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April 2011, Volume 2, No.

2
International Journal of Chemical and Environmental Engineering

The Advancement from Thermodynamic Inhibitors


to Kinetic Inhibitors and Anti-Agglomerants in
Natural Gas Flow Assurance
U. P. Igboanusi* and A. C. Opara2
1
Department of Chemical Engineering, Imperial College London, London SW7 2AZ, United Kingdom
2
Operations Technical Surface Engineering, Mobil Producing Nigeria Unlimited, Eket, Nigeria
* Corresponding Author: E-mail:paul.igboanusi@yahoo.com

Abstract
Gas hydrate formation is a major flow assurance challenge in natural gas transmission and processing. Chemical inhibitors are thus
used by the oil and gas industry for the prevention and remediation of hydrate blockages. The traditional hydrate inhibitors used by the
industry are thermodynamic inhibitors which act by modifying the hydrate phase equilibria. These thermodynamic inhibitors however
have their limitations especially in deep water applications which are becoming widespread in the industry. Kinetic inhibitors and anti-
agglomerants are novel alternatives that have been recently developed and they act by delaying the formation of hydrates and
prevention of hydrate plugs respectively. These kinetic inhibitors and anti-agglomerants, collectively known as low dosage inhibitors,
present economic benefits but they are not without drawbacks. This paper reviews the mechanisms, benefits and drawbacks of the
hydrate inhibitors used in natural gas flow assurance.
Keywords: Flow assurance, natural gas, hydrates, kinetic inhibitors, anti-agglomerants

1. Introduction molecules is encaged within a specific shape and size of


It has always been noticed by the natural gas industry cavity formed by hydrogen bonded water molecules. The
that snow-like solid matter develop in pipelines being hydrocarbon molecules which commonly form hydrates
used for gas transport and the movement of gas through include methane, ethane, propane and iso-butane [4]. The
the pipelines tend to push these snow-like materials conditions under which hydrates form include low
together until they fuse to form plugs that may eventually temperatures (typically less than 300 K) and moderate-to-
block the pipelines [1]. Ever since [1] discovered that high pressures (typically more than 2 MPa) [2]. Thus
these snow-like materials were not ice but natural gas from a knowledge of the chemical composition
hydrates, the flow assurance sections of the oil and gas requirements and the thermodynamics of natural gas
industry have viewed hydrates (alongside waxes and hydrates formation, the industry tries to prevent hydrates
asphaltenes) as nuisance that need to be contained [2]. In by the following ways [4, 5]:
addition to blocking pipelines (with its related downtime  Drying the natural gas (dehydration).
and negative economics), hydrates can also endanger oil  Heating the gas to a temperature above the hydrate
and gas production installations and the personnel that equilibrium temperature at the operating pressure.
work in them. This is because hydrates may agglomerate  Compressing the gas only to pressures below the
into a plug that divides the pipe segment into two pressure equilibrium pressure at the operating temperature.
sections, with the section upstream of the plug being  Using chemical inhibitors.
under high pressure and the section downstream of the Traditional chemical inhibitors such as methanol,
plug being under low pressure. A rupture can occur in the ethylene glycol and triethylene glycol are referred to as
high pressure section or the pressure differential may thermodynamic inhibitors because they act by modifying
become large enough to propel the plug as a solid the hydrate phase boundary such that hydrate can no
projectile through the pipe segment which can be very longer form at the operating temperature and pressure [6].
dangerous [3], and can lead to major incidents including One of the challenges with using these inhibitors is that
loss of lives. they are required in high concentration (up to 50 wt %)
Natural gas hydrates are formed by water and small with large attendant costs [7]. The oil and gas industry
hydrocarbon molecules having a molecular diameter of continues to move into deeper waters and encounter
less than 9 Ǻ, under appropriate conditions of temperature extreme conditions which show limits to these
and pressure [2]. Each of these hydrocarbon guest thermodynamic hydrate inhibitors.
There are now newer forms of hydrate inhibitors such as has already formed, depressurisation is a very common
kinetic inhibitors (KIs) and anti-agglomerants (AAs) method of dissociating the hydrate plug [8].
which are required at much lower concentrations Of the various methods of hydrate prevention, the use
(effective at concentrations below 1 wt %) [7]. These of chemical inhibitors is about the most common [10].
forms of inhibitors, collectively referred to as low dosage This involves injecting such chemicals into the gas
inhibitors (LDIs), do not prevent hydrate formation but stream. On the basis of the mechanism of their actions,
either delay their formation (KIs) or prevent them from there are three forms of hydrate inhibitors now available.
adhering together to form significantly large solids (AAs) These include thermodynamic inhibitors, kinetic
[8, 9]. Thus, this paper reviews this advancement from inhibitors and anti-agglomerants. The subsequent sections
flow assurance based essentially on hydrate avoidance discuss these inhibitors in detail.
using thermodynamic inhibitors to that which includes
risk management, using LDIs. 3. Thermodynamic Inhibitors
Methanol, ethylene glycol (EG) and triethylene glycol
2. Methods of Hydrate Prevention and Control (TEG) are the most common chemicals used for hydrate
The various methods of hydrate prevention and inhibition, especially from a historical perspective. These
control include (1) gas dehydration, (2) maintaining an inhibitors are referred to as thermodynamic inhibitors
operating temperature higher than the hydrate equilibrium because they act by modifying the hydrate phase
temperature, (3) operating at a pressure lower than the boundary such that the hydrate formation temperature
hydrate equilibrium pressure, and (4) injecting a chemical becomes lower and the hydrate formation pressure
inhibitor into the gas stream. These hydrate prevention becomes higher as shown in Fig. 1. If they are used in
and control strategies may be implemented in isolation or enough concentration, hydrate will no longer form at the
in combination depending on the specific circumstances operating temperature and pressure [6].
of the field, especially as it relates to practicability and Among the thermodynamic inhibitors, there are
economics [6]. These methods are described briefly in considerations to choosing the particular chemical
this section. eventually used. Methanol is usually used in non-
Gas dehydration (or drying) is the process of regenerable systems while the glycols are used in
removing water from the natural gas stream, effectively continuous regenerable processes. Methanol is much
removing or reducing a necessary component for hydrate cheaper than ethylene glycol and triethylene glycol per
formation. The water may be in the liquid or vapour form. unit volume and the use of glycols is usually justified on
Pipeline drips installed at some points on the line and the basis of regeneration [11]. Methanol has a lower
multistage separators will eliminate most of the free water viscosity and hence requires less pump horsepower for
[10]. The water vapour present may then be dehydrated injection [13]. However, methanol is volatile and some of
by various means. The three most common methods of it is lost into the gas phase, as opposed to the aqueous
gas dehydration include (1) liquid desiccant (glycol) phase where it should be inhibiting hydrates. Corrosion
dehydration, (2) solid desiccant (molecular sieves) and (3) problems may also result from methanol use because (1)
refrigeration. Of the various methods, glycol dehydration there may be dissolved oxygen in the methanol leading to
is the most common, and of the various glycols that may corrosion in the pipe, and (2) the presence of methanol
be used, triethylene glycol (TEG) is the most popular can reduce the efficacy of some corrosion inhibitors [6].
[11]. Overall, the major challenge with using thermodynamic
Another method of hydrate prevention and control is inhibitors is the large attendant costs when they are
by maintaining an operating temperature higher than the required in high concentrations.
hydrate equilibrium temperature. In practice, this is
usually done by pipe insulation and/or line heaters [6, 10,
4. Low Dosage Hydrate Inhibitors
12]. Insulation reduces the rate of heat loss from the pipe
Due to the drawbacks of thermodynamic inhibitors,
and if the inlet fluid temperature is higher than hydrate
there was search for alternative hydrate inhibiting
formation temperature, the fluid may effectively pass
chemicals. About 15 years ago, the application of low
through the pipe without its temperature dropping into the
dosage hydrate inhibitors in oil and gas fields as
hydrate formation region. Line heaters may be used with
alternatives started [14, 15]. These low dosage hydrate
or without insulation to keep the fluid temperature above
inhibitors include kinetic inhibitors and anti-
the hydrate formation region. One of the challenges to
agglomerants, and numerous applications have been
using line heaters and insulation is that of cost, especially
documented in the last five years [6]. The two main
with long pipelines.
differences between low dosage inhibitors and
Operating at a pressure lower than the hydrate
thermodynamic inhibitors are in the concentrations
equilibrium pressure will prevent hydrate formation. This
required and the mechanism of hydrate inhibition.
may however not always be practicable as the pressure
required to transport the fluid in the pipeline may be
higher than the hydrate equilibrium pressure at the
ambient temperature. In the cases where the hydrate plug

