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2010 IEEE International Conference on Control Applications

Part of 2010 IEEE Multi-Conference on Systems and Control


Yokohama, Japan, September 8-10, 2010

Speed Tracking of Linear Induction Motor:


An Analytical Nonlinear Model Predictive Controller
Jean Thomas and Anders Hansson, Senior Member, IEEE

Abstract—Direct Torque Control (DTC) is considered as one there are uncertainties existing in practical applications of
of the latest and most efficient techniques that can be used for the LIM which are usually composed of unpredictable plant
the speed and/or position tracking control problem of induction parameter variations, external load disturbances, and
motor drives. However, the main drawbacks of classical DTC unmodeled and nonlinear dynamics. Therefore, the LIM
are the variable switching frequency that could exceed the
drive system must provide high tracking performance, and
maximum allowable switching frequency of inverters and also
the ripples it has over the current and torque, especially at low high dynamic stiffness to overcome the above difficulties
speed tracking. It has been shown that applying Model [1], [5], [6].
Predictive Control (MPC) to a Linear Induction Motor (LIM) Modern control techniques have been used to control the
leads to a much better speed tracking performance. MPC speed and/or position of the induction motor drives. Among
provides the optimal 3-phase primary voltages necessary for these modern control techniques, the method of Direct
speed tracking using a Pulse Width Modulation (PWM)
Torque Control (DTC) is considered as one of the latest and
inverter. The main inherent drawbacks of the MPC strategy
are its high switching frequency and also its heavy most efficient techniques that can be used for induction
computational load which makes it inapplicable in real-time. motors [7], [9]. The basic characteristic of DTC is that the
This paper presents a new analytical approach based on the positions of the inverter switches are directly determined.
MPC strategy. The new analytical approach controls directly The advantages of the DTC strategy are fast transient
the inverter switches. Hence the PWM inverter is not needed. It response, simple configuration, and low parameter
computes the optimal position transitions sequence of the
dependence. However, the classical DTC has inherent
inverter switches to track the speed reference trajectory. The
proposed analytical nonlinear MPC controller includes an drawbacks such as variable switching frequency, high
integral action to reduce the steady state error. The proposed torque and current ripples, high noise level at low speeds
controller admits real-time implementation. Simulation results and also the difficulty to accurately control torque and flux
show that the new analytical approach has good tracking at low speeds.
properties at the same time as it reduces the average inverter Model predictive control has been applied to LIM drives
switching frequency by 93 % as compared to classical DTC.
for tracking the speed reference trajectory [14]. Based on a
linearized model of the LIM, the MPC controller calculates
I. INTRODUCTION
the optimal primary voltages while respecting the given

N OWDAYS, the linear induction motor (LIM) is widely


used in a variety of applications like transportation,
conveyor systems, material handling, pumping of liquid
constraints over the flux and current in order to keep them
within permissible values. It has been shown that the
response is very fast as compared to classical DTC, and with
metal, sliding door closers, robot base movers, office almost no ripples over the current and torque signals.
automation, drop towers, elevators etc. [3], [13]. This is Moreover, it has been shown to be more robust against
attributed to several advantages that the LIM posses such as parameter uncertainty and load disturbance at high speed as
high starting thrust, alleviation of gears between motor and well as at low speed. The MPC controller is used in
the motion devices, simple mechanical construction, no conjunction with a PWM inverter. This often results in a
backlash and small friction, and suitability for both low high switching frequency at the inverter switches. Moreover,
speed and high speed applications [12],[2]. the computational burden of the on-line optimization and
The driving principles of the LIM are similar to those of linearization prevents real-time implementation.
the traditional rotary induction motor. However, the control A MPC strategy for induction motor based on feasibility
characteristics of the LIM are more complicated. This is and not on optimality is presented in [15]. The main
attributed to the change in operating conditions due to objective there is to find a control input that keeps the
mover speed, temperature, and rail configuration. Moreover, controlled variables within their bounds, and select among
the set of feasible control inputs the one that has minimum
Manuscript received February 2, 2010. switching frequency. The controller imposes an upper bound
J. Thomas is now with the Division of Automatic Control, Linköping on the average switching frequency. The motor with the
University, SE-58183 Linköping, Sweden (corresponding author phone: inverter are modelled as a hybrid system (MLD form) where
+46-13284027; fax: +46-13282622; e-mail: jthomas@isy.liu.se).
A. Hansson is with the Division of Automatic Control, Department of the inverter switch positions are represented by integer
Electrical Engineering, Linköping University, SE-58183 Linköping, variables {1, -1}. A performance improvement in terms of a
Sweden (e-mail: hansson@isy.liu.se).

