : How many times FAN Alarm occurred.
Moterfuse xxx
Lampfuse yyy
Screen TD3
xxx : How many times Motor Fuse occurred.

yyy : How many times Lamp Fuse occurred.
Img Trans xxx

Memory yyy
Screen TD4
xxx : How many times Image Transfer occurred.

yyy : How many times Memory Alarm occurred.
SCSI fuse xxx

IPC Board yyy
Screen TD5
xxx : How many times SCSI Fuse Alarm occurred.

yyy : How many times IPC Alarm occurred.
4-82
4.9 Parts Requiring Periodic Replacement
Table 4.4 Parts requiring periodic replacement
No. Name of parts Drawing No. Replacement condition Replacement procedures
1 Pad ASY PA03951-0151 Annually or every 100,000 See Section 4.6.1 (1)
pages of paper (*1)
2 Pick roller PA03951-0153 Annually or every 200,000 See Section 4.6.1 (3)
pages of paper (*1)
*1: These replacement cycle may vary by the paper quality and cleaning result.
4-83
APPENDIX
A-1 EEPROM Value
A-1
A.1 EEPROM Value
A.1.1 EEPROM data list
Following table shows the EEPROM data. The data which is written as “Variable” at main-
tenance setting can be changed by the EEPROM setting procedure in Section 4.8.6.
The data in address #00 to #04 and #06 to #08 are changed by the offset adjustment.
NOTICE
Do not change the data which is written as X'(00) or X'(--). X'(--) means that the scanner
may change the data.
CAUTION
Don't change the value described as X'(--). Otherwise the scanner might not work properly
after the modification.
NOTICE
Fujitsu reserves the right to change the contents at any time without notice.
Address Data Factory Setting at