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does not depend on time or on the degree of sub-cooling
of the system (i.e they are effective in systems with
extreme sub-cooling) [16]. The main drawback of current
anti-agglomerants is that they are only effective in
systems with low water cut [6, 10].

Figure 1. Mechanism of thermodynamic inhibitor action on the


hydrate phase equilibrium. The dotted line denotes the modified
equilibrium line and the dot denotes a hypothetical operating
Figure 2. Structure of poly(vinylpyrrolidone).
condition.

4.1 Kinetic Inhibitors


Kinetic inhibitors (KIs) act by delaying hydrate
nucleation and growth, possibly to a time longer than the
residence time of the hydrocarbon in the pipeline or to a
time longer than the period the hydrocarbon will spend
within the section of the pipeline under the hydrate
envelope [6, 7]. The induction time (or delay time)
achievable from KIs depends on the degree of sub-
cooling. The higher the sub-cooling, the smaller is the Figure 3. Structure of poly(vinylcaprolactam).
induction time that can be achieved. Currently available
KIs can prevent hydrate formation for days at sub-
coolings of up to 13 oC [7].
KIs are mainly water soluble polymers with small 5. Conclusion
cyclic amide groups such as pyrrolidone and caprolactam Chemical inhibition is one of the most viable methods
as the active units [7]. Common examples of KIs include of preventing hydrates in natural gas flow assurance.
poly(vinylpyrrolidone) (PVP) and poly(vinylcaprolactam) There are three forms of hydrate inhibitors currently
(PVCap) [6, 14, 16]. Their structures are shown in Fig. 2 applied in the oil and gas industry – thermodynamic
and Fig 3 [16]. It is also known that some other chemicals inhibitors, kinetic inhibitors and anti-agglomerants. The
can act as synergists to these KIs [17]. The main latter two are relatively recent developments necessitated
advantage of KIs over thermodynamic inhibitors is that by the huge overall cost of applying thermodynamic
they are effective at very low concentrations (less than inhibitors in high concentrations as required by many
1% weight) [17]. The major drawback to KIs is that they circumstances encountered currently in natural gas
can only be applied in moderate sub-coolings (less than processing and transmission. They are both effective at
13 oC) [6]. The research on the development of KIs with low concentrations – less than one weight percent. These
greater sub-cooling abilities is ongoing. new inhibitors however have their own drawbacks. The
current kinetic inhibitors can only be applied in moderate
sub-coolings and the current anti-agglomerants are only
4.2 Anti-Agglomerants effective in systems with low water cut.
Anti-agglomerants are another class of low dosage
inhibitors. They act by preventing hydrate crystals from
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