978-1-4244-5363-4/10/$26.00 ©2010 IEEE 1939


reduction of the switching frequency as compared to d (υ) 1 D 1
= Fe − υ− FL (5)
classical DTC is shown. However it offers a feasible but dt M M M
non-optimal solution. Also reformulating the system in an Lr L2 m
MLD form and computing an explicit solution using a multi- where Tr = , σ = 1− , and where
Rr Ls Lr
parametric approach could be computationally demander
even if it is calculated off-line. The complexity depends on D : viscous friction and iron-loss coefficient,
the number of parameters and the number of the resulting Fe : electromagnetic force,
regions. Only the case of fixed operation point is considered. FL : external force disturbance,
This paper proposes an analytical Nonlinear Model h : pole pitch,
Predictive Control (NMPC) strategy to control directly the Ls : primary inductance per phase
inverter switching positions. We consider the speed Lr : secondary inductance per phase,
reference trajectory tracking control problem of the LIM.
The main control objective is to track the speed reference L m : magnetizing inductance per phase,
while minimizing the average switching frequency of the M : total mass of the moving element,
inverter. Moreover, we aim at developing a new technique n p : number of pole pairs.
that should reduce significantly the computational time. The R s : primary winding resistance per phase,
proposed NMPC has integrator action to reduce the steady Rr : secondary resistance per phase,
state error. The proposed technique is easy and simple to
Tr : secondary time constant,
construct and to implement. Simulation results show the
successes of this technique in offering a good speed tracking υ : mover linear velocity,
performance with a fast response, low current and force λαr , λβr : α − β secondary flux components,
ripples, high robustness against load disturbances and iαs , i β s : α − β primary current components,
parameter variations, low switching frequency and
Vαs , V βs : α − β primary voltage components,
significantly low computational load.
The paper is organized as follows: Section 2 briefly σ : leakage coefficient,
presents the dynamic model of the linear induction motor. In
The electromagnetic force can be described in the α − β
section 3, an analytical NMPC controller is presented. The
implementation scheme of the LIM drive together with the fixed frame as [10]:
proposed analytical controller is described in section 4. ( )
Fe = k f λαr i βs − λ βr iαs (6)
Simulation results and general remarks are presented in
where k f is the force constant which is equal to:
section 5. Finally, conclusions and future work are given in
section 6. 3n p Lm π
kf = (7)
2 Lr h
I. LINEAR INDUCTION MOTOR
B. DC-AC Inverter
A. Dynamic Model of the LIM
The three phase two-level DC-AC inverter used to drive
The dynamic model of the LIM is modified from the
the LIM is shown in Fig. (1). The three switches positions
traditional model of a three phase, Y-connected induction
can be modelled by three binary variables u1, 2,3 ∈ {1,0}
motor in α − β stationary frame and can be described by the
following differential equations [11]: representing on/off positions, which imply the following
relation:
d (iαs ) ⎛ R 1− σ ⎞ Lm
= −⎜⎜ s + ⎟⎟iαs + λαr + ⎧ Vdc
dt σ
⎝ sL σ Tr ⎠ σ Ls Lr Tr
(1) ⎪⎪1 ⇔ vi = 2
n p Lm π 1 ui = ⎨ i = 1,2,3 (8)
+ υλ βr + Vαs ⎪0 ⇔ v = − Vdc
σLs Lr h σ Ls ⎪⎩ i
2
d (i βs ) ⎛ R 1− σ ⎞ n L π where Vdc is the dc voltage source. The three switches have
= −⎜⎜ s + ⎟⎟i βs − p m υλαr +
dt ⎝ σLs σTr ⎠ σLs Lr h
(2) 8 possible different position combinations. Two of them are
+
Lm
λ βr +
1
V βs not allowed, [1;1;1] and [0;0;0] , because they short-circuit
σLs Lr Tr σLs the motor. Thus only six different combinations are allowed.
d ( λαr ) Lm 1 n pπ The relation between the primary voltage components
= iαs − λαr − υ λβr (3)
dt Tr Tr h Vαs , V βs and the switching positions are given by the
d ( λ βr ) Lm n pπ 1 following equation:
= i βs + υ λαr − λ βr (4)
dt Tr h Tr