Default maintenance
#00 Main scanning offset adjustment value of flatbed adjusted By Offset
#01 Sub-scanning offset adjustment value of flatbed adjustment
#02 Main scanning offset adjustment value of ADF(Front)
#03 Sub-scanning offset adjustment value of ADF(Front)
#04 Reserved
#05 Reserved X'(00) X'(00)
#06 Sub-scanning offset adjustment value of flatbed adjusted By Offset
#07 Main scanning offset adjustment value of ADF(Back) adjustment
#08 Sub-scanning offset adjustment value of ADF(Back)
#09 Reserved X'(00) X'(00)
#0A Sub-scanning magnification correction value of ADF adjusted Variable
#0B Sub-scanning magnification correction value of flatbed adjusted Variable
#0C Reserved X'(00) X'(00)
#0D Reserved X'(00) X'(00)
#0E Reserved X'(00) X'(00)
#0F ADF(Back) density correction adjusted Variable
#10 Default document size setting *1 Variable
#11 Default Binary / Halftone / White level following setting X'(00) Variable
#12 Default reading density setting X'(00) Variable
#13 ADF(Front) and flatbed density correction adjusted Variable
#14 Default resolution value / ADF or flatbed reading setting X'(00) Variable
#15 Reserved X'(00) X'(00)
#16 Video Option Board Baud Rate and SCSI Setting X'(01) X'(--)
#17 SCSI ID X'(05) X'(--)
*1 X'80' for Japan, X'00' for Europe/Asia/the US.
A-2
Default maintenance
#18 Reserved X'(00) X'(00)
#19 Reserved X'(00) X'(00)
#1A Lamp turn on time X'(00) X'(00)
#1B Sub-scanning white overwrite width of flatbed X'(00) Variable
#1C Main scanning white overwrite width of flatbed X'(00) Variable
#1D Double Feed Detection setting X'(00) X'(--)
#1E Reserved X'(00) X'(00)
#1F Reserved X'(00) X'(00)
#20 IPC Pre-set setting X'(00) X'(--)
#21 Reserved X'(00) X'(00)
#22 Reserved X'(00) X'(00)
#23 Reserved X'(00) X'(00)
#24 SCSI Terminator/Interface Select X'(00) X'(--)
#25 Reserved X'(00) X'(00)
#26 Internal Use X'(00) X'(--)
#27 Internal Use X'(00) X'(--)
#28 Black level correction of flatbed adjusted Variable
#29 Black level correction of ADF(Front) adjusted Variable
#2A Black level correction of ADF(Back) adjusted Variable
#2B Reserved X'(00) X'(00)
#2C Internal Use X'(00) X'(--)
#2D Internal Use X'(00) X'(--)
#2E Internal Use X'(00) X'(--)
#2F Internal Use X'(00) X'(--)
#30 Reserved X'(00) X'(00)
#31 Reserved X'(00) X'(00)
#32 Reserved X'(00) X'(00)
#33 Reserved X'(00) X'(00)
#34 White overwrite control of flatbed X'(04) Variable
#35 ADF offset (Front) X'(00) X'(--)
#36 ADF offset (Back) X'(00) X'(--)
#37 FB offset X'(00) X'(--)
#38 Density correction between ADF(Back) and flatbed adjusted Variable
#39 Reserved for TPS control X'(00) Variable
#3A Density correction between ADF(Back) and flatbed adjusted Variable
#3B Correction Value (Backside Subscan) adjusted Variable
#3C Internal Use X'(00) X'(--)
#3D Internal Use X'(00) X'(--)
#3E Pick Start Time X'(05) X'(--)
#3F Setup Mode: Time out X'(04) X'(--)
A-3
Default maintenance
#40 Power Save Time X’(0F) X’(--)
#41 Reserved X’(00) X’(00)
#42 Reserved X’(00) X’(00)
#43 Reserved X’(00) X’(00)
#44 Reserved X’(00) X’(00)
#45 Reserved X’(00) X’(00)
#46 Reserved X’(00) X’(00)
#47 Reserved X’(00) X’(00)
#48 Reserved X’(00) X’(00)
#49 Reserved X’(00) X’(00)
#4A TPS Baud Rate Setting X’(01) X’(00)
#4B Reserved X’(00) X’(00)
#4C Reserved X’(00) X’(00)
#4D Reserved X’(00) X’(00)
#4E Reserved X’(00) X’(00)
#4F Reserved X’(00) X’(00)
#50 Reserved X’(00) X’(00)
#51 Reserved X’(00) X’(00)
#52 Reserved X’(00) X’(00)
#53 Manufactured Date (Year) adjusted Don’t Change
#54 Manufactured Date (Month) adjusted Don’t Change
#55 Manufactured Date (Date) adjusted Don’t Change
#56 Internal Use X’(--) X’(--)
#5A Internal Use X’(--) X’(--)
#5B Internal Use X’(--) X’(--)
#5C Internal Use X’(--) X’(--)
#5D Internal Use X’(--) X’(--)
#5E Internal Use X’(--) X’(--)
#5F Internal Use X’(--) X’(--)
#63 Reserved X’(00) X’(00)
#64 Reserved X’(00) X’(00)
#65 Reserved X’(00) X’(00)
A-4
Default maintenance
#6A Internal Use X’(--) X’(--)
#6B Internal Use X’(--) X’(--)
#6C Internal Use X’(--) X’(--)
#6D Internal Use X’(--) X’(--)
#6E Internal Use X’(--) X’(--)
#6F Internal Use X’(--) X’(--)
#70 Reserved X’(00) X’(00)
#71 Reserved X’(00) X’(00)
#72 Reserved X’(00) X’(00)
#73 Reserved X’(00) X’(00)
#74 Reserved X’(00) X’(00)
#75 Reserved X’(00) X’(00)
#76 Reserved X’(00) X’(00)
#77 Reserved X’(00) X’(00)
#78 Reserved X’(00) X’(00)
#79 Reserved X’(00) X’(00)
#7A Reserved X’(00) X’(00)
#7B Reserved X’(00) X’(00)
#7C Reserved X’(00) X’(00)
#7D Reserved X’(00) X’(00)
#7E Reserved X’(00) X’(00)
#7F Reserved X’(00) X’(00)
A-5
A.1.2 Details of the EEPROM data
NOTICE
The bits which are not specified below must be “0”.
#00 Main scanning offset adjustment value of flatbed.

#01 Sub-scanning offset adjustment value of flatbed.
#02 Main scanning offset adjustment value of ADF(Front).
#03 Sub-scanning offset adjustment value of ADF(Front).
b7 b6 b5 b4 b3 b2 b1 b0
Absolute value of the offset (0 to 127)

▲
Sign of the offset value

▲
Data Sign
0 +
1 –
NOTICE
Offset adjustment value is variable from -127 to +127. The image moves up as the value
increases, and vice versa.
#06 Sub-scanning offset adjustment value of flatbed (same value as #01)

#07 Main scanning offset adjustment value of ADF(Back)
#08 Sub-scanning offset adjustment value of ADF(Back)
b7 b6 b5 b4 b3 b2 b1 b0
Absolute value of the offset (0 to 127)

▲
▲
Sign of the offset value

Data Sign
0 +
1 –
NOTICE
Offset adjustment value is variable from -127 to +127. The image moves up as the value
increases, and vice versa.
A-6
#0A Sub-scanning magnification correction value of ADF
#0B Sub-scanning magnification correction value of flatbed
b7 b6 b5 b4 b3 b2 b1 b0
▲
Absolute value of magnification correction
0000 0.0 %
0001 0.1 %
0010 0.2 %
0011 0.3 %
0100 0.4 %
0101 0.5 %
0110 0.6 %
0111 0.7 %
1000 0.8 %
1001 0.9 %
1010 1.0 %
1011 1.1 %
1100 1.2 %
1101 1.3 %
1110 1.4 %
1111 1.5 %
▲
Sign of the correction value

Data Sign
0 +
1 –
NOTICE
The magnification correction value is variable from -1.5% to +1.5%. The image becomes
large when the sign is positive, and vice versa.
A-7
#0F ADF(Back) and flatbed density correction
b7 b6 b5 b4 b3 b2 b1 b0
Density correction
▲
Data Density correction
00000000 +0
00000001 +1
00000010 +2
to to
01111101 +125
01111110 +126
01111111 +127
10000000 –128
10000001 –127
10000010 –126
to to
11111101 –3
11111110 –2
11111111 –1
As the density correction value increases, the image becomes lighter, and vice versa.
#10 Default document size setting
b7 b6 b5 b4 b3 b2 b1 b0
Default document size

▲
Data For Japan Row

00 A3 Double letter
01 B4 Letter
10 A4 Legal
11 B5 A3
▲
For Japan or For the Rest of the World (Row)

Data Area
0 Row
1 Japan
A-8
#11 Default binary/halftone/white level following setting
b7 b6 b5 b4 b3 b2 b1 b0
Default binary/halftone selection
▲
Data without IPC option with IPC option
000 Binary Binary
001 Binary Binary
010 Halftone : Dithered Halftone : Dithered
011 Halftone : Error diffusion Halftone : Error diffusion
100 Binary Automatic separation : Dithered
101 Binary Automatic separation : Error diffusion
110 Halftone : Dithered Automatic separation : Dithered
111 Halftone : Error diffusion Automatic separation : Error diffusion
#12 Default reading density setting
b7 b6 b5 b4 b3 b2 b1 b0
Default reading density

▲
Data without IPC option with IPC-4D option

0000 Normal (80h) Normal (80h)
0001 Light (40h) Light (40h)
0010 Slightly light (60h) Slightly light (60h)
0110 Slightly Dark (A0h) Slightly Dark (A0h)
0111 Dark (C0h) Dark (C0h)
1000 Normal (80h) Dynamic threshold
1001 Light (40h) Light (40h)
1100 Normal (80h) Simplified dynamic threshold
1110 Slightly Dark (A0h) Slightly Dark (A0h)
1111 Dark (C0h) Dark (C0h)
A-9
#13 ADF(Front) and flatbed density correction
b7 b6 b5 b4 b3 b2 b1 b0
Density correction
▲
Data Density correction
00000000 +0
00000001 +1
00000010 +2
to to
01111101 +125
01111110 +126
01111111 +127
10000000 –128
10000001 –127
10000010 –126
to to
11111101 –3
11111110 –2
11111111 –1
As the density correction value increases, the image becomes lighter, and vice versa.
Both ADF(Front) and flatbed inage are adjusted by this address.
#14 Initial resolution / ADF or flatbed selection
b7 b6 b5 b4 b3 b2 b1 b0
Initial resolution
▲
Data Initial resolution (dpi)