1940
⎡1 − 1 / 2 − 1 / 2⎤ ⎡ u1 ⎤ where ŷ is the predicted future output, w is the reference
⎡Vαs ⎤ ⎢ ⎥
⎢V ⎥ = Vdc
⎢ 3 3 ⎥ ⎢u 2 ⎥ (9) for ŷ , u is the control signal, and where Q, Pj are positive
⎣ βs ⎦ ⎢ 0 − ⎥
⎣ 2 2 ⎦ ⎢⎣u3 ⎥⎦ definite weighting matrices. This function is minimized
+Vdc/2
subject to constraints that describe the discretized dynamics
in (1)-(9).
u1=1 is
The Pj matrix should impose more penalties over the
is
LIM first time-steps than the later steps, to force the transition of
u2=0 is
u3=1 the switches to occur as late as possible. This strategy is
-Vdc/2 implemented by the following relation:
Figure 1: Three-phase inverter driving the LIM. P0 f P1 f L f PNu −1 . (12)
where Pj f Pj +1 mean that Pj − Pj +1 is positive definite.
II. ANALYTICAL NMPC CONTROLLER
To reduce the steady state error, an additional state
A. Principal ideas of Model Predictive Control xint (k ) representing integration of the control error is
The main idea of MPC is to use a model of the plant to defined as follows:
predict future outputs of the system. Based on this xint (k + 1) = xint (k ) + kint (w(k ) − y (k ) ) (13)
prediction, at each sampling period, a sequence of future
control values is computed through an on-line optimization where y is the measured output, w is the reference for y
process, which maximizes the tracking performance while and where k int is the integrator gain. To reduce the steady
satisfying constraints. Only the first value of this optimal state error, an additional penalty term including the
sequence is applied to the plant, and the whole procedure is integrator state is added to the cost function. Thus the
repeated again at the next sampling period according to what objective function (11) is redefined as:
usually is called a ‘receding’ horizon strategy [4].
∑ (yˆ (k + j k ) − w(k + j ) ) Q(yˆ (k + j k ) − w(k + j ) ) +
N T
J=
B. Analytical Nonlinear MPC Controller j =1

Applying MPC to a LIM grants a better performance than N


+ ∑ xˆint (k + j )T Pint xˆint (k + j ) + (14)
the classical DTC approach [14], but the main drawbacks of j =1
this technique are the heavy on-line computations that make Nu −1
∑ (u (k + j ) − u (k + j − 1) ) Pj (u (k + j ) − u (k + j − 1) )
T
it inapplicable in real-time, and also the high switching +
j =0
frequency that may exceed the maximum allowable
frequency. Because of these drawbacks, the following where xˆint (k ) is the predicted integrator state, and Pint is
analytical NMPC controller is proposed. positive definite weighting matrix. Assuming that the closed
As the three switches of the inverter have only six loop is stable, it would be a contradiction for the control
different position combinations, an analytical computation error not to converge to zero, since this would imply that the
of the tracking performance, for the six possible position integrator state would not be bounded.
combinations can be performed. Then the position of the The concept of control horizon ( N u < N ) is used to
switches (which is the manipulated variables) that reduce the number of decision variables and thus the
maximizes the tracking performance is selected. The six computational time. The objective function (14) is evaluated
different combinations of positions are the columns of U :
6 N u times at each time step, and the control signal u (k )
⎡1 0 0 1 0 1 ⎤ corresponding to the minimum objective function value is
U = ⎢⎢0 1 0 1 1 0⎥⎥ (10) then selected and applied to the inverter switches.
⎢⎣0 0 1 0 1 1⎥⎦ Increasing the prediction horizon ( N ) will lead to more
accurate choice of control signals. However, increasing the
The objective function that captures the tracking
prediction horizon will increase the computational time. To
performance includes the error between the actual speed and
account for that, we propose to use different discrete time
the speed reference trajectory. To minimize the inverter
models with different sampling times. For the first sampling
switching frequency a penalty term on the control variations
steps we use the motor model with the given sampling time,
is included in the objective function. The considered
and then for later sampling steps we may use another model
objective function is:
with longer sampling time. This will increase the prediction
J = ∑ ( yˆ (k + j k ) − w(k + j ) ) Q( yˆ (k + j k ) − w(k + j )) +
N T interval without increasing the number of prediction steps.
j =1 The advantages of this technique besides its simple design
(11)
N u −1 and implementation are that there is no complicated on-line
+ ∑ (u (k + j ) − u (k + j − 1) ) Pj (u (k + j ) − u (k + j − 1) )
T
optimization to be performed. Furthermore, there is no need
j =0