000 400
001 300
010 240
011 200
100 100
101 150
110 400
111 600
▲
ADF / flatbed initial selection

0 ADF
1 Flatbed
A-10
#16 Video Option Board Baud Rate and SCSI Setting
b7 b6 b5 b4 b3 b2 b1 b0
Baud Rate
▲
Data BPS
00 4800
01 9600
10 2400
11 1200
▲
SCSI ID
Data ID
000 M4097D
001 M3097DG
010 M4097D
011 M4097D
100 M3096G
101 M3096GX
110 M4097D
111 M4097D
#1B Sub-scanning overwrite width of flatbed
b7 b6 b5 b4 b3 b2 b1 b0
Top edge white overwrite width

▲
Data White overwrite width

0000 depends upon #34 specification
0001 1 mm (from the top edge)
to to
1111 15 mm (from the top edge)
▲
Bottom edge overwrite width

0001 1 mm (from the bottom edge)
to to
1111 15 mm (from the bottom edge)
A-11
#1C Main scanning white overwrite width of flatbed
b7 b6 b5 b4 b3 b2 b1 b0
Right edge white overwrite width
▲
0001 1 mm (from the right edge)
to to
1111 15 mm (from the right edge)
▲
Left edge overwrite width
0001 1 mm (from the left edge)
to to
1111 15 mm (from the left edge)
#28 Black level correction of flatbed

#29 Black level correction of ADF(Front)
#2A Black level correction of ADF(Back)
b7 b6 b5 b4 b3 b2 b1 b0
▲
Black level correction value

Data Black level correction
FC –4
FD –3
FE –2
FF –1
00 0
01 +1
02 +2
03 +3
04 +4
As the black level correction value increases, the image becomes darker, and vice
versa. When black level exceeds the control limit, the image density do not vary
regardless of the correction value.
A-12
#34 White overwrite control of flatbed
b7 b6 b5 b4 b3 b2 b1 b0
▲
White overwrite control of flatbed
Data
0 White overwrite of flatbed is
dis2hen #1B or #1C is 0000.
1 White overwrite of flatbed is
enabled, when #1B or #1C is 0000. *
* Top and left edges of the flatbed image are over-

written by this bit.
▲ To select the position of black back ground

0 for S/N#90001~90006,
#90001~#91043
(sample units, EM units)
1 for S/N #000001~ (PM units)
#38 Density correction between ADF(Front) and flatbed
b7 b6 b5 b4 b3 b2 b1 b0
Always “1” ADF (Front) density correction value

▲
Data Correction value

0000 ADF(Front) image becomes dark
to to
1111 ADF(Front) image becomes light
#39 Command response length (M3097DE)
b7 b6 b5 b4 b3 b2 b1 b0
Command response length

▲
0 4 byte response
1 6 byte response
A-13
NOTICE
Do not change this byte unless the software engineer requests.
#3A Density correction between ADF(Back) and flatbed
b7 b6 b5 b4 b3 b2 b1 b0
ADF (Back) density correction
▲
Data Correction value
0000 ADF(Back) image becomes light
to to
1111 ADF(Back) image becomes dark
#4A TPS Baud Rate and SCSI Setting
b7 b6 b5 b4 b3 b2 b1 b0
Baud Rate
▲
Data BPS
00 4800
01 9600
10 2400
11 1200
A-14

M4097 Service Guide

Загружено:

Сведения о документе

Исходное описание:

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

M4097 Service Guide

Загружено:

Авторское право:

Доступные форматы

C150-E149-02EN

01 Feb, 2000 First edition

02 Feb, 2000 Second edition

Specification No.: C150-E149-02EN

The contents of this manual is subject to

All Rights Reserved,

NOTEs are particularly useful for first-time users.