1941
to linearize the LIM model as done in [14]. Moreover there N u = 1 , prediction interval = 10 × Ts . The concept of
is no need to reformulate the system in the hybrid system multiple discrete models is used to reduce the number of
framework; neither as a PWA model nor as an MLD model prediction steps; first a model with sampling time Ts is used
as done in [15]. Of course operating point changes are for the first two steps, and then a model with sampling time
allowed and taken into account. equal 4Ts is used for 2 steps (i.e. the prediction interval
The developed technique still gives the good performance 10Ts is covered by 4 prediction steps). Weights on
of classical MPC [14], but in addition to that, it reduces
manipulated variable rates P = 1 , weights on the output
significantly the computational time. Moreover, one extra
signals Q = diag (0;0;0;0;1000000 ) , and sampling time
dimension of freedom through the choice of the weighting
Ts = 100 μs . Integrator parameters are: kint = 200,
matrix Pj has been added, which enables a trade-off
Pint = 0.1 .
between the average switching frequency and the speed The weights on the output currents and fluxes are set to
tracking performance. Note that reducing the torque ripple zero because the reference trajectories of those signals are
can only be achieved by increasing the switching frequency unknown, and thus they have no effect on the objective
and vice versa [16]. function J .

III. SYSTEM CONFIGURATION IV. RESULTS AND DISCUSSIONS


The block diagram of the linear induction motor Computer simulations have been carried out in order to
controlled with the proposed analytical NMPC controller is validate the robustness of the proposed scheme. The Matlab
shown in Figure 2. The system consists of the LIM, an / Simulink software package with a c-mex file interfacing
inverter, the analytical NMPC controller, and a flux the proposed controller has been used. Different operating
estimator. The input signals to the analytical NMPC conditions including load change and various speed
controller are the speed reference w , the LIM velocity v , trajectories have been considered. The data of the LIM used
the primary currents iαs and i βs , and estimates of the for simulation procedure are [11]: 3-phase, Y-connected, 2-
secondary fluxes λαr and λ βr . pole, 3-kW, 60-Hz, 180-V, 14.2 A. The motor parameters
are listed below in Table 1.
The secondary flux components are estimated using the TABLE 1. PARAMETERS AND DATA OF THE LIM
voltage and current signals as follows [17],[18] Rs (Ω) 5.3685 Pole pitch, h (m) 0.027
λαr = ( Lr / Lm ) ( λαs − σ Ls iαs )
(15) Rr (Ω) 3.5315 Total mass of the mover, M (kg). 2.78
λ βr = ( Lr / Lm ) ( λ βs − σ Ls i βs ) Viscous friction and iron-loss
Ls (H) 0.02846 36.0455
coefficient, D (kg/s)
where : λαs = ∫ (Vαs − iαs Rs )dt , λ βs = ∫ (V βs − i βs Rs )dt
Lr (H) 0.02846 Force constant, Kf (N/wb.A) 148.35

w FL ⎡v ⎤ Lm (H) 0.02419 Rated secondary flux, (wb) 0.056


y=⎢ ⎥
Analytical u V ⎣i ⎦
NMPC
Controller
Inverter LIM Figure 3 shows the speed responses of the proposed
analytical NMPC controller and also that obtained with
λ
classical DTC. Notice that the DTC controller does not
Rotor Flux
Estimator require any tuning. The LIM is assumed to start at t=0 and
accelerated up to 2 m/s in the first 0.2 second. Then the
motor speed is kept constant at this value during the
Figure 2. Block diagram of the LIM drive controlled with the proposed
analytical NMPC controller. remaining simulation period. Also the load force is stepped
from 350 N to 550 N at t = 0.5 seconds. It is worthy to note
A. Control Configuration that the acceleration period (0.2 s) is considered to be long
enough for the motor to attain the desired speed (2 m/s).
Different values for the control horizon and the prediction
This is because the tested motor is of small size and weight
horizon, ( N u , N respectively) are considered. The resulting
and therefore has a mechanical time constant of 0.077 s.
system response shows that N u = 2 , N = 10 for constant While the DTC needs about 0.5 seconds in order to attain
sampling time Ts , provides a good performance at high and the steady state value both from start and after the load
low speed tracking, and that there is no need to increase the disturbance took place, the Analytical NMPC controller
control horizon. With a shorter control horizon N u = 1 , we takes less than 0.02 seconds only and it has much better
still have a good performance with just a slightly lower tracking performance. At t = 0.5 seconds there is a very
performance at low speed which may require a fine small dip in the speed response due to the load change, but
adjustment for the controller parameters. the controller succeeded in restoring the speed reference
After successive iterations, the parameters of the MPC very quickly. It is obvious that the proposed controller
controller that give a good response are: control horizon response is much faster than that of the DTC response and
that it is able to deal with load changes more efficiently.