CHAPTER 1 OVERVIEW ............................................................................................... 1-1

1.2 Description ................................................................................................................ 1-3

1.2.1 Physical description ................................................................................................... 1-3

1.2.2 Components ............................................................................................................... 1-4

1.3 Operations ................................................................................................................. 1-6

1.3.1 Mechanism operation ................................................................................................ 1-6

1.3.2 Controller operation .................................................................................................. 1-7

CHAPTER 2 INSTALLATION ........................................................................................ 2-1

2.2 Installation Notes ....................................................................................................... 2-5

2.3 Removing and Storing the Shipping Lock ................................................................ 2-6

2.4 Cable Connection ...................................................................................................... 2-7

2.5 Paper Stacker Assembly ............................................................................................ 2-8

2.6 SCSI-ID and Terminator setting ................................................................................ 2-9

2.7 Product ID setting ...................................................................................................... 2-10

CHAPTER 3 TROUBLESHOOTING ............................................................................. 3-1

3.2 Self-Diagnosis Functions and Error Messages .......................................................... 3-2

3.2.1 Self-diagnosis ............................................................................................................ 3-2

3.2.2 Self-diagnosis in test mode ........................................................................................ 3-7

3.2.3 Error and Alarm indication ........................................................................................ 3-7

3.2.4 EEPROM rewrite procedures .................................................................................... 3-11

3.3 Troubleshooting ......................................................................................................... 3-12

4.2 Cleaning ..................................................................................................................... 4-3

4.2.2 Cleaning the ADF unit ............................................................................................... 4-3

4.2.3 Cleaning the carrier unit ............................................................................................ 4-5

4.2.4 Cleaning the Optical unit ........................................................................................... 4-6

4.3 Maintenance Tools ..................................................................................................... 4-7

4.4 Maintenance Parts ..................................................................................................... 4-8

4.4.1 Power supply ............................................................................................................. 4-8

4.4.2 Control PCA .............................................................................................................. 4-9

4.4.3 IPC-2D/IPC-3D option .............................................................................................. 4-10

4.4.4 Document cover ASY ................................................................................................ 4-11

4.4.5 ADF unit .................................................................................................................... 4-12

4.4.6 Pad ASY .................................................................................................................... 4-13

4.4.7 Guide A ASY ............................................................................................................. 4-14

4.4.8 ADF motor unit ......................................................................................................... 4-15

4.4.9 Sensor unit ASY ........................................................................................................ 4-16

4.4.10 Pick roller .................................................................................................................. 4-17

4.4.11 ADF Belt ................................................................................................................... 4-18

4.4.12 Carrier unit ................................................................................................................ 4-19

4.4.13 Front Lamp ................................................................................................................ 4-20

4.4.14 FB motor unit ............................................................................................................ 4-21

4.4.15 Console unit ............................................................................................................... 4-22

4.4.16 Memory PCA ............................................................................................................ 4-23

4.4.17 Junction PCA ............................................................................................................. 4-24

4.4.18 Optical unit ................................................................................................................ 4-25

4.4.19 Back Lamp ................................................................................................................ 4-26

4.4.20 Fan ............................................................................................................................. 4-27

4.5 Non-replacement Parts .............................................................................................. 4-28

4.5.1 Carrier unit ................................................................................................................ 4-28

4.5.2 Optical unit ................................................................................................................ 4-29

4.6.1 Pad ASY/Pick roller/Guide A ASY ........................................................................... 4-31

4.6.2 Document cover/ADF cover ...................................................................................... 4-39

4.6.3 Power supply/Control PCA/IPC-4D/FAN ................................................................. 4-41

4.6.4 Upper cover/Console unit .......................................................................................... 4-46

4.6.5 Optical unit and Back lamp ....................................................................................... 4-48

4.6.6 ADF motor/ADF belt/Sensor unit/ADF uni .............................................................. 4-52