1942
For this simulation, the maximum number of transitions 0.4
Load Change

of the inverter switches for the classical DTC approach was Speed Response
0.2

Speed
0

25764/s, while for the analytical approach it was only -0.2 Speed Reference

1056/s, with a reduction of 95.9% for the switching


-0.4
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

frequency. Applying discrete DTC controller with the same


1000

sampling time leads to a lower performance, and the

Fe
500

maximum number of transitions of the inverter switches in 0


0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

this case was 4879/s. 40

3 20

Load Change

iabc
0

-20

2 -40
0.4 0.42 0.44 0.46 0.48 0.5 0.52 0.54 0.56 0.58 0.6
Time (s)
Analytical NMPC
Response
1 Figure 4. Simulation results obtained with the Analytical NMPC controller
at low speed.
Speed Reference
The choice of the weighting matrix on the manipulated
Speed (m/s)

DTC Response variable rates P affects the switches transitions frequency.


-1
As P get higher values, the penalties on the control
variations increase which leads to a reduction of the
-2
switching frequency. However this could have a bad effect
on the performance of speed tracking. A trade-off between
-3
the switching frequency and the speed tracking performance,
can be done through the choice of P .
-4
0 0.1 0.2 0.3 0.4 0.5
Time (s)
0.6 0.7 0.8 0.9 1
Figure 5 and Table 2 show the effect of the penalty matrix
Figure 3. Analytical NMPC response versus DTC response P on the maximum switching frequency and also its effect
The performance of the analytical NMPC controller was on the tracking performance. The same high-speed scenario
tested also at low speed (0.1 m/s), which is more is considered. Figure 5 shows the speed tracking
challenging, with the same load change as in the previous performance for two cases; for P = 10000 , and also for
scenario. The same controller parameters were used, i.e. P = 1 . With P = 10000 we have a lower switching
without doing a fine tuning. The worst case of ripples over frequency (654/s), but a relatively poor performance is
the current and torque occurs at such low speed. Figure 4 obtained.
shows the simulation waveforms obtained. They are from 2.5
Load Change
Reference
with P = 10000
with P = 1
top to bottom: the speed response, the developed 2

electromagnetic force (Fe) and the three phase primary


currents. The later is enlarged during the period from 1.5
Speed (m/s)

t = 0.35 to 0.65 s. in which the load change occurs. Again 1

the controller responds quickly to the load disturbance and


behaves well at low speed. The 3-phase currents and the 0.5

electromagnetic force have much lower ripples than those 0

with the DTC technique for such low speed. The maximum
switching frequency in this case was 1315/s with a reduction -0.5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Time (s)
of 93.48 % as compared to the classical DTC for the same
Figure 5. Effect of the penalty matrix P on the tracking performance.
scenario.
The robustness of the analytical NMPC controller against TABLE 2: EFFECTS OF PENALTIES ON SWITCHING FREQUENCY
Weighting Penalty Max. switching frequency / s.
parameter variations was examined. The primary resistance
P= 0.01 1096/s
detuning is considered in this test because it has significant
P= 1.0 1056/s (shown in Figure 5)
effect on the flux estimation especially at low speeds. The P= 100 852/s
value of the primary resistance Rs has been increased by P= 10000 654/s (shown in Figure 5)
50% in the LIM model, while it is kept constant at its
All constraints on fluxes and currents are satisfied in the
nominal value in the controller. As it was the case for
previously investigated scenarios as shown for example in
classical MPC [14], the proposed controller was very robust
Figure 6, where typical constraints are: secondary flux less
against this variation and almost there is no effect on the
than 0.45 and primary current value less than 50 A.
speed response.

1943
Lamda(alfa & Beta) 0.2
Load Change
classical DTC approach, and robustness against load
0.1 changes and parameter variations. With this technique there
0 is no need to use a PWM inverter, and moreover, it reduces
-0.1 significantly the computational time, which is the inherent
-0.2
0.35 0.4 0.45 0.5 0.55 0.6 0.65 drawback of the classical MPC controller. Thus a real time
implementation is possible.
40

20
Future work will include experimental works to validate
this technique practically. Finally, the same technique will
iabc

-20
be examined for other machines like the rotary induction
-40
motor, and the permanent magnet synchronous motor.
0.35 0.4 0.45 0.5 0.55 0.6 0.65
Time (s)
Figure 6. The secondary flux and primary currents are within the constraints REFERENCES
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The proposed MPC controller response has many Sensorless three-phase induction motor direct torque control using
advantages; besides being simple to construct and to sliding mode control strategy laboratory set-up for motor speed
implement, it has a very fast response, lower ripples over control teaching. International Conference on Engineering Education
– ICEE 2007.
currents and electromagnetic force in comparison to the

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